Aluminum Base Patents (Class 148/437)
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Patent number: 5344508Abstract: Rapidly solidified aluminum base alloy is flow formed into tubes and tubular components using conventional flow forming equipment. A preform of preselected configuration and wall thickness for either forward or back spinning is fabricated. Flow forming is then carried out. The beginning of the flow forming step is offset by leaving undeformed a small section of the preform.Type: GrantFiled: October 12, 1993Date of Patent: September 6, 1994Assignee: AlliedSignal Inc.Inventors: Paul S. Gilman, Anthony Testa
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Patent number: 5344507Abstract: An aluminum-alloy, which is wear-resistant and does not wear greatly the opposed cast iron or steel, and which can be warm worked. The alloyings the following composition and structure. Composition: Al.sub.a Si.sub.b M.sub.c X.sub.d T.sub.e (where M is at least one element selected from the group consisting of Fe, Co and. Ni; X is at least one element selected from the group consisting of Y, Ce, La and Mm (misch metal); Y is at least one element selected from the group consisting of Mn, Cr, V, Ti, Mo, Zr, W, Ta and Hf; a=50-85 atomic %, b=10-49 atomic %, c=0.5-10 atomic %, d=0.5-10 atomic %, e=0-10 atomic %, and a+b+c+d+e=100 atomic %. Structure: super-saturated face-centered cubic crystals and fine Si precipitates.Type: GrantFiled: March 16, 1992Date of Patent: September 6, 1994Assignees: Tsuyoshi Masumoto, Yoshida Kogyo KK, Teikoku Piston Ring Co., Ltd.Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Kazuhiko Kita, Hitoshi Yamaguchi
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Patent number: 5338168Abstract: An oil pump comprises a casing of aluminum alloy and at least one rotor housed therein. The rotor is produced by powder metallurgical with a rapidly solidified aluminum alloy comprising, by weight, of 5 to 25% of Si, up to 15% of one or more alloy elements selected from the group consisting of 3 to 10% of Fe, 3 to 10% of Ni and 1 to 8% of Cr, and the balance of Al and inevitable impurities. The casing may be produced by powder metallurgy or ingot metallurgy with an aluminum alloy consisting essentially, by weight, of 5 to 25%, preferably 5 to 17%, of Si, 1 to 5% of Cu, 0.2 to 1.5% of Mg, 0.2 to 1% of Mn, and the balance of Al and inevitable impurities. The rotor and casing are so combined that the sum of the Si content of said rapidly solidified aluminum alloy for casing and that of said rapidly solidified aluminum alloy for rotor being equal to or more than 15 percent by weight.Type: GrantFiled: June 29, 1993Date of Patent: August 16, 1994Assignee: Sumitomo Electric Industries, Ltd.Inventors: Katsuyoshi Kondoh, Yoshinobu Takeda
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Patent number: 5334266Abstract: High strength, heat resistant aluminum-based alloys have a composition consisting of the following general formula Al.sub.a M.sub.b X.sub.d or Al.sub.a' M.sub.b Q.sub.c X.sub.d, wherein M is at least one metal element selected from the group consisting of Co, Ni, Cu, Zn and Ag; Q is at least one metal element selected from the group consisting of V, Cr, Mn and Fe; X is at least one metal element selected from the group consisting of Li, Mg, Si, Ca, Ti and Zr; and a, a', b, c and d are, in atomic percentages; 80.ltoreq.a.ltoreq.94.5, 80.ltoreq.a'.ltoreq.94, 5.ltoreq.b.ltoreq.15, 0.5.ltoreq.c.ltoreq.3 and 0.5.ltoreq.d.ltoreq.10. In the above specified alloys, aluminum intermetallic compounds are finely dispersed throughout an aluminum matrix and, thereby, the mechanical properties, especially strength and heat resistance, are considerably improved.Type: GrantFiled: November 23, 1992Date of Patent: August 2, 1994Assignee: Yoshida Kogyo K.K.Inventors: Makoto Kawanishi, Hidenobu Nagahama
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Patent number: 5332456Abstract: A superplastic aluminum-based alloy material consisting of a matrix formed of aluminum or a supersaturated aluminum solid solution, whose average crystal grain size is 0.005 to 1 .mu.m, and particles made of a stable or metastable phase of various intermetallic compounds formed of the main alloying element (i.e., the matrix element) and the other alloying elements and/or of various intermetallic compounds formed of the other alloying elements and distributed evenly in the matrix, the particles having a mean particle size of 0.001 to 0.1 .mu.m. The superplastic aluminum-based alloy material is produced from a rapidly solidified material consisting of an amorphous phase, a microcrystalline phase or a mixed phase thereof by optionally heat treating the material at a prescribed temperature for a prescribed period of time and then subjecting it to a single or combined thermomechanical treatment. The superplastic aluminum-based alloy material of the present invention is suited for superplastic working.Type: GrantFiled: September 25, 1992Date of Patent: July 26, 1994Assignees: Tsuyoshi Masumoto, Akihisa Inoue, Kenji Higashi, Yoshida Kogyo K.K.Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Kenji Higashi, Katsumasa Ohtera, Makoto Kawanishi
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Patent number: 5331120Abstract: A method and article for damping acoustic energy caused vibrations comprises forming a damping surface comprising an alloy containing from about 13.5 to about 24.5 atom percent tin with the balance being essentially titanium or a titanium-chromium alloy containing from about 52 to about 56 atom percent chromium, about 8 to about 12 atom percent aluminum, and the balance essentially titanium.Type: GrantFiled: July 13, 1993Date of Patent: July 19, 1994Assignee: General Electric CompanyInventor: Robert L. Fleischer
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Patent number: 5320688Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula:Al.sub.a M.sub.b X.sub.cwherein:M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Ti, Mo, W, Ca, Li, Mg and Si;X is at least one metal element selected from the group consisting of Y, La, Ce, Sm, Nd, Hf, Nb, Ta and Mm (misch metal); anda, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.95, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum-based alloy being in an amorphous state, microcrystalline state or a composite state thereof. The aluminum-based alloys possess an advantageous combination of properties of high strength, heat resistance, superior ductility and good processability which make then suitable for various applications.Type: GrantFiled: February 19, 1993Date of Patent: June 14, 1994Assignees: Yoshida Kogyo K. K., Tsuyoshi MasumotoInventors: Tsuyoshi Masumoto, Akihisa Inoue, Katsumasa Odera, Masahiro Oguchi
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Patent number: 5318642Abstract: A high-strength rolled sheet of an aluminum alloy having a composition represented by the general formula Al.sub.bal Ni.sub.a X.sub.b, Al.sub.bal Ni.sub.a X.sub.b M.sub.c or Al.sub.bal Ni.sub.a X.sub.b M.sub.c Q.sub.d, wherein X represents at least one element selected from among La, Ce, Mm, Ti and Zr; M represents at least one element selected from among V, Cr, Mn, Fe, Co, Y, Nb, Mo, Hf, Ta and W; Q represents at least one element selected from among Mg, Si, Cu and Zn; and a, b, c and d are, in atomic percentages, 2.ltoreq.a.ltoreq.10, 0.1.ltoreq.b.ltoreq.3.ltoreq.0.1.ltoreq.c.ltoreq.2 and 0.01.ltoreq.d.ltoreq.2, wherein intermetallic compounds crystallized therefrom have a maximum particle size of 10 .mu.m or less. The rolled sheet can be easily produced by subjecting a melt of an alloy having the above-described composition to rolling simultaneously with cooling and solidification to provide a rolled sheet and has high strength and rigidity and excellent heat resistance and ductility.Type: GrantFiled: January 25, 1993Date of Patent: June 7, 1994Assignee: Yoshida Kogyo K.K.Inventor: Kazuhiko Kita
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Patent number: 5312494Abstract: A high strength and high toughness aluminum alloy is produced by crystallization of one of two aluminum alloy blanks: one having a metallographic structure with a volume fraction Vf of a mixed-phase texture consisting of an amorphous phase and an aluminum crystalline phase being equal to or more than 50% (Vf.gtoreq.50%), and the other having a metallographic structure with a volume fraction Vf of an amorphous single-phase texture being equal to or more than 50% (Vf.gtoreq.50%). The aluminum alloy is represented by a chemical formula:Al.sub.(a) X.sub.(b) Z.sub.(c) Si.sub.(d)wherein X is at least one element selected from the group consisting of Mn, Fe, Co and Ni; Z is at least one element selected from the group consisting of Zr and Ti; and each of (a), (b), (c) and (d) is defined within the following range:84 atomic %.ltoreq.(a).ltoreq.94 atomic %,4 atomic %.ltoreq.(b).ltoreq.atomic %,0.6 atomic %.ltoreq.(c).ltoreq.4 atomic %, and0.5 atomic %.ltoreq.(d).ltoreq.(b)/3.Type: GrantFiled: May 4, 1993Date of Patent: May 17, 1994Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hiroyuki Horimura, Noriaki Matsumoto, Kenji Okamoto
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Patent number: 5300157Abstract: An Al-based intermetallic compound in which a eutectic crystal type Al-CuMn intermetallic compound dispersion phase is dispersed in an Al-Cu intermetallic compound matrix phase. The content of Mn as a eutectic crystal-forming element contained in the dispersion phase is set in a range of from 5% by weight (inclusive) to 30% by weight (inclusive). In the course of solidification of the Al-Cu-Mn intermetallic compound, an infinite number of dispersion phases are first crystallized, and the matrix phase is then crystallized. This ensures that the matrix phase is formed into a fine crystal structure due to hindrance of the growth thereof by the dispersion phase, leading to increases in hardness and toughness of the resulting Al-based intermetallic compound. In another embodiment, the Al-based intermetallic compound contains peritectic type Al-based intermetallic dispersion phase, such as formed by Ta, dispersed in the intermetallic compound matrix phase.Type: GrantFiled: January 29, 1992Date of Patent: April 5, 1994Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Sinji Okabe, Takashi Iwasa, Naoya Watanabe
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Patent number: 5296059Abstract: A process for producing an amorphous alloy material characterized by imparting ductility to an amorphous alloy having a supercooled liquid region by giving a prescribed amount of strain at a prescribed strain rate to the alloy in the glass transition temperature region of the alloy. The amorphous alloy may be in the form of spherical or irregular-shaped powders or thin ribbons or in the form of primary consolidated shapes thereof or an amorphous alloy casting. The amount of strain and strain rate are preferably 50% or greater and 2.times.10.sup.-2 /sec or higher, respectively, and the worked amorphous alloy material is preferably allowed to cool in a furnace or spontaneously. Suitable examples of the amorphous alloy to be employed include Al-TM-Ln, Mg-TM-Ln, Zr-TM-Al and Hf-TM-Al alloys, wherein TM is a transition metal element and Ln is a rare earth metal element. The thus obtained amorphous alloy is greatly improved in the prevention of embrittlement in hot working peculiar to the alloy.Type: GrantFiled: September 11, 1992Date of Patent: March 22, 1994Assignees: Tsuyoshi Masumoto, Akihisa Inoue, Yoshida Kogyo K.K.Inventors: Tsuyoshi Masumoto, Akihisa Inoue, Junichi Nagahora, Kazuhiko Kita
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Patent number: 5296190Abstract: This invention is characterized by working which improves metal formability. This is contrary to the usual result of working metals, where formability decreases during working.Type: GrantFiled: October 13, 1992Date of Patent: March 22, 1994Assignee: Aluminum Company of AmericaInventor: M. K. Premkumar
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Patent number: 5292386Abstract: In order to achieve damage-tolerant properties and sufficient isotropy of aluminum alloys, particularly of type AlLi 8090, subsequent especially to hot-forming of a bar of said aluminum alloy there is interposed a solution heat treatment and quenching, followed by working and subsequent intermediate annealing within a temperature range of from 250.degree. to 475.degree. C. for a period of from 1 to 85 hours. The intermediate annealing is followed by cold forming and subsequent solution heat treatment with the additional purpose of recrystallization, whereupon the recrystallized material is especially cold-formed to a degree of deformation of only up to 8%. Thereafter the sheets having a sheet thickness of from 0.5 to 10 mm are subjected to artificial aging.Type: GrantFiled: April 22, 1992Date of Patent: March 8, 1994Assignees: Hoogovens Aluminium GmbH, Duetsche Forschungsanstalt fur Luft und Raumfahrt DLRInventors: Werner Schelb, Manfred Peters, Karl Welpmann
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Patent number: 5290373Abstract: A method of evaporable foam casting of metal articles, such as engine blocks for internal combustion engines. An evaporable foam pattern having a configuration proportionally identical to the article to be cast is positioned in a mold and a finely divided flowable material, such as sand, surrounds the pattern and fills the internal cavities of the pattern. A molten hypereutectic aluminum-silicon alloy containing 16% to 19.5% by weight of silicon and containing a magnesium content in excess of the magnesium solid solubility limit, is fed into the mold and into contact with the pattern. The heat of the molten metal vaporizes the pattern, with the vapor being trapped within the sand and the molten metal filling the void created by vaporization of the pattern to provide a cast article. The high magnesium content in the alloy produces in the solid state a Mg.sub.Type: GrantFiled: April 23, 1993Date of Patent: March 1, 1994Assignee: Brunswick CorporationInventors: Raymond J. Donahue, Terrance M. Cleary, William G. Hesterberg
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Patent number: 5286316Abstract: An aluminum-based alloy composition having improved corrosion resistance and high extrudability consists essentially of about 0.1-0.5% by weight of manganese, about 0.05-0.12% by weight of silicon, about 0.10-0.20% by weight of titanium, about 0.15-0.25% by weight of iron and the balance aluminum, wherein the aluminum alloy is essentially copper free. The inventive alloy is useful in automotive applications, in particular, heat exchanger tubing and finstock, and foil packaging. The process provided by the invention uses a high extrusion ratio and produces a product having high corrosion resistance.Type: GrantFiled: April 3, 1992Date of Patent: February 15, 1994Assignee: Reynolds Metals CompanyInventor: Kenneth D. Wade
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Patent number: 5286314Abstract: A low melting (liquidus temperature <570.degree. C.) rapidly solidified brazing alloy consists essentially of about 14 to 52 weight percent germanium, 0 to 10 weight percent of at least one element selected from the group consisting of silicon, magnesium, bismuth, strontium, lithium, copper, calcium, zinc and tin, the balance being aluminum and incidental impurities. The alloy has the form of a foil and can be used to braze non-heat-treatable rapidly solidified Al-Fe-Si-V alloy foil, sheet plate and tubing to components such as deicing duct, overduct, radiator, heat exchanger, evaporator, honeycomb panel for elevated temperature applications.Type: GrantFiled: July 23, 1992Date of Patent: February 15, 1994Assignee: AlliedSignal Inc.Inventors: Santosh K. Das, Chin-Fong Chang
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Patent number: 5284532Abstract: A rapidly solidified aluminum based alloy consists essentially of the formula Al.sub.bal Fe.sub.a M.sub.b Si.sub.c R.sub.d, wherein M is at least one element selected from the group consisting of V, Mo, Cr, Mn, Nb, Ta, and W; R is at least one element selected from the group consisting of La, Ce, Pr, Nd, Sm, Gd, Dy, Er, Yb, and Y; "a" ranges from 3.0 to 7.1 atom %; "b" ranges from 0.25 to 1.25 atom %; "c" ranges from 1.0 to 3.0 atom %; "d" ranges from 3.0 to 0.3 atom % and the balance is aluminum plus incidental impurities, with the provisos that (i) the ratio [Fe+M]:Si ranges from about 2.0:1 to 5.0:1 and (ii) the ratio Fe:M ranges from about 16:1 to 5:1. The alloy exhibits improved elevated temperature strength due to the rare earth element additions without an increase in the volume fraction of dispersed intermetallic phase precipitates therein.Type: GrantFiled: January 14, 1993Date of Patent: February 8, 1994Assignee: Allied Signal Inc.Inventor: David J. Skinner
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Patent number: 5284533Abstract: A method is disclosed for the preparation of metal reference samples for spectrographic analysis. The method consists of producing a substantially cylindrical preform or blank by spray deposition, followed by the consolidation of the blank in the form of a bar having an appropriate diameter and finally the cutting of the reference samples therefrom. Compared with the prior art methods, the method offers the advantages of an improved chemical homogeneity and low oxygen content.Type: GrantFiled: April 17, 1992Date of Patent: February 8, 1994Assignee: Pechiney RechercheInventors: Michel Courbiere, Hubert Dieudonne
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Patent number: 5258081Abstract: Artificially aged aluminum-lithium alloys are given an auxiliary heat treatment at or after completion of ageing to improve short-transverse properties, particularly fracture toughness. The auxiliary heat treatment comprises heating the material steadily to a reversion temperature above the ageing temperature by at least 20.degree. C. but not higher than 250.degree. C., retaining the material briefly at temperature then cooling to room temperature. Typically the treatment involves heating to a reversion temperature in the range 190.degree.-230.degree. C. with a hold at this temperature of around 5 minutes. Boosted properties decay with extended exposure to temperatures of 60.degree. C. and above but may be restored by reimposition of the auxiliary heat treatment.Type: GrantFiled: June 11, 1992Date of Patent: November 2, 1993Assignee: The Secretary of State for Defence in Her Britannic Majesty's Government of the United Kingdom of Great Britain and Northern IrelandInventors: Christopher J. Peel, Stanley P. Lynch
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Patent number: 5240517Abstract: The present invention provides high strength, heat resistant aluminum-based alloys having a composition represented by the general formula: Al.sub.a M.sub.b X.sub.c wherein:M is at least one metal element selected from the group consisting of V, Cr, Mn, Fe, Co, Ni, Cu, Zr, Ti, Mo, W, Ca, Li, Mg and Si;X is at least one metal element selected from the group consisting of Y, La, Ce, Sm, Nd, Hf, Nb, Ta and Mm (misch metal); anda, b and c are atomic percentages falling within the following ranges:50.ltoreq.a.ltoreq.95, 0.5.ltoreq.b.ltoreq.35 and 0.5.ltoreq.c.ltoreq.25,the aluminum-based alloy being in an amorphous state, microcrystalline state or a composite state thereof. The aluminum-based alloys possess an advantageous combination of properties of high strength, heat resistance, superior ductility and good processability which make then suitable for various applications.Type: GrantFiled: June 28, 1991Date of Patent: August 31, 1993Assignee: Yoshida Kogyo K.K.Inventors: Tsuyoshi Matsumoto, Akihisa Inoue, Katsumasa Odera, Masahiro Oguchi
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Patent number: 5236525Abstract: Optimum strengthening of a superplastically formed aluminum-lithium alloy structure is achieved via a thermal processing technique which eliminates the conventional step of solution heat-treating immediately following the step of superplastic forming of the structure. The thermal processing technique involves quenching of the superplastically formed structure using static air, forced air or water quenching.Type: GrantFiled: February 3, 1992Date of Patent: August 17, 1993Assignee: Rockwell International CorporationInventor: Claire E. Anton
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Patent number: 5230754Abstract: Improved aluminum master alloys containing strontium and boron are provided for simultaneously modifying and grain refining Al alloys, and in particular, hypoeutectic Al-Si alloys. The improved master alloy contains, by weight percent, about 0.20-20% Sr, 0.10-10% B, and the balance Al with impurities. The master alloy may also contain about 0.20 to about 20% Si by weight percent. The master alloys have a high degree of ductility for purposes of forming continuously rolled master alloy rod stock.Type: GrantFiled: March 4, 1991Date of Patent: July 27, 1993Assignee: KB Alloys, Inc.Inventors: William C. Setzer, David K. Young, Bryan T. Dunville, Frank P. Koch, Richard J. Malliris
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Patent number: 5226983Abstract: The present invention provides a process for making high strength, high ductility, low density rapidly solidified aluminum-base alloys, consisting essentially of the formula Al.sub.bal Zr.sub.a Li.sub.b X.sub.c, wherein X is at least one element selected from the group consisting of Cu, Mg, Si, Sc, Ti, U, Hf, Be, Cr, V, Mn, Fe, Co and Ni, "a" ranges from about 0.2-0.6 wt %, "b" ranges from about 2.5-5 wt %, "c" ranges from about 0-5 wt % and the balance is aluminum. The alloy is given multiple aging treatments after being solutionized. The microstructure of the alloy is characterized by the precipitation of a composite phase in the aluminum matrix thereof.Type: GrantFiled: November 1, 1991Date of Patent: July 13, 1993Assignee: Allied-Signal Inc.Inventors: David J. Skinner, Santosh K. Das, Richard L. Bye
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Patent number: 5217547Abstract: The present invention relates to an aluminum alloy for fins of heat exchangers such as of automobile radiators and evaporators comprising 0.3 to 1.0% by weight of silicon, 0.3 to 3.0% by weight of iron, and the balance of aluminum and unavoidable impurities, which is readily workable for a fin (or readily corrugated), and is less deformed by brazing heat, and yet has improved thermal conductivity after the brazing.Type: GrantFiled: May 17, 1991Date of Patent: June 8, 1993Assignees: Furukawa Aluminum Co., Ltd., Nippondenso Co., Ltd.Inventors: Kazunori Ishikawa, Mituo Hashiura, Yoshiharu Hasegawa
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Patent number: 5211778Abstract: An aluminum-silicon alloy having excellent mechanical characteristics is formed by pressure casting of a molten material concurrently with modifying thereof by a flux which includes at least one element selected from the group of Na, Sb, Sr, and/or Ca, allowing a substantially fine grain of silicon to be dispersed in the alloy. Alternatively, the step of the pressure casting is replacable by substantial uniform cooling of the molten material regardless of a thickness thereof by cooling a die having a mold formed of a Cu-W type material, which mold corresponds to a substantially thick portion of the alloy.Type: GrantFiled: March 26, 1991Date of Patent: May 18, 1993Assignee: Atsugi Unista CorporationInventors: Masato Sasaki, Yoshihiro Yamada
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Patent number: 5205986Abstract: A process is described for the preparation of an aluminum-strontium master alloy suitable for use as structure refiner during the solidification of molten aluminum-silicon alloys, comprising atomizing a stream of molten alloy containing aluminum and 5 to 35% by weight of strontium and collecting atomized particles as solid material on a collecting surface.Type: GrantFiled: October 5, 1990Date of Patent: April 27, 1993Assignee: Shell Research LimitedInventors: Jan Noordegraaf, Piet Krahmer, Martin Donnelly
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Patent number: 5194102Abstract: A method of improving strength in aluminum alloys. The method involves solution heat treating an aluminum alloy product, quenching the alloy product, warm working the alloy product without a pre-aging step, and aging the alloy product at 250.degree.-400.degree. F. (121.degree.-204.degree. C.). The method may be used on forgings, to impart T8-type hardness to alloys that previously could only obtain such hardness levels in non-forging applications, such as by using stretch/cold working techniques.Type: GrantFiled: June 20, 1991Date of Patent: March 16, 1993Assignee: Aluminum Company of AmericaInventor: Rebecca K. Wyss
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Patent number: 5192377Abstract: In a process of producing strip or wire, which consists of a monotectic aluminum-silicon alloy comprising a matrix consisting of aluminum and an aluminum-silicon eutectic system and as a minority phase 1 to 50% by weight lead or bismuth included in said matrix, which strip or wire has been continuously cast at a high casting velocity and a high cooling rate from a molten material which has been heated to a temperature above the segregation temperature, and which strip or wire has been subjected to plastic deformation and to a heat treatment, the minority phase which is embedded in the form of elongate platelets in the strip or wire is transformed to more compact shapes by a heat treatment at temperatures of 550.degree. to 600.degree. C.Type: GrantFiled: April 22, 1991Date of Patent: March 9, 1993Assignee: Metallgesellschaft AktiengesellschaftInventors: Bruno Prinz, Alberto Romero, Ingrid Muller
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Patent number: 5180447Abstract: Disclosed is an Al-Ti-B master alloy especially designed to grain refine cast aluminum alloys containing silicon. The alloy composition goes contrary to present known art. Present commerical master alloys contain a ratio of Ti to B exceeding 2.2 to promote a mixture of TiB.sub.2 and TiAl.sub.3 crystals. This invention provides an Al-Ti-B alloy wherein the Ti to B ratio is 1. It contains a preponderance of mixed boride crystals. The optimum composition of the alloy of this invention is Al-3Ti-3B.Type: GrantFiled: August 24, 1990Date of Patent: January 19, 1993Assignee: KB Alloys, Inc.Inventors: Geoffrey K. Sigworth, Matthew M. Guzowski
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Patent number: 5171381Abstract: The invention comprises an alloy having improved intermediate temperature properties at temperatures up to about 316.degree. C. The alloy contains (by weight percent) about 1-6% X contained as an intermetallic phase in the form of Al.sub.3 X. X is at least one selected from the group consisting of Nb, Ti and Zr. The alloy also contains 0.1-4% strengthener selected from the group consisting of Si and Mg. In addition, the alloy contains about 1-4% C and 0.1-2% O present as aluminum carbides and oxides for grain stabilization.Type: GrantFiled: February 28, 1991Date of Patent: December 15, 1992Assignee: Inco Alloys International, Inc.Inventors: Prakash K. Mirchandani, Arunkumar S. Watwe, Walter E. Mattson
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Patent number: 5169461Abstract: The alloy of the invention has improved intermediate temperature properties at temperatures up to about 482.degree. C. The alloy contains (by weight percent) a total of about 6-12% X contained as an intermetallic phase in the form of Al.sub.3 X. X is selected from the group consisting of Nb, Ti and Zr. The alloy also contains about 0.1-4% strengthener selected from the group consisting of Co, Cr, Mn, Mo, Ni, Si, V, Nb when Nb is not selected as X and Zr when Zr is not selected as X. In addition, the alloy contains about 1-4% C and about 0.1-2% O.Type: GrantFiled: June 6, 1991Date of Patent: December 8, 1992Assignee: Inco Alloys International, Inc.Inventors: Arunkumar S. Watwe, Prakash K. Mirchandani, Walter E. Mattson
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Patent number: 5169462Abstract: An aluminum-lithium based alloy which comprises 10-20 wt. % silicon, 1.5-5.0 wt. % copper, 1.0-4.0 wt. % lithium, 0.45-1.5 wt. % magnesium, 0.01-1.3 wt. % iron, 0.01-0.5 wt. % manganese, 0.01-1.5 wt. % nickel, 0.01-1.5 wt. % zinc, 0.01-0.5 wt. % silver, 0.01-0.25 wt. % titanium and the balance aluminum. The alloy is utilized to cast high temperature assemblies including pistons which have a reduction in density and similar mechanical properties including tensile strengths to alloys presently used.Type: GrantFiled: December 9, 1991Date of Patent: December 8, 1992Assignee: Reynolds Metals CompanyInventors: Richard A. Morley, William H. Overbagh
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Patent number: 5160388Abstract: The invention relates to a process for the production of targets to be used in the vacuum deposition of aluminium alloy by cathodic sputtering.The process consists of a heat treatment of the aluminium alloy disks making it possible to obtain a fine grain. It is characterized by the dissolving of the silicon, followed by controlled cooling bringing about the fine precipitation of the silicon and an optional silicon spheroidization treatment. After cooling, the disks are deformed with the press and undergo a final recrystallization treatment.The process is applied to the production of targets or cathodes for the coating of semiconductor silicon wafers by cathodic sputtering.Type: GrantFiled: July 9, 1991Date of Patent: November 3, 1992Assignee: Aluminium PechineyInventors: Jean-Marc Legresy, Marc-Henri Marticou
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Patent number: 5154780Abstract: This invention is characterized by working which improves metal formability. This is contrary to the usual result of working metals, where formability decreases during working.Type: GrantFiled: June 22, 1990Date of Patent: October 13, 1992Assignee: Aluminum Company of AmericaInventor: M. K. Premkumar
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Patent number: 5152853Abstract: Intermetallic compounds of ruthenium and aluminum are disclosed comprising about 40 to 51 atomic percent aluminum, about 0.8 to 9 atomic percent scandium and boron, and the balance substantially ruthenium. The intermetallic compounds have a high hardness up to about 1150.degree. C., and good room-temperature toughness.Type: GrantFiled: February 25, 1991Date of Patent: October 6, 1992Assignee: General Electric CompanyInventor: Robert L. Fleischer
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Patent number: 5141820Abstract: An aluminum pipe according to the present invention is used in forming a plurality of bulged portions on the peripheral wall thereof. At the same time by bulging has been so refined as to exhibit an elongation of at least 40% and a recrystallization texture of up to 60 .mu.m in grain size during bulging. The aluminum pipe to be bulged is produced by a process characterized by drawing an extruded aluminum pipe at a cold working ratio of at least 40%, and thereafter annealing the drawn pipe at a temperature of 350.degree. to 420.degree. C., whereby the pipe is refined to exhibit the specified elongation and recrystallization texture.Type: GrantFiled: January 4, 1991Date of Patent: August 25, 1992Assignee: Showa Aluminum CorporationInventors: Minobu Sukimoto, Hitoshi Akiyoshi, Seijiro Taguchi, Kazuo Sugiyama, Isao Watanabe
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Patent number: 5137686Abstract: Disclosed is an aluminum base alloy suitable for forming into a wrought product having improved combinations of strength, corrosion resistance and fracture toughness. The alloy is comprised of 0.2 to 5.0 wt. % Li, 0.05 to 6.0 wt. % Mg, at least 2.45 wt. % Cu, 0.01 to 0.16 wt. % Zr, 0.05 to 12 wt. % Zn, 0.5 wt. % max. Fe, 0.5 wt. % max. Si, the balance aluminum and incidental impurities.Type: GrantFiled: January 28, 1988Date of Patent: August 11, 1992Assignee: Aluminum Company of AmericaInventors: Roberto J. Rioja, Alex Cho, Edward L. Colvin, Asuri K. Vasudevan
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Patent number: 5135582Abstract: The present invention is directed to a method for producing a diaphragm for highly brittle metals used in loudspeakers, comprising a step of making a laminated plate by stacking a plate of superplastic material on a plate of highly brittle metal. The laminated plate is arranged on a mould, and the laminated plate is heated to a predetermined range of temperatures, determined according to the highly brittle metal. Subsequently, the laminated plate is deformed by pressuring the laminated plate in the mould, at the range of temperatures. Thus, a diaphragm can be formed from a plate of highly brittle metals, without causing brittle fracture or generating internal or surface defects.Type: GrantFiled: July 31, 1991Date of Patent: August 4, 1992Assignee: Yamaha CorporationInventors: Osamu Mochizuki, Toshiharu Hoshi
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Patent number: 5126168Abstract: Lewis base-borane complexes such as (CH.sub.3).sub.2 S.BHBr.sub.2 are utilized as molecular precursors for the formation of both bulk powders, films and coatings of boron nitride. The complexes are subjected to slow heating under an ammonia atmosphere to displace the base and pyrolyze the resulting complex to BN. Analogous processes may be used to prepare Group IIIA-VA compounds of the formula MM' where M is selected from the group consisting of B, Al, Ga, In, and Tl, and M' is selected from the group consisting of N, P, As, Sb and Bi.Type: GrantFiled: February 1, 1989Date of Patent: June 30, 1992Assignee: The Trustees of the University of PennsylvaniaInventors: Larry G. Sneddon, Jeffrey Beck
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Patent number: 5122196Abstract: The sheet metal which has recrystallized as fine grains and has superplastic characteristics consists of a work-hardenable, age-hardenable AlMgZn alloy. After continuous casting, the alloy containing 3-5.5% of magnesium, 2-8% of zinc, 0.4% of copper, 0-1% of manganese, 0-0.5% of iron, 0-0.4% of chromium, 0-0.4% of molybdenum, 0-0.4% of zirconium, 0-0.3% of silicon and 0-0.05% of titanium, the remainder being aluminium of commercial purity, is homogenized and rolled off hot. After an optional intermediate annealing, the strip is rolled off cold to the final thickness using a high degree of cold rolling, recrystallized, using rapid heating to effect softening, and cooled.Type: GrantFiled: June 4, 1991Date of Patent: June 16, 1992Assignee: Alusuisse-Lonza Services Ltd.Inventor: Philippe Fernandez
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Patent number: 5114505Abstract: A composite aluminum-base alloy having a mechanically alloyed matrix alloy. The matrix alloy has about 4-40 percent by volume aluminum-containing intermetallic phase. The aluminum-containing intermetallic phase includes at least one element selected from the group consisting of niobium, titanium and zirconium. The intermetallic phase is essentially insoluble in the matrix alloy below one half of the solidus temperature of the matrix alloy. The balance of the matrix alloy is principally aluminum. A stiffener of 5 to 30 percent by volume of the composite aluminum-base alloy is dispersed within the metal matrix.Type: GrantFiled: August 30, 1990Date of Patent: May 19, 1992Assignee: Inco Alloys International, Inc.Inventors: Prakash K. Mirchandani, Raymond C. Benn, Walter E. Mattson
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Patent number: 5112416Abstract: Disclosed is an aluminum based alloy bearing having a strengthened intermediate bonding layer, which comprises a backing steel, an intermediate bonding layer and an aluminum based bearing alloy layer. In this alloy bearing, the intermediate bonding layer has a hardness ranging from 40% to 70% of that of the aluminum based bearing alloy layer in terms of Vicker's hardness.Type: GrantFiled: November 13, 1990Date of Patent: May 12, 1992Assignee: Daido Metal Company Ltd.Inventors: Tadashi Tanaka, Masaaki Sakamoto, Yoshiaki Sato, Tohru Kato
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Patent number: 5110371Abstract: An aluminum alloy consists of, by weight, from 0.08 to 0.50 percent silicon, from 0.15 to 0.90 percent iron, the weight ratio of iron to silicon being from 1.4 to 2.2, and the remainder aluminum, intermetallic compounds of .alpha.-type Al-Fe-Si system being contained in the alloy. A light gray oxide film is formed on the alloy by anodic treatment.Type: GrantFiled: July 9, 1991Date of Patent: May 5, 1992Assignee: Nippon Light Metal Company, Ltd.Inventors: Takeshi Moriyama, Katsuji Ogawa, Fumio Ohtake, Akito Nishizawa
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Patent number: 5106429Abstract: A process for the production of strip stock from an alloy is provided. The strip stock produced from the alloy is suitable for the fabrication of both container ends and container bodies in thinner gauges than are typically employed, has low earing characteristics and may be derived from recycled aluminum scrap. The alloy preferably has a magnesium concentration of from about 2 to about 2.8 weight percent and a manganese concentration of from about 0.9 to about 1.6 weight percent. The process preferably includes continuous chill block casing the alloy melt into a strip, hot rolling the strip to a first thickness, annealing the hot rolled strip and then cold rolling the annealed strip to a final thickness. Cold rolling preferably includes two stages, with an intermediate anneal step between the two stages. The process increases tensile and yield strength while decreasing earing texture, even in very thin gauges, such as 0.010 inches.Type: GrantFiled: September 5, 1990Date of Patent: April 21, 1992Assignee: Golden Aluminum CompanyInventors: Donald C. McAuliffe, Ivan M. Marsh
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Patent number: 5104465Abstract: An aluminum sheet having novel properties is provided. The strip stock is suitable for the fabrication of both container ends and container bodies in thinner gauges than are typically employed, has low earing characteristics and may be derived from recycled aluminum scrap. An alloy particularly suited to the fabrication of the aluminum sheet preferably has a magnesium concentration of from about 2 to about 2.8 weight percent and a manganese concentration of from about 0.9 to about 1.6 weight percent. A process particularly suited to the fabrication of the aluminum sheet preferably includes continuous chill block casting the alloy melt into a strip, hot rolling the strip to a first thickness, annealing the hot rolled strip and then cold rolling the annealed strip to a final thickness. Cold rolling preferably includes two stages with an intermediate anneal step between the two stages. The process increases tensile and yield strength while decreasing earing percentage, even in very thin gauges, such as 0.Type: GrantFiled: September 5, 1990Date of Patent: April 14, 1992Assignee: Golden Aluminum CompanyInventors: Donald C. McAuliffe, Ivan M. Marsh
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Patent number: 5104459Abstract: Methods for the improvement of mechanical properties of aluminum can stock materials. In one method, an aluminum alloy is cast into an ingot, heated at an elevated temperature to homogenize the alloy, hot rolled at an elevated temperature to form hot band material and cold rolled to final gauge. After the heating step, the alloy is hot rolled immediately to minimize the cooling of the alloy between the heating and hot rolling steps.Type: GrantFiled: February 19, 1991Date of Patent: April 14, 1992Assignee: Atlantic Richfield CompanyInventors: Lian Chen, James G. Morris, Subodh K. Das
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Patent number: 5100488Abstract: An improved aluminum-titanium master alloy is provided. Such alloy contains a small but effective amount of, in weight percent, carbon about 0.005 up to 0.05 titanium 2 to 15, and the balance aluminum. After melting, the master alloy is superheated to about 1200.degree. C.-1300.degree. C. to put the element into solution, then the alloy is cast in a workable form. The master alloy in final form is substantially free of carbides, sulfides, phosphides, nitrides, or borides greater than about 5 microns in diameter. The alloy of this invention is used to refine aluminum products that may be rolled into thins sheet, foil, or fine wire and the like. Such grain refined products are also substantially free of carbides, sulfides, phosphides, nitrides, or borides.Type: GrantFiled: August 24, 1989Date of Patent: March 31, 1992Assignee: KB Alloys, Inc.Inventor: Geoffrey K. Sigworth
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Patent number: 5100618Abstract: A process is described for producing an aluminum grain refiner, such as Al-Ti-B grain refiner. Molten aluminum is continuously flowed as a bottom layer along a substantially horizontal or slightly inclined trough. Titanium or boron compounds reducible by aluminum or a mixture of such compounds is added to the surface of the aluminum layer such that a discrete separate layer of these is formed on top of the aluminum layer. Reaction between the aluminum and the titanium and/or boron compounds occurs along the interface between the layers and this reaction may, if desired, be aided by providing relative movement between the layer of molten aluminum and the layer of titanium and/or boron compounds. A surface layer of spent reaction product is removed and a stream of aluminum alloyed with titanium and boron is collected.Type: GrantFiled: May 1, 1990Date of Patent: March 31, 1992Assignee: Alcan International LimitedInventors: Ernest W. Dewing, Stephen H. Keeley, John Sulzer, Pervez J. Bamji
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Patent number: 5087297Abstract: An aluminum target which comprises a body of aluminum or aluminum alloy having a grain size of less than 2 mm and a near ideal <110> fiber texture; and a method of making an aluminum target for magnetron sputtering which comprises: providing a body of fine grain aluminum or aluminum alloy having a grain size of less than 2 mm; heating the body to an elevated forging temperature in the range of 550.degree. F. to 900.degree. F.; and slow forging the body at the rate of 0.5 to 4 inches per minute to produce a preferred grain orientation in the <110> direction.Type: GrantFiled: January 17, 1991Date of Patent: February 11, 1992Assignee: Johnson Matthey Inc.Inventor: Benoit Pouliquen
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Patent number: RE34262Abstract: High modulus aluminum-base alloys comprise mechanically alloyed aluminum-base compositions contain 10-25% titanium part of which may be replaced by vanadium or zirconium. Within described limits the alloys can contain elements other than oxygen and carbon ordinarily derived from the process control agent used in mechanical alloying.Type: GrantFiled: May 28, 1991Date of Patent: May 25, 1993Assignee: Inco Alloys International, Inc.Inventors: Raymond C. Benn, Prakash K. Mirchandani, Walter E. Mattson