Abstract: A mold is disclosed for producing a pulp molding. The mold includes a reticulate resin mold part (1) of a three-dimensional shape. The resin mold part (1) is metallized for reinforcement and mounted on a support member (3) made of a resin, metal, or aggregate. The support member has substantially the same three-dimensional shape as that of the reticulate resin mold part, and has openings (3A, 3A) to discharge water from the openings (1A, 1A) of the metallized resin mold part (2).

Abstract: A mold composed of bonded water-insoluble particles and having a molding layer and a support layer. The molding layer includes first water insoluble particles, having an average size of 0.2-1.0 mm bonded to form a layer having a thickness 1-20 times the average size of the first particles. The support layer positioned on the inner surface of the molding layer, on which the fiber bodies are not formed, includes of second water-insoluble particles, having an average size of 1.0-10.0 mm, bonded to form a layer having a thickness of at least the average size of the second particles. The pulp mold has advantages in that it hardly suffers from clogging, it produces fiber bodies each having a smooth surface, it is free from damage caused by repeated use, and it produces fiber bodies in a short period of time.

Abstract: A pulp molding die for molding shaped articles from fiber pulp is disclosed. The die has a porous molding layer having a porosity of at least 5% and an average pore diameter in a range of 60 to 1000 .mu.m, the porous molding layer having a molding surface shaped to the configuration of the article to be molded; and a porous support layer disposed adjacent the porous molding layer on the opposite side thereof from the molding surface, the porous support layer having a porosity of at least 20% and an average pore diameter in a range of 0.6 to 10 mm, the average pore diameter being larger than that of the porous molding layer. The porous molding layer and/or the porous support layer have a pore structure for holding water.

Abstract: A paper making apparatus is adapted to receive a mixture of liquid and paper fiber on a fiber retaining screen surface operable to drain excess water from the fiber and through the screen, during the formation of a discrete fiber web on the surface. The improvement herein comprises a basin which defines confines for normally retaining the liquids thereby received therein, and has a bottom with generally upwardly extending side walls including a generally horizontally extending ledge adapted to receive the screen in supported relation thereon. The ledge is generally surrounded by a screen positioning wall for locatingly positioning the screen in supported relation on the ledge in draining register above the confines of the basin. The screen positioning wall includes an at least one longitudinally extending opening therein adapted to provide generally open lateral access for grasping an adjacent screen edge in aid of the removal thereof from its supported relation on the basin.

Abstract: Method and apparatus to form grids of open cells from fibers, especially wood fibers and fibers from waste paper and mixed waste materials. The invention utilizes a screen carrying a plurality of elastomeric pads of predetermined sizes arranged thereon in predetermined spaced relation to each other. The fiber is deposited between the pads but not above the pads. The deposited fibers and the pads are compressed normal to the screen, which causes the fiber in the spaces between the pads to be consolidated both normal and parallel to the screen, resulting in a open grid having cells of the shape of the pads. Numerous variations are provided including several continuous production embodiments. The invention uses state of the art technology for virtually all aspects.

Abstract: A papermaking fabric and method therefor is disclosed which may be used as a support fabric or a carrier fabric for paper material on a papermaking machine. The fabric, designated generally as (A) includes a first layer (B) of warp yarns (32, 34, 36, and 38) extending in a machine direction. A second layer (C) of warp yarns (42, 44, 46 and 48) is included in the fabric vertically spaced from the first layer. The warp yarns of the first and second layer form stacked pairs (52, 54, 56, and 58) which reinforce the fabric in a machine direction to enhance its stability. At the same time, the stacked pairs may be spaced apart in a cross-machine direction sufficiently to provide a desired degree of openness and fabric permeability. Fabric openness in the range of thirty percent or more of the total fabric area can be had in accordance with the fabric of the present invention without sacrificing the structural stability.

Abstract: Methods and apparatus for producing three-dimensional structural members having one flat side from wood fibers utilizing flow deposition of the fibers onto a support. The support includes resilient deformable mold inserts. The mold inserts are formed of silicone rubber and may be blocks of the material, or may be a membrane which can be inflated to form the mold inserts. Pressing is done with a force normal to the support, and the mold inserts create response forces at varying directions to thus shape and hold the three-dimensional finished part. Heat drying also may be used.

Abstract: In the continuous vacuum forming of articles from a fibrous slurry, e.g. from paper pulp, a plurality of two-piece hinged moulds are mounted on a transport apparatus 1 which transports the moulds stepwise in a loop. The internal surfaces of the moulds are defined by wire gauze of mesh 107,109 and the moulds are connected to a source of suction.The moulds, with the suction applied, are moved through the fibrous slurry contained in a tank 43, whereupon fibres are deposited on the mesh 107,109, much of the water being drawn off by the suction. The mould passes through a drying station, where warm air is sucked through the mould, further drying the article.The transport apparatus 1 is movable pivotably about an axis 6 by means of a fluid-operated ram 25. At the top of the path, the mould and the article therein are lowered onto a pin 61, a plurality of which are situated on an endless conveyor 59.

Abstract: Tubular filter elements are formed by first feeding a slurry into a tubular moulding space between a vertical core and a cylindrical fine mesh screen. Air pressure is applied to the slurry so that the liquid drains through the screen and through a screen at one base of the space, while a mass of microfibres builds up to be removed from the space for bonding by a synthetic resin. A reciprocable sleeve increases the effective height of the screen as the mass builds up. Layers of microfibres having different qualities can be assembled by using different core diameters in succession. Filter elements that need not necessarily be cylindrical can be formed by this or analogous pressure methods in which the majority of the microfibres are directed approximately parallel to one another, and/or in which one or each face of the filter element has moulded into it a perforated sheet of supporting material.

Abstract: The fiber orientation of fourdrinier laid machine made paper is simulated with a bench top handsheet mold by means of a two-axis flow convergent nozzle asymmetrically positioned in the slurry reservoir box of the mold. When a pulp slurry is drained of water, a strong flow stream vector component parallel with the forming wire plane is generated within the flow stream as the slurry flows inductively over the nozzle surfaces and from the nozzle throat.

Abstract: Apparatus for producing a plurality of filter press diaphragms at any one time is disclosed herein. In one form of the invention the apparatus includes a sealed housing containing a plurality of sealed modules fed from a common header, to produce the diaphragms batch-wise. In another form of the invention, an indexing table is employed to produce the diaphragms continuously.