Silica Or Silicate Containing Catalyst Patents (Class 208/118)
  • Publication number: 20110042270
    Abstract: The invention describes a catalyst comprising at least one hydrodehydrogenating metal selected from the group formed by metals from group VIB and metals from group VIII and a support comprising at least one silica-alumina, and at least one COK-7 zeolite alone, or mixed with at least one ZBM-30 zeolite, as well as a process for hydrocracking hydrocarbon feeds employing said catalyst.
    Type: Application
    Filed: December 10, 2008
    Publication date: February 24, 2011
    Applicant: IFP
    Inventors: Emmanuelle Guillon, Christophe Bouchy, Johan Martens
  • Publication number: 20110017640
    Abstract: This is invention is a composition comprising discrete particles that comprise rare earth carbonate, preferably lanthanum carbonate, dispersed in a matrix. The composition may be combined with zeolite-containing cracking catalysts to enhance catalytic activity and/or selectivity in the presence of metals (Ni and V).
    Type: Application
    Filed: January 8, 2009
    Publication date: January 27, 2011
    Inventors: Philip S. Deitz, Wilson Suarez, Richard Wormsbecher, Ranjit Kumar
  • Patent number: 7867378
    Abstract: A method is described for co-processing of ethanol and hydrocarbons from petroleum refining, which are introduced separately in two reaction zones of a reactor of a fluidized catalytic cracking unit. The process combines conversion of ethanol into ethene and conversion of hydrocarbons into other lighter hydrocarbon fractions, to produce ethene in quantities of 15 to 90 wt % in the fuel gas fraction obtained during the process.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: January 11, 2011
    Assignee: Petroleo Brasileiro S.A.-Petrobras
    Inventors: Andrea de Rezende Pinho, Julio Amilcar Ramos Cabral, Luiz Fernando Leite
  • Patent number: 7863212
    Abstract: The present invention provides a process for the catalytic cracking of a hydrocarbon, characterized in that the catalytic cracking is carried out in the presence of a crystalline aluminosilicate zeolite catalyst carrying a rare earth element in an amount ranging from 0.4 to 20 in terms of atomic ratio relative to the aluminum of the zeolite using a reactor which permits continuous regeneration of the catalyst and which is of a fluidized bed type, a moving bed type, or a transfer line reaction type under reaction conditions involving a reaction temperature ranging from 500 to 700° C., a reaction pressure ranging from 50 to 500 kPa, a steam to hydrocarbon mass ratio ranging from 0.01 to 2, and a contacting time ranging from 0.1 to 10 seconds. With this process, the generation of by-products such as aromatic hydrocarbons and heavy hydrocarbons can be inhibited and light olefins such as ethylene and propylene can be selectively produced in a stable manner for a long period of time.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: January 4, 2011
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventor: Kenichi Wakui
  • Patent number: 7824540
    Abstract: Process for upgrading a liquid hydrocarbon feed comprising the steps of (a) preparing a slurry comprising the hydrocarbon feed having a boiling range above 350° C. and solid particles comprising a rehydratable material, (b) thermally treating said slurry at a temperature in the range of 250 to 550° C., (c) optionally separating the thermally treated slurry into (I) a lower boiling fraction and (ii) a higher boiling fraction containing the solid particles and formed coke, if any, and (d) separating the solid particles and formed coke, if any, from the thermally treated slurry resulting from step b) or the higher boiling fraction of step c).
    Type: Grant
    Filed: June 16, 2005
    Date of Patent: November 2, 2010
    Assignee: Albemarle Corporation
    Inventors: Paul O'Connor, Erik Jeroen Laheij, Dennis Stamires, Michael F. Brady, Francisco René Mas Cabre, Oscar René Chamberlain Pravia, Henrique Soares Cerqueira, Fabió Lopes De Azevedo
  • Publication number: 20100170827
    Abstract: Undesirable gas oil components are selectively cracked or coked in a coking vessel by injecting an additive into the vapors of traditional coking processes in the coking vessel prior to fractionation. The additive contains catalyst(s), seeding agent(s), excess reactant(s), quenching agent(s), carrier(s), or any combination thereof to modify reaction kinetics to preferentially crack or coke these undesirable components that typically have a high propensity to coke. Exemplary embodiments of the present invention also provide methods to control the (1) coke crystalline structure and (2) the quantity and quality of volatile combustible materials (VCMs) in the resulting coke. That is, by varying the quantity and quality of the catalyst, seeding agent, and/or excess reactant the process may affect the quality and quantity of the coke produced, particularly with respect to the crystalline structure (or morphology) of the coke and the quantity & quality of the VCMs in the coke.
    Type: Application
    Filed: November 19, 2007
    Publication date: July 8, 2010
    Inventor: Roger G. Etter
  • Patent number: 7744745
    Abstract: A process is described for fluid catalytic cracking of hydrocarbons with high levels of basic nitrogen, where hydrocarbon feedstocks A and B with different levels of basic nitrogen are injected in a segregated fashion, into different risers of a multiple riser FCCU that possesses at least two risers. The injection of the feedstocks is made in such a way that feedstock A, to be injected in the riser with greater volume—main riser 7—possessing a level of basic nitrogen at least 200 ppm lower than the level of feedstock B to be injected into the riser with lower volume—secondary riser (8).
    Type: Grant
    Filed: July 2, 2008
    Date of Patent: June 29, 2010
    Assignee: Petroleo Brasileiro S.A. - Petrobras
    Inventors: Claudia Maria de L. Alvarenga Baptista, Elizabeth M. Moreira, Henrique Soares Cerqueira
  • Patent number: 7737317
    Abstract: Processing schemes and arrangements are provided for the processing a heavy hydrocarbon feedstock via hydrocarbon cracking processing with selected hydrocarbon fractions being obtained via fractionation-based product recovery.
    Type: Grant
    Filed: September 28, 2006
    Date of Patent: June 15, 2010
    Assignee: UOP LLC.
    Inventors: Michael A. Schultz, Jason T. Corradi
  • Patent number: 7686945
    Abstract: Process to prepare a water-white lubricating base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt % and a viscosity index of between 80-120 by subjecting a non-water-white hydrocarbon feed having a lower saturates content than the desired saturates content to a hydrogenation step, the hydrogenation step comprising contacting the feed with hydrogen in the presence of a hydrogenation catalyst, wherein the contacting is performed in two steps: (a) contacting the hydrocarbon feed with hydrogen in the presence of a hydrogenation catalyst at a temperature of above 300° C. and at a WSHV of between 0.3 and 2 kg of oil per litre of catalyst per hour, and (b) contacting the intermediate product obtained in step (a) with hydrogen in the presence of a hydrogenation catalyst at a temperature of below 280° C.
    Type: Grant
    Filed: July 10, 2001
    Date of Patent: March 30, 2010
    Assignee: Shell Oil Company
    Inventors: Gerard Benard, Patrick Moureaux
  • Patent number: 7663011
    Abstract: A process for treating organic compounds includes providing a composition which includes a substantially mesoporous structure of refractory oxide containing at least 97% by volume of pores having a pore size ranging from about 15 ? to about 30 ? and having a micropore volume of at least about 0.01 cc/g, wherein the mesoporous structure has incorporated therewith at least about 0.02% by weight of at least one catalytically and/or chemically active heteroatom selected from the group consisting of Al, Ti, V, Cr, Zn, Fe, Sn, Mo, Ga, Ni, Co, In, Zr, Mn, Cu, Mg, Pd, Pt and W, and the catalyst has an X-ray diffraction pattern with one peak at 0.3° to about 3.5° at 2 theta (?). The catalyst is contacted with an organic feed under reaction conditions wherein the treating process is selected from alkylation, acylation, oligomerization, selective oxidation, hydrotreating, isomerization, demetalation, catalytic dewaxing, hydroxylation, hydrogenation, ammoximation, isomerization, dehydrogenation, cracking and adsorption.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: February 16, 2010
    Assignee: Lummus Technology Inc.
    Inventors: Zhiping Shan, Jacobus Cornelis Jansen, Chuen Y. Yeh, Philip J. Angevine, Thomas Maschmeyer, Mohamed S. Hamdy
  • Publication number: 20100025297
    Abstract: The present invention is directed to catalytic cracking additives comprising a metals trapping material; and a high activity catalyst. The present invention is directed to processes for the catalytic cracking of feedstock comprising contacting said feedstock under catalytic cracking conditions with a composition comprising a bulk catalyst and a catalytic cracking additive, wherein the catalytic cracking additive comprises a metals trapping material; and a high activity catalyst. The invention is also directed to processes for increasing the performance of a bulk catalyst in the presence of at least one metal comprising contacting a feedstock with a catalytic cracking additive comprising a metals trapping material; and a high activity catalyst.
    Type: Application
    Filed: November 25, 2008
    Publication date: February 4, 2010
    Inventor: Albert A. VIERHEILIG
  • Patent number: 7655136
    Abstract: The invention concerns a process for producing middle distillates from a paraffinic feed produced by Fischer-Tropsch synthesis, using a hydrocracking/hydroisomerization catalyst which comprises: at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and group VIII of the periodic table; 0.01% to 6% of phosphorus as a doping element; and a non-zeolitic support based on mesoporous alumina-silica.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: February 2, 2010
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Euzen, Christophe Gueret, Vincenzo Calemma
  • Patent number: 7615143
    Abstract: There is provided a catalyst composition having improved hydrothermal stability for the catalytic cracking of a hydrocarbon feedstock to selectively produce propylene. The catalyst composition comprises a first crystalline molecular sieve selected from the group consisting of IM-5, MWW, ITH, FER, MFS, AEL, and AFO and an effective amount of a stabilization metal (copper, zirconium, or mixtures thereof) exchanged into the molecular sieve. The catalyst finds application in the cracking of naphtha and heavy hydrocarbon feedstocks. When used in the catalytic cracking of heavier hydrocarbon feedstocks, the catalyst composition preferably comprises a second molecular sieve having a pore size that is greater than the pore size of the first molecular sieve. The process is carried out by contacting a feedstock containing hydrocarbons having at least 4 carbon atoms is contacted, under catalytic cracking conditions, with the catalyst composition.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: November 10, 2009
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Tan-Jen Chen, Paul F. Keusenkothen, J. Jason Wu, John Scott Buchanan, Guang Cao, Larry L. Iaccino, David L. Stern, Matthew J. Vincent
  • Patent number: 7598202
    Abstract: Novel compositions of matter comprising a cationic layered material and a second compound. The second compound has a reflection in its XRD pattern at 18.5 degrees two-theta, and s second reflection at 29 degrees two-theta. The composition of matter may be used in hydrocarbon conversion, purification, and synthesis processes, such as fluid catalytic cracking and hydroprocessing. The materials are especially suitable for the reduction of SOx and NOx emissions and the reduction of the sulfur and nitrogen content in fuels like gasoline and diesel.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: October 6, 2009
    Assignee: Albemarle Netherlands B.V.
    Inventors: Paul O'Connor, William Jones, Dennis Stamires
  • Patent number: 7594995
    Abstract: The present invention provides a catalyst and a process for its preparation and its use in cracking heavy feedstocks. The catalyst comprises one or more zeolites having a controlled silica to alumina ratio and preferably treated with alkali in the presence of a matrix component selected from the group consisting of clays, synthetic matrix other than pillared clay, and mixtures thereof. The catalyst are particularly useful in treating heavy feedstock such as residues from oil sands processing.
    Type: Grant
    Filed: November 17, 2008
    Date of Patent: September 29, 2009
    Assignee: State Key Laboratory of Heavy Oil Processing
    Inventors: Baojian Shen, Jinsen Gao, Chunming Xu, Liang Zhao, Xianfeng Li, Pei Wu
  • Patent number: 7589247
    Abstract: A process for cracking an olefin-containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.
    Type: Grant
    Filed: May 19, 2008
    Date of Patent: September 15, 2009
    Assignee: Total Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Walter Vermeiren
  • Patent number: 7579513
    Abstract: The invention concerns a process for producing propylene, especially from a light steam cracking and/or catalytic cracking cut, preferably comprising both butenes and pentenes, said process comprising a step for moving bed catalytic cracking with a catalyst regeneration loop. The catalyst comprises at least one zeolite with a zeolitic composition with a Si/Al ratio which is preferably less than 130. The invention can produce a high conversion with a good yield of propylene at a high space velocity, meaning that the volume of catalyst can be reduced.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: August 25, 2009
    Assignee: Institut Francais du Petrole
    Inventors: Jean Luc Duplan, Sylvie Lacombe
  • Patent number: 7576025
    Abstract: A composition comprising FCC catalyst particles and additive particles suitable for the reduction of NOx emissions from a FCC regenerator, said additive particles comprising a Mg and Al-containing anionic clay or solid solution, a rare earth metal oxide, alumina and/or silica-alumina, and Y-type zeolite. The invention further relates to a process for preparing such a composition and its use for reducing NOx emissions.
    Type: Grant
    Filed: October 12, 2004
    Date of Patent: August 18, 2009
    Assignee: Albemarle Netherlands B.V.
    Inventors: Christopher W. Kuehler, Paul O'Connor, Dennis Stamires
  • Publication number: 20090188835
    Abstract: The present invention relates to a process and equipment for fluid catalytic cracking for the production of middle distillates of low aromaticity that comprises cracking a mixed feed consisting of heavy fractions of hydrocarbons, in the absence of added hydrogen and employing a catalyst of low activity and low acidity, in a dense-bed FCC reactor to produce an effluent constituted of fractions of middle distillates and naphtha of low aromaticity.
    Type: Application
    Filed: January 23, 2009
    Publication date: July 30, 2009
    Applicant: PETROLEO BRASILEIRO S.A. -PETROBRAS
    Inventors: Claudia Maria De Lacerda Alvarenga BAPTISTA, Edisson MORGADO JUNIOR, William Richard Gilbert
  • Publication number: 20090178955
    Abstract: A process for the production of olefins from at least one of an alcohol and ether, the process including: contacting at least one alcohol or ether with a hydrofluoric acid-treated amorphous synthetic alumina-silica catalyst under decomposition conditions to produce an olefin.
    Type: Application
    Filed: October 29, 2008
    Publication date: July 16, 2009
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventor: J. Yong Ryu
  • Publication number: 20090139900
    Abstract: This invention relates to a FCC process using a mesoporous catalytic cracking catalyst. The mesoporous fluidized catalytic cracking catalyst is selective for minimizing the production of coke and light gas. The catalyst comprises at least one amorphous, porous matrix, each matrix having pores ranging in diameter from about 1 ? to about 10 ? and pores ranging in diameter from about 40 ? to about 500 ?, wherein in the pore range from 50 ? to 250 ?, there is a single maximum in differential pore volume distribution over the 50 ? to 250 ? range.
    Type: Application
    Filed: February 3, 2009
    Publication date: June 4, 2009
    Inventors: William A. Wachter, Stephen J. McCathy, Jeffrey S. Beck, David L. Stern
  • Publication number: 20090126260
    Abstract: Processes of converting to feedstocks comprising hydrocarbons to compositions comprising light hydrocarbon products are described herein. Also described are processes and methods of producing and refining compositions comprising terpenes from biomass that can be suitable as a fuel product.
    Type: Application
    Filed: September 17, 2008
    Publication date: May 21, 2009
    Applicant: Sapphire Energy, Inc
    Inventors: Alex Aravanis, Jason Pyle, Geoffrey Price, Daniel Crunkleton
  • Publication number: 20090084708
    Abstract: A process is described for fluid catalytic cracking of hydrocarbons with high levels of basic nitrogen, where hydrocarbon feedstocks A and B with different levels of basic nitrogen are injected in a segregated fashion, into different risers of a multiple riser FCCU that possesses at least two risers. The injection of the feedstocks is made in such a way that feedstock A, to be injected in the riser with greater volume—main riser 7—possessing a level of basic nitrogen at least 200 ppm lower than the level of feedstock B to be injected into the riser with lower volume—secondary riser (8).
    Type: Application
    Filed: July 2, 2008
    Publication date: April 2, 2009
    Applicant: PETROLEO BRASILEIRO S.A. - PETROBRAS
    Inventors: Claudia Maria Alvarenga Baptista, Elizabeth M. Moreira, Henrique Soares Cerqueira
  • Publication number: 20080314798
    Abstract: A cracking catalyst contains a substantially inert core and an active shell, the active shell containing a zeolite catalyst and a matrix. Methods of making and using the cracking catalyst are also described.
    Type: Application
    Filed: June 20, 2007
    Publication date: December 25, 2008
    Applicant: BASF CATALYSTS LLC
    Inventors: David Matheson Stockwell, John M. Macaoay
  • Publication number: 20080314799
    Abstract: A catalytic conversion process for increasing the light olefin yields, which comprises bringing a hydrocarbon oil feedstock into contact with a catalytic conversion catalyst in a catalytic conversion reactor including one or more reaction zones to carry out the reaction, wherein the hydrocarbon oil feedstock is subjected to the catalytic conversion reaction in the presence of an inhibitor; and separating the reactant vapor optionally containing the inhibitor from the coke deposited catalyst, wherein a target product containing ethylene and propylene is obtained by separating the reactant vapor, and the coke deposited catalyst is stripped and regenerated for recycle use by being returned to the reactor. The process can weaken the further converting reaction of produced light olefins such as ethylene and propylene to 50-70% of the original level by injecting the inhibitor; thereby it can increase the yields of the target products.
    Type: Application
    Filed: December 19, 2006
    Publication date: December 25, 2008
    Applicants: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Zheng Li, Jun Long, Shuandi Hou, Zhijian Da, Chaogang Xie, Jiushun Zhang, Zhanzhu Zhang
  • Patent number: 7459596
    Abstract: A method is provided for converting a hydrocarbon feedstock in the naphtha boiling range to light olefins. The method includes contacting the hydrocarbon feedstock with a zeolitic material having a crystal size from 50 to 300 nanometers, having a silica to alumina ratio greater than 200 and where the zeolitic material has a silicalite structure.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: December 2, 2008
    Assignee: UOP LLC
    Inventors: Hayim Abrevaya, Ben A. Wilson, Stephen T. Wilson, Suheil F. Abdo
  • Patent number: 7449169
    Abstract: The present invention refers to a microporous crystalline material of zeolitic nature (ITQ-22) which, in the calcined state, has the empirical formula x(M1/nX02):yYO2:zR:wH20 wherein M is H+ or at least one inorganic cation of charge +n; X is at least one chemical element of oxidation state +3, preferably selected from the group consisting of Al, Ga, B, Fe and Cr; Y is at least one chemical element with oxidation state +4 other than Si and Ge, preferably selected from the group consisting of Ti, Sn and V; x has a value less than 0.2, preferably less than 0.1 and can take the value zero, y has a value less than 0.1, preferably less than 0.05 and can take the value zero, z has a value less than 0.8, preferably between 0.005 and 0.5 and can take the value zero, with a characteristic X-ray diffraction pattern, to the method of preparation and to the use of the material in separation and transformation processes of organic compounds.
    Type: Grant
    Filed: November 23, 2004
    Date of Patent: November 11, 2008
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Avelino Corma Canós, Fernando Rey García, Susana Valencia Valencia, Luis Joaquín Martinez Triguero
  • Patent number: 7414166
    Abstract: This invention provides feed introduction devices, and processes for using same, which minimize catalyst clogging. In particular, the invention is to a feed introduction device having a first end in fluid communication with a feed source, a second end in fluid communication with a reactor and a deviation zone between the first end and the second end to deviate the flow of feed about a deviation angle from the first end toward the second end. According to the invention, the deviation angle is greater than 90 degrees.
    Type: Grant
    Filed: October 5, 2004
    Date of Patent: August 19, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Jr., Brian A. Cunningham, Christopher G. Smalley, Rathna P. Davuluri
  • Publication number: 20080179219
    Abstract: A process is described for catalytic cracking of hydrocarbon feedstocks from petroleum refining which increases substantially the yields of light olefins. The process limits the extreme conditions to a first reaction section and introduces a stream of cooling fluid above the feedstock injection point so as to maintain a second reaction section under cracking conditions which produce light olefins propene and ethene, and inhibits reactions undesirable for the process.
    Type: Application
    Filed: December 17, 2007
    Publication date: July 31, 2008
    Applicant: PETROLEO BRASILEIRO S.A - PETROBRAS
    Inventors: William Richard GILBERT, Emanuel Freire Sandes, Andrea de Rezende Pinho, Claudia Maria de Lacerda Alvarenga Baptista
  • Patent number: 7375257
    Abstract: A process for cracking an olefin containing hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising passing a hydrocarbon feedstock containing one or more olefins through a moving bed reactor containing a crystalline silicate catalyst selected from an MFI-type crystalline silicate having a silicon/aluminium atomic ratio of at least 180 and an MEL-type crystalline silicate having a silicon/aluminium atomic ration of from 150 to 800 which has been subjected to a steaming step, at an inlet temperature of from 500 to 600° C., at an olefin partial pressure of from 0.
    Type: Grant
    Filed: October 3, 2001
    Date of Patent: May 20, 2008
    Assignee: Total Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Walter Vermeiren
  • Patent number: 7374662
    Abstract: A process for conversion of a hydrocarbon feedstock comprising a relatively heavy main feedstock with a boiling point above approximately 350° C., and a relatively light secondary feedstock with a boiling point below approximately 320° C., wherein, the main feedstock, representing at least 50 wt. % of the hydrocarbon feedstock, is cracked in a fluidized-bed reactor in the presence of a cracking catalyst, the secondary feedstock is cracked in a fluidized bed with the same cracking catalyst, separately or mixed with the main feedstock, said secondary feedstock comprising oligomers with at least 8 carbon atoms of light olefins with 4 and/or 5 carbon atoms.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: May 20, 2008
    Assignee: Institut Francais du Petrole
    Inventors: Jean-Luc Duplan, Sylvie Lacombe, Jérôme Bayle, Vincent Coupard
  • Patent number: 7344633
    Abstract: A process to prepare a base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt %, and, a viscosity index of between 80 and 120 from a solvent refined base oil feedstock, which process comprises: (a) contacting the solvent refined base oil feedstock in the presence of a hydrogen containing gas in a first reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises at least one Group VIB metal component and at least one non-noble Group VIII metal component supported on a refractory oxide carrier; and (b) contacting the effluent of step (a) in the presence of a hydrogen containing gas in a second reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises a catalyst comprising a noble metal component supported on an amorphous refractory oxide carrier, wherein the oil feedstock in step (a) flows counter-current to the up flowing hydrogen containing gas.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: March 18, 2008
    Assignee: Shell Oil Company
    Inventors: Marc Collin, Eric Duprey
  • Patent number: 7312370
    Abstract: An FCC process for obtaining light olefins comprises contacting a hydrocarbon feed stream with blended catalyst comprising regenerated catalyst and coked catalyst. The catalyst has a composition including a first component and a second component. The second component comprises a zeolite with no greater than medium pore size wherein the zeolite comprises at least 1 wt-% of the catalyst composition. The contacting occurs in a riser to crack hydrocarbons in the feed stream and obtain a cracked stream containing hydrocarbon products including light olefins and coked catalyst. The cracked stream is passed out of an end of the riser such that the hydrocarbon feed stream is in contact with the blended catalyst in the riser for less than or equal to 2 seconds on average. The hydrocarbon products including light olefins are separated from the coked catalyst. The first portion of the coked catalyst is passed to a regeneration zone in which coke is combusted from the catalyst to produce a regenerated catalyst.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: December 25, 2007
    Assignee: UOP LLC
    Inventors: Rusty M. Pittman, Lawrence L. Upson
  • Patent number: 7261807
    Abstract: The propylene production of a fluid catalytic cracking unit employing a large pore zeolite cracking catalyst, produces more propylene by adding a naphtha cracking riser and a medium pore zeolite catalytic component to the unit, and recycling at least a portion of the naphtha crackate to the naphtha riser. The large pore size zeolite preferably comprises a USY zeolite and the medium pore size is preferably ZSM-5. Propylene production per unit of naphtha feed to the naphtha riser is maximized, by using the 60–300° F. naphtha crackate as the feed.
    Type: Grant
    Filed: April 24, 2002
    Date of Patent: August 28, 2007
    Assignee: ExxonMobil Research and Engineering Co.
    Inventors: B. Erik Henry, William A. Wachter, George A. Swan, III
  • Patent number: 7151199
    Abstract: Hydrocarbon or oxygenate conversion process in which a feedstock is contacted with a non zeolitic molecular sieve which has been treated to remove most, if not all, of the halogen contained in the catalyst. The halogen may be removed by one of several methods. One method includes heating the catalyst in a low moisture environment, followed by contacting the heated catalyst with air and/or steam. Another method includes steam-treating the catalyst at a temperature from 400° C. to 1000° C. The hydrocarbon or oxygenate conversion processes include the conversion of oxygenates to olefins, the conversion of oxygenates and ammonia to alkylamines, the conversion of oxygenates and aromatic compounds to alkylated aromatic compounds, cracking and dewaxing.
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: December 19, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Luc Roger Marc Martens, Stephen N. Vaughn, Albert Edward Schweizer, John K. Pierce, Shun Chong Fung
  • Patent number: 7144498
    Abstract: Supercritical conversion of hydrocarbons boiling above 538° C. (1000° F.) with a solvating hydrocarbon at a weight ratio of solvating hydrocarbon to high-boiling hydrocarbons of at least 2:1 and at conditions above the critical temperature and pressure of the high-boiling hydrocarbons-solvent mixture, in the presence of hot fluidized solids. The hydrocarbons are supplied to a reaction zone at a temperature below that of the hot solids supplied thereto, whereby the resulting hydrocarbons-solids suspension has a thermal equilibrium temperature corresponding to the reaction temperature. The conversion has high rates of sulfur, nitrogen and metals removal, nearly complete conversion to lower molecular weight products, high naphtha and distillate selectivity, and low coke formation.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: December 5, 2006
    Assignee: Kellogg Brown & Root LLC
    Inventors: Thomas F. McCall, Pritham Ramamurthy, Kiran V. Shah, Michael A. Silverman, Martin John Van Sickels
  • Patent number: 7125817
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Group 3 and one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur, wherein the elements from Groups 3, Groups 4–15 and the at least one of oxygen and sulfur are chemically bound both within and between the groups and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: October 24, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122492
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Groups 1 and 2; one or more elements from Group 3; one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122495
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John Di-Yi Ou, Neeraj Sangar
  • Patent number: 7122493
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises: (1) at least one solid acid component, (2) at least one metal-based component comprised of (i) at least one of oxygen and sulfur (ii) one or more elements from Groups 5–15 of the Periodic Table of the Elements; and (iii) one or more elements from at least one of (a) Groups 1–2 and (b) Group 4; of the Periodic Table of the Elements; and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122494
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of two or more elements from Groups 4–15 of the Periodic Table of the Elements and at least one of oxygen and sulfur, wherein the elements from Groups 4–15 and the at least one of oxygen and sulfur are chemically bound both within and between the groups and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7119245
    Abstract: Novel methods for synthesizing wholly un-supported, high-flow catalytic membranes consisting of 100% crystalline ZSM-22 crystals with no binder phase, having sufficient porosity to allow high Weight Hourly Space Velocities of feedstock to pass through without generating back pressure. The ZSM-22 membranes perform favorably to existing bulk ZSM-22 catalysts (e.g., via 1-butene conversion and selectivity). The method of membrane synthesis, based on Vapor Phase Transport, allows free-standing, binder-less membranes to be fabricated in varied geometries and sizes so that membranes can be tailor-made for particular geometries applications. The ZSM-22 precursor gel may be consolidated into a semi-cohesive body prior to vapor phase crystallization, for example, by uniaxial pressing. These crystalline membranes may be modified by ion exchange, pore ion exchange, framework exchange, synthesis modification techniques to incorporate other elements into the framework, such as K, H, Mg, Zn, V, Ga, and Pt.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: October 10, 2006
    Assignee: Sandia Corporation
    Inventors: Steven G. Thoma, Tina M. Nenoff
  • Patent number: 7101473
    Abstract: An additive to enhance the activity of an FCC catalyst containing zeolite and matrix components comprises zeolite microspheres having a novel morphology comprising a macroporous matrix and crystallized zeolite freely coating the walls of the pores of the matrix. The additives formed from microspheres containing a metakaolin and kaolin calcined through its exotherm, the latter calcined kaolin being derived from a kaolin having a high pore volume. Kaolin having a high pore volume can be a pulverized ultrafine kaolin or a kaolin which has been pulverized to have an incipient slurry point less than 57% solids.
    Type: Grant
    Filed: May 31, 2002
    Date of Patent: September 5, 2006
    Assignee: Engelhard Corporation
    Inventor: Michael Thomas Hurley
  • Patent number: 7087155
    Abstract: A process for cracking an olefin-rich hydrocarbon feedstock which is selective towards light olefins in the effluent, the process comprising contacting a hydrocarbon feedstock containing olefins having a first composition of at least one olefinic component with a crystalline silicate catalyst to produce an effluent having a second composition of at least one olefinic component, the feedstock and the effluent having substantially the same olefin content by weight therein as the feedstock. A process for the cracking of olefins in a hydrocarbon feedstock containing at least one diene and at least one olefin, the process comprising hydrogenating the at least one diene to form at least one olefin in the presence of a transition metal-based hydrogenation catalyst at an inlet temperature of from 40 to 200° C.
    Type: Grant
    Filed: December 5, 1998
    Date of Patent: August 8, 2006
    Assignee: TOTAL Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Luc Delorme, Jacques-François Grootjans, Xavier Vanhaeren, Walter Vermeiren
  • Patent number: 7033487
    Abstract: A catalyst composition comprising about 5–55 wt % metal-doped anionic clay, about 10–50 wt % zeolite, about 5–40 wt % matrix alumina, about 0–10 wt % silica, about 0–10 wt % of other ingredients, and balance kaolin. In metal-doped anionic clays, the additive, i.e. the metal dopant, is distributed more homogeneously within the anionic clay than in impregnated anionic clays, without separate phases of additive being present. Hence, abrasion of this catalyst composition will result in microfines poorer in additive than the prior art composition. Furthermore, the catalyst composition according to the invention results in a higher reduction of sulfur in fuels such as gasoline and diesel than is the case in compositions comprising impregnated anionic clay.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: April 25, 2006
    Assignee: Albemarle Netherlands B.V.
    Inventors: Paul O'Connor, Gregory A. Pearson, Jerry J. Springs, Dennis Stamires
  • Patent number: 7025873
    Abstract: Cationic layered materials, a process for their preparation and their use in hydrocarbon conversion, purification, and synthesis processes, such as fluid catalytic cracking. Cationic layered materials are especially suitable for the reduction of SOx and NOx emissions and the reduction of the sulfur and nitrogen content in fuels like gasoline and diesel. The new preparation process avoids the use of metal salts and does not require the formation of anionic clay as an intermediate.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: April 11, 2006
    Assignees: Albemarle Netherlands BV., Akzo Nobel NV.
    Inventors: Paul O'Connor, William Jones, Dennis Stamires
  • Patent number: 6998037
    Abstract: The present invention relates to the use of zeolite ITQ-21 in a process of catalytic cracking of organic compounds. In said cracking process the zeolite ITQ-21 can be present in the catalyst as the sole zeolite component of same of combined with at least one second zeolite component. Moreover, said zeolite ITQ-21 can be present in the catalyst as unmodified zeolite ITQ-21 or as ITQ-21 modified zeolite. The preferred combinations, wherein the zeolite forms part of the cracking catalyst, are those wherein it is combined with at least one second zeolite component. The preferred modifications comprise, for example, a modification by means of post-synthesis treatment with phosphorous or a modification involving the introduction of acid centres. The catalytic process is preferably an FCC or DPC type hydrocarbon cracking process.
    Type: Grant
    Filed: April 2, 2004
    Date of Patent: February 14, 2006
    Assignees: Consejo Superior de Investigaciones Cientificas, Universidad Politecnica de Valencia
    Inventors: Avelino Corma Canós, María José Díaz Cabañas, Luis Joaquín Martinez Triguero, Fernando Rey García
  • Patent number: 6977321
    Abstract: A process for the production of propylene from an olefinic feedstock containing at least one olefin of C4 or greater, the process comprising contacting the olefinic feedstock with a catalyst of the MFI-type having a silicon/aluminum atomic ratio of at least about 180 to produce an effluent containing propylene, the propylene yield on an olefin basis being from 30 to 50k based on the olefinic content of the feedstock.
    Type: Grant
    Filed: December 3, 1998
    Date of Patent: December 20, 2005
    Assignee: Fina Research S.A.
    Inventors: Jean-Pierre Dath, Luc Delorme, Jacques-François Grootjans, Xavier Vanhaeren, Walter Vermeiren
  • Patent number: 6951968
    Abstract: A process for the production of olefins by catalytic cracking, the process comprising feeding a hydrocarbon feedstock containing at least one olefin of C4 or greater over a MFI-type crystalline silicate catalyst to produce an effluent containing at least one olefin of C2 or greater by catalytic cracking which is selective towards light olefins in the effluent, whereby for increasing the catalyst stability by limiting formation of coke thereon during the cracking process the catalyst has a silicon/aluminum atomic ratio of at least about 180, the olefin partial pressure is from 0.1 to 2 bars, and the feedstock contacts the catalyst at an inlet temperature of from 500 to 600° C.
    Type: Grant
    Filed: December 5, 1998
    Date of Patent: October 4, 2005
    Assignee: Fina Research S.A.
    Inventors: Jean-Pierre Dath, Luc Delorme, Jacques-François Grootjans, Xavier Vanhaeren, Walter Vermeiren
  • Patent number: 6942783
    Abstract: A fluid catalytic cracking catalyst is provided with a high porosity by in-situ crystallizing an aluminosilicate zeolite from a reactive microsphere comprising metakaolin and hydrous kaolin. Any calcination of the reactive microsphere before reaction with a zeolite-forming solution is done at low temperatures so as to ensure the hydrous kaolin is not converted to metakaolin.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: September 13, 2005
    Assignee: Engelhard Corporation
    Inventors: Mingting Xu, David Matheson Stockwell