Reclamation, Salvage Or Reuse Of Materials Patents (Class 162/189)
  • Patent number: 5248391
    Abstract: An oil absorbent, water non-absorbent material is made by boiling unglazed newsprint for a prescribed period of time, removing the slurry from the excess water, and baking until a dried solid cake remains. The solid dried cake is then saturated with linseed oil following which it is treated with hydrolyzed polyvinyl alcohol, baked to a dry solid, and reduced to convenient particle size.
    Type: Grant
    Filed: September 10, 1992
    Date of Patent: September 28, 1993
    Assignee: OSA Oil Scavenger Absorbent
    Inventor: Ed V. Lunenschloss
  • Patent number: 5230808
    Abstract: A flocculating agent which comprises: a particulate ethylene oxide polymer present in an amount of between about 20 to about 35% by weight; an inert liquid vehicle comprising a mixture of a glycol which is present in an amount between about 25 to about 30% by weight, and glycerine which is present in an amount between about 45 to about 50% by weight, wherein the specific gravity of the ethylene oxide polymer is approximately the same as the specific gravity of the inert liquid vehicle; and a suspension agent which is present in an amount between about 0.4 to about 0.6% by weight, wherein the flocculating agent has a viscosity in the range between about 1800 to about 5900 cps.
    Type: Grant
    Filed: September 24, 1992
    Date of Patent: July 27, 1993
    Assignee: Nalco Canada Inc.
    Inventors: Daniel K. Chung, Stephen B. Warrick
  • Patent number: 5215625
    Abstract: A method and apparatus for making productive use of waste products such as spoiled, waste, or surplus paint and ink and waste slurry from pulp products manufacturing includes dewatering the waste slurry to obtain fiber from the slurry, drying the fiber in bulk, and combining the fiber with a mixture of paint and/or ink to create a moldable mixture. The mixture is formed into a utilitarian shape and cured or dried to form a solid object. In another aspect, there is provided a portable, self-contained apparatus for receiving waste and surplus paint and/or waste and surplus ink and fiber waste, and producing molded products using the method described above. The portable apparatus may be located temporarily at a site where such wastes are generated to avoid the transportation of wastes that is made expensive by mandated transportation safety regulations. A further aspect of the invention comprises useful article fabricated from waste materials using the method described above.
    Type: Grant
    Filed: March 2, 1992
    Date of Patent: June 1, 1993
    Inventor: R. Edward Burton
  • Patent number: 5178770
    Abstract: A method of treating BCTMP/CTMP wastewater to improve retention and purification of cellulose fiber suspension and clarification of the BCTMP/CTMP wastewater which comprises the addition of a cationic, water soluble coagulant having a molecular weight less than 15,000,000 in an amount of about 1 to about 300 ppm; and a high molecular weight flocculant selected from the group consisting of: nonionic polymers having a molecular weight in the range between about 500,000 to about 30,000,000, low charge cationic polymers having a molecular weight in the range between about 5,000,000 to about 30,000,000, and low charge anionic polymers having a molecular weight in the range between about 5,000,000 to about 30,000,000, in an amount of about 0.1 to about 100 ppm.
    Type: Grant
    Filed: July 12, 1991
    Date of Patent: January 12, 1993
    Assignee: Nalco Canada Inc.
    Inventor: Daniel K. Chung
  • Patent number: 5174859
    Abstract: A method for treating a mechanical pulp plant effluent waste stream by freezing the effluent stream and separating frozen product. The frozen product contains between about 50 to 150 ppm chemical oxygen demand (COD), and may be reclaimed.
    Type: Grant
    Filed: April 10, 1991
    Date of Patent: December 29, 1992
    Assignee: HPD Incorporated
    Inventors: Timothy J. Rittof, Jean-Claude Patel
  • Patent number: 5139616
    Abstract: In a papermaking operation which utilizes secondary fiber furnish containing hot melt or pressure sensitive adhesive contaminants, a method of inhibiting stickies comprising adding to the pulp slurry at least one surfactant selected from the group consisting of fatty alkanolamides and ethoxylated compounds in addition to a hydrocarbon solvent.
    Type: Grant
    Filed: May 29, 1991
    Date of Patent: August 18, 1992
    Assignee: Betz PaperChem, Inc.
    Inventor: Tien-Feng Ling
  • Patent number: 5137599
    Abstract: A process for the production of papermaking fiber or pulp from waste solids emanating from pulp and paper mills, particularly waste solids in process water streams containing fibrous solids that cannot be directly recycled by paper mill "saveall" devices, from pulp and paper mill process water streams conveyed by the sewerage system to wastewater treatment plant facilities, and from "sludge" emanating from the underflow of a primary clarifier or sedimentation basin at pulp and paper mill wastewater treatment facilities either before or after the "sludge" is thickened and dewatered.
    Type: Grant
    Filed: September 28, 1990
    Date of Patent: August 11, 1992
    Assignee: Prime Fiber Corporation
    Inventor: John V. Maxham
  • Patent number: 5116889
    Abstract: This invention relates to homogeneous compositions comprising pulped paperboard and a finely divided polymer, suitably polyethylene terephthalate, commonly referred to as "PET". Also, provided are stable aqueous dispersions of finely divided polymer particles, preferably of micronic or submicronic range particle size. Processes for providing the novel compositions of the invention are also provided.
    Type: Grant
    Filed: January 26, 1990
    Date of Patent: May 26, 1992
    Assignee: Seymour G. Gilbert
    Inventors: Seymour G. Gilbert, Urban J. Coelho
  • Patent number: 5080759
    Abstract: The deposition of stickies on machinery used in the pulping and papermaking processes and in the final paper produced in the papermaking process using secondary or recycled paper is controlled by adding an amount of a water-soluble organotitnium(IV) compound to the aqueous system of a pulping and/or papermaking process, effective to reduce or remove the deposition of the stickies on the machinery and the resulting paper.
    Type: Grant
    Filed: September 4, 1990
    Date of Patent: January 14, 1992
    Assignee: Quaker Chemical Corporation
    Inventors: John H. Buzby, Robert D. Evans
  • Patent number: 5073234
    Abstract: A method for deinking recycled waste cellulosic material such as newsprint includes pulping the waste in the presence of an aqueous dispersion of a resin precursor, curable in said dispersion and curing the resin precursor during the pulping operation.
    Type: Grant
    Filed: January 12, 1990
    Date of Patent: December 17, 1991
    Assignee: Albright & Wilson Limited
    Inventors: Christopher C. Mollett, Gordon R. Sneddon
  • Patent number: 5061345
    Abstract: A method of producing multi-ply paper product, such as linerboard. A pulp stock of reclaimed, white office waste paper which contains fillers, such as clay and calcium carbonate, toners and ink is applied as a top ply to a base ply of Kraft pulp stock. Both pulp stocks have a pH in the range of 6.0 to 8.0. A dry strength additive, such as cooked starch, is incorporated in the plies and serves to improve the internal strength of the top ply, as well as improving the bond between the plies.
    Type: Grant
    Filed: February 21, 1991
    Date of Patent: October 29, 1991
    Assignee: Green Bay Packaging Inc.
    Inventor: Roger P. Hoffman
  • Patent number: 5055161
    Abstract: A multi-ply paper product, such as linerboard, composed of a base ply of Kraft pulp and a top ply of reclaimed, white office waste paper which contains fillers, such as clay and calcium carbonate, toners and ink. A dry strength additive, such as cooked starch, is incorporated in the plies and serves to improve the internal strength of the top ply, as well as improving the bond between the plies.
    Type: Grant
    Filed: February 21, 1991
    Date of Patent: October 8, 1991
    Assignee: Green Bay Packaging Inc.
    Inventor: Roger P. Hoffman
  • Patent number: 5002633
    Abstract: A process for the production of papermaking fiber or pulp from waste solids emanating from pulp and paper mills, particularly waste solids in process water streams containing fibrous solids that cannot be directly recycled by paper mill "saveall" devices, from pulp and paper mill process water streams conveyed by the sewerage system to wastewater treatment plant facilities, and from "sludge" emanating from the underflow of a primary clarifier or sedimentation basin at pulp and paper mill wastewater treatment facilities either before or after the "sludge" is thickened and dewatered.
    Type: Grant
    Filed: January 31, 1990
    Date of Patent: March 26, 1991
    Assignee: Prime Fiber Corporation
    Inventor: John V. Maxham
  • Patent number: 4983258
    Abstract: A process for the production of papermaking fiber or pulp from waste solids emanating from pulp and paper mills, particularly waste solids in process water streams containing fibrous solids that cannot be directly recycled by paper mill "saveall" devices, from pulp and paper mill process water streams conveyed by the sewerage system to wastewater treatment plant facilities, and from "sludge" emanating from the underflow of a primary clarifier or sedimentation basin at pulp and paper mill wastewater treatment facilities either before or after the "sludge" is thickened and dewatered.
    Type: Grant
    Filed: October 3, 1988
    Date of Patent: January 8, 1991
    Assignee: Prime Fiber Corporation
    Inventor: John V. Maxham
  • Patent number: 4931139
    Abstract: Degradable particulate absorbent materials, together with processes for manufacture thereof, wherein the absorbent materials: (i) have, in most forms of the invention, only on the order of 0% to 10%, by weight, of inorganic solids or "fillers", and in all forms have less than 30% inorganic solids by weight; (ii) are not in pellet form; (iii) are characterized by an open porous fiber structure having relatively low bulk densities on the order of not more than 13 lbs./ft..sup.3 and preferably only from about 6 to about 10 lbs./ft..sup.
    Type: Grant
    Filed: December 31, 1987
    Date of Patent: June 5, 1990
    Assignee: Absorption Corp.
    Inventor: Christopher R. Phillips
  • Patent number: 4889594
    Abstract: The invention relates to a method and apparatus for manufacturing paper or like products which contains retention agent and inorganic filler. The retention and technical properties of the paper are enhanced by coflocculating the filler with a cellulosic material having a large specific surface area (fine pulp) prior to introducing floc suspension into the stock, and by subjecting the flocs to a floc size-controlling shearing process in a particular reaction vessel to produce flocs that have a mean particle size within the range of 2-4 mm. The particular reaction vessel used herefor incorporates a mixing zone, a flocculation zone, separator means located between the mixing zone and flocculation zone, a shearing zone and a sedimentation zone.
    Type: Grant
    Filed: December 3, 1987
    Date of Patent: December 26, 1989
    Assignee: Mo och Domsjo Aktiebolag
    Inventor: Gunnar Gavelin
  • Patent number: 4756837
    Abstract: A wet, pressure, partial oxidation process to favor the partial oxidation of black liquor obtained from soda pulping. This is obtained by adjusting the equivalent of sodium ion content of a soda pulping black liquor within the range of about 21 to 26 weight % based on the total weight of the dissolved black liquor solids. This adjustment favorably reduces lignin fragments into short chain organic acids and thereby increases their production. In the case of potassium, the adjustment of the sodium content is carried out using an equivalent amount of a molar basis of potassium ion. A product wherein the amount of short chain organic acid salts is between 70 and 90%, the amount of aromatic lignin fragments and aromatic products thereof is between 0 and 10% and sodium carbon/bicarbonate mixture constitutes not more than 20% on the dry solids basis is also disclosed.
    Type: Grant
    Filed: April 9, 1987
    Date of Patent: July 12, 1988
    Assignee: Domtar Inc.
    Inventor: Alex Nadezhdin
  • Patent number: 4738750
    Abstract: A system and method for converting pulp and paper mill waste water into a decolored, neutral pH effluent and a solid suitable for use as fuel in a furnace. The treatment system is used following primary and secondary treatment of pulp and paper mill waste waters typically found in the industry. After secondary biological treatment, the waste waters are pumped to a coagulation tank where the waste water is brought in contact with a polyamine coagulant which coagulates lignins, degraded sugars, and other compounds which typically discolor this water. The coagulation particles are increased in size by addition of an acrylamide polymer in a flocculation tank to improve the hydrophilic characteristics of the coagulant. The waste water is then mixed a dissolved air and water solution under pressure. Upon dissolution of the dissolved air at atmospheric pressure the air is absorbed by the flocculated matter in the aeration tank and the flocculated matter is caused to migrate towards the area of less pressure, i.e.
    Type: Grant
    Filed: February 10, 1986
    Date of Patent: April 19, 1988
    Assignee: Stone Container Corp.
    Inventor: Charles S. Ackel
  • Patent number: 4666612
    Abstract: The present invention provides a method for the recovery of a wood preservative chemical from aqueous waste sludges containing said wood preservative chemical in both its liquid and solid phases. The method comprises treating said aqueous waste sludges to effect an initial separation and recovery of the liquid and solid phases, individually. The recovered liquid phase comprises the first liquid phase product stream. The recovered solid phase then is subjected to elevated temperatures sufficient to liquefy the solid phase, said liquefied solid phase comprising the second liquid phase product stream. During the liquefaction of the recovered solid phase, it may be contacted with a quantity of a fresh wood preservative chemical, a portion of a dehydrated first liquid phase product stream or a portion of a dehydrated second liquid phase product stream to prevent the precipitation of any normally solid constituents therein and to enhance the liquefaction of said recovered solid phase.
    Type: Grant
    Filed: March 17, 1986
    Date of Patent: May 19, 1987
    Assignee: Kerr-McGee Chemical Corporation
    Inventors: Donald G. Hoffman, Thomas L. Hurst
  • Patent number: 4517052
    Abstract: A portion of the spent cooking liquor from a pulping process is diverted from the washing step directly to the machine chest of a paper machine for pre-sizing the paper made on the paper machine. The preferred pulping process is an unbleached kraft or sulfate process and the preferred raw material for the pulping process is pine or softwood chips. Moreover, the preferred point in the washing step for diverting the black liquor is near or at the final washing stage.
    Type: Grant
    Filed: December 8, 1983
    Date of Patent: May 14, 1985
    Assignee: Westvaco Corporation
    Inventor: Edmund M. Choy
  • Patent number: 4497688
    Abstract: A material for scavenging oil slick and/or oleaginous fluids comprising paper-machine sludge combined in the presence of water with a hydraulic cement and dried.
    Type: Grant
    Filed: March 21, 1983
    Date of Patent: February 5, 1985
    Inventor: Ernest R. Schaefer
  • Patent number: 4445972
    Abstract: A new process for manufacturing sheets made of fibrous material containing latex is characterized in that the pulp containing the fibrous material is prepared in the following way:--adjustment of the pH between 4 and 5.5 and preferably between 4 and 4.5,--addition of an electrolyte, the polarity of which is of the opposite sign to that of the latex used,--addition of a foam inhibitor,--re-adjustment of the pH between 4 and 5.5, if necessary,--addition, preferably by injection, of latex,--second addition of an electrolyte having the same characteristics as indicated above,--possibly addition of resins (phenoplasts or aminoplasts),--re-adjustment of the pH to the previously indicated value, if necessary.The new sheets obtained by this process find use in the field of paper manufacture.
    Type: Grant
    Filed: February 16, 1982
    Date of Patent: May 1, 1984
    Assignee: Papeteries de Jean d'Heurs
    Inventor: Rene Bartelloni
  • Patent number: 4388197
    Abstract: Procedure for separating finely divided matter from a suspension by filtration in a periodically operated pressure filter including a filter tank into which the suspension to be filtered is supplied along with lime sludge (or CaCO.sub.3) as a filtering auxiliary substance. The lime sludge forms a filtering layer on the surface of filtering elements and the suspension to be filtered passes through this layer for separating sediment. The pressure filter contains a plurality of filtering elements extending downwardly from the roof of the filter tank so that the filtrate flows through the elements to a superposed filtrate collecting tank. The lime sludge collects on the outer surface of the filtering elements and is periodically detached by a countercurrent washing operation. Green liquor, from which the soda sediment is to be separated, is used as the suspension to be filtered.
    Type: Grant
    Filed: May 28, 1981
    Date of Patent: June 14, 1983
    Assignee: Enso-Gutzeit Oy
    Inventor: Juha Lumikko
  • Patent number: 4356060
    Abstract: A soft fluffy light weight substance comprising cellulose fibers and clay suitable as a filler and insulatng material, which is dispersible and absorbent in oil but which is not dispersible or absorbable in water, is made from paper making sludge by heating the sludge with mechanical agitation at about 350.degree. F. to evaporate all water therefrom and convert the product to lipophilic granules which are then milled in a hammer mill and forced through a screen of 3/64-5/64 inch mesh.
    Type: Grant
    Filed: February 6, 1981
    Date of Patent: October 26, 1982
    Inventors: Edwin F. Neckermann, Joseph F. Wooding
  • Patent number: 4331539
    Abstract: A method of processing regenerated liquors of polyacrylate, polyvinyl alcohol and carboxymethylcellulose (CMC) sizes for reuse, wherein the impurities are substantially removed, without noticeably changing the properties of the size, by constantly aerating the liquor and separating off the precipitate thereby formed.
    Type: Grant
    Filed: March 10, 1981
    Date of Patent: May 25, 1982
    Assignee: BASF Aktiengesellschaft
    Inventors: Wolfgang Schenk, Wilfried Kothe, Karl H. Popp
  • Patent number: 4256491
    Abstract: A waterproofing composition is made by admixing primary sludge produced by pulp and paper mill operations with tall oil pitch. The composition may include particulate wood by-products as fillers and a material such as lime for raising the softening point of the tall oil pitch.
    Type: Grant
    Filed: March 14, 1979
    Date of Patent: March 17, 1981
    Assignee: Champion International Corporation
    Inventor: Dan C. Tate
  • Patent number: 4221633
    Abstract: Waste water effluent from online production machinery and/or clean-off water from shut-down machinery is deposited in a settling tank in which the solids settle out. Water, relatively clear of the solids, is returned to the production plant. A slurry containing a high concentration of these solids is, depending on the percentage of solids, either returned to the production machinery via a slurry tank or returned to the settling tank for further concentration. The degree of concentration of solids in the slurry tank is carefully controlled in order to permit the addition of these otherwise wasted solids to the virgin asbestos-cement slurry in the various production machineries. This addition of the otherwise wasted solids is carefully monitored at each of the production machinery installations in order to provide proper quality control of the product produced thereby.
    Type: Grant
    Filed: April 4, 1978
    Date of Patent: September 9, 1980
    Assignee: Johns-Manville Corporation
    Inventor: Juris Laipenieks
  • Patent number: 4159224
    Abstract: A method for producing shaped bodies of fibrous materials using mineral fibers, cellulosic fibers, and zero fibers. The zero fibers are extremely thin and short cellulosic fibers produced either synthetically or from natural by-products from the cellulose industry. These bodies can be used as substitutes for asbestos fiber products, and display physical properties, such as resistance and rigidity, comparable to the asbestos products. The fibrous materials are produced using an aqueous dispersion of the mineral fibers, cellulose fibers, and zero fibers, whereafter the dispersion is de-watered, shaped and dried.
    Type: Grant
    Filed: June 7, 1977
    Date of Patent: June 26, 1979
    Assignee: Rockwool Aktiebolaget
    Inventors: Gunnar Cederqvist, Ulf Aberg
  • Patent number: 4111730
    Abstract: A method of producing dry-process composition paper board from waste paper. Waste paper is particulated into flakes and the like fragments, conditioned for moisture content, and blended with an adhesive such as a synthetic thermosetting resin prior to forming by compression into mats which are cured under high pressure and temperature to form a rigid, cohesive paper flake board.The method obviates the need of sorting, pulping, cleaning and purification of waste paper and permits manufacture of structural panel boards in small recycling plants.
    Type: Grant
    Filed: September 13, 1976
    Date of Patent: September 5, 1978
    Inventor: John J. Balatinecz
  • Patent number: 4085688
    Abstract: Contaminated aqueous alkali wash liquor from the treatment of gases containing hydrogen sulphide and/or hydrogen cyanide is reconstituted by treatment at an elevated temperature in a reducing atmosphere followed by quenching to form reconstituted wash liquor. The contaminated liquor is concentrated, before entering the reducing atmosphere, by direct contact with hot gases derived from the hot reducing atmosphere. Quenching and concentration are carried out by interaction of a gaseous medium with a liquid spray. Generation of the hot reducing atmosphere, reaction of the contaminated liquor with the hot reducing atmosphere, and concentration of the contaminated liquor may be carried out in a single chamber.
    Type: Grant
    Filed: December 17, 1975
    Date of Patent: April 25, 1978
    Inventors: Clive Richard Smith, Brian Mills
  • Patent number: 4049491
    Abstract: An improved process for forming a non-woven fabric by wet-laying, on paper making equipment, staple length, synthetic fibers having a length to diameter ratio of about 400 to 3000, and an improved, non-woven fabric produced by the process. The process involves forming a stable, viscous, uniform, air-fiber-water dispersion by: adding the fibers to a high-shear agitated mixture of water and a dispersant to separate the fibers and to completely and uniformly distribute the individual fibers throughout the resulting, high-shear agitated, air, water and fiber mixture; and then, slowly adding a thixotropic thickener to the high-shear agitated mixture to form the viscous, air-fiber-water dispersion, having a nascent viscosity of about 10 to 125 cps., when measured at a shear rate of 30.5 sec..sup.-1, and in which the individual fibers are restrained from becoming entangled and from forming knits, bundles, and strings.
    Type: Grant
    Filed: February 20, 1975
    Date of Patent: September 20, 1977
    Assignee: International Paper Company
    Inventors: Ralph E. Brandon, Charles J. Davis, Michael Ring, Roy S. Swenson