Silica Or Silicate Containing Catalyst Patents (Class 208/118)
- With group III metal, rare earth metal, or metal oxide (i.e., Sc, Y, Al, Ga, In, Tl, metal of atomic number 57-71 or oxide thereof) (Class 208/120.01)
- With group VII metal or metal oxide (i.e., Mn, Tc, Re, or oxide thereof) (Class 208/120.05)
- With group IV metal or metal oxide (i.e., Ti, Zr, Hf, Ge, Sn, Pb, or oxide thereof) (Class 208/120.1)
- With group I metal or metal oxide (i.e., alkali metal, Ag, Au, Cu, or oxide thereof) (Class 208/120.15)
- With group V metal or metal oxide (i.e., V, Nb, Ta, As, Sb, Bi, or oxide thereof) (Class 208/120.2)
- With group II metal or metal oxide (i.e., alkaline earth metal, Be, Mg, Zn, Cd, Hg, or oxide thereof) (Class 208/120.25)
- With group VI metal or metal oxide (i.e., Cr, Mo, W, Po, or oxide thereof) (Class 208/120.3)
- With group VIII metal or metal oxide (i.e., iron or platinum group metal, or oxide thereof) (Class 208/120.35)
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Publication number: 20110042270Abstract: The invention describes a catalyst comprising at least one hydrodehydrogenating metal selected from the group formed by metals from group VIB and metals from group VIII and a support comprising at least one silica-alumina, and at least one COK-7 zeolite alone, or mixed with at least one ZBM-30 zeolite, as well as a process for hydrocracking hydrocarbon feeds employing said catalyst.Type: ApplicationFiled: December 10, 2008Publication date: February 24, 2011Applicant: IFPInventors: Emmanuelle Guillon, Christophe Bouchy, Johan Martens
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Publication number: 20110017640Abstract: This is invention is a composition comprising discrete particles that comprise rare earth carbonate, preferably lanthanum carbonate, dispersed in a matrix. The composition may be combined with zeolite-containing cracking catalysts to enhance catalytic activity and/or selectivity in the presence of metals (Ni and V).Type: ApplicationFiled: January 8, 2009Publication date: January 27, 2011Inventors: Philip S. Deitz, Wilson Suarez, Richard Wormsbecher, Ranjit Kumar
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Patent number: 7867378Abstract: A method is described for co-processing of ethanol and hydrocarbons from petroleum refining, which are introduced separately in two reaction zones of a reactor of a fluidized catalytic cracking unit. The process combines conversion of ethanol into ethene and conversion of hydrocarbons into other lighter hydrocarbon fractions, to produce ethene in quantities of 15 to 90 wt % in the fuel gas fraction obtained during the process.Type: GrantFiled: December 17, 2007Date of Patent: January 11, 2011Assignee: Petroleo Brasileiro S.A.-PetrobrasInventors: Andrea de Rezende Pinho, Julio Amilcar Ramos Cabral, Luiz Fernando Leite
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Patent number: 7863212Abstract: The present invention provides a process for the catalytic cracking of a hydrocarbon, characterized in that the catalytic cracking is carried out in the presence of a crystalline aluminosilicate zeolite catalyst carrying a rare earth element in an amount ranging from 0.4 to 20 in terms of atomic ratio relative to the aluminum of the zeolite using a reactor which permits continuous regeneration of the catalyst and which is of a fluidized bed type, a moving bed type, or a transfer line reaction type under reaction conditions involving a reaction temperature ranging from 500 to 700° C., a reaction pressure ranging from 50 to 500 kPa, a steam to hydrocarbon mass ratio ranging from 0.01 to 2, and a contacting time ranging from 0.1 to 10 seconds. With this process, the generation of by-products such as aromatic hydrocarbons and heavy hydrocarbons can be inhibited and light olefins such as ethylene and propylene can be selectively produced in a stable manner for a long period of time.Type: GrantFiled: January 20, 2004Date of Patent: January 4, 2011Assignee: Idemitsu Kosan Co., Ltd.Inventor: Kenichi Wakui
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Patent number: 7824540Abstract: Process for upgrading a liquid hydrocarbon feed comprising the steps of (a) preparing a slurry comprising the hydrocarbon feed having a boiling range above 350° C. and solid particles comprising a rehydratable material, (b) thermally treating said slurry at a temperature in the range of 250 to 550° C., (c) optionally separating the thermally treated slurry into (I) a lower boiling fraction and (ii) a higher boiling fraction containing the solid particles and formed coke, if any, and (d) separating the solid particles and formed coke, if any, from the thermally treated slurry resulting from step b) or the higher boiling fraction of step c).Type: GrantFiled: June 16, 2005Date of Patent: November 2, 2010Assignee: Albemarle CorporationInventors: Paul O'Connor, Erik Jeroen Laheij, Dennis Stamires, Michael F. Brady, Francisco René Mas Cabre, Oscar René Chamberlain Pravia, Henrique Soares Cerqueira, Fabió Lopes De Azevedo
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Publication number: 20100170827Abstract: Undesirable gas oil components are selectively cracked or coked in a coking vessel by injecting an additive into the vapors of traditional coking processes in the coking vessel prior to fractionation. The additive contains catalyst(s), seeding agent(s), excess reactant(s), quenching agent(s), carrier(s), or any combination thereof to modify reaction kinetics to preferentially crack or coke these undesirable components that typically have a high propensity to coke. Exemplary embodiments of the present invention also provide methods to control the (1) coke crystalline structure and (2) the quantity and quality of volatile combustible materials (VCMs) in the resulting coke. That is, by varying the quantity and quality of the catalyst, seeding agent, and/or excess reactant the process may affect the quality and quantity of the coke produced, particularly with respect to the crystalline structure (or morphology) of the coke and the quantity & quality of the VCMs in the coke.Type: ApplicationFiled: November 19, 2007Publication date: July 8, 2010Inventor: Roger G. Etter
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Patent number: 7744745Abstract: A process is described for fluid catalytic cracking of hydrocarbons with high levels of basic nitrogen, where hydrocarbon feedstocks A and B with different levels of basic nitrogen are injected in a segregated fashion, into different risers of a multiple riser FCCU that possesses at least two risers. The injection of the feedstocks is made in such a way that feedstock A, to be injected in the riser with greater volume—main riser 7—possessing a level of basic nitrogen at least 200 ppm lower than the level of feedstock B to be injected into the riser with lower volume—secondary riser (8).Type: GrantFiled: July 2, 2008Date of Patent: June 29, 2010Assignee: Petroleo Brasileiro S.A. - PetrobrasInventors: Claudia Maria de L. Alvarenga Baptista, Elizabeth M. Moreira, Henrique Soares Cerqueira
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Patent number: 7737317Abstract: Processing schemes and arrangements are provided for the processing a heavy hydrocarbon feedstock via hydrocarbon cracking processing with selected hydrocarbon fractions being obtained via fractionation-based product recovery.Type: GrantFiled: September 28, 2006Date of Patent: June 15, 2010Assignee: UOP LLC.Inventors: Michael A. Schultz, Jason T. Corradi
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Patent number: 7686945Abstract: Process to prepare a water-white lubricating base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt % and a viscosity index of between 80-120 by subjecting a non-water-white hydrocarbon feed having a lower saturates content than the desired saturates content to a hydrogenation step, the hydrogenation step comprising contacting the feed with hydrogen in the presence of a hydrogenation catalyst, wherein the contacting is performed in two steps: (a) contacting the hydrocarbon feed with hydrogen in the presence of a hydrogenation catalyst at a temperature of above 300° C. and at a WSHV of between 0.3 and 2 kg of oil per litre of catalyst per hour, and (b) contacting the intermediate product obtained in step (a) with hydrogen in the presence of a hydrogenation catalyst at a temperature of below 280° C.Type: GrantFiled: July 10, 2001Date of Patent: March 30, 2010Assignee: Shell Oil CompanyInventors: Gerard Benard, Patrick Moureaux
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Patent number: 7663011Abstract: A process for treating organic compounds includes providing a composition which includes a substantially mesoporous structure of refractory oxide containing at least 97% by volume of pores having a pore size ranging from about 15 ? to about 30 ? and having a micropore volume of at least about 0.01 cc/g, wherein the mesoporous structure has incorporated therewith at least about 0.02% by weight of at least one catalytically and/or chemically active heteroatom selected from the group consisting of Al, Ti, V, Cr, Zn, Fe, Sn, Mo, Ga, Ni, Co, In, Zr, Mn, Cu, Mg, Pd, Pt and W, and the catalyst has an X-ray diffraction pattern with one peak at 0.3° to about 3.5° at 2 theta (?). The catalyst is contacted with an organic feed under reaction conditions wherein the treating process is selected from alkylation, acylation, oligomerization, selective oxidation, hydrotreating, isomerization, demetalation, catalytic dewaxing, hydroxylation, hydrogenation, ammoximation, isomerization, dehydrogenation, cracking and adsorption.Type: GrantFiled: August 5, 2005Date of Patent: February 16, 2010Assignee: Lummus Technology Inc.Inventors: Zhiping Shan, Jacobus Cornelis Jansen, Chuen Y. Yeh, Philip J. Angevine, Thomas Maschmeyer, Mohamed S. Hamdy
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Publication number: 20100025297Abstract: The present invention is directed to catalytic cracking additives comprising a metals trapping material; and a high activity catalyst. The present invention is directed to processes for the catalytic cracking of feedstock comprising contacting said feedstock under catalytic cracking conditions with a composition comprising a bulk catalyst and a catalytic cracking additive, wherein the catalytic cracking additive comprises a metals trapping material; and a high activity catalyst. The invention is also directed to processes for increasing the performance of a bulk catalyst in the presence of at least one metal comprising contacting a feedstock with a catalytic cracking additive comprising a metals trapping material; and a high activity catalyst.Type: ApplicationFiled: November 25, 2008Publication date: February 4, 2010Inventor: Albert A. VIERHEILIG
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Patent number: 7655136Abstract: The invention concerns a process for producing middle distillates from a paraffinic feed produced by Fischer-Tropsch synthesis, using a hydrocracking/hydroisomerization catalyst which comprises: at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and group VIII of the periodic table; 0.01% to 6% of phosphorus as a doping element; and a non-zeolitic support based on mesoporous alumina-silica.Type: GrantFiled: June 27, 2006Date of Patent: February 2, 2010Assignee: Institut Francais du PetroleInventors: Patrick Euzen, Christophe Gueret, Vincenzo Calemma
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Patent number: 7615143Abstract: There is provided a catalyst composition having improved hydrothermal stability for the catalytic cracking of a hydrocarbon feedstock to selectively produce propylene. The catalyst composition comprises a first crystalline molecular sieve selected from the group consisting of IM-5, MWW, ITH, FER, MFS, AEL, and AFO and an effective amount of a stabilization metal (copper, zirconium, or mixtures thereof) exchanged into the molecular sieve. The catalyst finds application in the cracking of naphtha and heavy hydrocarbon feedstocks. When used in the catalytic cracking of heavier hydrocarbon feedstocks, the catalyst composition preferably comprises a second molecular sieve having a pore size that is greater than the pore size of the first molecular sieve. The process is carried out by contacting a feedstock containing hydrocarbons having at least 4 carbon atoms is contacted, under catalytic cracking conditions, with the catalyst composition.Type: GrantFiled: July 30, 2004Date of Patent: November 10, 2009Assignee: ExxonMobil Chemical Patents Inc.Inventors: Tan-Jen Chen, Paul F. Keusenkothen, J. Jason Wu, John Scott Buchanan, Guang Cao, Larry L. Iaccino, David L. Stern, Matthew J. Vincent
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Patent number: 7598202Abstract: Novel compositions of matter comprising a cationic layered material and a second compound. The second compound has a reflection in its XRD pattern at 18.5 degrees two-theta, and s second reflection at 29 degrees two-theta. The composition of matter may be used in hydrocarbon conversion, purification, and synthesis processes, such as fluid catalytic cracking and hydroprocessing. The materials are especially suitable for the reduction of SOx and NOx emissions and the reduction of the sulfur and nitrogen content in fuels like gasoline and diesel.Type: GrantFiled: December 20, 2005Date of Patent: October 6, 2009Assignee: Albemarle Netherlands B.V.Inventors: Paul O'Connor, William Jones, Dennis Stamires
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Patent number: 7594995Abstract: The present invention provides a catalyst and a process for its preparation and its use in cracking heavy feedstocks. The catalyst comprises one or more zeolites having a controlled silica to alumina ratio and preferably treated with alkali in the presence of a matrix component selected from the group consisting of clays, synthetic matrix other than pillared clay, and mixtures thereof. The catalyst are particularly useful in treating heavy feedstock such as residues from oil sands processing.Type: GrantFiled: November 17, 2008Date of Patent: September 29, 2009Assignee: State Key Laboratory of Heavy Oil ProcessingInventors: Baojian Shen, Jinsen Gao, Chunming Xu, Liang Zhao, Xianfeng Li, Pei Wu
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Patent number: 7589247Abstract: A process for cracking an olefin-containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.Type: GrantFiled: May 19, 2008Date of Patent: September 15, 2009Assignee: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren
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Patent number: 7579513Abstract: The invention concerns a process for producing propylene, especially from a light steam cracking and/or catalytic cracking cut, preferably comprising both butenes and pentenes, said process comprising a step for moving bed catalytic cracking with a catalyst regeneration loop. The catalyst comprises at least one zeolite with a zeolitic composition with a Si/Al ratio which is preferably less than 130. The invention can produce a high conversion with a good yield of propylene at a high space velocity, meaning that the volume of catalyst can be reduced.Type: GrantFiled: September 2, 2004Date of Patent: August 25, 2009Assignee: Institut Francais du PetroleInventors: Jean Luc Duplan, Sylvie Lacombe
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Patent number: 7576025Abstract: A composition comprising FCC catalyst particles and additive particles suitable for the reduction of NOx emissions from a FCC regenerator, said additive particles comprising a Mg and Al-containing anionic clay or solid solution, a rare earth metal oxide, alumina and/or silica-alumina, and Y-type zeolite. The invention further relates to a process for preparing such a composition and its use for reducing NOx emissions.Type: GrantFiled: October 12, 2004Date of Patent: August 18, 2009Assignee: Albemarle Netherlands B.V.Inventors: Christopher W. Kuehler, Paul O'Connor, Dennis Stamires
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Publication number: 20090188835Abstract: The present invention relates to a process and equipment for fluid catalytic cracking for the production of middle distillates of low aromaticity that comprises cracking a mixed feed consisting of heavy fractions of hydrocarbons, in the absence of added hydrogen and employing a catalyst of low activity and low acidity, in a dense-bed FCC reactor to produce an effluent constituted of fractions of middle distillates and naphtha of low aromaticity.Type: ApplicationFiled: January 23, 2009Publication date: July 30, 2009Applicant: PETROLEO BRASILEIRO S.A. -PETROBRASInventors: Claudia Maria De Lacerda Alvarenga BAPTISTA, Edisson MORGADO JUNIOR, William Richard Gilbert
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Publication number: 20090178955Abstract: A process for the production of olefins from at least one of an alcohol and ether, the process including: contacting at least one alcohol or ether with a hydrofluoric acid-treated amorphous synthetic alumina-silica catalyst under decomposition conditions to produce an olefin.Type: ApplicationFiled: October 29, 2008Publication date: July 16, 2009Applicant: CATALYTIC DISTILLATION TECHNOLOGIESInventor: J. Yong Ryu
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Publication number: 20090139900Abstract: This invention relates to a FCC process using a mesoporous catalytic cracking catalyst. The mesoporous fluidized catalytic cracking catalyst is selective for minimizing the production of coke and light gas. The catalyst comprises at least one amorphous, porous matrix, each matrix having pores ranging in diameter from about 1 ? to about 10 ? and pores ranging in diameter from about 40 ? to about 500 ?, wherein in the pore range from 50 ? to 250 ?, there is a single maximum in differential pore volume distribution over the 50 ? to 250 ? range.Type: ApplicationFiled: February 3, 2009Publication date: June 4, 2009Inventors: William A. Wachter, Stephen J. McCathy, Jeffrey S. Beck, David L. Stern
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Publication number: 20090126260Abstract: Processes of converting to feedstocks comprising hydrocarbons to compositions comprising light hydrocarbon products are described herein. Also described are processes and methods of producing and refining compositions comprising terpenes from biomass that can be suitable as a fuel product.Type: ApplicationFiled: September 17, 2008Publication date: May 21, 2009Applicant: Sapphire Energy, IncInventors: Alex Aravanis, Jason Pyle, Geoffrey Price, Daniel Crunkleton
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Publication number: 20090084708Abstract: A process is described for fluid catalytic cracking of hydrocarbons with high levels of basic nitrogen, where hydrocarbon feedstocks A and B with different levels of basic nitrogen are injected in a segregated fashion, into different risers of a multiple riser FCCU that possesses at least two risers. The injection of the feedstocks is made in such a way that feedstock A, to be injected in the riser with greater volume—main riser 7—possessing a level of basic nitrogen at least 200 ppm lower than the level of feedstock B to be injected into the riser with lower volume—secondary riser (8).Type: ApplicationFiled: July 2, 2008Publication date: April 2, 2009Applicant: PETROLEO BRASILEIRO S.A. - PETROBRASInventors: Claudia Maria Alvarenga Baptista, Elizabeth M. Moreira, Henrique Soares Cerqueira
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Publication number: 20080314798Abstract: A cracking catalyst contains a substantially inert core and an active shell, the active shell containing a zeolite catalyst and a matrix. Methods of making and using the cracking catalyst are also described.Type: ApplicationFiled: June 20, 2007Publication date: December 25, 2008Applicant: BASF CATALYSTS LLCInventors: David Matheson Stockwell, John M. Macaoay
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Publication number: 20080314799Abstract: A catalytic conversion process for increasing the light olefin yields, which comprises bringing a hydrocarbon oil feedstock into contact with a catalytic conversion catalyst in a catalytic conversion reactor including one or more reaction zones to carry out the reaction, wherein the hydrocarbon oil feedstock is subjected to the catalytic conversion reaction in the presence of an inhibitor; and separating the reactant vapor optionally containing the inhibitor from the coke deposited catalyst, wherein a target product containing ethylene and propylene is obtained by separating the reactant vapor, and the coke deposited catalyst is stripped and regenerated for recycle use by being returned to the reactor. The process can weaken the further converting reaction of produced light olefins such as ethylene and propylene to 50-70% of the original level by injecting the inhibitor; thereby it can increase the yields of the target products.Type: ApplicationFiled: December 19, 2006Publication date: December 25, 2008Applicants: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Zheng Li, Jun Long, Shuandi Hou, Zhijian Da, Chaogang Xie, Jiushun Zhang, Zhanzhu Zhang
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Patent number: 7459596Abstract: A method is provided for converting a hydrocarbon feedstock in the naphtha boiling range to light olefins. The method includes contacting the hydrocarbon feedstock with a zeolitic material having a crystal size from 50 to 300 nanometers, having a silica to alumina ratio greater than 200 and where the zeolitic material has a silicalite structure.Type: GrantFiled: July 26, 2005Date of Patent: December 2, 2008Assignee: UOP LLCInventors: Hayim Abrevaya, Ben A. Wilson, Stephen T. Wilson, Suheil F. Abdo
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Patent number: 7449169Abstract: The present invention refers to a microporous crystalline material of zeolitic nature (ITQ-22) which, in the calcined state, has the empirical formula x(M1/nX02):yYO2:zR:wH20 wherein M is H+ or at least one inorganic cation of charge +n; X is at least one chemical element of oxidation state +3, preferably selected from the group consisting of Al, Ga, B, Fe and Cr; Y is at least one chemical element with oxidation state +4 other than Si and Ge, preferably selected from the group consisting of Ti, Sn and V; x has a value less than 0.2, preferably less than 0.1 and can take the value zero, y has a value less than 0.1, preferably less than 0.05 and can take the value zero, z has a value less than 0.8, preferably between 0.005 and 0.5 and can take the value zero, with a characteristic X-ray diffraction pattern, to the method of preparation and to the use of the material in separation and transformation processes of organic compounds.Type: GrantFiled: November 23, 2004Date of Patent: November 11, 2008Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: Avelino Corma Canós, Fernando Rey García, Susana Valencia Valencia, Luis Joaquín Martinez Triguero
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Patent number: 7414166Abstract: This invention provides feed introduction devices, and processes for using same, which minimize catalyst clogging. In particular, the invention is to a feed introduction device having a first end in fluid communication with a feed source, a second end in fluid communication with a reactor and a deviation zone between the first end and the second end to deviate the flow of feed about a deviation angle from the first end toward the second end. According to the invention, the deviation angle is greater than 90 degrees.Type: GrantFiled: October 5, 2004Date of Patent: August 19, 2008Assignee: ExxonMobil Chemical Patents Inc.Inventors: James H. Beech, Jr., Brian A. Cunningham, Christopher G. Smalley, Rathna P. Davuluri
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Publication number: 20080179219Abstract: A process is described for catalytic cracking of hydrocarbon feedstocks from petroleum refining which increases substantially the yields of light olefins. The process limits the extreme conditions to a first reaction section and introduces a stream of cooling fluid above the feedstock injection point so as to maintain a second reaction section under cracking conditions which produce light olefins propene and ethene, and inhibits reactions undesirable for the process.Type: ApplicationFiled: December 17, 2007Publication date: July 31, 2008Applicant: PETROLEO BRASILEIRO S.A - PETROBRASInventors: William Richard GILBERT, Emanuel Freire Sandes, Andrea de Rezende Pinho, Claudia Maria de Lacerda Alvarenga Baptista
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Patent number: 7375257Abstract: A process for cracking an olefin containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.Type: GrantFiled: October 3, 2001Date of Patent: May 20, 2008Assignee: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren
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Patent number: 7374662Abstract: A process for conversion of a hydrocarbon feedstock comprising a relatively heavy main feedstock with a boiling point above approximately 350° C., and a relatively light secondary feedstock with a boiling point below approximately 320° C., wherein, the main feedstock, representing at least 50 wt. % of the hydrocarbon feedstock, is cracked in a fluidized-bed reactor in the presence of a cracking catalyst, the secondary feedstock is cracked in a fluidized bed with the same cracking catalyst, separately or mixed with the main feedstock, said secondary feedstock comprising oligomers with at least 8 carbon atoms of light olefins with 4 and/or 5 carbon atoms.Type: GrantFiled: March 10, 2003Date of Patent: May 20, 2008Assignee: Institut Francais du PetroleInventors: Jean-Luc Duplan, Sylvie Lacombe, Jérôme Bayle, Vincent Coupard
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Patent number: 7344633Abstract: A process to prepare a base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt %, and, a viscosity index of between 80 and 120 from a solvent refined base oil feedstock, which process comprises: (a) contacting the solvent refined base oil feedstock in the presence of a hydrogen containing gas in a first reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises at least one Group VIB metal component and at least one non-noble Group VIII metal component supported on a refractory oxide carrier; and (b) contacting the effluent of step (a) in the presence of a hydrogen containing gas in a second reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises a catalyst comprising a noble metal component supported on an amorphous refractory oxide carrier, wherein the oil feedstock in step (a) flows counter-current to the up flowing hydrogen containing gas.Type: GrantFiled: April 19, 2002Date of Patent: March 18, 2008Assignee: Shell Oil CompanyInventors: Marc Collin, Eric Duprey
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Patent number: 7312370Abstract: An FCC process for obtaining light olefins comprises contacting a hydrocarbon feed stream with blended catalyst comprising regenerated catalyst and coked catalyst. The catalyst has a composition including a first component and a second component. The second component comprises a zeolite with no greater than medium pore size wherein the zeolite comprises at least 1 wt-% of the catalyst composition. The contacting occurs in a riser to crack hydrocarbons in the feed stream and obtain a cracked stream containing hydrocarbon products including light olefins and coked catalyst. The cracked stream is passed out of an end of the riser such that the hydrocarbon feed stream is in contact with the blended catalyst in the riser for less than or equal to 2 seconds on average. The hydrocarbon products including light olefins are separated from the coked catalyst. The first portion of the coked catalyst is passed to a regeneration zone in which coke is combusted from the catalyst to produce a regenerated catalyst.Type: GrantFiled: December 10, 2002Date of Patent: December 25, 2007Assignee: UOP LLCInventors: Rusty M. Pittman, Lawrence L. Upson
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Patent number: 7261807Abstract: The propylene production of a fluid catalytic cracking unit employing a large pore zeolite cracking catalyst, produces more propylene by adding a naphtha cracking riser and a medium pore zeolite catalytic component to the unit, and recycling at least a portion of the naphtha crackate to the naphtha riser. The large pore size zeolite preferably comprises a USY zeolite and the medium pore size is preferably ZSM-5. Propylene production per unit of naphtha feed to the naphtha riser is maximized, by using the 60–300° F. naphtha crackate as the feed.Type: GrantFiled: April 24, 2002Date of Patent: August 28, 2007Assignee: ExxonMobil Research and Engineering Co.Inventors: B. Erik Henry, William A. Wachter, George A. Swan, III
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Patent number: 7151199Abstract: Hydrocarbon or oxygenate conversion process in which a feedstock is contacted with a non zeolitic molecular sieve which has been treated to remove most, if not all, of the halogen contained in the catalyst. The halogen may be removed by one of several methods. One method includes heating the catalyst in a low moisture environment, followed by contacting the heated catalyst with air and/or steam. Another method includes steam-treating the catalyst at a temperature from 400° C. to 1000° C. The hydrocarbon or oxygenate conversion processes include the conversion of oxygenates to olefins, the conversion of oxygenates and ammonia to alkylamines, the conversion of oxygenates and aromatic compounds to alkylated aromatic compounds, cracking and dewaxing.Type: GrantFiled: June 10, 2002Date of Patent: December 19, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: Luc Roger Marc Martens, Stephen N. Vaughn, Albert Edward Schweizer, John K. Pierce, Shun Chong Fung
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Patent number: 7144498Abstract: Supercritical conversion of hydrocarbons boiling above 538° C. (1000° F.) with a solvating hydrocarbon at a weight ratio of solvating hydrocarbon to high-boiling hydrocarbons of at least 2:1 and at conditions above the critical temperature and pressure of the high-boiling hydrocarbons-solvent mixture, in the presence of hot fluidized solids. The hydrocarbons are supplied to a reaction zone at a temperature below that of the hot solids supplied thereto, whereby the resulting hydrocarbons-solids suspension has a thermal equilibrium temperature corresponding to the reaction temperature. The conversion has high rates of sulfur, nitrogen and metals removal, nearly complete conversion to lower molecular weight products, high naphtha and distillate selectivity, and low coke formation.Type: GrantFiled: January 30, 2004Date of Patent: December 5, 2006Assignee: Kellogg Brown & Root LLCInventors: Thomas F. McCall, Pritham Ramamurthy, Kiran V. Shah, Michael A. Silverman, Martin John Van Sickels
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Patent number: 7125817Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Group 3 and one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur, wherein the elements from Groups 3, Groups 4–15 and the at least one of oxygen and sulfur are chemically bound both within and between the groups and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.Type: GrantFiled: February 20, 2003Date of Patent: October 24, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: John D. Y. Ou, Neeraj Sangar
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Patent number: 7122492Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Groups 1 and 2; one or more elements from Group 3; one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.Type: GrantFiled: February 5, 2003Date of Patent: October 17, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: John D. Y. Ou, Neeraj Sangar
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Patent number: 7122495Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed.Type: GrantFiled: September 24, 2003Date of Patent: October 17, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: John Di-Yi Ou, Neeraj Sangar
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Patent number: 7122493Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises: (1) at least one solid acid component, (2) at least one metal-based component comprised of (i) at least one of oxygen and sulfur (ii) one or more elements from Groups 5–15 of the Periodic Table of the Elements; and (iii) one or more elements from at least one of (a) Groups 1–2 and (b) Group 4; of the Periodic Table of the Elements; and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.Type: GrantFiled: February 5, 2003Date of Patent: October 17, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: John D. Y. Ou, Neeraj Sangar
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Patent number: 7122494Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of two or more elements from Groups 4–15 of the Periodic Table of the Elements and at least one of oxygen and sulfur, wherein the elements from Groups 4–15 and the at least one of oxygen and sulfur are chemically bound both within and between the groups and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.Type: GrantFiled: February 5, 2003Date of Patent: October 17, 2006Assignee: ExxonMobil Chemical Patents Inc.Inventors: John D. Y. Ou, Neeraj Sangar
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Patent number: 7119245Abstract: Novel methods for synthesizing wholly un-supported, high-flow catalytic membranes consisting of 100% crystalline ZSM-22 crystals with no binder phase, having sufficient porosity to allow high Weight Hourly Space Velocities of feedstock to pass through without generating back pressure. The ZSM-22 membranes perform favorably to existing bulk ZSM-22 catalysts (e.g., via 1-butene conversion and selectivity). The method of membrane synthesis, based on Vapor Phase Transport, allows free-standing, binder-less membranes to be fabricated in varied geometries and sizes so that membranes can be tailor-made for particular geometries applications. The ZSM-22 precursor gel may be consolidated into a semi-cohesive body prior to vapor phase crystallization, for example, by uniaxial pressing. These crystalline membranes may be modified by ion exchange, pore ion exchange, framework exchange, synthesis modification techniques to incorporate other elements into the framework, such as K, H, Mg, Zn, V, Ga, and Pt.Type: GrantFiled: October 25, 2002Date of Patent: October 10, 2006Assignee: Sandia CorporationInventors: Steven G. Thoma, Tina M. Nenoff
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Patent number: 7101473Abstract: An additive to enhance the activity of an FCC catalyst containing zeolite and matrix components comprises zeolite microspheres having a novel morphology comprising a macroporous matrix and crystallized zeolite freely coating the walls of the pores of the matrix. The additives formed from microspheres containing a metakaolin and kaolin calcined through its exotherm, the latter calcined kaolin being derived from a kaolin having a high pore volume. Kaolin having a high pore volume can be a pulverized ultrafine kaolin or a kaolin which has been pulverized to have an incipient slurry point less than 57% solids.Type: GrantFiled: May 31, 2002Date of Patent: September 5, 2006Assignee: Engelhard CorporationInventor: Michael Thomas Hurley
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Patent number: 7087155Abstract: A process for cracking an olefin-rich hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising contacting a hydrocarbon feedstock containing olefins having a first composition of at least one olefinic component with a crystalline silicate catalyst to produce an effluent having a second composition of at least one olefinic component, the feedstock and the effluent having substantially the same olefin content by weight therein as the feedstock. A process for the cracking of olefins in a hydrocarbon feedstock containing at least one diene and at least one olefin, the process comprising hydrogenating the at least one diene to form at least one olefin in the presence of a transition metal-based hydrogenation catalyst at an inlet temperature of from 40 to 200° C.Type: GrantFiled: December 5, 1998Date of Patent: August 8, 2006Assignee: TOTAL Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Luc Delorme, Jacques-François Grootjans, Xavier Vanhaeren, Walter Vermeiren
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Patent number: 7033487Abstract: A catalyst composition comprising about 5–55 wt % metal-doped anionic clay, about 10–50 wt % zeolite, about 5–40 wt % matrix alumina, about 0–10 wt % silica, about 0–10 wt % of other ingredients, and balance kaolin. In metal-doped anionic clays, the additive, i.e. the metal dopant, is distributed more homogeneously within the anionic clay than in impregnated anionic clays, without separate phases of additive being present. Hence, abrasion of this catalyst composition will result in microfines poorer in additive than the prior art composition. Furthermore, the catalyst composition according to the invention results in a higher reduction of sulfur in fuels such as gasoline and diesel than is the case in compositions comprising impregnated anionic clay.Type: GrantFiled: June 25, 2003Date of Patent: April 25, 2006Assignee: Albemarle Netherlands B.V.Inventors: Paul O'Connor, Gregory A. Pearson, Jerry J. Springs, Dennis Stamires
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Patent number: 7025873Abstract: Cationic layered materials, a process for their preparation and their use in hydrocarbon conversion, purification, and synthesis processes, such as fluid catalytic cracking. Cationic layered materials are especially suitable for the reduction of SOx and NOx emissions and the reduction of the sulfur and nitrogen content in fuels like gasoline and diesel. The new preparation process avoids the use of metal salts and does not require the formation of anionic clay as an intermediate.Type: GrantFiled: June 24, 2003Date of Patent: April 11, 2006Assignees: Albemarle Netherlands BV., Akzo Nobel NV.Inventors: Paul O'Connor, William Jones, Dennis Stamires
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Patent number: 6998037Abstract: The present invention relates to the use of zeolite ITQ-21 in a process of catalytic cracking of organic compounds. In said cracking process the zeolite ITQ-21 can be present in the catalyst as the sole zeolite component of same of combined with at least one second zeolite component. Moreover, said zeolite ITQ-21 can be present in the catalyst as unmodified zeolite ITQ-21 or as ITQ-21 modified zeolite. The preferred combinations, wherein the zeolite forms part of the cracking catalyst, are those wherein it is combined with at least one second zeolite component. The preferred modifications comprise, for example, a modification by means of post-synthesis treatment with phosphorous or a modification involving the introduction of acid centres. The catalytic process is preferably an FCC or DPC type hydrocarbon cracking process.Type: GrantFiled: April 2, 2004Date of Patent: February 14, 2006Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de ValenciaInventors: Avelino Corma Canós, María José Díaz Cabañas, Luis Joaquín Martinez Triguero, Fernando Rey García
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Patent number: 6977321Abstract: A process for the production of propylene from an olefinic feedstock containing at least one olefin of C4 or greater, the process comprising contacting the olefinic feedstock with a catalyst of the MFI-type having a silicon/aluminum atomic ratio of at least about 180 to produce an effluent containing propylene, the propylene yield on an olefin basis being from 30 to 50k based on the olefinic content of the feedstock.Type: GrantFiled: December 3, 1998Date of Patent: December 20, 2005Assignee: Fina Research S.A.Inventors: Jean-Pierre Dath, Luc Delorme, Jacques-François Grootjans, Xavier Vanhaeren, Walter Vermeiren
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Patent number: 6951968Abstract: A process for the production of olefins by catalytic cracking, the process comprising feeding a hydrocarbon feedstock containing at least one olefin of C4 or greater over a MFI-type crystalline silicate catalyst to produce an effluent containing at least one olefin of C2 or greater by catalytic cracking which is selective towards light olefins in the effluent, whereby for increasing the catalyst stability by limiting formation of coke thereon during the cracking process the catalyst has a silicon/aluminum atomic ratio of at least about 180, the olefin partial pressure is from 0.1 to 2 bars, and the feedstock contacts the catalyst at an inlet temperature of from 500 to 600° C.Type: GrantFiled: December 5, 1998Date of Patent: October 4, 2005Assignee: Fina Research S.A.Inventors: Jean-Pierre Dath, Luc Delorme, Jacques-François Grootjans, Xavier Vanhaeren, Walter Vermeiren
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Patent number: 6942783Abstract: A fluid catalytic cracking catalyst is provided with a high porosity by in-situ crystallizing an aluminosilicate zeolite from a reactive microsphere comprising metakaolin and hydrous kaolin. Any calcination of the reactive microsphere before reaction with a zeolite-forming solution is done at low temperatures so as to ensure the hydrous kaolin is not converted to metakaolin.Type: GrantFiled: May 19, 2003Date of Patent: September 13, 2005Assignee: Engelhard CorporationInventors: Mingting Xu, David Matheson Stockwell