Including Cooling (e.g., Quenching, Etc.) Patents (Class 148/654)
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Patent number: 8656750Abstract: A hot forming die that includes a first die and a second die. The first die has a first die structure that is formed of a tool steel. The first die structure has a first die surface and a plurality of first cooling apertures. The first die surface has a complex shape. The first cooling apertures are spaced apart from the die surface by a first predetermined distance. The second die has a second die surface. The first and second die surfaces cooperate to form a die cavity. Related methods for forming a hot forming die and for hot forming a workpiece are also provided.Type: GrantFiled: June 12, 2012Date of Patent: February 25, 2014Assignee: Magna International Inc.Inventors: Frank A. Horton, Boris Shulkin, Bradford L. Hastilow, Jim Metz, James R. Judkins, Monty Hansen, Seetarama S. Kotagiri, Andreas G. Janssen
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Patent number: 8652273Abstract: There are provided a steel for deep drawing, and a method for manufacturing the steel and a high pressure container. The steel for deep drawing includes, by weight: C: 0.25 to 0.40%, Si: 0.15 to 0.40%, Mn: 0.4 to 1.0%, Al: 0.001 to 0.05%, Cr: 0.8 to 1.2%, Mo: 0.15 to 0.8%, Ni: 1.0% or less, P: 0.015% or less, S: 0.015% or less, Ca: 0.0005 to 0.002%, Ti: 0.005 to 0.025%, B: 0.0005 to 0.0020% and the balance of Fe and inevitable impurities, wherein a microstructure of the steel has a triphase structure of ferrite, bainite and martensite. The steel for deep drawing may be useful to further improve the strength without the deterioration of the toughness by adding a trace of Ti and B, compared to the conventional steels having a strength of approximately 1100 MPa.Type: GrantFiled: September 12, 2008Date of Patent: February 18, 2014Assignee: PoscoInventors: Soon Taik Hong, Sung Ho Jang, Ki Hyun Bang
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Patent number: 8636856Abstract: Embodiments of the present disclosure comprise carbon steels and methods of manufacture. In one embodiment, quenching and tempering procedure is performed in which a selected steel composition is formed and heat treated to yield a slightly tempered microstructure having a fine carbide distribution. In another embodiment, a double austenizing procedure is disclosed in which a selected steel composition is formed and subjected to heat treatment to refine the steel microstructure. In one embodiment, the heat treatment may comprise austenizing and quenching the formed steel composition a selected number of times (e.g., 2) prior to tempering. In another embodiment, the heat treatment may comprise subjecting the formed steel composition to austenizing, quenching, and tempering a selected number of times (e.g., 2). Steel products formed from embodiments of the steel composition in this manner (e.g., seamless tubular bars and pipes) will possess high yield strength, e.g.Type: GrantFiled: February 18, 2011Date of Patent: January 28, 2014Assignee: Siderca S.A.I.C.Inventors: Eduardo Altschuler, Teresa Perez, Edgardo Lopez, Constantino Espinosa, Gonzalo Gomez
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Patent number: 8628630Abstract: A hot-pressed steel sheet member has a composition containing, by mass, C: 0.09% to 0.38%, Si: 0.05% to 2.0%, Mn: 0.5% to 3.0%, P: 0.05% or less, S: 0.05% or less, Al: 0.005% to 0.1%, N: 0.01% or less, Sb: 0.002% to 0.03%, and the balance being Fe and inevitable impurities, and having a tensile strength TS of 980 to 2,130 MPa.Type: GrantFiled: August 19, 2010Date of Patent: January 14, 2014Assignee: JFE Steel CorporationInventors: Akio Kobayashi, Yoshimasa Funakawa, Kazuhiro Seto, Nobuyuki Kageyama, Tetsuo Yamamoto, Toru Hoshi, Takeshi Yokota
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Publication number: 20130340899Abstract: The present invention has as its object the provision of steel sheet for hot stamping use which is excellent in part strength after hot stamping and delayed fracture resistance comprised of large C content high strength steel sheet in which effective hydrogen traps are formed in the steel material. The steel sheet of the present invention solves this problem by forming Fe—Mn-based composite oxides in the steel sheet and trapping hydrogen at the interfaces of the composite oxides and matrix steel and in the voids around the composite oxides. Specifically, it provides steel sheet for hot stamping use which is comprised of chemical ingredients which contain, by mass %, C: 0.05 to 0.40%, Si: 0.02% or less, Mn: 0.1 to 3%, S: 0.02% or less, P: 0.03% or less, Al: 0.005% or less, Ti: 0.01% or less, N: 0.01% or less, one or both of Cr and Mo in a total of 0.005 to 1%, and O: 0.003 to 0.03% and which have a balance of Fe and unavoidable impurities and which contains average diameter 0.Type: ApplicationFiled: March 9, 2011Publication date: December 26, 2013Inventors: Kazuhisa Kusumi, Yuji Ogawa, Masayuki Abe, Hidekuni Murakami, Kengo Takeda, Jun Maki
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Patent number: 8613819Abstract: The invention relates to a method for producing quenched components consisting of sheet steel, comprising the following steps: a) shaped parts are formed from sheet steel; b) the end of the shaped part is cut and the sheet steel is optionally punched or provided with a desired hole pattern prior to, during, or after the forming of the shaped part; c) at least some sections of the shaped part are subsequently heated to a temperature that permits the steel material to austenitize; and d) the component is then transferred to a quenching die, where it is subjected to a quenching process, during which the component is cooled and thus quenched by the contact of the quenching die with some sections of the component and the compression of said sections. The invention is characterized in that the component is supported by the quenching die in the vicinity of the positive radii and that some sections of said component are clamped in a secure manner without distortion in the vicinity of the cut edges.Type: GrantFiled: August 9, 2005Date of Patent: December 24, 2013Assignee: voestalpine Metal Forming GmbHInventor: Robert Vehof
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Publication number: 20130327453Abstract: A method for hot stamping an iron based component in which the component is heated to a temperature sufficient to transform the component into austenite. The heated component is then positioned in an open stamping die and the stamping die is closed to mechanically change the shape of the heated component to a desired end shape of the component. At least one opening is punched in the heated component and, thereafter, the component is quenched at a rate and to a temperature sufficient to transform the component into martensite.Type: ApplicationFiled: June 12, 2012Publication date: December 12, 2013Applicant: Martinrea Industries, Inc.Inventors: Arpad Takacs, Di Yang, Roger Bianchi
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Patent number: 8585835Abstract: A high-strength steel machined product giving excellent hardenability has a metal microstructure with excellent balance of strength and toughness and high stability of retained austenite. The product is composed of an ultra-high low-alloy TRIP steel having a metal microstructure which contains an appropriate quantity of two or more of Cr, Mo, and Ni, and an appropriate quantity of one or more of Nb, Ti, and V, and having an appropriate value of carbon equivalent; the metal microstructure has a mother-phase structure composed mainly of lathy bainitic ferrite with a small amount of granular bainitic ferrite and polygonal ferrite, and has a secondary-phase structure composed of fine retained austenite and martensite.Type: GrantFiled: October 29, 2009Date of Patent: November 19, 2013Assignees: Usui Kokusai Sangyo Kaisha Limited, Shinshu UniversityInventors: Koh-ichi Sugimoto, Sho-hei Sato, Teruhisa Takahashi, Goro Arai
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Publication number: 20130292011Abstract: According to one aspect, provided is a high-strength steel sheet having superior toughness at cryogenic temperature, comprising, in weight percentage, 0.02 to 0.06% of C, 0.1 to 0.35% of Si, 1.0 to 1.6% of Mn, 0.02% or less (but not 0%) of Al, 0.7 to 2.0% of Ni, 0.4 to 0.9% of Cu, 0.003 to 0.015% of Ti, 0.003 to 0.02% of Nb, 0.01% or less of P, 0.005% or less of S, the remainder being Fe and unavoidable impurities, wherein the high-strength steel sheet satisfies the condition of [Mn]+5.4[Si]+26[Al]+32.8[Nb]<4.3 where [Mn], [Si], [Al], and [Nb] indicate contents of Mn, Si, Al, and Nb in weight percentage, respectively. The steel sheet secures toughness when used as structural steel materials for ships, offshore structures, or the like, or steel materials for tanks for storing and carrying liquefied gases, which are exposed to an extreme low temperature environment.Type: ApplicationFiled: December 27, 2011Publication date: November 7, 2013Applicant: POSCOInventors: Woo-Gyeom Kim, Sang-Ho Kim, Ki-Hyun Bang, In-Shik Suh
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Patent number: 8562766Abstract: A thin cast strip is formed having at least one microstructure selected from the group consisting of polygonal ferrite, acicular ferrite, Widmanstatten, bainite and martinsite, a surface roughness of less than 1.5 microns Ra and a scale thickness of less than about 10 microns by applying a mixture of water and oil on the work rolls of the hot rolling mill, passing the thin cast strip at a temperature of less than 1100° C. through the hot rolling mill while the mixture of oil and water is applied to the work rolls, and shrouding the thin cast strip from the casting rolls through the hot rolling mill in an atmosphere of less than 5% oxygen to form the thin cast strip.Type: GrantFiled: August 23, 2011Date of Patent: October 22, 2013Assignee: Nucor CorporationInventors: Walter N. Blejde, Jay Jon Ondrovic
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Patent number: 8535458Abstract: A steel sheet contains, on a mass percent basis, 0.03%-0.12% C, 0.5% or less Si, 0.8%-1.8% Mn, 0.030% or less P, 0.01% or less S, 0.005%-0.1% Al, 0.01% or less N, 0.035%-0.100% Ti, and the balance being Fe and incidental impurities and has microstructures with a fraction of polygonal ferrite of 80% or more, the polygonal ferrite having an average grain size of 5 to 10 ?m. The amount of Ti present in a precipitate having a size of less than 20 nm is 70% or more of the value of Ti* calculated using expression (1): Ti*=[Ti]?48×[N]/14??(1) where [Ti] and [N] represent a Ti content (percent by mass) and a N content percent by mass), respectively, of the steel sheet.Type: GrantFiled: May 11, 2010Date of Patent: September 17, 2013Assignee: JFE Steel CorporationInventors: Noriaki Kohsaka, Kazuhiro Seto, Reiko Sugihara, Masahide Watabe, Yasushi Tanaka
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Patent number: 8518195Abstract: The microstructure of a low alloy steel workpiece for cold forming may be beneficially modified by heating the workpiece to a temperature just above its austenite transformation temperature (Ac3 temperature). The steel workpiece is then cooled just below its Ac3 temperature to promote ferrite formation on and between the austenite grains. Heating and cooling, above and below the Ac3 temperature, is repeated a determined number of times to refine the austenite grains before the workpiece is quenched below its martensite transformation temperature to form a mixture of martensite with increased retained austenite. The workpiece may be further heated in its martensite region to increase the proportion of retained austenite before quenching the steel workpiece to an ambient temperature. The formability of the workpiece is improved, as is the strength of its formed shape.Type: GrantFiled: January 20, 2012Date of Patent: August 27, 2013Assignee: GM Global Technology Operations LLCInventor: John R. Bradley
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Publication number: 20130213534Abstract: A steel material which is suitable for hot press working or hot three-dimensional bending and direct quench and which can be used to manufacture a high-strength formed article with sufficient quench hardening even by short time heating at a low temperature has a chemical composition comprising, in mass percent, C: 0.05-0.35%, Si: at most 0.5%, Mn: 0.5-2.5%, P: at most 0.03%, S: at most 0.01%, sol. Al: at most 0.1%, N: at most 0.01%, and optionally at least one element selected from the group consisting of B: 0.0001-0.005%, Ti: 0.01-0.1%, Cr: 0.18-0.5%, Nb: 0.03-0.1%, Ni: 0.18-1.0%, and Mo: 0.03-0.5% and has a steel structure in which the spheroidization ratio of carbides is 0.60-0.90.Type: ApplicationFiled: August 22, 2012Publication date: August 22, 2013Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Kazuo HIKITA, Nobusato KOJIMA
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Patent number: 8500924Abstract: A high-strength steel plate includes the following composition: 0.18 to 0.23 mass % of C; 0.1 to 0.5 mass % of Si; 1.0 to 2.0 mass % of Mn; 0.020 mass % or less of P; 0.010 mass % or less of S; greater than 0.5 mass % and equal to or less than 3.0 mass % of Cu, 0.25 to 2.0 mass % of Ni; 0.003 to 0.10 mass % of Nb; 0.05 to 0.15 mass % of Al; 0.0003 to 0.0030 mass % of B; 0.006 mass % or less of N; and a balance composed of Fe and inevitable impurities. A weld crack sensitivity index Pcm of the high-strength steel plate is calculated by Pcm=[C]+[Si]/30+[Mn]/20+[Cu]/20+[Ni]/60+[Cr]/20+[Mo]/15+[V]/10+5[B], and is 0.39 mass % or less. The Ac3 transformation point is equal to or less than 850° C., the percentage value of a martensite structure is equal to or greater than 90%, the yield strength is equal to or greater than 1300 MPa, and the tensile strength is equal to or greater than 1400 MPa and equal to or less than 1650 MPa.Type: GrantFiled: October 13, 2009Date of Patent: August 6, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Tatsuya Kumagai, Akira Usami, Masaharu Oka
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Manufacturing apparatus of hot-rolled steel sheet and manufacturing method of hot rolled steel sheet
Patent number: 8500927Abstract: The present invention provides a manufacturing apparatus of a hot-rolled steel sheet capable of cooling control of a steel sheet even when disposing a cooling device capable of cooling from inside a finishing mill. The manufacturing apparatus of a hot-rolled steel sheet comprises: an immediate rapid-cooling device capable of spraying cooling water, at least a part thereof being disposed inside a final stand in the row of hot finishing mills; a device for measuring a temperature on an entry side of a final stand; a device for measuring a steel sheet passing speed; a device for predicting a rapid-cooling stopping temperature which calculates a predicted rapid-cooling stopping temperature; and an immediate rapid-cooling control device which corrects the water supply volume or water supply pressure of the immediate rapid-cooling device such that the predicted rapid-cooling stopping temperature matches a targeted rapid-cooling stopping temperature.Type: GrantFiled: May 8, 2012Date of Patent: August 6, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Hisayoshi Tachibana, Shigemasa Nakagawa -
Publication number: 20130192726Abstract: A method of hot forming a steel blank into an article the method including the following steps: d) cooling a heated steel blank to form an article during hot forming, starting at a starting temperature T2 above Ar3; to an interrupt temperature T3 in the range of 400-550° C. at a cooling rate V2 of at least 25° C./s; e) immediately further cooling the article from the interrupt temperature T3 to ambient temperature at a cooling rate V3 of 0.2-10° C./s, wherein the interrupt temperature T3 and cooling rate V3 are selected such that the article thus obtained has multiphase microstructure including by volume fraction: 55-90% of bainitic ferrite 5-15% of retained austenite 5-30% martensite.Type: ApplicationFiled: October 10, 2011Publication date: August 1, 2013Applicant: TATA STEEL IJMUIDEN B.V.Inventors: Shangping Chen, Christiaan Theodorus Wilhelmus Lahaye
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Patent number: 8486205Abstract: A high-strength hot-rolled steel sheet containing C: 0.05 to 0.15%, Si: no more than 1.50% (excluding 0%), Mn: 0.5 to 2.5%, P: no more than 0.035% (excluding 0%), S: no more than 0.01% (including 0%), Al: 0.02 to 0.15%, and Ti: 0.05 to 0.2%, which is characterized in that its metallographic structure is composed of 60 to 95 vol % of bainite and solid solution-hardened or precipitation-hardened ferrite (or ferrite and martensite) and its fracture appearance transition temperature (vTrs) is no higher than 0° C. as obtained by impact tests (% in terms of % by weight).Type: GrantFiled: August 16, 2011Date of Patent: July 16, 2013Assignee: Kobe Steel, Ltd.Inventors: Motoo Satou, Tetsuo Soshiroda
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Patent number: 8479549Abstract: A method of producing a seamless, tubular product includes centrifugally casting a corrosion resistant alloy into a tubular workpiece having an inner diameter and an outer diameter. The method then removes material from the inner diameter of the workpiece and subjects the workpiece to at least about a 25% wall reduction at a temperature below a recrystallization temperature of the workpiece using a metal forming process. The metal forming process includes radial forging, rolling, pilgering, and/or flowforming.Type: GrantFiled: August 13, 2010Date of Patent: July 9, 2013Assignee: Dynamic Flowform Corp.Inventor: Matthew V. Fonte
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Patent number: 8449700Abstract: Disclosed are a high-strength, high-toughness hot-pressed steel plate member and a manufacturing method therefor. A specified hot-press process is performed on a steel plate member that, with respect to the chemical composition of the steel plate, includes: 0.15 to 0.4 wt % of C; 1.0 to 5.0 wt % of Mn or of a total of Mn and at least one of Cr, Mo, Cu, and Ni; 0.02 to 2.0 wt % of at least any one of Si and Al; and the remainder being Fe and unavoidable impurities, thus providing the physical properties of a martensite phase average grain diameter of 5 ?m or less and a tensile strength of 1200 MPa or higher.Type: GrantFiled: September 17, 2009Date of Patent: May 28, 2013Assignee: National University Corporation Okayama UniversityInventors: Takehide Senuma, Hiroshi Yoshida
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Publication number: 20130095347Abstract: A hot-stamped steel according to the present invention includes, by mass %, C: 0.20% to 0.35%, Si: 0.1% to 0.5%, the total of at least one selected from Mn and Cr: 1% to 3%, Al: 0.005% to 0.06%, Ti: 0.002% to 0.1%, Nb: 0.002% to 0.1%, O: 0.003% to 0.007%, and a balance of iron and inevitable impurities, wherein P is limited to 0.015% or less, S is limited to 0.01% or less, N is limited to 0.004% or less, the dimensional ratio of the lengths of prior austenite grains in a rolling direction to the lengths of the prior austenite grains in the sheet thickness direction is 1.3 to 2.5, the average grain size of the prior austenite grains is 6 ?m or less, the microstructure includes 98% or more of martensite, and the tensile strength is 1470 MPa or more.Type: ApplicationFiled: June 14, 2011Publication date: April 18, 2013Inventors: Kaoru Kawasaki, Kohichi Sano, Yoshihito Sekito
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Patent number: 8414716Abstract: The present invention provides a method of cooling a hot-rolled steel strip which has passed through a finishing rolling, including: cooling the hot-rolled steel strip from a first temperature of not lower than 600° C. and not higher than 650° C. to a second temperature of not higher than 450° C. with cooling water having the water amount density of not lower than 4 m3/m2/min and not higher than 10 m3/m2/min, wherein with respect to the area of the target surface, the area of a portion where a plurality of spray jets of the cooling water directly strikes on the target surface is at least 80%.Type: GrantFiled: May 13, 2010Date of Patent: April 9, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Yoshihiro Serizawa, Yasuhiro Nishiyama, Shigeru Ogawa, Shinji Ida, Hitoshi Nikaidoh, Isao Yoshii, Noriyuki Hishinuma, Tetsuo Kishimoto, Nobuhiro Takagi
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Patent number: 8414715Abstract: Embodiments of the present disclosure comprise carbon steels and methods of manufacture. In one embodiment, a double austenizing procedure is disclosed in which a selected steel composition is formed and subjected to heat treatment to refine the steel microstructure. In one embodiment, the heat treatment may comprise austenizing and quenching the formed steel composition a selected number of times (e.g., 2) prior to tempering. In another embodiment, the heat treatment may comprise subjecting the formed steel composition to austenizing, quenching, and tempering a selected number of times (e.g., 2). Steel products formed from embodiments of the steel composition in this manner (e.g., seamless tubular bars and pipes) will possess high yield strength, at least about 175 ksi (about 1200 MPa) while maintaining good toughness.Type: GrantFiled: February 18, 2011Date of Patent: April 9, 2013Assignee: Siderca S.A.I.C.Inventors: Eduardo Altschuler, Teresa Perez, Edgardo Lopez, Constantino Espinosa, Gonzalo Gomez
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Publication number: 20130081741Abstract: In a first step of the method of achieving TRIP microstructure in steels by deformation heat, steel feedstock is heated to a temperature below the temperature at which austenite begins to form in the steel in question, i.e. below AC1. In a next step, the feedstock is formed into a final product, using applied severe plastic deformation whereby deformation energy causes the temperature of the material to increase to the final temperature between AC1 and AC3, and whereupon the ferrite-pearlite microstructure transforms into austenite. In a third or last process step, the final product is cooled down from the final temperature to the temperature of the bainite nose of the material (B). The cooling is then interrupted and the material is held at the temperature of the bainite nose (B). Consequently, the TRIP microstructure forms. Finally, the product is cooled down to ambient temperature.Type: ApplicationFiled: September 28, 2012Publication date: April 4, 2013Inventors: Bohuslav MASEK, Hana JIRKOVÁ, Andrea RONESOVA, Stepán JENÍCEK, Ctibor STÁDLER
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Patent number: 8404061Abstract: A component of an air-hardenable steel composed of (contents in mass %): C<0.20; Al<0.08; Si<1.00; Mn 1.20 to <2.50; P<0.020; S<0.015; N<0.0150; Cr 0.30 to <1.5; Mo 0.10 to <0.80; Ti 0.010 to <0.050; V 0.03 to <0.20; B 0.0015 to <0.0060, with the remainder being iron including the usual elements present in steel, is produced by heating a hot- or cold-rolled steel sheet or steel tube section to a temperature of ?blank=800 to 1050° C. and then forming the sheet or tube into a component in a forming tool. After removal from the tool, the component is cooled down in air while the component still has a temperature above ?removal=200° C. and below 800° C. The component achieves the required mechanical properties during air-cooling.Type: GrantFiled: June 21, 2010Date of Patent: March 26, 2013Assignee: Salzgitter Flachstahl GmbHInventors: Michael Braun, Uwe Eggers, Cord Schäffner, Joachim Schöttler, Friedrich Luther, Stefan Mütze, Manuel Otto, Thorsten Reier
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Patent number: 8366844Abstract: A method of making hot rolled steel sheet having a dual phase microstructure with a martensite phase of less than 35% by volume and a ferrite phase of more than 50% by volume and a composition containing by percent weight: 0.01?C?0.2; 0.3?Mn?3; 0.2?Si?2; 0.2?Cr+Ni?2; 0.01?Al?0.10; Mo less than about 0.2%, 0.0005?Ca?0.01, with the balance iron and incidental ingredients. Hot rolled sheet for cold rolling, the silicon range may be from about 0.05% to about 2%, and the amount of molybdenum may be up to 0.5%. Also, the hot rolled steel sheet has a tensile strength of at least 500 megapascals, a hole expansion ratio more than about 50%, and a yield strength/tensile strength ratio less than 70%.Type: GrantFiled: September 27, 2011Date of Patent: February 5, 2013Assignee: Nucor CorporationInventor: Weiping Sun
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Publication number: 20130025747Abstract: A steel for an induction hardening including, by mass %, C: more than 0.75% to 1.20%, Si: 0.002 to 3.00%, Mn: 0.20 to 2.00%, S: 0.002 to 0.100%, Al: more than 0.050% to 3.00%, P: limited to 0.050% or less, N: limited to 0.0200% or less, O: limited to: 0.0030% or less, and the balance composing of iron and unavoidable impurities, wherein an Al content and a N content satisfy, by mass %, Al?(27/14)×N>0.050%.Type: ApplicationFiled: February 15, 2011Publication date: January 31, 2013Inventors: Manabu Kubota, Toshiharu Aiso, Kei Miyanishi
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Patent number: 8349100Abstract: A method for press-molding an embossed steel plate is able to cool even an embossed steel plate under conditions adequate for quenching. After a plate body with convex portions formed thereon is placed between an upper pressing die and a lower pressing die and the dies are closed, first and second circulation pumps are run to circulate cooling water.Type: GrantFiled: January 20, 2010Date of Patent: January 8, 2013Assignee: Fukai Seisakusho Co., Ltd.Inventor: Susumu Sunaga
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Publication number: 20120328896Abstract: An improved reinforcing bar (REBAR) and the process for manufacturing the same for the enhancement of the life span of reinforced concrete, reinforced concrete structures and constructions as well as reinforced concrete elements without the need for any surface treatment or surface protection to REBAR or addition of admixture in concrete or without any other special provision or effort following the making/manufacturing of REBAR where the rebar, even when made of high strength steel or any other material, has a plain surface but with a deformed axis for use in all concrete constructions. The improved reinforcing bar (REBAR) for reinforced concrete constructions and reinforced concrete structures comprising a high strength material, a circular or oval or elliptical cross section of said bar; deformation of the axis of the bar in specific plane(s).Type: ApplicationFiled: February 22, 2011Publication date: December 27, 2012Inventor: Anil Krishna Kar
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Publication number: 20120318414Abstract: Provided is a manufacturing method of a hot-rolled steel sheet which enables manufacturing of a hot-rolled steel sheet having excellent surface properties and a fine structure. The manufacturing method of a hot-rolled steel sheet uses a heating device, descaling device, row of finishing mills, cooling device disposed in the row of finishing mills, and rapid cooling device disposed immediately after the row of finishing mills, and the operations of the heating device, cooling device and rapid cooling device are controlled, thereby controlling a temperature T1 of the material to be rolled on an entry side of the row of finishing mills, a temperature T2 of the material to be rolled on an entry side of a final stand in the row of finishing mills, and a temperature T3 of the material to be rolled on an exit side of the rapid cooling device.Type: ApplicationFiled: August 29, 2012Publication date: December 20, 2012Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Hisayoshi TACHIBANA, Shigemasa NAKAGAWA
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Publication number: 20120321504Abstract: An air hardenable steel alloy is disclosed comprising, in percent by weight: 0.18 to 0.26 carbon; 3.50 to 4.00 nickel; 1.60 to 2.00 chromium; 0 to 0.50 molybdenum; 0.80 to 1.20 manganese; 0.25 to 0.45 silicon; 0 to less than 0.005 titanium; 0 to less than 0.020 phosphorus; 0 up to 0.005 boron; 0 up to 0.003 sulfur; iron; and impurities. The air hardenable steel alloy has a Brinell hardness in a range of 352 HBW to 460 HBW. The air hardenable steel alloy combines high strength, medium hardness and toughness, as compared with certain know air hardenable steel alloys, and finds application in, for example, any of a steel armor, a blast-protective hull, a blast-protective V-shaped hull, a blast-protective vehicle underbelly, and a blast-protective enclosure.Type: ApplicationFiled: June 15, 2011Publication date: December 20, 2012Inventors: Njall Stefansson, Bradley Hasek, Ronald E. Bailey, Thomas Parayil, Andrew Nichols
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Patent number: 8313589Abstract: An object of the present invention is to provide at a low cost a low-alloy steel having a high strength and excellent high-pressure hydrogen environment embrittlement resistance characteristics under a high-pressure hydrogen environment. The invention is a high-strength low-alloy steel excellent in high-pressure hydrogen environment embrittlement resistance characteristics, which is characterized in that the steel has a composition comprising C: 0.10 to 0.20%, Si: 0.10 to 0.40%, Mn: 0.50 to 1.20%, Cr: 0.20 to 0.80%, Cu: 0.10 to 0.50%, Mo: 0.10 to 1.00%, V: 0.01 to 0.10%, B: 0.0005 to 0.005% and N: 0.01% or less, by mass, with the balance consisting of Fe and unavoidable impurities.Type: GrantFiled: August 21, 2008Date of Patent: November 20, 2012Assignee: The Japan Steel Works, Ltd.Inventors: Koichi Takasawa, Yoru Wada, Ryoji Ishigaki, Yasuhiko Tanaka
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Publication number: 20120279621Abstract: Disclosed is a steel, a steel flat product, a steel part produced from it by hot forming with subsequent hardening, and a method for producing a steel part. In order to guarantee to a high degree of reliability that a part possesses high strength values and an increased elongation at break, the steel contains (in % wt.) C: 0.15-0.40%, Mn: 1.0-2.0%, Al: 0.2-1.6%, Si: 0-1.4%, total of the contents of Si and Al: 0.25-1.6%, P: 0-0.10%, S: 0-0.03%, Cr: 0-0.5%, Mo: 0-1.0%, N: 0-0.01%, Ni: 0-2.0%, Nb: 0.012-0.04%, Ti 0-0.40%, B: 0.0010-0.0050%, Ca: 0-0.0050%, remainder iron and unavoidable impurities.Type: ApplicationFiled: April 1, 2011Publication date: November 8, 2012Applicant: THYSSENKRUPP STEEL EUROPE AGInventors: Thomas Gerber, Ilse Heckelmann, Thomas Heller, Julia Mura, Martin Norden, Nicolas Vives Diaz
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Patent number: 8303734Abstract: The present invention provides a high strength thick steel material excellent in toughness and weldability reduced in amount of C and amount of N, containing suitable amounts of Si, Mn, Nb, Ti, B, and O, having contents of C and Nb satisfying C—Nb/7.74?0.004, having a density of Ti-containing oxides of a particle size of 0.05 to 10 ?m of 30 to 300/mm2, and having a density of Ti-containing oxides of a particle size over 10 ?m of 10/mm2 or less, produced by treating steel by preliminary deoxidation to adjust the dissolved oxygen to 0.005 to 0.015 mass %, then adding Ti and, furthermore, vacuum degassing the steel for 30 minutes or more, smelting it, then continuously casting it to produce a steel slab or billet, heating the steel slab or billet to 1100 to 1350° C., hot rolling the slab or billet to a thickness of 40 to 150 mm, then cooling it.Type: GrantFiled: September 26, 2008Date of Patent: November 6, 2012Assignee: Nippon Steel CorporationInventors: Suguru Yoshida, Hiroshi Kita, Teruhisa Okumura, Hirokazu Sugiyama, Teruyuki Wakatsuki
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Publication number: 20120273096Abstract: According to the method of production of a steel sheet pressed part with locally modified properties, the steel sheet blank is first heated in a device for heating to the austenitic temperature of the material. Next, the steel sheet blank is converted in a tool for deep drawing by deformation into a final drawn part. Subsequently, the final drawn part is cooled inside the tool for deep drawing. Various locations of the final drawn part are cooled to various temperatures and/or at various rates during the cooling process. Thereafter, the final drawn part is placed in an annealing device, where retained austenite stabilization occurs by diffusion-based carbon partitioning within the material from which the drawn part is made. After stabilization, the final drawn part is removed from the annealing device and air cooled to ambient temperature.Type: ApplicationFiled: April 3, 2012Publication date: November 1, 2012Inventors: Bohuslav Masek, Hana Jirkova, Ludmila Kucerova, Andrea Ronesova, Stépán Jenicek
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Publication number: 20120273095Abstract: A method of production of high-strength hollow bodies from multiphase martensitic steels includes a heating process, a forming process and a cooling process. A heating device heats hollow steel stock to the austenitic temperature of the material from which the stock is made. The stock is then converted by deformation in a forming device into a hollow body having the final shape. A cooling device thereafter cools the hollow body such that the material with the original austenite microstructure refined by deformation during the forming process cools to a temperature at which incomplete transformation of austenite to martensite occurs. The retained austenite stabilization is performed in an annealing device by diffusion-based carbon partitioning within the material from which the hollow body is made. The hollow body is cooled in a cooling device to ambient temperature after stabilization.Type: ApplicationFiled: February 1, 2012Publication date: November 1, 2012Inventors: Bohuslav Masek, Hana Jirková, Pavel Hronek, Ctibor Stádler, Miroslav Urbánek
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Patent number: 8298353Abstract: A transformation toughened, high-strength steel alloy useful in plate steel applications achieves extreme fracture toughness (Cv > 80 ft-lbs corresponding to KId=200 ksi.in ½) at strength levels of 150-180 ksi yield strength, is weldable and formable. The alloy is characterized by dispersed austenite stabilization for transformation toughening to a weldable, bainitic plate steel and is strengthened by precipitation of M2C carbides in combination with copper and nickel. The desired microstructure is a matrix containing a bainite-martensite mix, BCC copper and M2C carbide particles for strengthening with a fine dispersion of optimum stability austenite for transformation toughening. The bainite-martensite mix is formed by air-cooling from solution treatment temperature and subsequent aging at secondary hardening temperatures to precipitate the toughening and strengthening dispersions.Type: GrantFiled: June 22, 2011Date of Patent: October 30, 2012Assignee: Northwestern UniversityInventors: Arup Saha, Gregory B. Olson
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Publication number: 20120247625Abstract: Provided is a low yield ratio, high strength and high uniform elongation steel plate having excellent strain ageing resistance equivalent to API 5L X70 Grade or lower and a method for manufacturing the same. In particular, the steel plate contains 0.06% to 0.12% C, 0.01% to 1.0% Si, 1.2% to 3.0% Mn, 0.015% or less P, 0.005% or less S, 0.08% or less Al, 0.005% to 0.07% Nb, 0.005% to 0.025% Ti, 0.010% or less N, and 0.005% or less O on a mass basis, the remainder being Fe and unavoidable impurities. The low yield ratio, high strength and high uniform elongation steel plate has a metallographic microstructure that is a two-phase microstructure consisting of bainite and M-A constituent, the area fraction of the M-A constituent being 3% to 20%, the equivalent circle diameter of the M-A constituent being 3.0 ?m or less.Type: ApplicationFiled: September 28, 2010Publication date: October 4, 2012Applicant: JFE STEEL CORPORATIONInventors: Junji Shimamura, Nobuyuki Ishikawa, Nobuo Shikanai
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Patent number: 8257646Abstract: UHC lightweight structural steel with improved scaling resistance, comprising the composition in % by weight C: 1 to 1.6, Al: 5 to 10, Cr: 0.5 to 3, Si: 0.1 to 2.8, the remainder iron and customary impurities accompanying steel, and a method for producing components hot-formed from this in air, wherein hot-forming temperatures of from 800 to 1050° C. are used, depending on the Si content.Type: GrantFiled: August 21, 2007Date of Patent: September 4, 2012Assignee: Daimler AGInventors: Tilmann Haug, Wolfgang Kleinekathoefer, Frédéric Pol
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Publication number: 20120216925Abstract: A hot-pressed steel sheet member has a composition containing, by mass, C: 0.09% to 0.38%, Si: 0.05% to 2.0%, Mn: 0.5% to 3.0%, P: 0.05% or less, S: 0.05% or less, Al: 0.005% to 0.1%, N: 0.01% or less, Sb: 0.002% to 0.03%, and the balance being Fe and inevitable impurities, and having a tensile strength TS of 980 to 2,130 MPa.Type: ApplicationFiled: August 19, 2010Publication date: August 30, 2012Applicant: JFE Steel CorporationInventors: Akio Kobayashi, Yoshimasa Funakawa, Kazuhiro Seto, Nobuyuki Kageyama, Tetsuo Yamamoto, Toru Hoshi, Takeshi Yokota
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Patent number: 8252125Abstract: The present invention, among other things, relates to a method for producing a workpiece by press hardening a semi-finished product, which is distinguished by the fact that the semi-finished product consists of a steel which has a high content of silicon of at least 0.9 wt. %, with a simultaneously small content of manganese of less than 0.9 wt. %, a small carbon content of less than 0.25 wt. %, and a high chromium content of more than 1.20 wt. %, and which by heating is brought to a state in which the structure of the steel that is used is at least partially transformed to austenite, also optionally fully transformed to austenite, and the thus-heated semi-finished product is hot shaped so that after the hot deformation shaping, a structure is present in the workpiece that has a complex phase structure with predominantly martensite and ferrite fractions. In addition, a workpiece is described, which is produced according to this method, as well as uses of such a workpiece.Type: GrantFiled: October 16, 2009Date of Patent: August 28, 2012Assignee: Benteler Automobiltechnik GmbHInventors: Hubertus Giefers, Karsten Bake, Andreas Frehn, Alexander Redenius, Uwe Diekmann
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Publication number: 20120211128Abstract: A steel part having a homogeneous multiphase microstructure in each region of the part, the microstructure containing ferrite, wherein the steel part is obtained by a process involving: cutting a blank from a strip of steel, having a specified composition; optionally, the blank undergoes prior cold deformation; the blank is heated to reach a soak temperature Ts above Ac1 but below Ac3 and held at this soak temperature Ts for a soak time ts adjusted so that the steel, after the blank has been heated, has an austenite content equal to or greater than 25% by area; the heated blank is transferred into a forming tool to hot-form the part; and the part is cooled within the tool at a cooling rate V such that the microstructure of the steel, after cooling the part, is a multiphase microstructure containing ferrite and being homogeneous in each region of the part.Type: ApplicationFiled: January 5, 2012Publication date: August 23, 2012Applicant: ArcelorMittal FranceInventors: Jacques CORQUILLET, Jacques DEVROC, Jean-Louis HOCHARD, Jean-Pierre LAURENT, Antoine MOULIN, Nathalie ROMANOWSKI
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Publication number: 20120186704Abstract: A seamless steel tube contains 0.15% to 0.50% C, 0.1% to 1.0% Si, 0.3% to 1.0% Mn, 0.015% or less P, 0.005% or less S, 0.01% to 0.1% Al, 0.01% or less N, 0.1% to 1.7% Cr, 0.4% to 1.1% Mo, 0.01% to 0.12% V, 0.01% to 0.08% Nb, and 0.0005% to 0.003% B or further contains 0.03% to 1.0% Cu on a mass basis and has a microstructure which has a composition containing 0.40% or more solute Mo and a tempered martensite phase that is a main phase and which contains prior-austenite grains with a grain size number of 8.5 or more and 0.06% by mass or more of a dispersed M2C-type precipitate with substantially a particulate shape.Type: ApplicationFiled: June 23, 2010Publication date: July 26, 2012Applicant: JFE STEEL CORPORATIONInventors: Kenichiro Eguchi, Yuji Tanaka, Mitsuo Kimura, Yasuhide Ishiguro, Katsumi Yamada, Haruo Nakamichi
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Patent number: 8215147Abstract: A hot forming die that includes a first die and a second die. The first die has a first die structure that is formed of a tool steel. The first die structure has a first die surface and a plurality of first cooling apertures. The first die surface has a complex shape. The first cooling apertures are spaced apart from the die surface by a first predetermined distance. The second die has a second die surface. The first and second die surfaces cooperate to form a die cavity. Related methods for forming a hot forming die and for hot forming a workpiece are also provided.Type: GrantFiled: July 12, 2007Date of Patent: July 10, 2012Assignee: Magna International Inc.Inventors: Frank A. Horton, Boris Shulkin, Bradford L. Hastilow, Jim Metz, James R. Judkins, Monty Hansen, Seetarama S. Kotagiri, Andreas G. Janssen
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Patent number: 8216399Abstract: An improved quenching process is provided by supplying a secondary quenching tank with cooling medium from the pit of a forging press. Only heated, but unprocessed, billets are quenched in the secondary quench tank. The cooling medium from the pit of the forging press is not as clean as fresh water, but because the billets will be reheated, forged and quenched later with a fresh or conditioned cooling medium, the secondary tank quenching medium quality is not restrictive.Type: GrantFiled: December 30, 2008Date of Patent: July 10, 2012Assignee: Honda Motor Co., Ltd.Inventor: Peter Reinhart
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Publication number: 20120160377Abstract: The invention relates to a method of making microalloyed steel, in particular a pipe steel, wherein a cast slab (1) passes through an installation (2) having a casting machine (3), a first furnace (4), at least one roughing roll stand (5), a second furnace (6), at least one finishing roll stand (7), and a cooling line (8) in this order in the travel direction (F) of the slab (1).Type: ApplicationFiled: August 5, 2010Publication date: June 28, 2012Inventors: Juergen Seidel, Joachim Ohlert
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Publication number: 20120144990Abstract: A steel armour comprising between 90% and 50% bainite, the rest being austenite, in which excess carbon remains within the bainitic ferrite at a concentration beyond that consistent with equilibrium; there is also partial partitioning of carbon into the residual austenite. In one embodiment of the invention the bainite comprises in weight percent: carbon 0.6 to 1.1%, silicon 1.5 to 2.0%, manganese 0.5 to 1.8%, nickel up to 3%, chromium 1.0 to 1.5%, molybdenum 0.2 to 0.5%, vanadium 0.1 to 0.2%, balance iron save for incidental impurities. In particular it was noted that excellent properties were obtained if the manganese content is about 1% by weight. By forming the steel as a pearlite sheet the elements (310,410) of the panel can be formed easily by cutting or stamping before final transformation to bainite. Cutting may also occur after final transformation using water- jet or laser cutting. Alternatively hot forging elements is described.Type: ApplicationFiled: August 20, 2010Publication date: June 14, 2012Inventors: Andrew G. Baxter, Peter Brown
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Patent number: 8197617Abstract: The present invention provides a high-strength steel sheet which has a 980 MPa class tensile strength as well as has excellent elongation, stretch flangeability and weldability, and also has excellent anti-delayed fraction property. The high-strength steel sheet comprises steel satisfying: C: 0.12 to 0.25%, Si: 1.0 to 3.0%, Mn: 1.5 to 3.0%, P: 0.15% or less, S: 0.02% or less, Al: 0.4% or less, and comprising the remnant made from iron and unavoidable impurities, wherein a ratio of the contents of Si and C (Si/C) is within the range from 7 to 14 in terms of a mass ratio, and a microstructure in a longitudinal section comprises, by an occupancy ratio based on the entire structure, 1) bainitic ferrite: 50% or more, 2) lath-type residual austenite: 3% or more, and 3) block-type residual austenite: 1% or more to ½×occupancy ratio of lath-type residual austenite, and 4) average size of block-type second phase is 10 ?m or less.Type: GrantFiled: June 4, 2007Date of Patent: June 12, 2012Assignee: Kobe Steel, Ltd.Inventors: Michiharu Nakaya, Yoichi Mukai, Koichi Sugimoto
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Patent number: 8197616Abstract: A carbon steel sheet having high formability due to a microscopic and uniform carbide distribution and having a good characteristic of final heat treatment, and a manufacturing method thereof. The carbon steel sheet having excellent formability, includes, in wt %, C at 0.2-0.5%, Mn at 0.1-1.2%, Si at less than or equal to 0.4%, Cr at less than or equal to 0.5%, Al at 0.01-0.1%, S at less than or equal to 0.012%, Ti at less than or equal to 0.5×48/14×[N]% when the condition of B(atomic %)/N(atomic %)>1 is satisfied or by 0.5×48/14×[N]% to 0.03% when the condition of B and N is not satisfied, B at 0.0005-0.0080%, N at less than or equal to 0.006%, Fe, and extra inevitable elements; an average size of carbide is less than or equal to 1 ?m; and an average grain size of ferrite is less than or equal to 5 ?m.Type: GrantFiled: December 26, 2006Date of Patent: June 12, 2012Assignee: PoscoInventors: Kyoo-Young Lee, Gyo-Sung Kim, Han-Chul Shin, Chang-Hoon Lee, Kee-Cheol Park, Jae-Chun Jeon
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Patent number: 8186696Abstract: A steel tie rod end includes a shaft portion and first and second fitting portions. A minimum area portion having a small radially cross-sectional area is provided for the shaft portion, and 90% or above of a steel structure of the minimum area portion is formed of martensite or tempered martensite. The surface hardness of the minimum area portion and the average hardness of the radial cross section of the minimum area portion are 600 Hv or below, and the average hardness of the radial cross section of the first fitting portion and the average hardness of the radial cross section of the second fitting portion are 300 Hv or below. A method of manufacturing a steel tie rod end includes a quenching process of heating only a prospective shaft portion by high frequency to an austenitizing temperature and then rapidly cooling the prospective shaft portion by water or cooling medium.Type: GrantFiled: September 7, 2009Date of Patent: May 29, 2012Assignees: Toyota Jidosha Kabushiki Kaisha, Nippon Steel CorporationInventors: Takeshi Komoto, Hitoshi Sakuma, Takashi Hirano, Hiroyuki Mizuno, Shinya Teramoto, Masahiro Toda, Hiromasa Takada, Makoto Okonogi
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Patent number: 8177925Abstract: In a high-tensile steel plate according to the invention, the carbon equivalent Pcm represented in Expression (1) is from 0.180% to 0.220%, the surface hardness is a Vicker's hardness of 285 or less, the ratio of a Martensite Austenite constituent in the surface layer is not more than 10%, the ratio of a mixed structure of ferrite and bainite inside beyond the surface layer is not less than 90%, the ratio of the bainite in the mixed structure is not less than 10%, the thickness of the lath of bainite is not more than 1 ?m, the length of the lath is not more than 20 ?m, and the segregation ratio as the ratio of the Mn concentration in the center segregation part relative to the Mn concentration at a part in a depth equal to ¼ of the thickness of the plate from the surface is not more than 1.3. Pcm=C+Si/30+(Mn+Cu+Cr)/20+Ni/60+Mo/15+V/10+5B . . . (1) where the element symbols in Expression (1) represent the % by mass of the respective elements.Type: GrantFiled: March 8, 2006Date of Patent: May 15, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventors: Nobuaki Takahashi, Masahiko Hamada, Shuji Okaguchi, Akihiro Yamanaka, Ichirou Seta