Waste Heat Patents (Class 122/7R)
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Patent number: 5320070Abstract: A method and a device for using excess heat of flue gas that is not required for operating a flue gas desulfurization device of a power plant is presented. Before being introduced into the flue gas desulfurization device. The flue gas is guided through preheaters for heating the combustion air and an electrostatic filter. The combustion air preheating step is achieved with two air preheaters, one arranged upstream of the electrostatic filter and one arranged downstream of the electrostatic filter. A partial flue gas stream is branched off at least before the first air preheater arranged upstream of the electrostatic filter. The partial flue gas stream is used to generate steam.Type: GrantFiled: August 27, 1992Date of Patent: June 14, 1994Assignee: Balcke-Durr AktiengesellschaftInventors: Martin Kienbock, Manfred Kehr
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Patent number: 5311844Abstract: A heat recovery steam generator (HRSG) which contains multiple superheater and reheater tube units, each unit including an upper and lower header connected pressure-tightly together by a plurality of vertically-oriented tubes provided in alternate parallel banks, with the tubes of adjacent units being provided in an internested arrangement. Each superheater and reheater unit contains primary straight tubes and secondary bent tubes which are offset from the primary straight tubes in a direction perpendicular to the upper and lower headers and parallel to the direction of hot gas flowing transversely past the internested tubes. The ratio of the number of superheater tubes to reheater tubes in each row of tubes is provided in proportion to the desired heat transfer from the hot combustion gas to the superheated or reheated steam passing through the tubes in the generator assembly.Type: GrantFiled: March 27, 1992Date of Patent: May 17, 1994Assignee: Foster Wheeler Energy CorporationInventor: John Polcer
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Patent number: 5293842Abstract: A method for operating a system for steam generation includes generating steam from water by indirect heat exchange with hot flue gas, by first preheating condensed water and then evaporating the preheated water at high pressure. The method further includes cooling the preheated water which is already at high pressure, by heat exchange with at least one partial flow of the condensed water, at least in a partial-load range. A system for steam generation, such as in a gas and steam turbine plant, includes a steam generator through which hot flue gas flows. The steam generator has heating surfaces. One of the heating surfaces is a condensate preheater having primary and secondary sides. A heat exchanger is connected downstream of the condensate preheater on the primary side and is connected upstream of the condensate preheater on the secondary side.Type: GrantFiled: March 16, 1993Date of Patent: March 15, 1994Assignee: Siemens AktiengesellschaftInventor: Georg Loesel
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Patent number: 5291859Abstract: A catalytic incinerator system for oxidation/combustion of volatile organic compounds (VOCs). The system is relatively compact, is designed to accommodate the thermal stresses within the system without adversely affecting the system components, and to provide substantially uniform temperature distribution in the VOCs and combustion air. The system includes a dual shell housing having an inner shell and an outer shell, wherein the inner shell is capable of thermal expansion and movement relative to the outer shell. Also included is a multi-pass tube-type heat exchanger suspended or otherwise mounted within a heat exchange chamber. The heat exchanger is mounted within the heat exchange chamber so that one end is unfixed and thus the heat exchanger can freely expand and contract due to temperature fluctuations within the heat exchange chamber.Type: GrantFiled: January 29, 1993Date of Patent: March 8, 1994Assignee: Joseph A. BrinckInventors: Joseph A. Brinck, Stephen L. Reis
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Patent number: 5285629Abstract: A power plant having a fluidized bed steam boiler for supplying steam for powering a turbine generator comprises low pressure and high pressure feed water heaters, and combustion air heater is provided with a gas turbine for burning sulfur containing fuels, with heat recovery economizers for reducing the exhaust temperature of the gas turbine and directing the exhaust gas from the gas turbine into the fluidized bed for reducing the emissions therein.Type: GrantFiled: November 25, 1992Date of Patent: February 15, 1994Assignee: Pyropower CorporationInventor: Ponnusami K. Gounder
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Patent number: 5279356Abstract: These and other objects of the present invention are achieved in a heat recovery system to recover the heat potential and including a plurality of heat exchanger assemblies from exhaust or waste gas at a temperature of from 500 to 2500.degree. F. wherein the heat exchanger assemblies include induced draft fans for controlling the flow of exhaust or waste gas therethrough as a heating medium for diverse fluids passing in indirect heat transfer relationship at descending temperature levels.Type: GrantFiled: January 25, 1991Date of Patent: January 18, 1994Assignee: American Hydrotherm CorporationInventor: Alfred Bruhn
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Patent number: 5273002Abstract: A water tube boiler comprises a furnace having a burner and a vertical flue gas stack located to one side of the furnace. A convection tube assembly is arranged in the stack for the recovery of heat from flue gases passing through the flue gas stack. With the object of facilitating any repair work needing to be performed on the convection tube assembly, the tube assembly comprises by a plurality of parallel rows of vertical convection tubes which are provided externally with surface enlarging elements e.g. in the form of pins, along part of the height of each tube. The tubes in each row are joined together to form a coherent flat unit with the aid of a respective upper, horizontal header to which all convection tubes in the row are connected at their upper ends, and a respective lower horizontal manifold to which the bottom ends of the tubes in the row are connected.Type: GrantFiled: November 10, 1992Date of Patent: December 28, 1993Assignee: Gadelius Sunrod ABInventors: Endre Balint, Erik Andersson
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Patent number: 5271243Abstract: A device for cooling hot gases deriving from incomplete oxidation in a reactor and loaded with solids. A pressurized vessel (2) accommodates a refrigerator (1) made of cooled pipe-slab walls at the top and a water bath (6) for quench cooling at the bottom. A gas outlet (8) extends out of the refrigerator (1). Another gas outlet (13) extends out of the bath. The outlets can be independently blocked. The vessel also accommodates a gas-collecting section (7) upstream of the first gas outlet (8) and another gas-collecting section (12) upstream of the second gas outlet (13).Type: GrantFiled: October 27, 1992Date of Patent: December 21, 1993Assignee: Deutsche Babcock Energie- und Umwelttechnik AGInventor: Werner Jelich
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Patent number: 5267434Abstract: A gas turbine topped onto two or more steam turbine plants having therebetween a heat recovery heat exchanger comprising two side-by-side, but separate, ducts is disclosed. Each of the ducts comprises heat exchange means for each of the respective steam turbines. The hot exhaust gases from a gas turbine are passed in heat exchange with heat exchange means for each of steam turbine. Damper means for controlling the amount of hot exhaust gas passing into the respective heat exchange means for each steam turbine are also disclosed. In another embodiment of the invention, separate damper means for each of said respective heat exchange means for varying the amount of hot exhaust gas between each of said heat exchange means are provided. The inventive system provides high plant efficiency and excellent operating flexibility.Type: GrantFiled: April 14, 1992Date of Patent: December 7, 1993Assignee: Siemens Power CorporationInventors: Heinz Termuehlen, Jerry Saddler, Hermann Brueckner, Dietmar Bergmann
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Patent number: 5251575Abstract: The installation comprises a steam generator, which consists of a first heat exchanger (50) and two second heat generators (53, 54). The first heat exchanger (50) is a radiant heat exchanger, in which the temperature of the hot gas coming from a reactor (52) is lowered to a temperature beneath the softening point of the dust. The second heat exchangers (53, 54) are convection heat exchangers, which are connected after downstream of the first heat exchangers (50) in the gas flow and are connected in parallel to one another. In the gas flow downstream of each second heat exchanger (53, 54) is a shut-off device (61 and 62).Type: GrantFiled: May 1, 1992Date of Patent: October 12, 1993Assignee: Sulzer Brothers LimitedInventor: Roland Michel
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Patent number: 5247991Abstract: A tubular type heat exchanger unit which utilizes upper inlet and outlet headers which are each series connected to at least three lower parallel headers by multiple elongated vertically-oriented tubes. The lower headers are connected together by a plurality of vertically-oriented U-shaped tubes provided in adjacent banks and rows within a thermally-insulated casing. The U-shaped tubes in each tube row are arranged in a staggered pattern relative to the tubes in the adjacent row. Preferably 4-12 lower headers each having a bank of 4-20 vertical tubes are provided. Such heat exchanger unit is enclosed within a thermally-insulated casing and is suitable for use as an economizer and superheater in heat recovery steam generators (HRSG).Type: GrantFiled: May 29, 1992Date of Patent: September 28, 1993Assignee: Foster Wheeler Energy CorporationInventor: John Polcer
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Patent number: 5247907Abstract: A process furnace and method of operating a furnace are disclosed. The furnace comprises a radiant heating chamber, a primary convection section leg, a secondary convection section leg with two or more parallel flow channels, convection burners to heat the primary and/or secondary convection sections and dampers to adjust flue gas flow and temperature through the parallel flow channels. Combustion air comprising a mixture of gas turbine exhaust and fresh air which has been preheated in one of the parallel flow channels s supplied to the burners. The split flue design facilitates greater control of the flue gas temperature for improved operating efficiency.Type: GrantFiled: May 5, 1992Date of Patent: September 28, 1993Assignee: The M. W. Kellogg CompanyInventors: Jing M. Lee, Larry G. Hackemesser, William J. Bracken
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Patent number: 5233943Abstract: Radiant gas cooler apparatus for treating a particulate-laden synthetic gas, which cooler includes an elongated shell. A water wall in the shell defines an annulus communicated with a pressurized purge gas source. Hot effluent introduced to the unit passes through a heat exchange chamber defined by the water wall and enters a bath in the shell lower end wherein solid material is removed. Cooled synthetic gas which leaves the bath enters the annulus to be discharged into the bath. A regulated flow of purge gas directed into the annulus prevents entry of hot effluent gas therein, precludes the accumulation of residual solid particulate matter and corrosive gaseous components, and scours the annulus surfaces. A double dip tube arrangement also protects the vessel by equalizing the pressure across an internal water wall.Type: GrantFiled: August 21, 1991Date of Patent: August 10, 1993Assignee: Texaco Inc.Inventors: Michael C. Martin, George M. Gulko
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Patent number: 5230717Abstract: A gasification furnace main body, having both a water-cooled wall structure and a duct having a water-cooled wall structure and containing therein a group of gas cooling heat-exchangers disposed within a pressure vessel, is improved in order to prevent a reduction in temperature of gas within the pressure vessel which would otherwise occur due to convection and to avoid the risk of fire and explosion which would otherwise be created by char accumulating within the pressure vessel. The improvements reside in an outlet of the duct and the inside of the pressure vessel communicating with each other at a defined location in the apparatus, a partition wall connecting the wall of the duct with an inner wall surface of the pressure vessel at a level higher than that location, and equalizing valves for placing the spaces on respective sides of the partition wall in communication with each other when a pressure difference between the respective sides of the partition wall has become a predetermined value or larger.Type: GrantFiled: May 29, 1991Date of Patent: July 27, 1993Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Kiichiro Ogawa, Yoshitaka Koga, Hiroshi Akiyama, Mitsuharu Takaki
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Patent number: 5224334Abstract: A process and system for low NO.sub.x cogeneration to produce electricity and useful heat. Fuel and oxygen are provided to an internal combustion engine connected to drive an electric generator, to thereby generate electricity. An exhaust stream is recovered from the engine at a temperature of about 500.degree. to 1000.degree. F. which includes from about 6 to 15 percent oxygen. Fuel is added to the exhaust stream to create a fuel-rich mixture, the quantity of fuel being sufficient to react with oxygen and reduce the NO.sub.x in said exhaust stream. The fuel-enriched stream is provided to an afterburner, and the fuel, NO.sub.x and available oxygen are reacted to provide a heated oxygen-depleted stream. The oxygen-depleted stream is cooled in a first heat exchanger. Conversion oxygen is admixed with the cooled stream which is then passed over a catalyst bed under overall reducing conditions. NO is converted to NO.sub.2 at the forward end of the bed, and the NO.sub.Type: GrantFiled: July 1, 1992Date of Patent: July 6, 1993Assignee: Radian CorporationInventor: Ronald D. Bell
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Patent number: 5143520Abstract: A method of radiant cooling of a product gas mass stream discharged from a gasification reactor and loaded with particles in a cylindrical radiant cooler with a radiant cooling casing comprises the steps of subdividing the product gas mass stream into concentric cylindrical layer streams by cylindrical radiant cooling walls arranged at a distance from the radiant cooling casing, adjusting layer thickness of the cylindrical layer streams to provide a high radiant heat exchange, and cooling regions of the product gas mass stream which flow to the radiant cooling walls in a pre-cooling region to a temperature caking of the particles.Type: GrantFiled: December 18, 1989Date of Patent: September 1, 1992Assignee: Krupp Koopers GmbHInventors: Hans-Gunter Richard, Gerhard Wilmer
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Patent number: 5133298Abstract: At least part of the heat energy contained in the exhaust gases of a diesel engine provided with turbo apparatus is recovered before leading the exhaust gases into the turbo apparatus, and at least the major part of the recovered heat energy is used for producing secondary energy to be availed of independent of the production of mechanical energy by the engine. The heat energy recovered can, with advantage, be utilized for hot water or steam production.Type: GrantFiled: December 5, 1990Date of Patent: July 28, 1992Assignee: Oy Wartsila Diesel International Ltd.Inventor: Anders Ahnger
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Patent number: 5127470Abstract: An apparatus for heat recovery from an exhaust gas with waste heat from a heat machinery unit, which comprises a pair of first and second chemical heat-storing units, each comprising a vessel containing a reactant material capable of releasing a reaction-susceptible material upon heating with an exhaust gas and emitting the heat of reaction upon combination with the reaction-susceptible material and a heat exchanger piping provided in the vessel and through which a heat transfer medium is passed. The high temperature gas from the heat machinery unit is applied to the vessel in one of the first and second chemical heat-storing units, thereby resulting in a reaction for leasing the reaction-susceptible material.Type: GrantFiled: August 9, 1990Date of Patent: July 7, 1992Assignees: Hitachi Ltd., Hitachi Engineering Co., Ltd.Inventors: Yoshiaki Inaba, Kenji Tokunaga, Akihiro Shimizu, Tetsuzo Kuribayashi
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Patent number: 5109665Abstract: A waste heat recovery boiler system has a plurality of waste heat recovery boilers each having a main steam generator and a reheater capable of generating main steam and reheat steam by heat derived from a hot waste gas introduced into the waste heat recovery boiler. The flows of main steam from the main steam generators are joined to form a single flow of main steam to be used in an external installation, and the flows of reheat steam from the reheaters are joined to form a single flow of reheat steam to be used in the external installation. The steam discharged from the external installation is distributed to the reheaters. Flow rate controllers are provided for controlling the flow rates of the steam through the reheaters in relation to the hot waste gas supplied to the respective waste heat recovery boilers.Type: GrantFiled: October 11, 1989Date of Patent: May 5, 1992Assignee: Hitachi, Ltd.Inventors: Shinichi Hoizumi, Tsugutomo Teranishi
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Patent number: 5107798Abstract: Boiler tube studs of composite construction, particularly for protecting waterwall tubes in pulp mill recovery boilers. The studs include an inner solid cylindrical core of a material having thermal conductivity sufficient to provide proper heat transfer to the boiler tubes during operation, and an outer cylindrical sleeve of a material resistant to destructive conditions within a boiler during operation, such as chemical attack and abrasion. The sleeve surrounds the cylindrical surface of the core, but leaves an end surface of the core exposed. The core may be made of low carbon steel, and the sleeve of stainless steel. In order to avoid melting of the stainless steel sleeves when the studs are welded to the tubes, the cylindrical sleeves do not extend all the way to the attachment end such that axial gaps are defined where the sleeves do not cover the cylindrical surfaces of the cores.Type: GrantFiled: April 8, 1991Date of Patent: April 28, 1992Assignee: Sage of America Co.Inventor: Marcio Gerep
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Patent number: 5101772Abstract: There is disclosed an apparatus for burning a waste gaseous stream having a residual heating value represented by a heat of combustion of from 50 to 900 BTU/SCF. to heat an intermediate heat transfer fluid, and to use the thus heated heat transfer fluid to heat diverse fluids in a plurality of serially arrayed heat exchangers at descending temperature levels.Type: GrantFiled: October 23, 1990Date of Patent: April 7, 1992Assignee: American Hydrotherm Corp.Inventor: Alfred Bruhn
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Patent number: 5099916Abstract: A cooler for particle-laden gases in a coal-gasification plant, with an upright nest of hot-gas tubes that coil around the cooler's longitudinal axis inside its jacket and with a pipe for supplying a coolant inside the nest of tubes. The cooler has a ceramic-lined or liquid-cooled distributing head (1) with a central gas intake (2) at the top and with several diffusor-like gas outlets (3) at the bottom that open into the nest (4) of tubes and several gas outlets (5) below the nest. The hot-gas tubes are suspended from the coolant-supply pipe (v) on claws (7). The pipe has at least one intake (8) for the descending coolant and rests on a support (9) on the base (11) of the cooler or on supports (10) against the inner surface of the cooler. The mixture of steam and water ascending among the tubes is extracted through at least one outlet (14) on the jacket (12) of the cooler.Type: GrantFiled: February 5, 1991Date of Patent: March 31, 1992Assignee: MAN Gutehoffnungshutte AGInventor: Frohmut Vollhardt
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Patent number: 5052345Abstract: A heating apparatus including a burner and a heat exchanger wherein the burner supplies a primary fluid and exhaust gas to the heat exchanger. Secondary fluid supplied to the heat exchanger is first heated within the heat exchanger by the primary fluid and then is further heated within the heat exchanger by the exhaust gas.Type: GrantFiled: August 2, 1990Date of Patent: October 1, 1991Assignee: Kurt BystromInventors: Kurt Bystrom, Lars E. Johansson
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Patent number: 5033414Abstract: There is disclosed an apparatus for burning a waste gaseous stream having a residual heating value represented by a heat of combustion of from 50 to 900 BTU/SCF. to heat an intermediate heat transfer fluid, and to use the thus heated heat transfer fluid to heat diverse fluids in a plurality of serially arrayed heat exchangers at descending temperature levels.Type: GrantFiled: April 14, 1989Date of Patent: July 23, 1991Assignee: American Hydrotherm CorporationInventor: Alfred Bruhn
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Patent number: 5031692Abstract: A heat exchanger for cooling cracked gas has a nest of heat-exchange tubes (1) that the gas flows through and that are secured at the ends in bases (2 and 3) and surrounded by a jacket (4) that demarcates in conjunction with the bases a chamber occupied by evaporating water. Each heat-exchange tube has two sections (10 and 11) that differ in diameter and communicate through a cone (12). The section (11) with the longest diameter is at the emerging-gas end of the heat-exchange tube.Type: GrantFiled: April 25, 1990Date of Patent: July 16, 1991Assignee: Borsig GmbHInventors: Wolfgang Kehrer, Thomas Schreck
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Patent number: 5029556Abstract: The invention relates to a method of improving the heat recovery in a waste head boiler, in which gas, produced in high-temperature processes and containing molten and/or solid particles and/or evaporated components, is cooled. In a waste heat boiler, a slowly cooling zone, i.e. a hot "tongue" is generally formed in the gas flow. To improve the cooling of the hot "tongue", gas and/or solid particles and/or vaporizing liquid, such as circulating gas or circulating particles separated from the process and cooled, are introduced into the hot zone or "tongue".Type: GrantFiled: February 24, 1989Date of Patent: July 9, 1991Assignee: A. Ahlstrom CorporationInventors: Rolf E. Malmstrom, Pekka O. Ritakallio
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Patent number: 5027720Abstract: An emissionless furnace boiler and effluent gas recovery system includes a pressure vessel having a fluid input and fluid output. The system is capable of maintaining an entropy characteristic equal to at least the condensing pressure of the lowest entropy gas of the gases constituting a processed effluent gas discharge. There is also provided a hollow, annular jacket having a surface in thermal communication with the pressure vessel, the jacket having an axis in substantial alignment with the gravity vector and the jacket including a fluid input and fluid output. The system also includes a fluid path beginning internally of said pressure vessel, passing through the vessel, through the fluid output means, continuing externally of the vessel, and extending between the vessel and the input of the jacket. Within the fluid path, but prior to the input of the jacket, there is provided an expansion valve for selectively changing the volume of fluid flowing from the vessel prior to its entry into the jacket.Type: GrantFiled: February 20, 1990Date of Patent: July 2, 1991Inventors: Thomas D. Merritt, Alexander Blake
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Patent number: 5011507Abstract: The present process is directed to the cooling and cleaning of hot crude synthesis gas leaving a gas generator (solid hydrocarbon gasification reactor) wherein the hot crude synthesis gas leaving the top of the gas generator in an upflow direction is quenched by injection of cold purified synthesis gas. The gas velocity is then reduced and the gas stream is reversed in a downflow direction whereupon the gas velocity is increased again. The gas stream is again reversed in an upflow direction and the gas velocity is decreased whereafter the gas is indirectly cooled and flyash being separated therefrom.Type: GrantFiled: June 16, 1990Date of Patent: April 30, 1991Assignee: Shell Oil CompanyInventors: Jacob H. Stil, Adrianus J. Ooms, Bernardus H. Mink
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Patent number: 5005529Abstract: A modular type heat recovery steam generator (HRSG) utilizes multiple pairs of parallel offset upper headers and into which at least two rows of vertically-oriented tubes are connected also to a lower header. The upper headers in each pair are offset from each other by a distance equal to the overall width of up to four rows of tubes, and the tubes connected to each header of the pair are located on opposite sides of the headers. Also, the adjacent end of each header pair overlap each other by a distance equal 0.5-2 times the spacing between adjacent tubes. The header arrangement and tube configuration of each module provides a generator assembly which is compact and facilitates fabrication and installation of the modular generator assembly.Type: GrantFiled: April 23, 1990Date of Patent: April 9, 1991Assignee: Foster Wheeler Energy CorporationInventor: John Polcer
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Patent number: 4993367Abstract: A heat exchanger with a sheaf of heat-exchanging pipes, with a chamber beyond each end of the sheaf, and with an ancillary-flow pipe extending approximately axially through the exchanger and parallel to the heat-exchanging pipes with its upstream and communicating with the entry chamber and its downstream and communicating with a mixing chamber by way of cylinder that has a larger cross-section than the ancillary-flow pipe. A structure for maintaining the medium flowing through the exchanger at a prescribed exit temperature is positioned at the downstream and of the ancilliary-flow pipe.Type: GrantFiled: August 9, 1989Date of Patent: February 19, 1991Assignee: Borsig GmbHInventor: Wolfgang Kehrer
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Patent number: 4989405Abstract: A compact, unfired, staggered tube, once-through steam generator or boiler of simple construction intended primarily for combined cycle power plants in which the thermal energy utilized to generate steam is obtained from the exhaust gases of a gas turbine engine. The boiler provides steam at two different pressure levels, which maximizes recovery of thermal energy; and all wettable components in the steam/water loop are fabricated of corrosion resistant materials. This eliminates the need for controlling the pH of the feedwater and the need for chemically controlling its dissolved oxygen content, thereby reducing maintenance and operating costs and making automatic, unattended, remotely controlled operation of the boiler practical as well as eliminating the need for blowing down the boiler and minimizing requirements for make-up water. The boiler can be operated dry to remove gas side fouling; and feedwater flow rates can be directly controlled.Type: GrantFiled: August 19, 1986Date of Patent: February 5, 1991Assignee: Solar Turbines IncorporatedInventors: Thomas E. Duffy, John P. Archibald, Alan H. Campbell
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Patent number: 4987954Abstract: A fuel reactor particularly adopted for the efficient combustion of wood and wood-product fuels includes a core comprised of an inner fuel tube and an outer gas tube. Fuel is introduced into one end of the fuel tube and the combustion process is initiated. Perforations in the gas tube allow the combustion gas to progress down the fuel tube and combine with air in the gas tube. A high temperature is maintained on the gas tube to enhance the combustion process. In addition, high temperature-high pressure steam and air are introduced into the core to increase the reactivity rate of char products. The high temperature-high pressure steam is produced by a novel steam pump. The combustion gases are further processed through a gas dispersion chamber, including dispersion plates, and a gas expansion chamber. Heat is extracted from the combustion gases via a novel heat exchanger which includes a gas dispersion shelf, a radiating heat exchanger plate, a primary heat exchanger, and a condensing heat exchanger.Type: GrantFiled: March 13, 1990Date of Patent: January 29, 1991Inventor: Robert J. Boucher
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Patent number: 4959078Abstract: The hot-gas cooling plant has a gas outlet line releasably connected between the radiant cooler and the convection cooler. The gas outlet line is curved to extend from an upper region of the radiant cooler to the top end of the convection cooler. Flange connections are used to connect the gas outlet line to the pressure vessels of the coolers. Cooling tubes are also provided within the gas outlet line for cooling the flow of gas therethrough.Type: GrantFiled: October 3, 1989Date of Patent: September 25, 1990Assignee: Sulzer Brothers LimitedInventor: Georg Ziegler
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Patent number: 4957049Abstract: The invention comprising an organic waste fuel combustion and tempering gas flow control system integrated with a gas turbine combined cycle steam generating plant. The gas turbine exhaust, wherein the oxygen content is partially consumed is used to dry and support combustion of an organic fuel high in moisture content after said fuel has been dewatered and pelletized. A portion of the gas turbine exhaust gas stream dries the pelletized waste fuel while a parallel portion of the gas turbine hot gas stream is used to support combustion and furnish oxygen in the ignition zone of the pelletized waste combustor. The drying stream also tempers secondary combustion gas temperature. The two gas streams are combined downstream of the combustion zone. The regenerated combined stream is then utilized in a steam generating section to generate steam.Type: GrantFiled: February 22, 1990Date of Patent: September 18, 1990Assignee: Electrodyne Research Corp.Inventor: Charles Strohmeyer, Jr.
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Patent number: 4953508Abstract: The boiler includes a tight receptacle having a replenishment manifold which opens into the receptacle at an intermediate level thereof so as to define a first replenishment level. The boiler also includes a normally closed valve controllable to open for venting off the receptacle and thereby defining a second replenishment level thereof which is higher than the first level.Type: GrantFiled: February 24, 1989Date of Patent: September 4, 1990Assignee: Micromax S.p.A.Inventor: Giuseppe Giannelli
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Patent number: 4951613Abstract: A method and apparatus are disclosed for transferring heat to a reaction zone in which hot flue gas is passed through a heat exchanger positioned inside the reaction zone. The flue gas may be generated in a catalyst regenerator, a combustion chamber, or both. The combustion chamber may be external or internal to the heat exchanger. The invention is particularly useful for transferring heat to an endothermic fluid-bed catalytic reaction such as dehydrogenation or aromatization.Type: GrantFiled: November 9, 1988Date of Patent: August 28, 1990Assignee: Mobil Oil Corp.Inventors: Mohsen N. Harandi, Hartley Owen
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Patent number: 4948387Abstract: This invention relates to a combination comprising two vertical cylindrical shaped high temperature pressure vessels coaxially connected. The upper vessel is a refractory lined free-flow partial oxidation gas generator for the production of gaseous mixtures comprising H.sub.2 +CO from liquid hydrocarbonaceous and solid carbonaceous fuels. The lower vessel houses a radiation gas cooler for cooling the raw gas stream which is produced in the upper vessel and which passes down through a coaxial vertical cylindrical annular shaped refractory throat located between said upper and lower vessels. A vertical steel cylindrical gas barrier provided with a flanged bottom surrounds the refractory throat passage so that substantially no gas escapes into a stagnant annular zone outside of said gas barrier. Further the refractory throat is vertically supported by said flanged gas barrier.Type: GrantFiled: November 24, 1989Date of Patent: August 14, 1990Assignee: Texaco Inc.Inventors: Michael C. Martin, Erwin A. Reich
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Patent number: 4944252Abstract: A known reheat type exhaust gas boiler of the type having superheaters and reheaters disposed in parallel in the most upstream portion of an exhaust gas boiler main body, is improved by simplifying the structure and providing more effective recovery of heat from the exhaust gas. The superheaters and reheaters are divided into a plurality of stages. A high-temperature side superheater and a high-temperature side reheater are disposed in parallel in the most upstream portion of the gas flow. A low-temperature side reheater is disposed on the downstream side of the high-temperature side superheater, while a low-temperature side superheater is disposed on the downstream side of the high-temperature side reheater.Type: GrantFiled: September 25, 1989Date of Patent: July 31, 1990Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Toshiki Motai, Masamichi Kashiwazaki
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Patent number: 4932335Abstract: According to a process for the combustion of organic substances, such as domestic or industrial waste and the like, in a fluidized incineration bed (1) at a mean combustion temperature of 800.degree. C., the flue gased emitted by the fluidized bed (1) are heated with the associated flue dust to a temperature of at least 900.degree. C., preferably 1000.degree. C. to 1200.degree. C., in a subsequent combustion zone (23), in order to destroy toxic substances are burnt. To this effect, the flue gases are introduced in the incinerating chamber of an industrial furnace, for example a steam generator (2) of a coal-operated power plant. By connecting in the gas supply line a fluidized bed (1) upstream of a steam generator (2) fired with coal, a substantial reduction in NOx formation is achieved.Type: GrantFiled: October 31, 1988Date of Patent: June 12, 1990Assignee: Saarbergwerke AktiengesellschaftInventors: Hermann Bruckner, Lotbar Stadie, Gerhard Scholl, Karl-Ewald Stoll
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Patent number: 4928635Abstract: A power plant including a coal-fired boiler, having a boiler space, heat exchanging means for generating steam, one or more air ports and exhaust means. The power plant also includes an internal combustion engine having an exhaust means, wherein the exhaust means of the engine are connected to the air ports of the boiler. A thermal NO.sub.x reduction system is disposed in the boiler for reducing the NO.sub.x content of both the internal combustion engine and boiler emissions. The engine further includes water cooling means, and heat is transferred from the engine to the heat exchanging means for generating steam. The exhaust means are connected to the boiler space either by secondary air ports adjacent or surrounding the coal nozzles of the boiler, by overfire air ports, by underfire air ports or by any combination of these ports. Means are preferably provided for removing SO.sub.2 and particulate pollutants from the exhaust of the boiler.Type: GrantFiled: July 20, 1989Date of Patent: May 29, 1990Inventor: Mack Shelor
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Patent number: 4920926Abstract: A waste heat boiler for cooling partial oxidation crude gas comprises a pressure container, a crude gas-clean gas heat exchanger in the container, a tubular body formed as a tubular basket and arranged in the pressure container, the crude gas-clean gas heat exchanger being arranged inside the tubular basket, and heating surfaces associated with the crude gas-clean gas heat exchanger.Type: GrantFiled: November 1, 1988Date of Patent: May 1, 1990Assignee: Krupp Koppers GmbHInventors: Adolf Linke, Karl-Heinz Dutz, Hans Niermann, Gerhard Wilmer
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Patent number: 4915062Abstract: A once-through steam generator comprises an economizer, an evaporator and a superheater connected in series one below the other in a boiler pass, and are acted upon by a hot gas mass flow flowing in the opposite direction. In order to prevent thermal shock during the introduction of cold feed water when starting the steam generator from a hot state, i.e., with an economizer, evaporator and superheater which are empty and heated to the exhaust gas temperature, a high-temperature starter is connected upstream of the economizer and is arranged above the latter in the boiler pass. The starter acts as a heat buffer so that the economizer, evaporator and superheater are first acted upon by superheated steam and are continuously cooled to their normal operating temperature. The starter is constructed in such a way that its portion which first comes into contact with the cold feed water does not support the steam pressure so that it need only absorb thermal stresses.Type: GrantFiled: December 8, 1988Date of Patent: April 10, 1990Assignee: GEA Luftkuhlergesellschaft Happel GmbH & Co.Inventor: Richard Dolezal
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Patent number: 4896496Abstract: A process for recapturing waste heat from a gas turbine at a single pressure to drive both a high pressure-high temperature steam turbine and a low pressure steam turbine. By placing the reheat coil of the low pressure steam turbine in a common vessel with a portion of the economizer coil (used to preheat the steam for the high pressure-high temperature steam turbine), maximum heat recovery from the exhaust gases of the gas turbine is obtained at a single pressure.Type: GrantFiled: July 25, 1988Date of Patent: January 30, 1990Assignee: Stone & Webster Engineering Corp.Inventor: Nicholas Zervos
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Patent number: 4883115Abstract: A method and apparatus for controllably removing heat from a high-temperature process wherein finely atomized liquid suspended in a stream of transport gas is used as a coolant pumped through a heat exchanger while remaining separated from the high-temperature process. The system pressure and flow rates are maintained at levels such that the temperature of the coolant exceeds the boiling point of the liquid component at the outlet of the heat exchanger. Means are provided to monitor continuously the temperatures of the process and of the coolant at the outlet of the heat exchanger and adjust the flow rates of the liquid and/or the transport gas as necessary to maintain the respective temperatures within predetermined ranges.Type: GrantFiled: September 16, 1988Date of Patent: November 28, 1989Assignee: Ogden Environmental Services, Inc.Inventors: Niles W. Johanson, James C. Saeger, Mark L. White
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Patent number: 4878654Abstract: A method and apparatus for cooling gases and/or vapors from non-ferrous metal treatment plants, wherein gases and/or vapors which develop in the treatment region are passed parallel to a heat transfer surface consisting of one or more sets of vertical tubes disposed in intimate mutual contact to form a shaft structure, the tubes being fed with water under pressure to produce steam, and the shaft structure being suspended above the treatment region.Type: GrantFiled: September 2, 1987Date of Patent: November 7, 1989Assignee: Snamprogetti S.p.A.Inventors: Antonio Carminati, Andrea Perillo
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Patent number: 4876987Abstract: In a heat exchange vessel which conducts a hot, pressurized synthetic gaseous stream carrying particulate matter through a central heat exchange chamber, a safety system for monitoring pressures within the vessel. Said heat exchange vessel includes a shell surrounding a water wall, defining an annulus therebetween. Pressure sensing means communicated with the respective heat exchange chamber and said annulus connects to means for determining the pressure differential between said points. A purge gas source communicated with the monitor system maintains the latter free of internal passage blockage caused by accumulations of particulate matter.Type: GrantFiled: June 27, 1988Date of Patent: October 31, 1989Assignee: Texaco, Inc.Inventors: Michael C. Martin, Beth E. McCracken, George M. Gulko
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Patent number: 4875436Abstract: There is provided a waste heat recovery system characterized by a boiler assembly including a heat recovery steam generator through which exhaust gas is flowed. The boiler assembly includes a high temperature steam tube heat exchanger, or superheater, and at a location downstream therefrom a water tube boiler. An ammonia gas injector is utilized for injecting ammonia into the exhaust gas stream which injector is located upstream of the superheater and water tube boiler. Finally, there is provided a low temperature selective catalytic reduction unit located downstream of the low temperature water tube boiler or evaporator. This arrangement simplifies retrofitting of existing heat recovery systems.Type: GrantFiled: May 23, 1988Date of Patent: October 24, 1989Assignee: W. R. Grace & Co.-Conn.Inventors: Edward M. Smith, Richard C. Cornelison
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Patent number: 4858562Abstract: A power generation plant comprising a gas turbine and a waste heat recovery boiler in which feed water is heat-exchanged with exhaust gas from the gas turbine to produce vapor. A steam turbine system incorporates a reheat turbine and a high pressure turbine to which the vapor is supplied from the waste heat recovery boiler, with a generator being driven by the steam turbine system and condenser for condensing vapor from the stream turbine system into condensate and for supplying the condensate to the waste heat recovery boiler as the feed water. The waste heat recovery boiler is provided with a secondary reheater, a super heater, a primary reheater reheating vapor to be supplied to the secondary reheater and an evaporator for evaporating the feed water from the condenser into vapor and for supplying the vapor to the super heater, in order with respect to the exhaust gas flow.Type: GrantFiled: April 26, 1988Date of Patent: August 22, 1989Assignee: Hitachi, Ltd.Inventors: Tadao Arakawa, Tsuguo Hashimoto, Akihiro Kawauchi
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Patent number: 4854121Abstract: A combined cycle power plant capable of controlling a water level of a boiler drum of the power plant generally comprises a gas turbine system, a system turbine system, and a waste heat recovery system which are thermally linked with a feed water supply line and a steam supply line. The waste heat recovery system includes a boiler which is provided with a drum containing a feed water. The power plant further comprises a drum water level control system for stably maintaining the water level by selectively carrying out respective controlling modes in accordance with operation conditions such as an ordinary operation time, an operation stop time and a loss of fire of the gas turbine system by for example processing control signals in utilization of a change-over switch.Type: GrantFiled: October 6, 1987Date of Patent: August 8, 1989Assignee: Kabushiki Kaisha ToshibaInventors: Michio Arii, Yoshihisa Kamataki, Shirou Hino, Shoji Matsui
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Patent number: 4844020Abstract: There is disclosed a heat recovery system for recovering the heat potential of a gaseous stream having a temperature of from 500.degree. to 2500.degree. F. utilizing a primary heat exchanger through which is passed a heat transfer salt mixture in indirect heat transfer relationship with the hot gaseous stream to recover the heat potential to use such primary heat transfer salt mixture in a plurality of serially arrayed heat exchangers as a heating medium for diverse fluids at descending temperature levels.Type: GrantFiled: March 15, 1988Date of Patent: July 4, 1989Assignee: American Hydrotherm Corp.Inventor: Alfred Bruhn