Controlling Current Distribution Within Bath Patents (Class 205/96)
  • Patent number: 6919010
    Abstract: A substantially uniform layer of a metal is electroplated onto a work piece having a seed layer thereon. The current of a plating cell is provided from an azimuthally asymmetric anode, which is rotated with respect to the work piece (i.e., either or both of the work piece and the anode may be rotating). The azimuthal asymmetry provides a time-of-exposure correction to the current distribution reaching the work piece, whereby peripheral regions of the work piece see less current than central regions over the period of rotation. In some embodiments, the total current is distributed among a plurality of anodes in the plating cell in order to tailor the current distribution in the plating electrolyte over time. Focusing elements may be used to create “virtual anodes” in proximity to the plating surface of the work piece to further control the current distribution in the electrolyte during plating.
    Type: Grant
    Filed: August 10, 2004
    Date of Patent: July 19, 2005
    Assignee: Novellus Systems, Inc.
    Inventor: Steven T. Mayer
  • Patent number: 6916413
    Abstract: Electroplating station S has a head 1 with anode 2, to one side of which there is located an electrically neutral wall 3. The width of anode 2 is provided to accommodate the width of web 6. Serrations 9 are provided on the anode 2, especially in the area of top surface 8. A passageway 4 for electrolyte 5 is between anode 2 and wall 3. Mesh 11 is located at a throat section 12 of passageway 4 shortly before the start of the guide 7. In addition, mesh 13 is located further upstream in passageway 4 as an alternative and/or as an addition to mesh 11. Guide 7 of wall 3, serrations 9, and meshes 11 and 13 enhance and maximize the production of stream-wise vortices. These vortices cause a substantial increase in the ion flow, which overcomes boundary layers and results in additional deposition of copper onto the web 6.
    Type: Grant
    Filed: December 13, 2002
    Date of Patent: July 12, 2005
    Assignee: TDAO Limited
    Inventor: John Michael Lowe
  • Patent number: 6916412
    Abstract: An electrochemical processing chamber which can be modified for treating different workpieces and methods for so modifying electrochemical processing chambers. In one particular embodiment, an electrochemical processing chamber 200 includes a plurality of walls 510 defining a plurality of electrode compartments 520, each electrode compartment having at least one electrode 600 therein, and a virtual electrode unit 530 defining a plurality of flow conduits, with at least one of the flow conduits being in fluid communication with each of the electrode compartments. This first virtual electrode unit 530 may be exchanged for a second virtual electrode unit 540, without modification of any of the electrodes 600, to adapt the processing chamber 200 for treating a different workpiece.
    Type: Grant
    Filed: June 5, 2001
    Date of Patent: July 12, 2005
    Assignee: Semitool, Inc.
    Inventors: Daniel J. Woodruff, Kyle M. Hanson, Steve L. Eudy, Curtis A. Weber, Randy Harris
  • Patent number: 6913681
    Abstract: A cathode potential is applied to a conductive layer formed on a substrate having a depression pattern. A plating solution in electrical contact with an anode is supplied to the conductive layer to form a plating film on the conductive layer. At this time, the plating solution is supplied by causing an impregnated member containing the plating solution to face the conductive layer. Since the plating solution stays in the depression, a larger amount of plating solution is supplied than on the upper surface of the substrate, and the plating rate of the plating film in the depression increases. Consequently, the plating film can be preferentially formed in the depression such as a groove or hole.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: July 5, 2005
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Tetsuo Matsuda, Hisashi Kaneko, Katsuya Okumura
  • Patent number: 6896786
    Abstract: A process for the production of wear-resistant, coated surfaces includes the use of at least two electrodes connected to a voltages source which are mounted in, or border, a reaction space through which an electrolyte flows in which the surface to be coated is located. The process is distinguished by the fact that the direction of the flow of the electrolyte is selectively reversed at least once during the coating process to enable better control of the formation of the oxide layer.
    Type: Grant
    Filed: September 14, 1999
    Date of Patent: May 24, 2005
    Assignee: LuK, Fahrzeug-Hydraulik GmbH & Co. KG
    Inventors: Christof Lausser, Hans-Jürgen Lauth
  • Patent number: 6896784
    Abstract: A process for electroplating metallic features of different density on a surface of a substrate comprises providing an electroplating bath having an anode, immersing the substrate into the electroplating bath, spaced from the anode, the substrate comprising a cathode. Positioned in the electroplating bath between the substrate and the anode, and adjacent to and separated from the substrate surface is a second cathode that includes a wire mesh screening portion having openings of different sizes conforming to the metallic features to be electroplated. The second cathode screening portion has openings of larger size adjacent areas of higher density of features to be electroplated and openings of smaller size adjacent areas of lower density of features to be electroplated.
    Type: Grant
    Filed: June 15, 2004
    Date of Patent: May 24, 2005
    Assignee: International Business Machines Corporation
    Inventors: Tien-Jen Cheng, Todd M. Fowler, Ajay P. Giri, Anton Nenadic, Blessen Samuel, Keith Kwong Hon Wong
  • Patent number: 6890413
    Abstract: A process for electroplating metallic features of different density on a surface of a substrate comprises providing an electroplating bath having an anode, immersing the substrate into the electroplating bath, spaced from the anode, the substrate comprising a cathode. Positioned in the electroplating bath between the substrate and the anode, and adjacent to and separated from the substrate surface is a second cathode that includes a wire mesh screening portion having openings of different sizes conforming to the metallic features to be electroplated. The second cathode screening portion has openings of larger size adjacent areas of higher density of features to be electroplated and openings of smaller size adjacent areas of lower density of features to be electroplated.
    Type: Grant
    Filed: December 11, 2002
    Date of Patent: May 10, 2005
    Assignee: International Business Machines Corporation
    Inventors: Tien-Jen Cheng, Todd M. Fowler, Ajay P. Giri, Anton Nenadic, Blessen Samuel, Keith Kwong Hon Wong
  • Patent number: 6887364
    Abstract: A method for manufacturing a multiple walled tube comprising a rolling of a plated metal strip through at least two complete revolutions to form a tube having at least a double wall which has a plated layer on the inside of the tube, said rolling being followed by a heating of the tube to cause the surface of the tube walls, which are in contact with one another, to be brazed and wherein said metal strip is plated on one side, the other side being formed by the steel of the metal strip and wherein said brazing is realized by brazing directly the plated side on the steel.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: May 3, 2005
    Assignee: TI Group Automotive Systems Limited
    Inventors: Lamande Pascal, Pierini Vincenzo, Volvert Albert
  • Patent number: 6837978
    Abstract: A method and associated apparatus for electro-chemically depositing a metal film on a substrate having a metal seed layer. The apparatus comprises a substrate holder that holds the substrate. The electrolyte cell receives the substrate in a processing position. The actuator is connected to the substrate holder and adjustably positions the substrate relative to the electrolyte cell. The method involves electro-chemically depositing a metal film on a substrate having a metal seed layer comprising disposing the substrate in an electrolyte cell that is configured to receive the substrate. The method comprises adjustably positioning the substrate relative to the electrolyte cell.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: January 4, 2005
    Assignee: Applied Materials, Inc.
    Inventors: H. Peter W. Hey, Yezdi N. Dordi, Donald J. K. Olgado, Mark Denome
  • Publication number: 20040262164
    Abstract: A plating method and apparatus including at least one plating bath including a plating solution used for plating at least one workpiece and a source providing a first current, wherein the first current is supplied to the plating solution when plating the at least one workpiece, and providing a second current, lower than the first current, wherein the second current is supplied to the plating solution during an interruption. The plating method and apparatus may include at least one main bath, at least one main anode, at least one auxiliary bath, at least one auxiliary anode, and/or a conveying unit. A portion of the conveying unit or the at least one workpiece may act as a cathode or anode. The plating method and apparatus may continuously expose a workpiece to a plating solution.
    Type: Application
    Filed: February 17, 2004
    Publication date: December 30, 2004
    Inventors: Sang-Hun Han, Jun Eui Lee, Do-Woo Lee, Young Cheol Choi, Tea Seog Um
  • Patent number: 6830673
    Abstract: A higher applied potential may be provided to a consumable anode to reduce sludge formation during electroplating. For example, a higher applied potential may be provided to a consumable anode by decreasing the exposed surface area of the anode to the electrolyte solution in the electroplating cell. The consumable anode may comprise a single anode or an array of anodes coupled to the positive pole of the power source in which the exposed surface area of the anode is less than an exposed surface area of the cathode to the electrolyte solution. In another example, a higher applied potential may be provided to a consumable anode by increasing the potential of the electroplating cell.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: December 14, 2004
    Assignee: Applied Materials, Inc.
    Inventors: Joseph Yahalom, David Starosvetsky, Joseph Hazan
  • Patent number: 6827827
    Abstract: In order to make plating thickness uniform in a metal plating apparatus, a metal plating apparatus capable of performing metal plating to a uniform thickness is provided by aligning lines of electric force uniformly and in parallel by disposing a pair of conductive perforated plates 20a and 20b, which are electrically connected to each other, between plating metals 16 immersed in a plating solution and an object 18 to be plated.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: December 7, 2004
    Assignee: International Business Machines Corporation
    Inventors: Johji Nakamoto, Tatsuji Yamada
  • Patent number: 6818115
    Abstract: The present invention includes an electrolytic plating system with an elecrolytic plating bath, means for positioning the printed circuit boards in the bath, and means to alternately generate a laminar flow of electrolyte on each side of the printed circuit boards. A preferred means to alternately generate a laminar flow of electolyte comprises a floating shield with a venturi-shaped partition and an aligned partition below the printed circuit boards, and operating a plurality of eductors below the floating shield. The means to alternately generate a laminar flow of electolyte can further comprise a transport mechanism that moves the floating shield and its partitions from side to side relative to the eductors or a mechanism to move the eductors. The plating can be also be improved by using a vibrator and a spring-mounting system that prevents vibration energy being absorbed by fixed portions of the plating system.
    Type: Grant
    Filed: October 18, 2002
    Date of Patent: November 16, 2004
    Assignee: Viasystems Group, Inc.
    Inventors: Hein van Kempen, Daniel J. Weber
  • Patent number: 6811669
    Abstract: Apparatus and methods are disclosed for electroplating conductive films on semiconductor wafers, wherein field adjustment apparatus is located in a reservoir between a cathode and an anode to influence the electric field used in the plating process. Field adjustment apparatus is presented having one or more apertures, which may be selectively plugged to adjust the electrical fields during plating.
    Type: Grant
    Filed: August 8, 2002
    Date of Patent: November 2, 2004
    Assignee: Texas Instruments Incorporated
    Inventors: David Gonzalez, Jr., Matthew W. Losey
  • Patent number: 6802950
    Abstract: The use of an insulating shield for improving the current distribution in an electrochemical plating bath is disclosed. Numerical analysis is used to evaluate the influence of shield shape and position on plating uniformity. Simulation results are compared to experimental data for nickel deposition from a nickel—sulfamate bath. The shield is shown to improve the average current density at a plating surface.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: October 12, 2004
    Assignee: Sandia National Laboratories
    Inventors: John T. Hachman, Jr., James J. Kelly, Alan C. West
  • Patent number: 6793794
    Abstract: The present invention relates to a substrate plating apparatus for plating a substrate in a plating bath containing plating solution. An insoluble anode is disposed in the plating bath opposite the substrate. The substrate plating apparatus comprises a circulating vessel or dummy vessel provided separate from the plating bath, with a soluble anode and a cathode disposed in the circulating vessel or dummy vessel. An anion exchange film or selective cation exchange film is disposed between the anode and cathode and isolates the same, wherein metal ions are generated in the circulating vessel or dummy vessel by flowing current between the soluble anode and the cathode therein, and the generated metal ions are supplied to the plating bath.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: September 21, 2004
    Assignee: Ebara Corporation
    Inventors: Akihisa Hongo, Naoaki Ogure, Hiroyuki Ueyama, Junitsu Yamakawa, Mizuki Nagai, Kenichi Suzuki, Atsushi Chono, Satoshi Sendai, Koji Mishima
  • Patent number: 6790332
    Abstract: A method for galvanically depositing nickel, cobalt, nickel alloys or cobalt alloys in a galvanic bath includes using electrolytes containing nickel compounds or cobalt compounds. At least one anode and at least one cathode of the bath are subject to periodic current pulses. The IA/IC ratio of the anode current density IA to the cathode current density IC is selected to be greater than 1 and smaller than 1.5, where the anode current density IA and the cathode current density IC are defined as current densities with respect to a deposition body on which deposition occurs during the application of periodic current pulses where the deposition body serves as anode and cathode respectively. The charge ratio QA/QC=TAIA/TCIC of the charge QA, transported during anode pulse of duration TA, to the charge QC transported during a cathode pulse of duration TC, is between 30% and 45%.
    Type: Grant
    Filed: December 7, 2001
    Date of Patent: September 14, 2004
    Assignee: Astrium GmbH
    Inventors: Rüdiger Ewald, Peter Filke, Michael Heckmann, Wolflgang Keinath, Günter Langel, Anton Schmidt
  • Patent number: 6776885
    Abstract: An apparatus for plating and planarizing metal on a substrate includes a plurality of dispensing segments, each having at least one hole for dispensing electroplating solution onto the substrate. The dispensing segments form a circular counterelectrode and are movable with respect to each other during an electroplating process, so that the counterelectrode has a variable diameter. The electroplating solution is thus dispensed on an annular portion of the substrate having a diameter corresponding to the diameter of the counterelectrode; accordingly, the variable-diameter counterelectrode permits localized delivery of the plating solution to the substrate.
    Type: Grant
    Filed: November 14, 2002
    Date of Patent: August 17, 2004
    Assignee: International Business Machines Corporation
    Inventors: Laertis Economikos, Hariklia Deligianni, John M. Cotte, Panayotis C. Andricacos
  • Patent number: 6773571
    Abstract: The present invention pertains to methods and apparatus for electroplating a substantially uniform layer of a metal onto a work piece having a seed layer thereon. The total current of a plating cell is distributed among a plurality of anodes in the plating cell in order to tailor the current distribution in the plating electrolyte to compensate for resistance and voltage variation across a work piece due to the seed layer. Focusing elements are used to create “virtual anodes” in proximity to the plating surface of the work piece to further control the current distribution in the electrolyte during plating.
    Type: Grant
    Filed: May 22, 2002
    Date of Patent: August 10, 2004
    Assignee: Novellus Systems, Inc.
    Inventors: Steven T. Mayer, Evan E. Patton, Brian Paul Blackman, Jonathan D. Reid, Thomas Anand Ponnuswamy, Harold D. Perry
  • Patent number: 6767437
    Abstract: In an electroplating apparatus, an electrolytic agent is filled into the portion between an anode and a dummy cathode which is opposite substantially face to face and parallel to the anode, and an electric current is supplied to this portion, thereby suppressing changes in properties of a black film during the period in which plating to a substrate to be processed is stopped. In particular, by applying an electric current to the anode immediately before plating to the substrate is resumed, the film formation characteristics of plating to the substrate can be maximally stabilized. This can reduce the consumption power and dissolution of the anode. This apparatus is particularly effective in copper plating in which the formation of a black film is significant.
    Type: Grant
    Filed: May 21, 2001
    Date of Patent: July 27, 2004
    Assignees: Kabushiki Kaisha Toshiba, Ebara Corporation
    Inventors: Tetsuo Matsuda, Hisashi Kaneko, Koji Mishima, Natsuki Makino, Junji Kunisawa
  • Patent number: 6761812
    Abstract: In an electroplating apparatus for semiconductor wafers, the currents to each of a plurality of contact portions contacting the wafer edge are individually adjustable and/or a parameter indicative of the current flow in each contact portion may be determined. Moreover, for precise control of the currents, means are provided for monitoring the currents.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: July 13, 2004
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Axel Preusse, Gerd Marxsen
  • Patent number: 6755954
    Abstract: An apparatus for electrochemical treatment of a substrate, in particular for electroplating an integrated circuit wafer. An apparatus preferably includes dynamically operable concentric anodes and dielectric shields in an electrochemical bath. Preferably, the bath height of an electrochemical bath, the substrate height, and the shape and positions of an insert shield and a diffuser shield are dynamically variable during electrochemical treatment operations. Step include varying anode current, bath height and substrate height, shield shape, and shield position.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: June 29, 2004
    Assignee: Novellus Systems, Inc.
    Inventors: Steven T. Mayer, Timothy Patrick Cleary, Michael John Janicki, Edmund B. Minshall, Thomas A. Ponnuswamy
  • Patent number: 6746578
    Abstract: An apparatus and method for plating a workpiece. The apparatus comprises, generally, an anode, a cathode, and a selective anode shield/material flow assembly. In use, both the anode and the cathode are immersed in a solution, and the cathode is used to support the workpiece. During an electroplating process, the anode and the cathode generate an electric field emanating from the anode towards the cathode, to generate a corresponding current to deposit an electroplating material on the workpiece. The selective shield/material flow assembly is located between the anode and the cathode, and forms a multitude of adjustable openings. These opening have sizes that are adjustable during the electroplating process for selectively and controllably adjusting the amount of electric flux passing through the selective shield/material flow assembly and the distribution of the electroplating material on the workpiece. The selective shield/material flow assembly can also be used with an electroless plating system.
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: June 8, 2004
    Assignee: International Business Machines Corporation
    Inventors: Ralph A. Barrese, Gary Gajdorus, Allen H. Hopkins, John J. Konrad, Robert C. Schaffer, Timothy L. Wells
  • Publication number: 20040099533
    Abstract: A reactor for electrochemically processing at least one surface of a microelectronic workpiece is set forth. The reactor comprises a reactor head including a workpiece support that has one or more electrical contacts positioned to make electrical contact with the microelectronic workpiece. The reactor also includes a processing container having a plurality of nozzles angularly disposed in a sidewall of a principal fluid flow chamber at a level within the principal fluid flow chamber below a surface of a bath of processing fluid normally contained therein during electrochemical processing. A plurality of anodes are disposed at different elevations in the principal fluid flow chamber so as to place them at difference distances from a microelectronic workpiece under process without an intermediate diffuser between the plurality of anodes and the microelectronic workpiece under process. One or more of the plurality of anodes may be in close proximity to the workpiece under process.
    Type: Application
    Filed: November 18, 2003
    Publication date: May 27, 2004
    Inventors: Gregory J. Wilson, Paul R. McHugh, Kyle M. Hanson
  • Patent number: 6733649
    Abstract: A semiconductor workpiece holder for use in processing a semiconductor workpiece includes a workpiece support operatively mounted to support a workpiece in position for processing. A finger assembly is operatively mounted upon the workpiece support and includes a finger tip. The finger assembly is movable between an engaged position in which the finger tip is engaged against the workpiece, and a disengaged position in which the finger tip is moved away from the workpiece. Preferably, at least one electrode forms part of the finger assembly and includes an electrode contact for contacting a surface of said workpiece. At least one protective sheath covers at least some of the electrode contact. According to one aspect of the invention, a sheathed electrode having a sheathed electrode tip is positioned against a semiconductor workpiece surface in a manner engaging the workpiece surface with said sheathed electrode tip.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: May 11, 2004
    Assignee: Semitool, Inc.
    Inventors: Martin Bleck, Kenneth C. Haugan, Larry R. Radloff, Harry Geyer
  • Publication number: 20040069646
    Abstract: A plating method and apparatus for a substrate fills a metal, e.g., copper, into a fine interconnection pattern formed in a semiconductor substrate. The apparatus has a substrate holding portion 36 horizontally holding and rotating a substrate with its surface to be plated facing upward. A seal material 90 contacts a peripheral edge portion of the surface, sealing the in a watertight manner. A cathode electrode 88 passes an electric current upon contact with the substrate. A cathode portion 38 rotates integrally with the substrate holding portion 36. An electrode arm portion 30 is above the cathode portion 38 and movable horizontally and vertically and has an anode 98 face-down. Plating liquid is poured into a space between the surface to be plated and the anode 98 brought close to the surface to be plated. Thus, plating treatment and treatments incidental thereto can be performed by a single unit.
    Type: Application
    Filed: August 1, 2003
    Publication date: April 15, 2004
    Inventors: Junji Kunisawa, Mitsuko Odagaki, Natsuki Makino, Koji Mishima, Kenji Nakamura, Hiroaki Inoue, Norio Kimura, Tetsuo Matsuda, Hisashi Kaneko, Nobuo Hayasaka, Katsuya Okumura, Manabu Tsujimura, Toshiyuki Morita
  • Publication number: 20040055890
    Abstract: A plating apparatus for performing a plating process for plating a surface of a substrate. This plating apparatus is provided with a first electrode to be brought into contact with a peripheral edge portion of the substrate; a plating vessel for containing a plating liquid to be brought into contact with the surface of the substrate, the plating vessel having a vertical tubular interior surface; a second electrode disposed in the plating vessel, the second electrode being spaced from the substrate by a distance which is not smaller than a distance between a center portion and a peripheral edge portion of the substrate during the plating process; and an electric current limiting member for limiting horizontal flow of an electric current in the plating liquid between the second electrode and the substrate within the plating vessel during the plating process.
    Type: Application
    Filed: August 12, 2003
    Publication date: March 25, 2004
    Applicant: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Yasuhiro Mizohata
  • Patent number: 6706166
    Abstract: A method for improving an electrodeposited metal film uniformity and preventing metal deposition and peeling of deposited metal from an electrode during an electrodeposition and electropolishing process including providing a first anode electrode assembly and a semiconductor wafer plating surface disposed in an electrolyte bath including a plating metal for deposition onto the semiconductor wafer plating surface; providing at least one additional anode electrode assembly including the plating metal disposed peripheral to the first anode electrode assembly for selectively applying the cathodic electrical potential during an electropolishing process; and, periodically alternating between an electrodeposition process and electropolishing process with respect to the semiconductor wafer plating surface such that the plating metal is preferentially plated onto the at least one additional electrode assembly.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: March 16, 2004
    Assignee: Taiwan Semiconductor Manufacturing Co. Ltd.
    Inventors: Shih-Wei Chou, Ming-Hsing Tsai
  • Patent number: 6695961
    Abstract: The invention relates to carriers serving to supply current to workpieces to be treated electrolytically or counter-electrodes and a method for the electrolytic treatment of workpieces. The carriers according to the invention comprise at least three elongate electric current conductors, disposed parallel to one another, a first current conductor being configured in such a way that the workpieces or counter-electrodes can, for supplying electric current or for mechanical attachment, be attached to the conductor directly or via holding devices, respectively a second to nth current conductor is provided, the second current conductor being connected to the first current conductor, the third current conductor to the second current conductor etc.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: February 24, 2004
    Assignee: Atotech Deutschland GmbH
    Inventor: Egon Hubel
  • Patent number: 6685814
    Abstract: An apparatus and method for an electrodeposition or electroetching system. A thin metal film is deposited or etched by electrical current through an electrolytic bath flowing toward and in contact with a target on which the film is disposed. Uniformity of deposition or etching is promoted, particularly at the edge of the target film, by, baffle and shield members through which the bath passes as it flows toward the target. The baffle has a plurality of openings disposed to control the localized current flow across the cross section of the workpiece/wafer. Disposed near the edge of the target, the shield member shapes the potential field and the current line so that it is uniform.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: February 3, 2004
    Assignee: International Business Machines Corporation
    Inventors: Cyprian E. Uzoh, Hariklia Deligianni, John O. Dukovic
  • Publication number: 20040000488
    Abstract: The method generally includes filling features in a substrate by plating metal ions from a gap fill solution onto the substrate, reducing plating activity in the features in a polymer treatment step by conditioning the substrate surface with a conditioning solution, and plating the substrate surface to a desired thickness by plating metal ions from a bulk fill solution onto the substrate surface. The method may also include treating the substrate with a conditioning solution comprising suppressors after a seed layer deposition to substantially eliminate conformal deposition in features of the substrate and plating metal ions from a plating solution onto the substrate.
    Type: Application
    Filed: June 28, 2002
    Publication date: January 1, 2004
    Applicant: Applied Materials, Inc.
    Inventor: Michael X. Yang
  • Patent number: 6669833
    Abstract: A process and apparatus are provided for electroplating a film onto a substrate having a top side including a plating surface includes the following steps. Provide a plating tank with an electroplating bath. Provide an anode in the bath. Place a substrate having a plating surface to be electroplated into the electroplating bath connecting surfaces to be plated to a first cathode. Support a second cathode including a portion thereof with openings therethrough extending across the plating surface of the substrate and positioned between the substrate and the anode. Connect power to provide a negative voltage to the first cathode and provide a negative voltage to the second cathode, and provide a positive voltage to the anode.
    Type: Grant
    Filed: April 2, 2003
    Date of Patent: December 30, 2003
    Assignee: International Business Machines Corporation
    Inventors: Suryanarayana Kaja, Chandrika Prasad, RongQing Roy Yu
  • Publication number: 20030201184
    Abstract: An electro-chemical plating system is described. A method is performed by the electro-chemical plating system in which a seed layer formed on a substrate is immersed into an electrolyte solution. In one aspect, a substrate is immersed in the electrochemical plating system by tilting the substrate as it enters the electrolyte solution to limit the trapping or formation of air bubbles in the electrolyte solution between the substrate and the substrate holder. In another aspect, an apparatus is provided for electroplating that comprises a cell, a substrate holder, and an actuator. The actuator can displace the substrate holder assembly in the x and z directions and also tilt the substrate. In another aspect, a method is provided of driving a meniscus formed by electrolyte solution across a surface of a substrate. The method comprises enhancing the interaction between the electrolyte solution meniscus and the surface as the substrate is immersed into the electrolyte solution.
    Type: Application
    Filed: April 28, 2003
    Publication date: October 30, 2003
    Applicant: Applied Materials, Inc.
    Inventors: Yezdi N. Dordi, Joseph J. Stevens, Michael N. Sugarman
  • Patent number: 6632341
    Abstract: Described is a process for producing a self-supporting metal foil (40), in particular copper foil, which by virtue of its constitution has a low shearing strength and which can be structured in a sharp-edged configuration. In this case a base layer of the metal foil (40) is galvanically deposited on a roller cathode (22). A cauliflower structure (60) comprising the metal is deposited in firmly adhering relationship on the metal base layer (58) by means of an additional anode (32) provided between the roller cathode (22) and the anode cage (24). The metal foil (40) comprising the metal base layer (58) and the cauliflower structure (60) is detached from the roller cathode (22), rinsed and dried. The dried foil (40) comprising the metal base layer (58) provided with the cauliflower structure (60) is moved through a black oxide bath (46). There then follows a rinsing operation and a drying operation.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: October 14, 2003
    Assignee: Bolta-Werke GmbH
    Inventors: Axel Schäfer, Oswald Beetz, Jürgen Hackeŕt
  • Publication number: 20030188973
    Abstract: A method for electroplating a strip of foam, the strip of foam having two opposite sides and an electrically conductive surface, comprises the steps of: continuously applying the strip of foam onto a moving cathode immersed in an electroplating bath so that the strip travels through the bath in contact with the moving cathode to electroplate metal on the strip of foam, a first side of the strip of foam facing a working surface of the moving cathode, and continuously removing the electroplated strip of foam from the moving cathode when metal has been plated to a desired thickness.
    Type: Application
    Filed: March 18, 2003
    Publication date: October 9, 2003
    Inventors: Marc Kuhn, Louis Masotti, Damien Michel, Liyan Yang
  • Publication number: 20030168340
    Abstract: A process and apparatus are provided for electroplating a film onto a substrate having a top side including a plating surface includes the following steps. Provide a plating tank with an electroplating bath. Provide an anode in the bath. Place a substrate having a plating surface to be electroplated into the electroplating bath connecting surfaces to be plated to a first cathode. Support a second cathode including a portion thereof with openings therethrough extending across the plating surface of the substrate and positioned between the substrate and the anode. Connect power to provide a negative voltage to the first cathode and provide a negative voltage to the second cathode, and provide a positive voltage to the anode.
    Type: Application
    Filed: April 2, 2003
    Publication date: September 11, 2003
    Inventors: Suryanarayana Kaja, Chandrika Prasad, RongQing Roy Yu
  • Patent number: 6607649
    Abstract: An electrolyte line extends from the outlet of an electrolysis device to a collecting tank and from the same back to the inlet of the electrolysis device. The electrolyte is passed from the outlet of the electrolysis device to a first container which is disposed at a higher level than a second container. Electrolyte collected in the first container is periodically discharged through a first syphon line into the second container, and electrolyte collected in the second container is periodically discharged through a second syphon line into the collecting tank which is disposed at a lower level than the second container. The outlet end of each syphon line is disposed at a distance above the liquid level of the container disposed thereunder, so that electrolyte always flows only in one of the two syphon lines or in none of the syphon lines. When electrolyte flows in none of the two syphon lines, electrolyte is preferably supplied from the collecting tank into the second container.
    Type: Grant
    Filed: November 8, 2001
    Date of Patent: August 19, 2003
    Assignee: MG Technologies AG
    Inventors: Helmut Schatton, Nikola Anastasijevic
  • Publication number: 20030127337
    Abstract: An apparatus and method for electrochemical processing of microelectronic workpieces in a reaction vessel.
    Type: Application
    Filed: May 31, 2001
    Publication date: July 10, 2003
    Inventors: Kayle M. Hanson, Thomas L. Ritzdorf, Gregory J. Wilson, Paul R. McHugh
  • Patent number: 6565729
    Abstract: A process for metallization of a workpiece, such as a semiconductor workpiece. In an embodiment, an alkaline electrolytic copper bath is used to electroplate copper onto a seed layer, electroplate copper directly onto a barrier layer material, or enhance an ultra-thin copper seed layer which has been deposited on the barrier layer using a deposition process such as PVD. The resulting copper layer provides an excellent conformal copper coating that fills trenches, vias, and other microstructures in the workpiece. When used for seed layer enhancement, the resulting copper seed layer provide an excellent conformal copper coating that allows the microstructures to be filled with a copper layer having good uniformity using electrochemical deposition techniques. Further, copper layers that are electroplated in the disclosed manner exhibit low sheet resistance and are readily annealed at low temperatures.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: May 20, 2003
    Assignee: Semitool, Inc.
    Inventors: Linlin Chen, Gregory J. Wilson, Paul R. McHugh, Robert A. Weaver, Thomas L. Ritzdorf
  • Patent number: 6551484
    Abstract: A method of immersing a substrate into electrolyte solution for electroplating, the method comprising connecting an electric source between an anode immersed in the electrolyte solution and a seed layer formed on the substrate. A first voltage level of the seed layer is biased to be equal to, or more positive than, a second voltage level of the anode. The substrate is then immersed into the electrolyte solution.
    Type: Grant
    Filed: January 18, 2001
    Date of Patent: April 22, 2003
    Assignee: Applied Materials, Inc.
    Inventors: H. Peter W. Hey, Yezdi N. Dordi
  • Patent number: 6547944
    Abstract: A method for forming a nanolaminate structure is provided which comprises plating a substrate with layers of substantially a first metal and substantially a second metal using an electrolytic plating process and controlling the plating current to obtain a desired current density at the cathode, which is maintained within a predefined range.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: April 15, 2003
    Assignee: Delphi Technologies, Inc.
    Inventors: Chris M. Schreiber, Mordechay Schlesinger, Robert Martinez, Haim Feigenbaum, William Robert Crumly
  • Patent number: 6542784
    Abstract: A plating analysis method is disclosed for electroplating in a system in which resistance of an anode and/or a cathode cannot be neglected. This method comprises giving a three-dimensional Laplace's equation, as a dominant equation, to a region containing a plating solution; discretizing the Laplace's equation by the boundary element method; giving a two-dimensional or three-dimensional Poisson's equation dealing with a flat surface or a curved surface, as a dominant equation, to a region within the anode and/or the cathode; discretizing the Poisson's equation by the boundary element method or the finite element method; and formulating a simultaneous equation of the discretized equations to calculate a current density distribution i and a potential distribution &phgr; in the system. The method can obtain the current density and potential distributions efficiently for a plating problem requiring consideration for the resistance of an electrode.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: April 1, 2003
    Assignee: Ebara Corporation
    Inventors: Kenji Amaya, Shigeru Aoki, Matsuho Miyasaka
  • Publication number: 20030038035
    Abstract: A method and system for electrolytically processing a microelectronic workpiece. In one embodiment, the method includes contacting the workpiece with an electrolytic fluid, positioning one or more electrodes in electrical communication with the workpiece, directing an electrical current through the electrolytic fluid from the electrodes to the workpiece or vice versa, and actively changing a distribution of the current at the workpiece during the process. For example, the current can be changed such that a current ratio of at least one electrical current to the sum of the electrical currents shifts from a first current ratio value to a second current ratio value. Accordingly, the current applied to the workpiece can be adjusted to achieve a target shape for a conductive layer on the workpiece, or to account for temporally and/or spatially varying characteristics of the electrolytic process.
    Type: Application
    Filed: May 29, 2002
    Publication date: February 27, 2003
    Inventors: Gregory J. Wilson, Kenneth Gibbons, Paul R. McHugh
  • Patent number: 6500325
    Abstract: A method of plating which improves the uniformity of a plated coating thickness without changing the flow velocity of a feed plating solution. An aperture at a center of a mesh anode electrode of a plating apparatus produces an electric field density distribution between the mesh anode electrode and a wafer that is lower in the central portion of the wafer than at the edge portion of the wafer.
    Type: Grant
    Filed: December 29, 2000
    Date of Patent: December 31, 2002
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Katsuya Kosaki, Masahiro Tamaki
  • Patent number: 6500324
    Abstract: An electroplating system (30) and process makes electrical current density across, a semiconductor device substrate (20) surface more uniform during plating to allow for a more uniform or tailored deposition of a conductive material. The electrical current density modifiers (364 and 37) reduce the electrical current density near the edge of the substrate (20). By reducing the current density near the edge of the substrate (20), the plating becomes more uniform or can be tailored so that slightly more material is plated near the center of the substrate (20). The system can also be modified so that the material that electrical current density modifier portions (364) on structures (36) can be removed without having to disassemble any portion of the head (35) or otherwise remove the structures (36) from the system. This in-situ cleaning reduces the amount of equipment downtime, increases equipment lifetime, and reduces particle counts.
    Type: Grant
    Filed: May 1, 2000
    Date of Patent: December 31, 2002
    Assignee: Motorola, Inc.
    Inventors: Cindy Reidsema Simpson, Matthew T. Herrick, Gregory S. Etherington, James Derek Legg
  • Patent number: 6500316
    Abstract: An apparatus for rotary cathode electroplating having a head assembly, a substrate/thief assembly having a thieving ring which includes a number of individually chargeable segments, and a secondary induction assembly including a secondary core and a secondary winding. A motor drives the substrate/thief assembly to rotate relative to the head assembly. A controller directs electrical charge to each of the individually chargeable segments of the thieving ring. An electrical storage device stores electrical energy which is to be supplied to the controller. A charging apparatus induces a magnetic flux which induces an alternating current in the secondary winding of the secondary induction assembly. A converter converts the induced alternating current to direct current, which is then stored on the electrical storage device.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: December 31, 2002
    Assignee: International Business Machines Corporation
    Inventors: Joseph J. Fatula, Jr., Robert W. Hitzfeld, Richard Contreras, Guillermo Prada-Silva, Andrew Chiu, Rainer Schieferstein
  • Patent number: 6497805
    Abstract: A method, system and structure for a pin grid or pad grid array structure includes a plurality of pins connected to an electronic structure, a power plane within the electronic structure electrically connected to power pins, a ground plane within the electronic structure, and fuse portions electrically connecting the ground plane to ground pins and signal pins. The power plane and the ground plane create a charge in the pins during electroplating of the pins. The fuse portions disconnecting the signal pins from the ground plane after the electroplating.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: December 24, 2002
    Assignee: International Business Machines Corporation
    Inventors: Arden S. Lake, Emanuele F. Lopergolo, Joseph M. Sullivan
  • Publication number: 20020179450
    Abstract: An apparatus and method for plating a workpiece. The apparatus comprises, generally, an anode, a cathode, and a selective anode shield/material flow assembly. In use, both the anode and the cathode are immersed in a solution, and the cathode is used to support the workpiece. During an electroplating process, the anode and the cathode generate an electric field emanating from the anode towards the cathode, to generate a corresponding current to deposit an electroplating material on the workpiece. The selective shield/material flow assembly is located between the anode and the cathode, and forms a multitude of adjustable openings. These opening have sizes that are adjustable during the electroplating process for selectively and controllably adjusting the amount of electric flux passing through the selective shield/material flow assembly and the distribution of the electroplating material on the workpiece. The selective shield/material flow assembly can also be used with an electroless plating system.
    Type: Application
    Filed: May 31, 2001
    Publication date: December 5, 2002
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Ralph A. Barrese, Gary Gajdorus, Allen H. Hopkins, John J. Konrad, Robert C. Schaffer, Timothy L. Wells
  • Patent number: 6475367
    Abstract: There is disclosed an electrodeposition method capable of suppressing the drop in the power supply voltage and minimizing the heat loss by the electrodeposition current, thereby achieving uniform film formation with satisfactory characteristics. A conductive substrate is dipped in an electrodeposition bath held in an electrodeposition tank, and an oxide is electrolytically deposited on the conductive substrate.
    Type: Grant
    Filed: February 9, 2000
    Date of Patent: November 5, 2002
    Assignee: Canon Kabushiki Kaisha
    Inventors: Noboru Toyama, Kozo Arao, Yuichi Sonoda, Yusuke Miyamoto
  • Publication number: 20020139678
    Abstract: A facility for selecting and refining electrical parameters for processing a microelectronic workpiece in a processing chamber is described. The facility initially configures the electrical parameters in accordance with either a mathematical model of the processing chamber or experimental data derived from operating the actual processing chamber. After a workpiece is processed with the initial parameter configuration, the results are measured and a sensitivity matrix based upon the mathematical model of the processing chamber is used to select new parameters that correct for any deficiencies measured in the processing of the first workpiece. These parameters are then used in processing a second workpiece, which may be similarly measured, and the results used to further refine the parameters.
    Type: Application
    Filed: May 24, 2001
    Publication date: October 3, 2002
    Inventors: Gregory J. Wilson, Paul R. McHugh, Robert A. Weaver, Thomas L. Ritzdorf