Press Type Compactor Patents (Class 164/207)
  • Patent number: 9844897
    Abstract: A method of supporting a cantilevered component mounted to a hub by locating a cassette in proximity to the cantilevered component, the cassette defining a volume for filling with an encapsulant; filling the volume with an encapsulant material; and causing the encapsulant to solidify to the cantilevered component to support the cantilevered component. The cantilevered component is preferably a blade on a bladed disc and the encapsulant provides support to change the vibration response of the blade during a subsequent machining step.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: December 19, 2017
    Assignee: ROLLS-ROYCE plc
    Inventors: Stewart Lowth, Kiran Kolluru, Dragos Aurelian Axinte, Mark Hugh Raffles
  • Patent number: 9764447
    Abstract: A sleeve may be configured to secure an airfoil cluster for polishing. The sleeve may include a mock airfoil and a bypass flow path between the mock airfoil and an end wall of the sleeve. The sleeve may be positioned in an annular ring of sleeves in a polishing apparatus. The polishing apparatus may comprise an annular flow path for an abrasive fluid. The abrasive fluid may be flowed through the annular ring of sleeves in order to polish the airfoil cluster.
    Type: Grant
    Filed: February 19, 2016
    Date of Patent: September 19, 2017
    Assignee: UNITED TECHNOLOGIES CORPORATION
    Inventors: Micah Beckman, Robert E. Erickson, Daniel Livchitz
  • Patent number: 9737970
    Abstract: A fixture assembly includes a frame with a tip rail displaced from a main body. A method of polishing a gas turbine engine component includes restricting a flow of media adjacent to a tip of a component with an airfoil to be generally equal to a flow of media adjacent to a sidewall of the airfoil.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: August 22, 2017
    Assignee: United Technologies Corporation
    Inventors: Micah Beckman, David K. Masiukiewicz
  • Patent number: 9022095
    Abstract: A method of pulsed-air compacting of mold-sand in combination with compacting by compression supplements the pulsed-air compacting of the mold-sand by an operation of re-compacting the mold-sand by pressing which is performed with the pattern plate containing the patterns by the plate moving inside the cavity of the filling frame in the direction of the latticed pressing element which is subjected to a counter-pressure force corresponding in its value to the prescribed level of the half mold compaction. The method is realized with a device in which the pattern plate containing the patterns is mounted with the possibility of a reciprocal motion inside the cavity of the filling frame, and the pressing cylinder is mounted with the possibility to apply a force against the movable pattern plate.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: May 5, 2015
    Assignee: Zakrytoe Aktsionernoe Obschestvo “Litaform”
    Inventors: Anatoly Alexandrovich Volkomich, Rudolf Rudolfovich Lutts, Nikolay Ivanovich Bekh
  • Patent number: 8956148
    Abstract: The invention relates to a mote molding machine which comprises a molding chamber (3), a front plate (1) closing the molding chamber at a front end and a rear plate (2) closing the molding chamber (3) at a rear end, opposite the front end. The plates shift gradually during the mote compression and extraction phases. The machine comprises a first shifting system for shifting the front plate and which comprises at least one first electric motor (4), and a second shifting system for shifting the rear plate and which comprises at least one second electric motor (5).
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: February 17, 2015
    Assignee: Loramendi, S. Coop
    Inventors: Francisco Javier Calvo Poza, Cesar Marco Serrano, Borja Garcia Villar, Mikel Bikandi Bikandi, Ruben Melchor Figueroa
  • Publication number: 20140262114
    Abstract: An automated matchplate molding machine includes a cope flask, a pattern plate and a drag flask for creating formed sand molds. The mold machine incorporates linear-motion slides and/or rodless cylinders to move the cope flask, drag flask, sand hopper, and/or other components of the mold machine.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Inventor: William Gary Hunter
  • Publication number: 20140110076
    Abstract: A method of pulsed-air compacting of mold-sand in combination with compacting by compression supplements the pulsed-air compacting of the mold-sand by an operation of re-compacting the mold-sand by pressing which is performed with the pattern plate containing the patterns by the plate moving inside the cavity of the filling frame in the direction of the latticed pressing element which is subjected to a counter-pressure force corresponding in its value to the prescribed level of the half mold compaction. The method is realized with a device in which the pattern plate containing the patterns is mounted with the possibility of a reciprocal motion inside the cavity of the filling frame, and the pressing cylinder is mounted with the possibility to apply a force against the movable pattern plate.
    Type: Application
    Filed: November 22, 2013
    Publication date: April 24, 2014
    Applicant: ZAKRYTOE AKTSIONERNOE OBSCHESTVO "LITAFORM"
    Inventors: Anatoly Alexandrovich VOLKOMICH, Rudolf Rudolfovich LUTTS, Nikolay Ivanovich BEKH
  • Publication number: 20120279675
    Abstract: The present invention provides a flaskless molding machine that can use a matching plate of different thicknesses. The flaskless molding machine has two molding flasks that have a matching plate sandwiched between them, the two molding flasks being positioned in a way such that one of opening ends of the molding flasks is opposed to each other and each of the other opening ends of the molding flasks is engaged with a squeezing board, and a pair of spaces is formed, into which spaces molding sand is filled by air through each of the openings for introducing the molding sand, disposed on a wall of each of the two molding flasks that are opposed to each other, the flaskless molding machine thus constituted being able to mold two molds by squeezing the molding sand with the squeezing boards.
    Type: Application
    Filed: July 17, 2012
    Publication date: November 8, 2012
    Inventors: Yutaka HADANO, Takayuki KOMIYAMA, Shuji TAKASU
  • Publication number: 20120279674
    Abstract: For saving of time and effort during replacement of soiled filter plate locked onto a seal cover of a core shooter, the filter plate is placed on a gas chamber after releasing the lock and by its lateral outward motion from the core shooter is engaged with a receptacle of a tilting plate holder. A subsequent retraction of the gas chamber without the filter plate into the core shooter clears the path for tilting of the plate holder and with it positioning of a second receptacle carrying a cleaned filter plate into the vacant position. A renewed to-and-fro motion of the gas chamber serves the acceptance of the cleaned filter plate and its retraction to the seal cover of the core shooter, in order to lock the plate to the cover.
    Type: Application
    Filed: April 12, 2012
    Publication date: November 8, 2012
    Applicant: LUBER GMBH
    Inventor: Jurgen ASAL
  • Publication number: 20120241117
    Abstract: Disclosed is a molding machine for simultaneously making upper and lower molds with cope and drag flasks, a matchplate, upper and lower squeezing boards, and a lower filling frame. This machine also includes a cylinder for raising and lowering the lower squeezing board, a driving mechanism that includes pneumatic and hydraulic piping systems for driving the cylinder using an air-on-oil system, and a controller for controlling the driving mechanism. The drag flask, the matchplate, the filling frame, and the lower board define a lower molding space, while the matchplate, the upper board, and the cope flask define an upper molding space such that the controller controls the driving mechanism to drive the cylinder at a low pressure. The lower squeezing board is raised to squeeze the molding sand for simultaneously making the two molds such that the controller controls the driving mechanism to drive the cylinder at a high pressure.
    Type: Application
    Filed: July 20, 2010
    Publication date: September 27, 2012
    Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu, Shuichi Ide, Takuya Nitta
  • Publication number: 20110308756
    Abstract: The present invention provides a flaskless molding machine that can use a matching plate of different thicknesses. The flaskless molding machine has two molding flasks that have a matching plate sandwiched between them, the two molding flasks being positioned in a way such that one of opening ends of the molding flasks is opposed to each other and each of the other opening ends of the molding flasks is engaged with a squeezing board, and a pair of spaces is formed, into which spaces molding sand is filled by air through each of the openings for introducing the molding sand, disposed on a wall of each of the two molding flasks that are opposed to each other, the flaskless molding machine thus constituted being able to mold two molds by squeezing the molding sand with the squeezing boards.
    Type: Application
    Filed: March 31, 2010
    Publication date: December 22, 2011
    Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu
  • Publication number: 20100252221
    Abstract: A sand-forming apparatus (10) comprising a box (20), a blow tube assembly (50) and a bonnet (90). The box (20) has a cope (30) and a drag (40) which together define a cavity (21) having a shape corresponding to a desired sand-shape. The blow tube assembly (50) comprises a blowplate (55), and at least one tube (50). The bonnet (90) may be fixed to and movable with the blowplate (55). Relative movement between the cope (30), the blowplate (55) and/or the bonnet (90) converts the apparatus (10) between a sand-blowing state and a catalyst-introducing state.
    Type: Application
    Filed: June 6, 2008
    Publication date: October 7, 2010
    Inventors: Gerald B. Senk, Steven J. Sigl
  • Publication number: 20100155009
    Abstract: The purpose of this invention is to provide a method for making upper and lower molds and an apparatus therefor that can prevent the resulting molds from being warped and match-plates from being broken. The method of this invention comprises the step of holding a match-plate 1 between cope and drag flasks 2 and 3, inserting upper and lower squeezing means 4 and 5 into the respective openings of the cope and drag flasks 2 and 3, which openings are opposite to the match-plate 1, so as to define upper and lower molding spaces, supplying molding sand to the upper and lower molding spaces, and then causing the upper and lower squeezing means 4 and 5 to move forward to the match-plate 1 so as to squeeze the molding sand and make upper and lower molds, wherein during the step of causing the upper and lower squeezing means to move forward to the match-plate the difference between the squeezing pressures of the upper and lower molding spaces is kept within a predetermined tolerance.
    Type: Application
    Filed: August 8, 2006
    Publication date: June 24, 2010
    Inventors: Minoru Hirata, Yutaka Hadano, Tsutomu Seki
  • Patent number: 7594531
    Abstract: A hydraulic power unit 15 of a match-plate molding machine comprises a hydraulic pump 20 for supplying oil, a piping system 21, 25, and 26 that fluidly communicates with first and second hydraulic cylinder systems 7 and 10 for supplying the oil from the hydraulic pump 20 to them to perform a squeeze step, an accumulator 22 that is provided within the piping system, first and second electromagnetic directional control valves 23 and 24 for controlling the flow of the oil from the hydraulic pump 20 to the first and second hydraulic cylinder systems 7 and 10, first and second pressure sensors 27 and 28 for measuring pressures of the oil of the first and second hydraulic cylinder systems 7 and 10, and for generating output signals that correspond to the measured value, and a controller 29 for receiving the output signals from the first and second pressure sensors 23 and 24, and for controlling the turns of the first and second electromagnetic directional control valves 23 and 24 based on the output signals and the
    Type: Grant
    Filed: July 12, 2007
    Date of Patent: September 29, 2009
    Assignee: Sintokogio, Ltd.
    Inventors: Minoru Hirata, Takayuki Komiyama, Toshihiko Oya, Tsuyoshi Sakai, Koichi Sakaguchi
  • Patent number: 7594532
    Abstract: A method of controlling the operation of an apparatus for making an upper and a lower mold and the apparatus therefore that prevents a mold from having a wrap or a match plate from being damaged. The apparatus controls the forward movement of an upper and a lower squeeze member such that when each moves forward to the match plate by a squeeze device, the difference in the squeeze forces imparted to the upper squeeze member and the squeeze force imparted to the lower squeeze member, is kept within the predetermined tolerance.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: September 29, 2009
    Assignee: Sintokogio, Ltd.
    Inventors: Minoru Hirata, Takayuki Komiyama, Toshihiko Oya, Tsuyoshi Sakai, Koichi Sakaguchi
  • Patent number: 7267157
    Abstract: The molding and transporting apparatus comprises a molding section for vertically blowing sand from above between a front die and a rear die that have vertically formed pattern faces, and thereafter, driving the front and rear dies and compacting the sand to produce a mold M, and for extruding the mold horizontally, a dividing mechanism for, before the sand is blown, vertically dividing the mold into front and rear portions, as needed, at the center of a molding space, a pouring port formation mechanism for forming a pouring port in the mold; and a form converter for selectively rendering an active operation for changing the form of the mold that is extruded from the molding section from the vertically split form to the horizontally split form, and a non-active operation for transporting the extruded mold to a pouring line, without changing the form of the mold.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: September 11, 2007
    Assignee: Kabushiki Kaisha Koyo
    Inventors: Katsuharu Ohtaki, Shigeru Kiyota
  • Patent number: 6942008
    Abstract: The present invention provides an apparatus for producing casting mould parts by compacting mould material between a first squeeze plate and a second squeeze plate forming movable end walls of a moulding chamber, which subsequent to the compacting can be opened by moving the second squeeze plate out of the way, after which the mould part can be pushed out of the moulding chamber by a further movement of the first squeeze plate in its compacting direction, the movement of the first squeeze plate being provided by a hydraulic drive unit comprising a movable cylinder member connected to the first squeeze plate and an associated stationary piston member having a piston rod extending tightly through an inner wall of the cylinder member and a piston. The movable cylinder member is guided in its linear movement by the piston and by the piston rod.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: September 13, 2005
    Assignee: Disa Industries A/S
    Inventors: Ole Anders Jacobsen, Vagn Mogensen
  • Patent number: 6684933
    Abstract: A method for compacting molding sand in a mold space defined by a pattern plate, which is fixed in a horizontal position when the molding sand is compacted, a leveling frame disposed for vertical sliding movement around the outer periphery of the pattern plate, a frame member disposed for vertical movement above the leveling frame, and a filling frame disposed for vertical movement above the frame member. The method comprises the steps of feeding molding sand into the mold space, primarily compacting the molding sand in the mold space from above by compacting means while at least the leveling frame is being set so that it cannot be lowered, and secondarily compacting the molding sand in the mold space from above by the compacting means while the leveling frame, the frame member, and the filling frame are set so that these elements can be lowered.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: February 3, 2004
    Assignee: Sintokogio Ltd.
    Inventors: Kimikazu Kaneto, Minoru Hirata, Yutaka Hadano, Tsuyoshi Sakai
  • Patent number: 6662855
    Abstract: A sand hopper (28) is provided at its lower position (40) with a plurality of nozzles (42) and a plurality of squeeze feet (46), the pressure of which is controlled, and which are located adjacent to a side of each squeeze foot. The sand hopper (28) is supported by supporting means (22, 26) such that it can move vertically. A mold space is defined by a pattern plate having a pattern (74a), a flask (4), a filling frame (52), and a sand hopper (28) having a plurality of squeeze feet (46) disposed above the filling frame (52). By discharging molding sand from the nozzles (42), it is introduced into the mold space. The mold sand (S2) in the mold space is compacted by the squeeze feet by lowering the sand hopper toward the mold space. Since the molding machine is so arranged, both introducing molding sand into a mold space and compacting the introduced molding sand are performed at one station (a molding-sand introducing and compacting station).
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: December 16, 2003
    Assignee: Sintokogio, Ltd.
    Inventors: Kimikazu Kaneto, Minoru Hirata, Yutaka Hadano
  • Patent number: 6481488
    Abstract: In an apparatus for producing casting mould parts by compacting sand or other like material between a vertical squeeze plate (1) and a vertical swingable plate (2) in a squeeze chamber (3), wherein the swingable plate (2) swings away after the compaction to allow passage of the mould part from squeeze chamber (3) by further forward movement of the squeeze plate (1) and the swingable plate is journaled on a front yoke (4) mounted on guide columns (5) for movement relative to the squeeze chamber (3), a pull yoke (6) is placed behind the squeeze chamber (3) and connected to the guide columns (5). At least two of the guide columns (5) are journalled in a number of guides (7) connected to a fixed part of the apparatus close to the position of the front yoke (4) in the compacting position and the pull yoke (6) is provided with at least one guide (8) journaled on guide columns (9) connected to fixed parts of the apparatus.
    Type: Grant
    Filed: November 19, 2001
    Date of Patent: November 19, 2002
    Assignee: Disa Industries A/S
    Inventor: Jan Bechmann Johansen
  • Patent number: 6474400
    Abstract: A molding system to make a sand mold with a frame is provided to receive the lateral loads generated when molding frames are fed out and in by nearby apparatuses and to prevent vibrations generated during a molding operation from being transmitted to nearby apparatuses, so that the area around a factory is prevented from being degraded and so that apparatuses can be easily affixed.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: November 5, 2002
    Assignee: Sintokogio, Ltd.
    Inventors: Kimikazu Kaneto, Minoru Hirata, Yutaka Hadano
  • Patent number: 6206082
    Abstract: A molding machine for producing a mold by applying external force of either pressurized air or mechanical compaction or both to molding sand (12) that is held in a mold space is disclosed. The mold space is defined by a master plate (9), which has a pattern (8), and a flask (7). The molding machine includes a lifter table (11) for vertically carrying the master plate (9) and the flask (7), a filling frame (4) disposed for vertical movement above the lifter table (10), and a reinforcing frame (5) disposed for vertical movement between the filling frame (4) and the lifter table (10). The reinforcing frame (5) and the flask (7) are adapted to approach each other such that the reinforcing frame (5) contacts the outer surface of the flask (7) to reinforce it.
    Type: Grant
    Filed: April 22, 1998
    Date of Patent: March 27, 2001
    Assignee: Sintokogio, Ltd.
    Inventor: Masamoto Naito
  • Patent number: 6189599
    Abstract: A method and machine for forming an open riser in a mold includes a resiliently compressible plug received into the upper end of a riser sleeve, which projects above the riser sleeve and cope sand level so as to be advanced into the riser sleeve during squeezing of the mold sand. The plug is fixed to the upper squeeze plate to be withdrawn from the riser sleeve as the squeeze plates are separated, creating an open riser.
    Type: Grant
    Filed: February 9, 1999
    Date of Patent: February 20, 2001
    Inventor: Paul E. Hanna
  • Patent number: 6176296
    Abstract: The apparatus includes a molding flask having at least one bar and a squeeze board having a pressing member. The pressing member has at least one vent hole, and defines at least one groove that divides the pressing member into at least two parts. Each groove is positioned and shaped such that it corresponds to the position and shape of one bar. The apparatus also includes an actuator-connecting member to which each part of the pressing member is attached, and an actuator that vertically moves each part of the pressing member.
    Type: Grant
    Filed: May 21, 1999
    Date of Patent: January 23, 2001
    Assignee: Sintokogio, Ltd.
    Inventor: Hirofumi Asai
  • Patent number: 5996678
    Abstract: The apparatus comprises a table (5), on which a pattern plate (6) is attached, a flask (7), the bottom surface of which can be fitted to the pattern plate (6), a filling frame (30), the bottom surface of which can be fitted to the upper surface of the flask (7), and in which the highest part of its opening is smaller than the lowest part of its opening, a blow head (17), which is used for blowing in molding sand, and for squeezing the blown-in molding sand, and which is placed above the table (5), and a thin plate body (20), which can be inserted into the blown-in molding sand and which is placed around a sand holder (12) that is a part of the blow head (17), in which the highest part of the opening of the filling frame (30) has such a size that the outer surface of the thin plate body (20) can contact the inner surface of the highest part of the filling frame (30), and in which the size and shape of the lowest part of the opening of the filling frame (30) are the same as those of the opening of the flask (7)
    Type: Grant
    Filed: August 26, 1998
    Date of Patent: December 7, 1999
    Assignee: Sintokogio, Ltd.
    Inventors: Shigeo Oda, Kimikazu Kaneto, Ryoji Kanayama, Kuniyasu Mori, Kazuo Sugimoto
  • Patent number: 5794681
    Abstract: The machine includes a lifter table for lifting a pattern plate and flask which hold molding sand and a pre-compacting member and a pressing member disposed above the lifter table for horizontal movement and for being inserted into the flask when the lifter table lifts the flask. The pre-compacting member includes a thin-plate body to be positioned slightly spaced apart from an inner surface of the flask or inner and outer surfaces of a pattern when inserted into the molding sand held in the flask. The pressing member includes a squeezing body that presses the molding sand from above.
    Type: Grant
    Filed: June 3, 1997
    Date of Patent: August 18, 1998
    Assignee: Sintokogio, Ltd.
    Inventors: Shigeo Oda, Kazuharu Matsui, Ryoji Kanayama, Kuniyasu Mori, Kazuo Sugimoto, Kimikazu Kaneto
  • Patent number: 5791396
    Abstract: Molding sand (S) is put in a mold space defined by a pattern plate (2), having a pattern (2A) on it, and a flask (3). The apparatus includes a thin-plate body (9) and/or a rod (11) to be inserted into the molding sand. It is pre-compacted at a part of it near the inner and outer surfaces of the pattern (2A) and the inner surfaces of the flask (3) by the thin-plate body and rod. The apparatus also has a pressing plate (8) to press all the molding sand after it is pre-compacted.
    Type: Grant
    Filed: January 3, 1997
    Date of Patent: August 11, 1998
    Assignee: Sintokogio, Ltd.
    Inventors: Shigeo Oda, Ryoji Kanayama, Kuniyasu Mori, Kazuo Sugimoto
  • Patent number: 5660221
    Abstract: Molding sand (S) is put in a mold space defined by a pattern plate (2), having a pattern (2A) on it, and a flask (3). The apparatus includes a thin-plate body (9) and/or a rod (11) to be inserted into the molding sand. It is pre-compacted at a part of it near the inner and outer surfaces of the pattern (2A) and the inner surfaces of the flask (3) by the thin-plate body and rod. The apparatus also has a pressing plate (8) to press all the molding sand after it is pre-compacted.
    Type: Grant
    Filed: June 11, 1996
    Date of Patent: August 26, 1997
    Assignee: Sintokogio, Ltd.
    Inventors: Shigeo Oda, Ryoji Kanayama, Kuniyasu Mori, Kazuo Sugimoto
  • Patent number: 5409052
    Abstract: Sand is charged into two spaces defined by a match plate, a pair of flasks, and a pair of squeeze plates, and is then compressed by moving the squeeze plates in the flasks toward the match plate to form the cope and drag molds. The properties of the molding sand are detected during the forming of the molds in order to suitably adjust the sand and the device. The device includes linear encoders connected to the squeeze plates so as to detect the amounts of the movements of the squeeze plates, and an electrode penetrating one squeeze plate so as to detect the electric resistance or the water-content value of the mold in the flask.
    Type: Grant
    Filed: November 24, 1993
    Date of Patent: April 25, 1995
    Assignee: Sintokogio, Ltd.
    Inventors: Kimikazu Kaneto, Minoru Hirata
  • Patent number: 5301740
    Abstract: A moulding machine with a blowing head includes a hollow rammer within which is provided a valve which receives blast air from a drum and which by telescopic conduits plays inside guide-columns in a fixed framework. The rammer is fixed through a flange to a metal plate provided with holes for passage therethrough of blowing air. The metal plate plays tightly inside a subframe which is rigidly connected to a framework fixed to the machine. Another frame, associated with a moulding box, is tightly coupled with the box when a table carrying a moulding plate rises so that after blowing air when the valve opens or after compacting by blowing, the rammer travels down and hence also the metal plate which performs a mechanical compacting of the sand mass.
    Type: Grant
    Filed: October 27, 1992
    Date of Patent: April 12, 1994
    Inventor: Augustin A. Erana
  • Patent number: 5072777
    Abstract: A press in which a mold carrier (17) is moved into and out of the press on rails includes a pattern carrier trolley (8) which runs on rails (21). The pattern carrier (17) is releasably placed on the pattern carrier trolley. In this manner, the motor (22,23) by which the pattern carrier (17) is moved into and out of the press and the ejector (10) by which the finished molds are ejected from the press can be permanently connected with the trolley (8).
    Type: Grant
    Filed: June 29, 1990
    Date of Patent: December 17, 1991
    Assignee: Dansk Industri Syndikat A/S
    Inventor: Jens C. Grum-Schwensen
  • Patent number: 5072776
    Abstract: A press for pressing mold parts (not shown) for use in an automated foundry plant includes press plates (13,42) slidingly suspended on guides (20,-), which are fastened direct to the press stand (only suggested by 4) independently of the guides (19,31) for the press chambers (7,16). Thus, deformations of the press plate guides, which may be the result of for example an oblique load due to assymmetrical distribution in the mold part in question, are not transmitted to the guides for the press chamber. Therefore, the press chambers are held exactly in position in relation to the press stand, which is essential for obtaining the dimensional accuracy of the finished molds required by the automated foundry plant.
    Type: Grant
    Filed: June 29, 1990
    Date of Patent: December 17, 1991
    Assignee: Dansk Industri Syndikat A/S
    Inventor: Morten Munkeso
  • Patent number: 5070928
    Abstract: A forming press, such as a foundry squeeze press, includes an axially movable bolster having locking hooks for engaging trunnions on a replaceable forming tool, such as a foundry sand squeeze board, to releasably secure the tool against the bolster and yet permit quick change-over from one forming tool to another to accommodate production of different workparts (e.g., mold copes or drags). The hooks are pivoted by a linear screw device to first positions wherein they are engaged with the trunnions. The hooks have pivot axes offset from the trunnion axes in such a manner as to impart such a component of motion along the bolster axis to the hooks when they are pivoted to the first positions as to tightly clamp the tool against the bolster. The hooks are pivotable by the linear screw device to second positions disengaged from the trunnions to free the forming tool for removal from the bolster.
    Type: Grant
    Filed: February 28, 1990
    Date of Patent: December 10, 1991
    Assignee: General Motors Corporation
    Inventor: David L. Vogelsong
  • Patent number: 4890664
    Abstract: Green sand molds for use in casting operations are made automatically by a matchplate molding system. Features of the system include (1) pneumatic apparatus for filling the cope and drag flasks with sand, (2) a pusher on the drag flask for shifting molds of various shapes to a transfer conveyor, (3) a carriage supporting the drag flask for vertical and lateral movement (4) a lower sand magazine which moves laterally to open and close a sand chute gate while also being movable vertically relative to the gate, (5) a squeeze head movable between various positions enabling control over the volume of sand delivered to the cope and drag flasks, (6) a vibrator for directly vibrating the matchplates, (7) liners for releasably holding molds in the flasks, (8) an accumulating conveyor for transferring the newly formed molds and (9) a pusher for shoving the molds off of the accumulating conveyor.
    Type: Grant
    Filed: May 15, 1989
    Date of Patent: January 2, 1990
    Assignee: Hunter Automated Machinery Corporation
    Inventor: William A. Hunter
  • Patent number: 4750540
    Abstract: Foundry molding material is poured or pneumatically infed into a mold frame arrangement containing at least one pattern, a molding frame and a filling frame. Subsequently, the foundry molding material is compacted by a compacting arrangement containing, for example, any one of a compressed-air surge compacting device, a combustion-force surge compacting device, a pressure compacting device, a vibrational compacting device or a combined pressure-and-vibrational compacting device. Also during such compacting operation at least the predominant portion of the foundry molding material contained in the filling frame is displaced into the molding frame. During such compacting operation a preselected expanding gas is infed into predetermined local regions of the foundry molding material while such material is being compacted. As a result, there are formed zones of reduced packing density in the foundry molding material.
    Type: Grant
    Filed: March 21, 1986
    Date of Patent: June 14, 1988
    Assignee: Georg Fischer AG
    Inventor: Dietmar Boenisch
  • Patent number: 4721148
    Abstract: A moulding system for making mould parts by compacting sand or other like material between a vertical squeeze plate (12) and a vertical swingable plate (8), which form movable end walls in a squeeze chamber (6). The swingable plate is designed to swing away to allow the mould part to pass from the squeeze chamber (6) by advancing the squeeze plate (12) additionally after complete compaction. The swingable plate (8) is journalled in a foremost yoke (4), which connects with a pull yoke (2), placed behind squeeze chamber (6), by means of a rigid frame structure parallel with the longitudinal axis of the chamber.
    Type: Grant
    Filed: December 23, 1986
    Date of Patent: January 26, 1988
    Assignee: Dansk Industri Syndikat A/S
    Inventor: Soren E. Knudsen
  • Patent number: 4678021
    Abstract: A method and an apparatus for replacing pattern plates in a moulding plant for making boxless mould parts of sand or other like material is characterized by the use of a revolving table (1), which is provided with e.g. four symmetrically placed arms (1), in which are suspended pattern plates (2,3). The revolving table is designed for sequential conveying of the pattern plates (2,3) for placing these on a squeeze plate (PP) and a counter-pressure plate (MTP), respectively, in the moulding chamber of a moulding plant (suggested only on the drawing). The pattern plates (2,3) are placed in the respective arms (1) when the latter are just opposite the changing position. From the changing position, the pattern plates (2,3) are conveyed into a moulding chamber by a transverse sliding movement in an essentially known manner.
    Type: Grant
    Filed: September 10, 1985
    Date of Patent: July 7, 1987
    Assignee: Dansk Industri Syndikat A/S
    Inventor: Vagn Mogensen
  • Patent number: 4598756
    Abstract: In a method of preparing a sand mold in which mold sand within a mold frame is squeezed from an upper side opposite to a lower side of the frame at which a pattern is embedded and also from said lower side, the squeezing from the lower side is made only after the squeezing from the upper side has been completed by about or more than 95% of a total squeezing stroke. The sand mold thus prepared comes to have a desired hardness particularly at casting surfaces thereof.
    Type: Grant
    Filed: September 4, 1984
    Date of Patent: July 8, 1986
    Assignee: Kabushiki Kaisha Komatsu Seisakusho
    Inventors: Masao Fuchigami, Yuichi Matsuo
  • Patent number: 4565232
    Abstract: Foundry sand molding apparatus for simultaneously forming cope and drag molds. The cope and drag molds are substantially simultaneously pre-jolted and jolt-squeezed to assure uniform density in the molds. Thereafter the apparatus laterally transfers the cope and drag molds into vertical alignment at an assembly station, with the drag mold being inverted and lowered during lateral transfer of same.
    Type: Grant
    Filed: September 26, 1983
    Date of Patent: January 21, 1986
    Inventor: Edward D. Abraham
  • Patent number: 4541476
    Abstract: In a plant for the production of vertically divided casting moulds consisting of flaskless mould parts, produced successively in a pressing chamber having pressing plates carrying exchangeable pattern boards. Carriers are arranged laterally of the pressing chamber with a view to allowing a quick changing of said pattern boards, one of the carriages serving to automatically feed and insert "new" pattern boards while the other one picks up and pulls away "used" pattern boards. The various operations are controlled by an electronic control system in dependence on a code on the pattern boards whereby to reduce waste of time to a minimum and avoid risk involving manual operations.
    Type: Grant
    Filed: July 20, 1984
    Date of Patent: September 17, 1985
    Assignee: Dansk Industri Syndikat A/S
    Inventor: Laurits A. B. Larsen
  • Patent number: 4442882
    Abstract: A plurality of molding boxes having a common center line are disposed in an aligned manner in a horizontal guideway located, in the direction in which pressure is exerted and expulsion is effected, between a pressure piston and an outwardly pivotable pressing device and the molding devices are displaceable in the guideway. One pattern carrier plate is provided between each of the individual molding boxes, and the pattern carrier plates can be moved in and out when the molding boxes are apart. A tilting device is disposed at the outlet of the machine, which selectively either allows pressed mold bodies to pass by it with the position of their seams unchanged, or tilts the mold bodies, pressed in pairs, by an angle of 90.degree..
    Type: Grant
    Filed: September 4, 1981
    Date of Patent: April 17, 1984
    Assignee: Michael Achinger
    Inventors: Michael Achinger, Walter Streitenberger, Otto K. H. Voigt, Hans Wolter
  • Patent number: 4442884
    Abstract: Process for automatically measuring the shearing resistance of green sand used in a repetitive sand molding process using pattern plates, and for using the measurements in such a way as to modulate the various parameters of the process in which a measuring ring is placed upon one of the pattern plates. The measuring ring has an opening and stress gauges fastened within narrowed sections of said measuring ring on either side of said opening. The gauges are connected electrically through the pattern plate to an electronic measurement and operation device within which various physical measurements are computed, including the shearing resistance of the test sample of sand compressed within said opening. The result of said measurements is processed by a computer to determine the magnitude of modulations to be made, particularly that pertaining to the replenishment of agglomerating agents for the recycled sand.
    Type: Grant
    Filed: September 13, 1982
    Date of Patent: April 17, 1984
    Assignee: Regie Nationale des Usines Renault
    Inventor: Robert Kunsch
  • Patent number: 4308909
    Abstract: A feature of the present invention is that an apparatus comprises an actuator of mechanisms for pressing and moving a batching chamber with a double-action cylinder whose internal ram is connected rigidly to a pressing plunger, and an external ram, to the batching chamber formed with interconnected parts having a horizontal groove at the point of their connection, the horizontal groove accommodating an additional gate with a port operated by an independent actuator. The internal ram mounts a device for adjusting the position of the pressing plunger, whereas the top head of the actuator of the mechanisms for pressing and moving the batching chamber accommodates a device for adjusting the position of the batching chamber, the top part of the batching chamber having a port providing access to the device adjusting the position of the pressing plunger.
    Type: Grant
    Filed: August 24, 1979
    Date of Patent: January 5, 1982
    Inventors: Vitaly A. Zitser, Alexandr V. Melnikov, Leonid V. Bachelis, Nikolai K. Shishkin, Jury E. Morozov, Vladimir A. Ivanov, Semen A. Olshansky, Igor I. Dreishev, Eduard A. Stolyar, Vladimir S. Kushelman, Eduard G. Shartner, Vladimir D. Abaskalov, Vladimir A. Levinson
  • Patent number: 4289194
    Abstract: A molding machine has a base, a pattern provided with a plurality of vent bores formed therethrough and mounted on the base, a molding flask arranged to be combined with the pattern, an upset frame superposed to the molding flask, cover means for making an airtight contact at its lower end with the upper surface of the base, molding flask or of the upset frame. Further, compressed air supplying means are provided for supplying compressed air into the closed space defined by the pattern, the molding flask and the upset frame, the space being filled with molding sand. The cover means include a cylindrical member and cover member. The cylindrical member slidably fits to the outside of the cover member in a telescopic manner, and is provided at its lower end with an inwardly projected flange.
    Type: Grant
    Filed: September 19, 1979
    Date of Patent: September 15, 1981
    Assignee: Sintokogio Ltd.
    Inventors: Nagato Uzaki, Yasutaro Kawamura, Kimikazu Kaneto, Masaharu Hasizume
  • Patent number: 4241779
    Abstract: A feature of the present invention is that an apparatus for manufacturing foundry cores is provided with a device for fastening together halves of core boxes, located before a heating chamber, and with a device for unfastening the halves of the core boxes, arranged behind the heating chamber, each of the core boxes comprising two horizontal rods with conical elements placed in the bottom half thereof and cooperating with the above devices for fastening and unfastening the core boxes, and two vertical rods secured to the top half of the core boxes and having at their bottom ends slots and conical orifices cooperating with the conical elements of the horizontal rods.
    Type: Grant
    Filed: August 7, 1979
    Date of Patent: December 30, 1980
    Inventors: Vitaly A. Zitser, Alexandr V. Melnikov, Leonid V. Bachelis, Jury E. Morozov, Vladimir A. Ivanov, Zinaida A. Abramova
  • Patent number: 4143700
    Abstract: A molding machine is disclosed which has a parting line of the molds at an acute angle to the horizontal. A continuous molding machine is disclosed wherein particulate matter such as sand and a binder is used to provide a succession of molds with cavities therebetween into which molten metal is poured to make a casting. The sand mold is constructed using a molding chamber and first and second pattern plates carrying patterns which face in opposite directions relative to the molding chamber. The sand is invested and the mold cured or hardened, then the pattern plates are withdrawn along opposing paths which are non-coincident. The completed sand mold is moved from the molding machine into a core setting area whereat cores are moved along the axis of the cavity which is at an acute angle to the horizontal for easy setting of these cores in prints of the mold cavities. Sprue and vent openings may also be drilled in this core setting area.
    Type: Grant
    Filed: August 18, 1977
    Date of Patent: March 13, 1979
    Assignee: Acme-Cleveland Corporation
    Inventor: Leszek R. Drobnik
  • Patent number: 4114678
    Abstract: In mold forming apparatus wherein molding sand contained in a mold flask is subjected to compressive forces, bracer devices acting in opposed relationship against the mold flasks are provided in order to supprt the sides of the flasks against the forces generated therein during compression of the molding sand. The bracer devices act against structural parts of the molding apparatus or machine which are located to be fixed in position relative to the mold flasks during the compression of the sand and the bracer devices are arranged to consist of bracer bolts which are adapted to be brought into engagement against the sides of the mold flasks by wedge devices sliding relative to the fixed structural parts and actuated preferably by fluid pressure means.
    Type: Grant
    Filed: February 2, 1977
    Date of Patent: September 19, 1978
    Inventor: Erwin Buhrer
  • Patent number: 4077459
    Abstract: In the production of a foundry mold utilizing mold forming apparatus which includes a pattern device, a molding box arranged on the pattern device and a frame attached to the molding box, a surplus amount of molding sand is initially filled in over the pattern device in excess of the amount required for the production of the mold and during the production operation the excess sand is stripped off by profiled stripping means which are moved relative to the molding box to strip the excess sand along a profile which is dependent upon the configuration of the pattern device. In one aspect of the invention a single profiled stripper may be used and in another aspect a plurality of strippers having differring profiles may be employed. In other aspects of the invention different mechanisms are applied to move the stripping means relative to the molding sand by movement of the pattern device either along a linear path or through a circular path.
    Type: Grant
    Filed: December 9, 1975
    Date of Patent: March 7, 1978
    Inventor: Erwin Buhrer
  • Patent number: 4063586
    Abstract: A mold forming machine for the production of casting molds wherein molding sand is compressed within mold flasks is provided with stabilizing means for counteracting the effects of the compressive forces generated within the mold flask during compression of the molding sand tending to cause distortion of the flask. The stabilizing means include a movable frame which is adapted to extend about a molding flask placed in the machine with the frame being positioned relative to the flask by lifting gears which move the frame in accordance with the various stages of operation of the machine. A plurality of fluid pressure actuated tensioning elements are mounted on the frame to be movable therewith. The tensioning elements are adapted to apply compressive forces inwardly of the mold flasks during application of the molding sand compressing forces.
    Type: Grant
    Filed: February 2, 1977
    Date of Patent: December 20, 1977
    Assignee: Erwin Buhrer
    Inventor: Franz Keller
  • Patent number: 4037645
    Abstract: An automatic mold and core forming machine is described wherein an endless chain conveyor is in engagement with a plurality of flasks carriers for movement therewith with a mold material retaining means positioned adjacent and end of the chain conveyor and arranged to contact the material in the flasks and retain it therein as the flasks are inverted in passage around the conveyor. A flask filling and compacting assembly is provided adjacent the opposite upper end of the chain conveyor for automatically filling and compacting the flasks as they pass thereunder and a mold draw station is provided at the underside of the chain conveyor.
    Type: Grant
    Filed: May 21, 1976
    Date of Patent: July 26, 1977
    Assignee: C L Industries, Inc.
    Inventors: William R. Kloster, Patrick H. Stewart