Sequential Winding Of Separate Webs Patents (Class 156/188)
  • Patent number: 6666939
    Abstract: A tubular member for an oil application device is formed separately and is fitted in such a manner as to cover a peripheral face of a porous cylindrical oil retaining member. The tubular member for the oil application device has a multi-layer structure including an inner layer and an outermost layer. The inner layer is a fibrous layer, and the outermost layer is a porous film. The porous cylindrical oil retaining member can be easily covered with, fitted with, and removed of the member for the oil application device, which is made from a fibrous layer such as a felt or from a porous film such as a PTFE film.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: December 23, 2003
    Assignee: Nichias Co., Ltd.
    Inventors: Kohichi Kimura, Osamu Horiuchi, Yousuke Suganuma, Shigeru Nakama
  • Publication number: 20030165650
    Abstract: An object of the invention is to provide a roll type adhesive cleaner which has an easy-to-find starting end for peeling and resists double peeling and which can be produced with smaller-sized equipment that is not required to have accuracy and is therefore economically advantageous and to provide a method of fabricating the roll type adhesive cleaner. The roll type adhesive cleaner of the invention has a plurality of single-sided adhesive tapes (T) each having an adhesive-coated surface (A) on one side and a releasable surface (H) on the other side which are adhered around a core tube (11) in a layered configuration with the adhesive-coated surface (A) out and with lateral sides (s) thereof oblique to the axis of the core tube (11). The single-sided adhesive tape (T) forming each layer is laid with laps on the lateral sides (s) thereof.
    Type: Application
    Filed: May 8, 2003
    Publication date: September 4, 2003
    Inventors: Takayuki Hirota, Akihito Shizuno, Keima Takabayashi, Hiroshi Otsuka, Takehiko Uematsu, Minoru Wada
  • Patent number: 6592698
    Abstract: A method of forming sheet rolls made of a heat transfer recording sheet having a transfer ink layer on a surface of a base by winding the recording sheet around the outer peripheries of a plurality of cores. The method includes supplying a web heat transfer recording sheet, cutting a portion thereof corresponding to a region between two adjacent sheet rolls to form cut ends, placing a non-adhesive waste sheet and a pair of adhesive tapes attached to the waste sheet ends between the transfer recording sheet, the tapes having an adhesive portion, an outside-exposed portion, and a portion attached to a cut end of the recording sheet, winding the sheet around a core outer periphery, positioning the waste sheet between winding apparatus and a discharging portion, and cutting the waste sheet so positioned.
    Type: Grant
    Filed: June 6, 2001
    Date of Patent: July 15, 2003
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventor: Yoshikimi Semba
  • Patent number: 6485376
    Abstract: A golf club shaft includes an inner layer, an intermediate layer placed on the inner layer, and an outer layer placed on the intermediate layer. The intermediate layer has inclined yarns, which are substantially symmetric and have predetermined orientation angles relative to the longitudinal axis of the shaft, and longitudinal yarns, which are parallel to the longitudinal axis of the shaft. The orientation angles of the inclined yarns vary along the longitudinal axis of the shaft.
    Type: Grant
    Filed: November 2, 2000
    Date of Patent: November 26, 2002
    Assignee: Mizuno Corporation
    Inventor: Goro Hisamatsu
  • Publication number: 20020112810
    Abstract: An apparatus and method for making a paint roller are disclosed. The apparatus includes a mandrel, a first core material strip feeder, a second core material strip feeder, a fabric cover strip feeder, a first heater, a second heater, a first liquid adhesive applicator and a second liquid adhesive applicator. The first core material strip feeder feeds a first strip of core material about the mandrel. The second core material strip feeder feeds a second strip of core material about the mandrel. The fabric cover strip feeder feeds a strip of fabric cover material about the mandrel and about at least one of the first and second strips of core material. The first and second heaters are actuatable between a first active state in which the first and second heaters apply heat to an outer surface of the first and second strips of core material, respectively, and an inactive state.
    Type: Application
    Filed: February 19, 2001
    Publication date: August 22, 2002
    Applicant: Newell Operating Company
    Inventors: Bruce C. Polzin, Lawrence J. Bower
  • Patent number: 6413343
    Abstract: An improved shaft for a golf club and methods of manufacturing the same. A plurality of layers of composite fiber bound within a thermoset resin are bonded to one or more layers of composite fiber bound within a thermoplastic resin using a high peet strength nylon epoxy adhesive. Preferably, the layer(s) of composite fiber bound within the thermoplastic resin comprise the outermost layer of a golf club shaft. In one preferred form, a plurality of plies of pre-preg composite sheet including a thermoset resin are wrapped around a mandrel and pre-cured. Thereafter, a layer of adhesive is wrapped over the pre-cured plies, at least one ply of pre-preg composite sheet including a thermoplastic resin is wrapped over the adhesive, and a cellophane or polypropylene tape is wrapped over the outermost layer of pre-preg. Thereafter, the ply wrapped mandrel is placed in a mold and heated to a predetermined temperature for a time sufficient to allow curing of all of the plies comprising the golf club shaft.
    Type: Grant
    Filed: October 6, 2000
    Date of Patent: July 2, 2002
    Assignee: Callaway Golf Company
    Inventors: Brian S. Smith, Herbert Reyes, James M. Murphy
  • Patent number: 6394385
    Abstract: A tubular or ring-shaped core for winding pressure-sensitive tape has a paper board body and a release-coated outermost ply formed of a strip of polymer film having a release coating on its outer surface and a tacky adhesive layer on its inner surface. The strip is wound onto the core with one edge of the strip folded outwardly away from the core so as to expose the tacky adhesive layer on the folded edge. This folded edge is overlapped by the opposite edge of the strip, thereby placing the tacky adhesive layers on the two edges in contact with each other. A firm bond between the overlapping edges is achieved by the adhesive-to-adhesive contact. In a preferred embodiment, the overlapping edge of the strip overlaps slightly beyond the folded edge onto the unfolded outer surface of the strip. This unfolded portion is treated to promote adhesion of the overlapping edge thereto.
    Type: Grant
    Filed: June 7, 2000
    Date of Patent: May 28, 2002
    Assignee: Sonoco Development, Inc.
    Inventors: David W. Rhodes, Krishnaraju Varadarajan, Richard K. Mims
  • Patent number: 6374892
    Abstract: A sheet winding apparatus or a heat transfer recording sheet providing apparatus including the sheet winding apparatus, the sheet winding apparatus formed of a plurality of sheet winding devices arranged in multiple steps in a vertical direction. Each of the sheet winding devices includes (1) a plurality of holding/rotating devices, (2) a sticking apparatus for sticking adhesive around a number of outer peripheral portions of an unused roll shaft held by one of the holding/rotating devices, arranged in the direction of the unused roll shaft, and (3) a press roll that presses a sheet against an outer periphery of a roll shaft held by the holding/rotating device during the entire time that the sheet is wound around the roll shaft.
    Type: Grant
    Filed: October 3, 2000
    Date of Patent: April 23, 2002
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventor: Yoshikimi Semba
  • Patent number: 6340509
    Abstract: Bicycle frame components without laps made by a method comprising; shaping a fluid-removable core in the general form of the component, placing a flexible inflatable bladder around the core, wrapping over the assembly of core and bladder at least one ply of fiber impregnated with a curable resin, forming a cured part by inflating the bladder while the assembly of core, bladder, and impregnated fiber is in a mold to force the plies against the inner surfaces of the mold, such that compaction of the fiber against the mold is predominantly from the bladder inflation and not from the core, and heating to cure the resin to form a cured part, removing the bladder and the fluid-removable core from the interior of the cured part by disintegrating the fluid-removable core with a fluid sufficient to allow removal of the core and the bladder.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: January 22, 2002
    Assignee: Radius Engineering, Inc.
    Inventors: Ronald H. Nelson, Dimitrije Milovich, Paul Nordstrom Clark, Gregory Joseph Loughry
  • Publication number: 20020006523
    Abstract: Contoured structural members containing vibration damping mechanisms and methods for making the same. The contoured structural members comprise composite or metal materials sandwiching a support or stabilizing structure. The contoured structure can be provided by tube rolling (or roll wrapping) the composite or metal materials and the support structure together and then, if necessary, bonding them or connecting them. With a contoured and generally non-flat structure, applications for the structural members of the present invention are nearly limitless. As well, by incorporating a vibration damping mechanism, the structural impact of oscillations caused by varying mechanical loads is diminished.
    Type: Application
    Filed: March 16, 2001
    Publication date: January 17, 2002
    Inventor: Dale Francis Obeshaw
  • Publication number: 20010053432
    Abstract: A composite member having increased resistance to delamination includes a reinforcing wrap of fiber-matrix composite material which is encircled about the member so that the edge surfaces of the member are covered by the wrap. The wrap includes fibers which are oriented from about −60° to about +60° relative to the direction along which the reinforcing wrap is wrapped about the member. The fibers of the reinforcing wrap impart increased third-axis or Z-direction strength at the edges of the member where interlaminar tensile stresses are greatest.
    Type: Application
    Filed: July 5, 2001
    Publication date: December 20, 2001
    Applicant: McDonnell Douglas Corporation
    Inventors: Brian Koorosh Hamilton, Stephen L. Guymon
  • Patent number: 6299718
    Abstract: The disclosed method can manufacture a thick-walled cylindrical part of an excellent quality which is free from the interlayer separation, by using a fiber reinforced plastic composite material. The fiber reinforced plastic composite material having a small thermal expansion coefficient is laminated in the circumferential direction of a mandrel; the laminated fiber reinforced plastic composite material layer is heat-cured to form an auxiliary member of the mandrel; a plurality of sorts of fiber reinforced plastic composite materials having a different elastic modulus, respectively are laminated on the formed auxiliary member; and the laminated fiber reinforced plastic composite materials are all heat-cured.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: October 9, 2001
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Minoru Kimura, Haruko Nagai, Yumi Ito, Naoya Takizawa, Takashi Nagumo
  • Patent number: 6269859
    Abstract: A sheet roll forming system for forming sheet rolls by winding a heat transfer recording sheet around an outer periphery of a plurality of cores including a core supplying apparatus and a sheet roll discharge apparatus. The core supplying apparatus includes a cantilever shaft supporting the cores, a tray below the shaft and movable up and down in a direction of the shaft, and core stoppers on the tray where the shaft is an air shaft that can increase in diameter when air is supplied from a charge and exhaust apparatus. The sheet roll discharge apparatus includes the shaft supporting rolls of the recording sheet on the cores, a tray below the shaft, and a stopper on the tray.
    Type: Grant
    Filed: July 9, 1998
    Date of Patent: August 7, 2001
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventor: Yoshikimi Semba
  • Publication number: 20010008163
    Abstract: The disclosed method can manufacture a thick-walled cylindrical part of an excellent quality which is free from the interlayer separation, by using a fiber reinforced plastic composite material.
    Type: Application
    Filed: September 23, 1998
    Publication date: July 19, 2001
    Inventors: MINORU KIMURA, HARUKO NAGAI, YUMI ITO, NAOYA TAKIZAWA, TAKASHI NAGUMO
  • Patent number: 6258197
    Abstract: The invention relates to a method for manufacturing a pipe fitting, said method comprising manufacturing a preform (1) of plastic, and forming an additional layer (3) on top of it. According to the invention, the additional layer (3) is formed by winding a film on the preform until the desired total wall thickness is reached, and the film is wound using at the same time pretensioning in a desired direction. The invention further relates to a pipe fitting manufactured by this method.
    Type: Grant
    Filed: October 23, 1998
    Date of Patent: July 10, 2001
    Assignee: Uponor Innovation AB
    Inventor: Ossi Helander
  • Patent number: 6254710
    Abstract: A method and apparatus for making reusable paint. rollers comprised of a core formed from thermoplastic material. The thermoplastic material is formed into a core about a stationary mandril. An adhesive is then applied to the core whereupon a cover is bonded thereto. In a first embodiment the core is formed by winding a plurality of thermoplastic strips about the mandril. In a second embodiment the core is formed by applying liquefied thermoplastic material to a driven belt which transfers the thermoplastic material to the mandril.
    Type: Grant
    Filed: November 2, 1994
    Date of Patent: July 3, 2001
    Assignees: Chandra Sekar, Newell Co.
    Inventor: Chandr Sekar
  • Patent number: 6231711
    Abstract: Methods and apparatus for making paint roller covers by spirally wrapping a strip of hot thermoplastic film onto an exterior surface of a thermoplastic tubular form and spirally wrapping fabric strip having a thermoplastic backing onto the spiral wound strip of thermoplastic film while the thermoplastic film is still sufficiently hot to cause the thermoplastic film to flow into interstices in the fabric backing and permanently bond the fabric strip to the exterior surface of the tubular form. The tubular form may either comprise a plurality of preformed tubes or be formed by spirally wrapping a continuous length of core strip material around a mandrel while maintaining the adjacent edges of the core strip material in closely spaced, nonoverlapping relation to form a spiral seam between the core strip edges.
    Type: Grant
    Filed: January 28, 1999
    Date of Patent: May 15, 2001
    Assignee: The Wooster Brush Company
    Inventors: William J. Roberts, Steven V. Middlesworth, Ricky L. Dilyard, Serafin J. Gerardo, Dennis D. Humphrey
  • Patent number: 6203648
    Abstract: The invention consists of bonding a strip of pile fabric to a plastic tube which is mounted over a mandrel, by an adhesive substance. The adhesive substance may take many forms, and heat derived from a multitude of heat sources, such as infra red, radio frequency, open flame, quartz, induction, ultrasonic or a plasma jet may be used to ensure a good bond between the plastic tube and the pile fabric.
    Type: Grant
    Filed: November 22, 1994
    Date of Patent: March 20, 2001
    Assignee: Newell Operating Company
    Inventors: William W. Barton, Bruce C. Polzin, Kenneth L. Shehow, Jaime Alvarez Garcia
  • Patent number: 6190481
    Abstract: The pressure vessel of the present invention comprises an inner shell capable of serving as a gas barrier and a pressure resistant outer shell provided to cover the inner shell, said outer shell being made of an FRP comprising reinforcing fibers and a resin and is 35 GPa or more in tensile modulus and 1.5% or more in tensile breaking strain. The present invention can provide a pressure vessel not only light in weight, but also excellent in retaining its internal pressure against repetitive impacts and also excellent in reliability. The process for producing a pressure vessel of the present invention comprises the step of forming a pressure resistant outer shell made of an FRP comprising reinforcing fibers and a resin and is 35 GPa or more in tensile modulus and 1.5% or more in tensile breaking strain, around an inner shell capable of serving as a gas barrier, by a filament winding method or a tape winding method.
    Type: Grant
    Filed: November 20, 1997
    Date of Patent: February 20, 2001
    Assignee: Toray Industries, Inc.
    Inventors: Yasushi Iida, Akihiko Kitano, Masayoshi Yamagiwa, Masanobu Kobayashi, Kenichi Noguchi
  • Patent number: 6190480
    Abstract: A flexible double-walled plastic tubing product includes a helically wound support bead between inner and outer walls, and an helically wrapped electrical resistance heating conductor is disposed adjacent to the inner wall in good heat transfer relation to fluid flow within the tubing product. Fluid flow within the tubing product is insulated against heat loss to ambient by the helical support bead and a trapped “dead-air” space between the walls of the tubing product. Apparatus and method for making the tubing product are disclosed.
    Type: Grant
    Filed: September 25, 1998
    Date of Patent: February 20, 2001
    Assignee: Steward Plastics, Inc.
    Inventor: Lennart L. Carlson
  • Patent number: 6110310
    Abstract: The invention relates to a panel-shaped, evacuated and thermally insulating molded element which contains pressed and optionally hardened, microporous insulating material, wherein the insulating material is in one or more sheathed and evacuated layers, and the molded element has a surface with a lamellar structure, the lamellae being produced by elongate incisions into the surface and having a depth of 40 to 95% of the thickness of the molded element. The invention also relates to a method of insulation for curved surfaces with thermally insulating material, wherein the molded element is made to fit with the surface with a lamellar structure snugly against the curved surface, is fixed in position, and the vacuum is destroyed in at least one layer.
    Type: Grant
    Filed: February 10, 1999
    Date of Patent: August 29, 2000
    Assignee: Wacker-Chemie GmbH
    Inventors: Thomas Eyhorn, Johann Klaus, Gunter Kratel, Baudewijn van Gucht
  • Patent number: 6066373
    Abstract: A yarn support tube for supporting elastomeric yarns of the type having finish oil or emulsion applied to the yarn includes a tube core of paperboard, and an outer ply formed by spirally winding a laminated strip onto the tube core such that a butt joint is formed between edges of adjacent spiral turns of the strip. The laminated strip is formed of an inner paper layer and an outer layer of polypropylene film or the like which is substantially impervious to the finish emulsion. A sealing strip of polypropylene or the like, also substantially impervious to the finish emulsion, is spirally wound onto and adhered to the outer ply of the tube such that the strip spans and sealingly covers the butt joint. The sealing strip and polypropylene film layer cooperate to prevent finish emulsion from migrating into the tube core.
    Type: Grant
    Filed: September 1, 1998
    Date of Patent: May 23, 2000
    Assignee: Sonoco Development, Inc.
    Inventors: Arnold B. Floyd, Jr., Richard K. Mims
  • Patent number: 6036139
    Abstract: A two-ply core for core wound paper products. The inner ply of the core has more resistance to compression than the outer ply. The outer ply may have more resistance to tension than the inner ply. The two-ply core is suitable for use with core-wound paper products and particularly those which have been diametrically compressed. The core may comprise two plies of differing basis weights, wherein the inner ply has a greater basis weight than the outer ply.
    Type: Grant
    Filed: October 22, 1996
    Date of Patent: March 14, 2000
    Assignee: The Procter & Gamble Company
    Inventor: Randy Gene Ogg
  • Patent number: 5985073
    Abstract: The disclosed method can manufacture a thick-walled cylindrical part of an excellent quality which is free from the interlayer separation, by using a fiber reinforced plastic composite material. The fiber reinforced plastic composite material having a small thermal expansion coefficient is laminated in the circumferential direction of a mandrel; the laminated fiber reinforced plastic composite material layer is heat-cured to form an auxiliary member of the mandrel; a plurality of sorts of fiber reinforced plastic composite materials having a different elastic modulus, respectively are laminated on the formed auxiliary member; and the laminated fiber reinforced plastic composite materials are all heat-cured.
    Type: Grant
    Filed: June 5, 1997
    Date of Patent: November 16, 1999
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Minoru Kimura, Haruko Nagai, Yumi Ito, Naoya Takizawa, Takashi Nagumo
  • Patent number: 5980670
    Abstract: A method of forming a cuff on a section of tubular pipe which defines first and second ends and inner and outer surfaces. The method comprises the initial step of applying an outer layer of polymer material to a portion of the outer surface of the pipe such that a portion of the outer layer extends beyond and covers the first end of the pipe. Thereafter, an inner layer of polymer material is applied to a portion of the inner surface of the pipe. The inner layer is then blended into the outer layer so as to define a bull nose of the cuff which extends beyond the first end of the pipe.
    Type: Grant
    Filed: December 12, 1997
    Date of Patent: November 9, 1999
    Assignee: Hall International, LLC
    Inventor: James R. Andre
  • Patent number: 5888331
    Abstract: A pipe of polyethylene is reinforced by two layers of polyethylene tape wound around the pipe in opposite directions under tension. The pipe contains carbon black and the layers are unpigmented and free from fillers and are transparent to infra-red radiation to which the first major surface is exposed. The radiation is in the near infra-red region and has a substantial part of the radiant energy of a wavelength of less than 2.5 micrometers. Very little radiation is absorbed by the layers but a very high absorption occurs in the outer surface of the pipe. This causes the interface between the second major surface of the layer and the first major surface of the pipe and between the second major surface of the layer and the first major surface of the layer to reach temperatures at which fusion welding in the layers welds them together and welds the layer and the pipe together.
    Type: Grant
    Filed: December 27, 1996
    Date of Patent: March 30, 1999
    Assignee: BG plc
    Inventor: John Martyn Greig
  • Patent number: 5865396
    Abstract: A core for core wound paper products. The core is made by wrapping dual plies in a spiral pattern and adhering the plies together. The edge of one ply overlaps the ply gap of the other ply, preventing a single ply thickness from occurring anywhere on the core. Alternatively, the edge of each ply may overlap the ply gap of that respective ply. In yet another embodiment, the overlap may be formed by a separate ply applied to either ply.
    Type: Grant
    Filed: January 27, 1997
    Date of Patent: February 2, 1999
    Assignee: The Proctor & Gamble Company
    Inventors: Randy Gene Ogg, Martin Henry Stark
  • Patent number: 5855715
    Abstract: A paint applicator has a paint-impervious backing such as a cylindrical core to which is adhered a resilient reticulated reservoir such as an open-cell polyurethane foam. Covering the reservoir is a flexible reticulated metering layer that is not bonded to the reservoir except at crossing points of the reticulations. The applicator better releases paint and is more easily cleaned as compared to prior paint applicators having pile fabric coverings. In addition to paint rolls, other types of paint applicators such as paint pads and paint mittens can employ the same composite of a reticulated reservoir and reticulated metering layer.
    Type: Grant
    Filed: July 10, 1992
    Date of Patent: January 5, 1999
    Assignee: Minnesota Mining and Manufacturing Company
    Inventors: Nathaniel P. Langford, Daniel H. Bishop
  • Patent number: 5851345
    Abstract: A heat transfer recording sheet producing apparatus and a roll shaft supplying apparatus. A web supplying unit supplies a web which is printed with end marks by a gravure printing unit. A drying unit dries the end marks, and then the web is wound onto a roll shaft in a sheet winding unit. The sheet winding unit is provided with roll shafts from the roll shaft supplying apparatus. After winding, a roll form is produced and is discharged to a discharge unit. The roll shaft supplying apparatus has a slit detecting unit to detect the presence or absence of a slit in a roll shaft and to detect the orientation of the roll shaft, and a gripping/turning unit operates on the roll shaft in response to a signal from the slit detecting unit. If a slit is detected and the orientation of the roll shaft is correct, the gripping/turning unit moves the roll shaft to a second discharge unit which supplies the roll shaft to the sheet winding unit.
    Type: Grant
    Filed: June 26, 1995
    Date of Patent: December 22, 1998
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventor: Yoshikimi Semba
  • Patent number: 5810966
    Abstract: A sheet roll producing apparatus for producing sheet rolls by winding a heat transfer recording sheet around the outer peripheries of a plurality of cores. A supplying apparatus supplies the sheet; a waste sheet part forming apparatus cuts the sheet between corresponding rolls to form cut ends and interposes between the ends a non-adhesive waste sheet and a pair of adhesive tapes attached to both ends of waste sheet where each tape has an adhesive portion facing the waste sheet, a portion exposed to the outside, and a portion attached to the corresponding cut end; and a winding apparatus winds the cores to form the rolls, cuts the waste sheet, and holds the formed rolls before discharge the formed rolls.
    Type: Grant
    Filed: December 6, 1995
    Date of Patent: September 22, 1998
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventor: Yoshikimi Semba
  • Patent number: 5798013
    Abstract: The present invention refers to a method of producing a tubular lining ho in particular for use in sewer reconstruction work, comprising the steps of forming at least one fibrous strip into a curable, resin-impreganted hose. The inner side of the resultant lining hose is provided with a protective foil. It is the object of the present invention to provide a method of producing a tubular lining hose with the aid of which hoses of arbitrary length can be produced in a simple manner. This object is achieved by producing first a foil hose, which forms the protective foil, by helically winding a foil strip onto a winding mandrel, the fibrous strip being then wound onto said foil hose. In addition, the present invention refers to apparatuses for carrying out said method as well as to the lining hose itself.
    Type: Grant
    Filed: May 24, 1996
    Date of Patent: August 25, 1998
    Assignee: Brandenburger Patentverwertungsgesellschaft des burgerlichen Rechts
    Inventor: Joachim Brandenburger
  • Patent number: 5783007
    Abstract: The disclosed apparatus implements a method of joining two sheets of heat transfer paper into a single sheet almost twice as wide for use in heat transfer printing of extra wide cloth. The paper is withdrawn from source rolls and passed along first and second respective web paths with a very slight overlap between the papers. A glue station applies a speed controlled amount of glue to the overlap region of one paper and the edges of the paper are brought together in the desired overlapping relationship. The thus joined paper is passed through compression rollers and wound onto a resilient rewind roll. Edge sensors in each of the web paths maintain the overlap alignment of the paper paths and tension sensors in each of the paths maintain a desired level of tension. A video camera imaging system provides the operator with periodic video images of a magnified region of the overlap so that proper registration between the patterns on the respective papers can be maintained.
    Type: Grant
    Filed: March 13, 1997
    Date of Patent: July 21, 1998
    Assignee: Transprint USA
    Inventors: William Boyd, Malcolm E. Clare, George Stafford, Thomas Garth, Clement Ramdin
  • Patent number: 5763079
    Abstract: A manufacturing method of combining wires and fibers to fabricate fiber reinforced composites is disclosed. The fibers are drum wound on an adhesive-coated substrate followed by coating with a barrier layer to preserve the fiber spacing. A layer of the adhesive material is then applied to the fiber wrap and wire is wound therearound. A series of increasingly viscous tacky materials can then be applied to the wire wraps so that all gaps between the wires are filled. The inventive method can be used to form standard wire/fiber preforms, variable spacing wire/fiber preforms, ring preforms and wire only preforms which can be processed into fiber reinforced composite materials.
    Type: Grant
    Filed: May 23, 1995
    Date of Patent: June 9, 1998
    Assignee: Atlantic Research Corporation
    Inventors: William M. Hanusiak, Lisa B. Hanusiak, Jeffrey M. Parnell, Steven R. Spear, Charles R. Rowe
  • Patent number: 5698055
    Abstract: A method for making a reinforced tubular laminate. A dry braided fiber sleeve is placed between a mandrel and spiral tape wrap either over, under, or layered with a pre-preg material. During the initial stages of the curing process, while the temperature is rising, the resin in the pre-preg material flows and wets out the dry braid. When the final cure takes place, the braid becomes an integral part of the finished laminate. The choice of fiber materials and braid angle permit various tubular laminate strengths. The selection of fiber colors and patterns permit a wide variety of tubular laminate aesthetic characteristics.
    Type: Grant
    Filed: April 24, 1996
    Date of Patent: December 16, 1997
    Inventor: Andrew J. Benkoczy
  • Patent number: 5671897
    Abstract: A core for core wound paper products. The core is made by wrapping dual plies in a spiral pattern and adhering the plies together. The edge of one ply overlaps the ply gap of the other ply, preventing a single ply thickness from occurring anywhere on the core. Alternatively, the edge of each ply may overlap the ply gap of that respective ply. In yet another embodiment, the overlap may be formed by a separate ply applied to either ply.
    Type: Grant
    Filed: November 4, 1996
    Date of Patent: September 30, 1997
    Assignee: The Procter & Gamble Company
    Inventors: Randy Gene Ogg, Martin Henry Stark
  • Patent number: 5665192
    Abstract: A method of manufacturing a composite material in the form of an annular tube by winding on a mandrel both a reinforcing fiber fabric and a sheet of matrix material, comprising the following steps: 1) preheating the mandrel to a predetermined temperature; 2) fixing the reinforcing fiber fabric and the sheet of matrix material to the mandrel; 3) causing the mandrel to rotate at a nominal speed to wind the fabric and the sheet simultaneously, the fabric and the sheet being subjected to a nominal tension; 4) actuating heating means for heating the material and cooling means for cooling the mandrel; 5) when the tube reaches the desired diameter, stopping both the heating means and the rotation of the mandrel; 6) after a determined duration that is sufficient for; bringing the temperature of the mandrel to the predetermined preheating temperature, stopping the cooling means; and 7) dismounting the mandrel.
    Type: Grant
    Filed: October 20, 1995
    Date of Patent: September 9, 1997
    Assignee: Societe Europeenne de Propulsion
    Inventors: Peter Wolki, Emmanuel Edeline, Jean-Francois Cretegny
  • Patent number: 5629062
    Abstract: A fiber reinforced plastic pipe comprising a cylindrical inner layer formed by winding a prepreg sheet containing a thermosetting resin as a matrix and an outer layer formed by winding a thermoplastic resin sheet or tape around the inner layer, said inner and outer layers being heat cured and thermocompression bonded in one united body; and a process for manufacturing the fiber reinforced plastic pipe. When the fiber reinforced plastic pipe is manufactured, the thermosetting resin is used for forming the inner layer and the thermoplastic resin is used for forming the outer layer. Moreover, a metal coat can be firmly bonded to the surface of the outer layer. Hence, a fiber reinforced plastic pipe prominently improved in impact resistance, abrasion resistance and lightweight properties can be provided.
    Type: Grant
    Filed: January 3, 1996
    Date of Patent: May 13, 1997
    Assignee: Petoca, Ltd.
    Inventors: Hiroshi Ejiri, Hideyuki Nakajima
  • Patent number: 5626529
    Abstract: A golf club shaft having a high modulus of elasticity in the grip end of the shaft to enhance stiffness, and a low modulus of elasticity in the tip end of the shaft to provide flexibility, and a method of manufacturing such a golf club shaft is disclosed.
    Type: Grant
    Filed: September 18, 1995
    Date of Patent: May 6, 1997
    Assignee: Vantage Associates, Inc.
    Inventor: Paul A. Roy
  • Patent number: 5626707
    Abstract: A frame, a drive mechanism for rotating a mandrel, at least two spindles mounted to the frame, a tensioner, and a belt extending between the first and second spindles may be used to roll pre-preg strips or similar sheets of composite materials around the mandrel. The belt travels over the spindles, and the spindles guide the belt through changes in its direction of travel. The mandrel is mounted in the drive mechanism in contact with the belt, which changes its direction of travel around the mandrel. The lower surface of the belt bears against upper portions of the spindles, and the mandrel contacts the upper surface of the belt. As the drive mechanism rotates the mandrel, pre-preg sheets are fed between the mandrel and the belt and are thereby wrapped around the mandrel. The belt presses the pre-preg sheets against the mandrel. The wrapped mandrel may then be removed from the apparatus and cured in any suitable manner known in the art to produce a composite tubular article.
    Type: Grant
    Filed: February 9, 1995
    Date of Patent: May 6, 1997
    Assignee: Revolution Golf, Inc.
    Inventors: David H. Hadzicki, James E. Hadzicki, Joseph R. Hadzicki, Dale F. Thompson, Milton G. Evangelou, Jr.
  • Patent number: 5607529
    Abstract: An insulated flexible air duct comprises a flexible cylindrical core; a layer of fibrous insulation blanket surrounding the flexible core and comprising a strip of fibrous blanket helically wrapped about the flexible core with lateral portions of successive convolutions of the insulation strip overlapping so that the air duct can be flexed without forming a gap between the successive convolutions of the insulation strip; and a vapor barrier jacket comprising a strip of plastic jacket film helically wrapped about the layer of fibrous insulation. The insulated, flexible air duct is formed in one continuous operation. As the flexible core is formed it is rotated about its longitudinal axis. The rotating core is fed in an axial direction through an insulation wrapping station and a vapor barrier jacket wrapping station where the fibrous insulation strip is wrapped about the core and the vapor barrier strip is helically wrapped about the insulation to form the air duct.
    Type: Grant
    Filed: February 15, 1995
    Date of Patent: March 4, 1997
    Inventors: Eric J. Adamczyk, Don A. Forte
  • Patent number: 5589020
    Abstract: A method and apparatus for facilitating insulation of cryogenic devices such as piping, dewars, tanks, superconducting assemblies and the like. A sleeve having a generally circular cross-section and a diameter slightly larger than the cryogenic device is fabricated from a material preferably having low thermal emissivity and covered with the required thickness of insulation so that what the insulated sleeve with the device installed inside is placed into a housing or jacket the required heat leak from the device when in use is achieved.
    Type: Grant
    Filed: August 1, 1994
    Date of Patent: December 31, 1996
    Assignee: Air Products and Chemicals, Inc.
    Inventor: Alexander P. Varghese
  • Patent number: 5586838
    Abstract: A post for resisting deterioration within a body of water. The inventive device includes a central post member wrapped in a fiber mesh and sealed within a matrix resin. A glow in the dark or fluorescent painted mounting cap for facilitating coupling of the post to a pier structure and a guide cap for facilitating forced insertion of the post into a sea bed can also be provided.
    Type: Grant
    Filed: May 30, 1995
    Date of Patent: December 24, 1996
    Inventor: Thomas M. Walsh
  • Patent number: 5536349
    Abstract: Process for coating metal pipes, where the coating materials used are specific polyolefin compositions partially crosslinked by grafting the polyolefin backbone with an alkenyl-substituted alkoxysilane and then reacting the grafted polyolefin with water.
    Type: Grant
    Filed: April 4, 1994
    Date of Patent: July 16, 1996
    Assignee: Montell North America Inc.
    Inventors: Roberto Marzola, Gian L. Rigosi
  • Patent number: 5468207
    Abstract: A paint roller having a tubular core formed of thermoplastic material. The thermoplastic material being in the form of a multiplicity of spirally wound plies. The multiplicity of plies comprising an outer ply surrounding and in continuous contact with an inner ply. The plies are in general parallelism with one another and fused to one another in the absence of adhesive. A fabric cover overlies the core and is heat fused to the underlying core in the absence of adhesive.
    Type: Grant
    Filed: June 14, 1993
    Date of Patent: November 21, 1995
    Assignee: Newell Operating Company
    Inventors: Lawrence J. Bower, Ronald R. Delo, Gerald D. VanZeeland
  • Patent number: 5435867
    Abstract: A tubular structure, such as a pipe or pressure vessel, is provided with a wall formed from plastic, composites and elastomeric materials. The composite materials are spirally wound and are separated by elastomeric strips. The wall has an inner wall element formed by a continuous flexible plastic cylinder with a spiral projection on its outer surface. An outer layer is formed from alternating spirally wound strips of composite and elastomer. The composite strip has a radially inward projection axially spaced from the projection on the plastic cylinder but overlapping in the radial direction. The cylinder and layer are separated by an intermediate layer formed from composites and elastomeric strips. A composite strip is located between each pair of adjacent projections and separated from the projections by an elastomeric strip. An outer wall element is formed from alternating spirally wound composite and elastomeric strips having pitch greater than the inner wall element.
    Type: Grant
    Filed: September 3, 1993
    Date of Patent: July 25, 1995
    Assignee: Donald H. Wolf
    Inventors: Donald H. Wolfe, David R. Budney
  • Patent number: 5417786
    Abstract: A self propelled vehicle (14) has rollers (20, 22) supporting the vehicle for movement. A ring (44) is mounted for rotation and has rolls (54) of wrapping material (55) thereon for wrapping the pipeline (10). A plurality of discharge nozzles (82) spaced about the pipeline (10) forwardly of the rolls (54) of wrapping material (55) spray a liquid coating material in streams (86) impacting adjacent wrapped and unwrapped portions of the pipeline 10 as shown in FIG. 9. The wrapping material (55) is porous and the coating material permeates and saturates the wrapping material from both the inner and outer surfaces of the wrapping material (55). Fabric-type wipers (81) rearwardly of the rolls (54) of wrapping material (55) smooth and even the outer surface of the wrapping material and upon curing of the coating material, such as an epoxy resin, a hard outer protective liner or covering is formed including the wrapping material.A separate embodiment in FIGS.
    Type: Grant
    Filed: April 12, 1993
    Date of Patent: May 23, 1995
    Inventors: George W. Denman, Samuel J. Homes, James L. Rose
  • Patent number: 5380389
    Abstract: A method for manufacturing the shaft unit of a golf club includes the following steps: (1) providing a shaft which has a first end surface, a second end surface, and a cross-sectional area that increases gradually from the first end surface to the second end surface; (2) providing an elongated first-layer sheet which is made of resin, and which has two inclined end surfaces that are parallel to each other and several fibers that are evenly coated on the sheet that extend along the length of the sheet; (3) winding the sheet on the shaft in a clockwise direction from the first end surface to the second end surface of the shaft in such a manner that one of the end surfaces of the sheet and the first end surface of the shaft are on a similar plane and that the fibers of the sheet form an angle of about 48.+-.3 degrees with respect to an axis of the shaft so that, when the first-layer sheet is wound to the second end surface of the shaft, the fibers of the first-layer sheet form an angle of about 19.+-.
    Type: Grant
    Filed: September 14, 1993
    Date of Patent: January 10, 1995
    Inventor: Kun-Nan Lo
  • Patent number: 5368670
    Abstract: Improved multi-wall containers and pipes for transporting fluids which have to be protected against leakage and mechanical forces, have an inner and outer wall separated by a continuous foam layer integrated into the containers. Improved strength and resistance to axial inertial pressure is provided by the method of manufacture using chopped glass fibers, continuous windings of glass fibers and suitable polyester resins and circumferential ribs spaced at stress points and integrally incorporated into the containment walls. Vessels produced according to the methods of the invention have a moment of inertia strength of about 4.67 in.sup.4 substantially eliminating torquing, buckling and rupture.
    Type: Grant
    Filed: February 7, 1994
    Date of Patent: November 29, 1994
    Assignees: Theresa M. Kauffman, Bosbur, Inc., George L. Williamson
    Inventor: Donn K. Kauffman
  • Patent number: 5326410
    Abstract: A system of reinforcing a structural support such as a utility pole in situ includes applying a coating of a curable resin and wrapping a plurality of layers of a fiberglass fabric. The fiberglass fabric is applied in the form of elongated strips having longitudinal and weft fiberglass rovings. The fabric strips are spirally wrapped around the pole while applying a biasing shift to the fabric so that the weft threads are oriented axially to the support and the longitudinal threads extend helically around the support. An electrical resistance heating wire may be included between the wrappings of fiberglass to heat and accelerate curing of the resin.
    Type: Grant
    Filed: March 25, 1993
    Date of Patent: July 5, 1994
    Assignee: Timber Products, Inc.
    Inventor: Walter W. Boyles
  • Patent number: RE37242
    Abstract: A frame, a drive mechanism for rotating a mandrel, at least two spindles mounted to the frame, a tensioner, and a belt extending between the first and second spindles may be used to roll pre-preg strips or similar sheets of composite materials around the mandrel. The belt over the spindles, and the spindles guide the belt through changes in its direction of travel. The mandrel is mounted in the drive mechanism in contact with the belt, which changes its direction of travel around the mandrel. The lower surface of the belt bears against portions of the spindles, and the mandrel contacts the upper surface of the belt. As the drive mechanism rotates the mandrel, pre-preg sheets are fed between the mandrel and the belt and are thereby wrapped around the mandrel. The belt presses the pre-preg sheets against the mandrel. The wrapped mandrel may then be removed from the apparatus and cured in any suitable manner known in the art to produce a composite tubular article.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: June 26, 2001
    Assignee: Revolution Composites, Inc.
    Inventors: David H. Hadzicki, James E. Hadzicki, Joseph R. Hadzicki, Dale F. Thompson, Milton G. Evangelou, Jr.