Asphalts, Tars, Pitches And Resins Patents (Class 208/22)
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Patent number: 6352637Abstract: A high coking value pitch with a relatively low softening point is disclosed. A pitch is distilled or thermally processed to produce an intermediate pitch with an increased coking value and relatively high softening point, then blended with a cutter solvent of a liquid hydrocarbon stream to form a product pitch. The process may be used to increase the coking value of either petroleum or coal tar pitch. Preferably the cutter solvent is methylnaphthalene, or a highly aromatic, low viscosity oil or similar aromatic rich stream having a substantially lower boiling point than the intermediate pitch product.Type: GrantFiled: December 20, 1999Date of Patent: March 5, 2002Assignee: Marathon Ashland Petroleum, LLCInventors: Patricia K. Doolin, Melvin D. Kiser, Robert H. Wombles
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Publication number: 20020023858Abstract: A method and apparatus for extruding pitch based foam is disclosed. The method includes the steps of: forming a viscous pitch foam; passing the precursor through an extrusion tube; and subjecting the precursor in said extrusion tube to a temperature gradient which varies along the length of the extrusion tube to form an extruded carbon foam. The apparatus includes an extrusion tube having a passageway communicatively connected to a chamber in which a viscous pitch foam formed in the chamber passes through the extrusion tube, and a heating mechanism in thermal communication with the tube for heating the viscous pitch foam along the length of the tube in accordance with a predetermined temperature gradient.Type: ApplicationFiled: October 18, 2001Publication date: February 28, 2002Inventor: James W. Klett
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Publication number: 20020011427Abstract: A solvating component for a solvated mesophase pitch. The solvated component includes a mixture of aromatic hydrocarbons having boiling points in the atmospheric equivalent boiling point range of about 285° to about 460° C. (about 550° F.-932° F.). At least 80% of the carbon atoms of the hydrocarbons are aromatic as characterized by carbon 13 NMR. The aromatic hydrocarbons are selected from a group consisting of aromatic compounds having 2 to 5 aromatic rings, substituted aromatic compounds having 2 to 5 aromatic rings wherein said substituents are alkyl groups having 1 to 3 carbons, hydroaromatic compounds having 2 to 5 rings, substituted aromatic compounds having 2 to 5 rings wherein said substituents are alkyl groups having 1 to 3 carbons, and mixtures thereof.Type: ApplicationFiled: June 4, 2001Publication date: January 31, 2002Inventors: H. Ernest Romine, John A. Rodgers, W. Mark Southard, Edward J. Nanni
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Patent number: 6342171Abstract: A carbon-carbon composite material is made by providing an open-celled carbon foam preform, and densifying the preform with carbonaceous material. The open-celled carbon foam preform may be oxygen stabilized prior to carbonization, and the foam preform densified by CVD, HIP, PIC, VPI, pitch and resin injection, or any combination thereof. The carbon carbon composite material can be heat treated to provide thermal management materials, structural materials, or a friction material for use in a brake or clutch mechanism.Type: GrantFiled: February 25, 2000Date of Patent: January 29, 2002Assignee: AlliedSignal Inc.Inventors: Neil Murdie, Charles A. Parker, James F. Pigford, Dave Narasimhan, Frank Dillon
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Publication number: 20020008049Abstract: A petroleum processing method comprising the steps of: performing an atmospheric distillation of crude oil; collectively hydrodesulfurizing the resultant distillates consisting of gas oil and fractions whose boiling point is lower than that of gas oil in a reactor in the presence of a hydrogenation catalyst at 310 to 370° C. under 30 to 70 kg/cm2G (first hydrogenation step); and further performing hydrodesulfurization at lower temperatures (second hydrogenation step). When the second hydrogenation step is carried out only for the heavy naphtha obtained by separating the distillates after the first hydrogenation step, the second hydrogenation temperature can be in the range of 250 to 400° C. The hydrodesulfurization having been performed for each of gas oil, kerosene, heavy naphtha and light naphtha in the art can be collectively and efficiently carried out, so that the oil refinery plant can be simplified and so that the cost of oil refinery equipment and running cost can be reduced.Type: ApplicationFiled: September 10, 1998Publication date: January 24, 2002Inventors: MAKOTO INOMATA, TOSHIYA OKUMURA, SHIGEKI NAGAMATSU
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Patent number: 6325986Abstract: In a method for reducing hydrogen chloride emissions from an asphalt air-blowing process, an asphalt is subjected to an air-blowing process where air is bubbled through hot asphalt to raise the softening point of the asphalt. The fumes from the air-blowing process are bubbled through a liquid seal in a knockout tank before going to an incinerator and finally being emitted to the atmosphere. The knockout tank normally operates to condense oil in the fume stream, and the liquid seal is composed of this oil, as well as some of the water evolved in the air-blowing process. When using ferric chloride or ferrous chloride as a catalyst in the air-blowing process, the fume stream contains significant levels of hydrogen chloride.Type: GrantFiled: September 21, 2000Date of Patent: December 4, 2001Assignee: Owens Corning Fiberglas Technology, Inc.Inventors: Jorge A. Marzari, Katherine E. Poterek, Timothy T. Picman
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Patent number: 6313367Abstract: It has been discovered that various ester and ether reaction products are excellent asphaltene deposition inhibitors or dispersants for use in hydrocarbons such as crude oils. The asphaltene inhibiting compounds may be (1) esters formed from the reaction of polyhydric alcohols with carboxylic acids; (2) ethers formed from the reaction of glycidyl ethers or epoxides with polyhydric alcohols; and (3) esters formed from the reaction of glycidyl ethers or epoxides with carboxylic acids.Type: GrantFiled: January 25, 2000Date of Patent: November 6, 2001Assignee: Baker Hughes IncorporatedInventor: Patrick J. Breen
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Patent number: 6270652Abstract: An improved process is disclosed for producing a unique metals-containing anisotropic pitch suitable for carbon fiber manufacture. Soluble, aromatic-organometallic compounds are added to a carbonaceous feedstock which is substantially free of mesophase pitch and the resulting composition is heat soaked to produce an isotropic pitch product containing mesogens and soluble, aromatic-organometallic compounds. Next, the pitch product is solvent fractionated to separate mesogens which contain metals from the organometallic compounds. The metals-containing mesogens are heated to a temperature sufficient to cause fusion to produce a metals-containing mesophase pitch. In another method, the carbonaceous feedstock is heat soaked to produce an isotropic pitch product containing mesogens and high molecular weight, soluble, aromatic-organometallic compounds are added to the mesogen containing isotropic pitch product prior to solvent fractionation.Type: GrantFiled: April 16, 1999Date of Patent: August 7, 2001Assignee: Conoco Inc.Inventors: H. Ernest Romine, James R. McConaghy, Jr., John A. Rodgers
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Patent number: 6251307Abstract: The present invention relates to the use of petroleum coke for the manufacture of carbonaceous anodes for the aluminum smelting industry. The inclusion of Group 4 and/or Group 13 metal compounds as additives to the petroleum coker feedstock diminish the oxidizing tendencies of the metal impurities inherent in the petroleum coke.Type: GrantFiled: November 10, 1999Date of Patent: June 26, 2001Assignee: Mobil Oil CorporationInventors: Steven Matthew LeCours, Arthur Warren Chester, Gary Lester Smith
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Patent number: 6204420Abstract: The invention relates to a synergistic mixture of A from 5 to 99% by weight of a carboxylic acid having more than 4 carbon atoms, an ethercarboxylic acid containing C18-C22-alkyl, C18-C22-alkenyl or C6-C18-alkylaryl substituents, an amidocarboxylic acid, or mixtures thereof, B from 1 to 95% by weight of a phosphoric mono- or diester, or mixtures thereof, which is substituted by C18-C22-alkyl, C18-C22-alkenyl, C6-C18-alkylaryl or alkoxylated groups, where the sum of components A and B is 100% by weight, to crude oils containing such mixtures, and to a process for dispersing asphaltenes in crude oils.Type: GrantFiled: June 24, 1999Date of Patent: March 20, 2001Assignee: Clariant GmbHInventors: Dennis Miller, Axel Vollmer, Michael Feustel, Peter Klug
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Patent number: 6194344Abstract: A process for the preparation of a high-softening-point pitch rich in mesopores having a softening point measured by temperature gradient method of 150° C. or higher, a weight loss by heating up to 300° C. of 5 wt. % or less and mesopores of 100 mm3/g or greater, in terms of minute pore volume calculated by the Dollimore-Heal method, and a process for making carbonaceous materials carrying metal thereon are disclosed. The high-softening-point pitch rich in mesopores can easily provide carbonaceous material carrying metal thereon by using no oxidizing agent such as nitric acid, and, therefore, the high-softening-point pitch rich in mesopores is especially suitable for the production of carbonaceous materials carrying metal thereon or highly crystalline graphitized carbonaceous materials in a short heating time.Type: GrantFiled: October 7, 1999Date of Patent: February 27, 2001Assignee: Maruzen Petrochemical Co., LTDInventors: Masatoshi Tsuchitani, Ryoichi Nakajima, Kiyotaka Suzuki, Hitoshi Shigematsu, Katsutoshi Nishitani
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Patent number: 6187172Abstract: Adverse effects of asphaltenes in liquid hydrocarbons are reduced by incorporating into the liquid hydrocarbon sufficient concentration, e.g., about 0.5 to 5 weight % of a dispersant to disassemble or break up agglomerates of the asphaltenes. The dispersant has a polarity of about 0.3 to about 3.2 Debye Units and is preferably selected from the group of toluene, o-xylene, m-xylene, tetralin, furan, phenol, ethyl benzoate, butraldehyde, acetophenone and cyclohexanone.Type: GrantFiled: May 24, 1999Date of Patent: February 13, 2001Assignee: Marathon Oil CompanyInventor: Mark A. Plummer
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Patent number: 6183629Abstract: Use is made of a high-speed agitator comprising vessel 2 rotated at a low speed and bladed agitating element 3 rotated at a high speed in direction reverse to that of the vessel 2, the bladed agitating element 3 having a rotary axis arranged parallel to, and located apart from, the rotary axis of the vessel 2. Petroleum residuum such as solvent deasphalting residuum is agitated together with a grinding auxiliary and water in the high-speed agitator so that the petroleum residuum is ground. Thereafter, a dispersant is added thereto to form a slurry and the viscosity thereof is adjusted to a given value. A stabilizer is further added thereto to obtain a stable slurry. The dispersant and the stabilizer may be placed in the high-speed agitator prior to the grinding of the petroleum residuum. Thus, there is provided a process in which a high-concentration petroleum residuum-water slurry with a desirable particle size distribution, being cheap and highly stable, can easily be obtained by a one-stage grinding.Type: GrantFiled: March 25, 1999Date of Patent: February 6, 2001Assignee: JGC CorporationInventors: Shoichi Bando, Makoto Inomata
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Patent number: 6036843Abstract: In a method for reducing hydrogen chloride emissions from an asphalt blowing process, ferric chloride and/or ferrous chloride are added to the asphalt. A chemical modifier is also added to the asphalt. The asphalt is subjected to a blowing process which produces hydrogen chloride emissions. The addition of the chemical modifier reduces the hydrogen chloride emissions by at least 25% compared to the same process without the addition of the chemical modifier. The addition of the ferric chloride and/or ferrous chloride provides beneficial effects such as increased blowing rate and increased final penetration of the asphalt. Preferably, the addition of the chemical modifier does not significantly reduce these beneficial effects.Type: GrantFiled: December 30, 1998Date of Patent: March 14, 2000Assignee: Owens Corning Fiberglas Technology, Inc.Inventors: Jorge Alberto Marzari, Katherine Elizabeth Poterek, David Charles Trumbore, Michael Richard Franzen, Herman P. Benecke, Timothy Thomas Picman
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Patent number: 5961814Abstract: An improved process for the preparation of a pitch foam with a microcellular structure and a uniform pore size comprises the steps of (a) pressing a quantity of a pitch to provide a pressed article, (b) placing the pressed article in a pressure vessel, (c) introducing an inert gas into the pressure vessel under an elevated pressure of about 200 to 500 psi, (d) heating the pressed article within the pressure vessel to about 10.degree. to 40.degree. C.Type: GrantFiled: August 24, 1998Date of Patent: October 5, 1999Inventor: Kristen M. Kearns
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Patent number: 5948237Abstract: The present invention relates to crude oils and products derived therefrom, comprising, as asphaltene-dispersing agent, sarcosinates of the formula (I) ##STR1## in which R.sub.1 is C.sub.7 -C.sub.21 -alkyl or -alkenyl andR.sub.2 is H or C.sub.1 -C.sub.22 -alkyl.Precipitating out of asphaltenes is prevented by these dispersing agents.Type: GrantFiled: October 14, 1997Date of Patent: September 7, 1999Assignee: Clariant GmbHInventors: Dennis Miller, Axel Vollmer, Michael Feustel, Peter Klug
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Patent number: 5944980Abstract: A method for preparing a modified optically isotropic pitch comprising, preparing a synthetic pitch by reacting a member selected from the group consisting of a conjugated polycyclic hydrocarbon containing a low molecular weight alkyl group or a material containing such a substituted hydrocarbon in the presence of hydrofluoric acid/boron trifluoride, and treating the synthetic pitch by passing an oxidizing gas through the synthetic pitch at elevated temperatures.Type: GrantFiled: September 5, 1997Date of Patent: August 31, 1999Assignee: Mitsubishi Gas Chemical Company Co., Inc.Inventors: Takahumi Yoshimura, Koichi Kanno, Yasuhiro Hirai, Yukio Sakai, Nobuyuki Koike, Yuzuru Takahashi, Hitoshi Sakamoto, Jitsuo Oishi, Takaaki Higashiizumi, Kyoko Shibahara
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Patent number: 5843298Abstract: A process for converting coal tar containing quinoline-insoluble particles (Q.I.) produces a substantially Q.I.-free coal tar pitch and a separate, Q.I.-containing coal tar pitch. Dehydrated coal tar, soft coal tar pitch or hard coal tar pitch are subjected to continuous cross flow filtration in a circulation loop to obtain a substantially Q.I.-free stream and, concurrently, a Q.I.-containing stream. The two streams are then separately subjected to further fractionation, if any, to produce the substantially Q.I.-free hard coal tar pitch and separate Q.I.-containing hard coal tar pitch.Type: GrantFiled: September 27, 1996Date of Patent: December 1, 1998Assignee: UCAR Carbon Technology CorporationInventors: Thomas Harry Orac, Ching F. Chang, Irwin C. Lewis, Richard L. Shao
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Patent number: 5811607Abstract: A process and apparatus for the recovery of hydrocarbons from hydrocarbon containing composite materials, particularly roofing materials including asphalt and solid components to recover asphalt and the solid components. The process includes the steps of: agitating the materials with a solvent, preferably a terpene, to form a hydrocarbon/solvent mixture; heating the hydrocarbon/solvent mixture to vaporize the solvent; recovering the hydrocarbons; and recovering the solvent as a liquid by condensing the solvent vapor. The apparatus includes a composite materials washer for holding the composite materials and a solvent; means for agitating the composite materials washer to dissolve the hydrocarbons in the solvent; and a separator for vaporizing the solvent in the hydrocarbon/solvent mixture and recovering the hydrocarbons.Type: GrantFiled: April 9, 1996Date of Patent: September 22, 1998Inventors: Anthony D. Richardt, Ervin W. Savage, Keith Moore, Kent Moore
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Coal tar pitch blend having low polycyclic aromatic hydrocarbon content and method of making thereof
Patent number: 5746906Abstract: A coal tar pitch/petroleum pitch blend is disclosed together with a method of making the same. In accordance with the invention, a crude coal tar material is selected according to specific properties including QI, specific gravity, water and ash content. A petroleum pitch material is also selected according to its softening point, QI, coking value and sulfur content. The coal tar pitch is distilled to a uncharacteristically high softening point which is then mixed with the petroleum pitch to a desired softening end point. The material retains significant QI and coking value characteristics of pure coal tar pitch particularly for use in Soderberg-type anodes for aluminum smelting as well as electric arc furnace electrodes. PAH emissions, and more specifically B(a)P equivalent emissions, are all reduced by approximately 40%.Type: GrantFiled: August 10, 1995Date of Patent: May 5, 1998Assignee: Koppers Industries, Inc.Inventors: E. Ronald McHenry, William E. Saver -
Patent number: 5720871Abstract: An improved process is disclosed for producing a unique metals-containing anisotropic pitch suitable for carbon fiber manufacture. Soluble, aromatic-organometallic compounds are added to a carbonaceous feedstock which is substantially free of mesophase pitch and the resulting composition is heat soaked to produce an isotropic pitch product containing mesogens and soluble, aromatic-organometallic compounds. Next, the pitch product is solvent fractionated to separate mesogens which contain metals from the organometallic compounds. The metals-containing mesogens are heated to a temperature sufficient to cause fusion to produce a metals-containing mesophase pitch.In another method, the carbonaceous feedstock is heat soaked to produce an isotropic pitch product containing mesogens and high molecular weight, soluble, aromatic-organometallic compounds are added to the mesogen containing isotropic pitch product prior to solvent fractionation.Type: GrantFiled: July 27, 1993Date of Patent: February 24, 1998Assignee: Conoco Inc.Inventors: H. Ernest Romine, James R. McConaghy, Jr., John A. Rodgers
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Patent number: 5650454Abstract: A rubber additive is provided, which comprises crosslinked fatty acid and starch, and preferably further comprises a carrier, preferably an asphalt carrier. The rubber additive increases tear resistance when added to a rubber compound.Type: GrantFiled: August 23, 1995Date of Patent: July 22, 1997Assignee: Flow Polymers, Inc.Inventors: James W. Hoover, Maurice E. Wheeler, James V. Fusco, Harvey L. Kaufman
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Patent number: 5644018Abstract: Mesophase pitch that has a softening point of no more than 250.degree. C., a pyridine-insolubles content of no more than 50% and a n-heptane solubles content of 3-10%, with the n-heptane solubles experiencing a weight loss of no more than 15% at 450.degree. C. as measured by thermogravimetry is produced by polymerizing a condensed polycyclic aromatic hydrocarbon or a substance containing it in the presence of HF and BF.sub.3. This mesophase pitch is suppressed satisfactorily in its tendency to smoke during spinning and, additionally, it has a low enough softening point to exhibit outstanding spinnability. Hence, the pitch allows for high-volume spinning to be performed continuously for a prolonged time without causing extensive fouling of the surface of spinning nozzles.Type: GrantFiled: June 30, 1995Date of Patent: July 1, 1997Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Takashi Kojima, Yasuhiro Hirai, Takafumi Yoshimura
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Patent number: 5632884Abstract: A modified or bridged asphalt composition. The composition can be obtained by treating at least one asphalt base with an acid-derived compound having at least two functional groups capable, respectively, of being grafted onto one or more sites located on two or more different aromatic entities of the asphalt base, so as to link said entities by bridging.Type: GrantFiled: December 30, 1994Date of Patent: May 27, 1997Assignee: Total Raffinage Distribution S.A.Inventors: Didier Jamois, Yannick Jolivet, Pierre Le Perchec, Bernard Fixari
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Patent number: 5611910Abstract: In a method for reducing emissions from an asphalt blowing process, an emission reducing additive is added to the asphalt prior to blowing, or early in the blowing process. The emission reducing additive is added in an amount sufficient to reduce the SO.sub.x emissions from the blowing process by at least 25 percent by weight when compared with the same process without the emission reducing additive. The emission reducing additive includes at least two compounds selected from metal hydroxides, metal oxides, metal carbonates and metal bicarbonates, where the metal is selected from sodium, potassium, calcium, magnesium, zinc, copper and aluminum.Type: GrantFiled: February 12, 1996Date of Patent: March 18, 1997Assignee: Owens-Corning Fiberglas Technology, Inc.Inventors: Jorge A. Marzari, Michael R. Franzen, Jeffrey W. Smith
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Patent number: 5540832Abstract: This application relates to a process for making carbon artifacts from solvated mesophase pitch comprising quinoline insoluble materials. The process has a significant advantage over the art as it permits the use of otherwise unusable pitch feedstocks and the artifacts formed according to the process retain their structural integrity during carbonization. This invention also relates to the pitch formed by this process and carbon artifacts formed by this process.Type: GrantFiled: May 24, 1995Date of Patent: July 30, 1996Assignee: Conoco Inc.Inventor: Hugh E. Romino
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Patent number: 5540905Abstract: An optically anisotropic pitch, which is suited for manufacturing particularly high compressive strength carbon fibers in a stable fashion, with satisfactory productivity and continuously, and also a method of manufacturing high compressive strength carbon fibers using the optically anisotropic pitch.The optically anisotropic pitch for manufacturing high compressive strength carbon fibers is composed of a benzene soluble component (BS) and a benzene insoluble component (BI) and has a Q value (i.e., weight-average molecular weight divided by number-average molecular weight) of 1.6 or below, a number-average molecular weight ratio of the benzene soluble component to the benzene insoluble component of 2.5 or below, an aromatic carbon fraction factor (fa) of 0.8 or below, a C/H atomic ratio of 1.85 or below and an optically anisotropic phase of 90% or more.Type: GrantFiled: September 15, 1994Date of Patent: July 30, 1996Assignees: Tonen Corporation, Mitsubishi Gas Chemical Co., Inc.Inventors: Tsutomu Naito, Takashi Hino, Masaru Miura, Kazuyuki Murakami
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Patent number: 5538621Abstract: This invention relates to low melting solvated mesophase pitches which are suitable for spinning into carbon fibers. The solvated mesophase pitches have a lower melting point than conventional mesophase pitch but remain substantially anisotropic. The solvated mesophase can be produced as an intermediate during solvent fractionation or supercritical solvent fractionation of mesogen-containing isotropic pitches. The process is enhanced through the ability to recover pseudomesogens with an increased average molecular weight which, in combination with the solvent content, provides a fusible mesophase capable of being spun directly into infusible oriented anisotropic carbon fibers.Type: GrantFiled: July 28, 1994Date of Patent: July 23, 1996Assignee: Conoco Inc.Inventors: Walter M. Kalback, H. Ernest Romine, Xavier M. Bourrat
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Patent number: 5534134Abstract: Described are preferred pitches which comprise a blend of coal tar pitch, petroleum pitch and gilsonite pitch, and preferred processes and compositions which can be used to form such pitches. The pitches have substantially reduced contents of polyaromatic hydrocarbons (PAH's) relative to standard coal tar pitches, and are thus more favorable from health, safety and environmental standpoints.Type: GrantFiled: November 23, 1993Date of Patent: July 9, 1996Assignee: Reilly Industries, Inc.Inventors: William Roder, Eric F. V. Scriven
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Patent number: 5501788Abstract: This invention provides a process for preparing a solvated isotropic pitch having a fluid temperature at least 40.degree. C. lower than the same pitch in the non-solvated state. Additionally, the present invention provides a solvated isotropic pitch which may be formed into carbon artifacts which do not require oxidative stabilization prior to carbonization.Type: GrantFiled: June 27, 1994Date of Patent: March 26, 1996Assignee: Conoco Inc.Inventors: H. Ernest Romine, Edward J. Nanni, Mark W. Carel, W. Mark Southard
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Patent number: 5494567Abstract: A process for producing an optically isotropic reformed pitch useful for various carbon materials is provided. This process comprises mixing a pitch having a ratio of aromatic hydrocarbon fa of more than 0.6 with a strong Lewis acid and a co-solvent so as to give a mol ratio of the said Lewis acid to the said pitch in the range of 0.3.about.5.0 and a mol ratio of the said co-solvent to the said pitch in the range of ratio of 2.5.about.50, reacting the mixture at a temperature of 100.degree..about.300.degree. C. and removing the Lewis acid and the co-solvent from the reaction product. Meso-Carbon microbeads having a uniform diameter of 20 .mu.m or less can be produced at a high yield of 60% or more by heat treating the said reformed pitch at 200.degree..about.380.degree. C. to produce the optically anisotropic small spheres and separating them from an optically isotropic matrix.Type: GrantFiled: October 28, 1994Date of Patent: February 27, 1996Assignee: Petoca Ltd.Inventor: Toshio Tamaki
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Patent number: 5489374Abstract: The present invention provides a process for obtaining a very clean mesophase pitch from isotropic pitch. This invention utilizes a solvent fractionation process which does not involve the process steps, yield loss and waste generation associated with fluxing and filtering the isotropic pitch. Additionally, this invention provides a liquid/liquid extraction process that avoids the solids handling and the high temperatures and pressures of supercritical fluid extraction. Finally, this invention controls the hardness of the mesophase product.Type: GrantFiled: November 7, 1994Date of Patent: February 6, 1996Assignee: Conoco Inc.Inventors: H. Ernest Romine, W. Mark Southard, Edward J. Nanni, Mark W. Carel
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Patent number: 5484520Abstract: Self-adhesive carbonaceous grains for use in the manufacture of high-density and high-strength carbon artifacts containing 0.5-1.5 wt % of a quinoline-soluble but pyridine-insoluble component and at least 97 wt % of a quinoline-insoluble component and which are prepared by heat-treating in a nonoxidizing atmosphere a mesophase pitch that is obtained by polymerizing condensed polycyclic hydrocarbons or substances containing them in the presence of a superacid consisting of hydrogen fluoride and boron trifluoride. The carbonaceous grains are molded and the mold is baked at a sufficient temperature to achieve its carbonization, with the heating rate being not more than 20.degree. C./h in the temperature range from 400.degree. to 600.degree. C. In this way, high-density and high-strength carbon artifacts showing a homogeneous fine mosaic texture of optical anisotropy can be efficiently manufactured in high carbon yield.Type: GrantFiled: December 7, 1994Date of Patent: January 16, 1996Assignee: Mitsubishi Gas Chemical Company, Inc.Inventors: Isao Mochida, Ryuji Fujiura, Takashi Kojima, Hitoshi Sakamoto
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Patent number: 5437780Abstract: This invention relates to a process for producing mesophase pitch in high yields. The process of the invention comprises isolating a heavy fraction of a heat soaked pitch by a solvent extraction, heat soaking the isolated heavy fraction to increase the size and number of larger heavy aromatics, and isolating the larger heavy aromatics by solvent extraction to obtain a larger heavy aromatic solvated mesophase pitch.Type: GrantFiled: October 12, 1993Date of Patent: August 1, 1995Assignee: Conoco Inc.Inventors: W. Mark Southard, H. Ernest Romine, Edward J. Nanni, Mark W. Carel
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Patent number: 5429739Abstract: An improved wiped film evaporator (WFE) process for removing low molecular weight species from a hydrocarbyl mixture is disclosed, wherein partial oxidation of a hydrocarbyl mixture precedes the WFE step. Faster rates of distillation are achieved without significant deterioration of hydrocarbyl product properties. Such products can include carbon fiber precursor materials. Similar faster rates are provided by adding higher softening point hydrocarbyl materials with or without prior partial oxidation.Type: GrantFiled: August 25, 1992Date of Patent: July 4, 1995Assignee: Ashland Inc.Inventors: Robert S. Hanks, Bobby K. Friley
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Patent number: 5407560Abstract: A novel process is disclosed by which petroleum cokes and cracked oil can be produced by thermal cracking of a heavy petroleum oil to which a rare earth metal compound is added. The process produces petroleum cokes with an improved combustibility and promotes the yield of cracked oil at the same time.Type: GrantFiled: March 16, 1992Date of Patent: April 18, 1995Assignee: Japan Energy CorporationInventors: Shintaro Miyawaki, Kiyomi Ishii, Mamoru Yamane
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Patent number: 5405524Abstract: The process of the invention comprises:a) heating at least one low molecular weight aromatic hydrocarbon in the presence of a Lewis acid under conditions sufficient to produce a pitch of desired composition and properties;b) recovering a pitch of desired composition and properties.The process of the invention may be used to produce pitch which can be used in roofing and binder applications.Type: GrantFiled: October 29, 1993Date of Patent: April 11, 1995Assignee: AlliedSignal Inc.Inventors: Raj K. Sharma, Dusan C. Prevorsek
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Patent number: 5382348Abstract: Bitumen granulate containing from 0.5 to 15% by weight, preferably from 6.1 to 15% by weight, of a powdering and separating agent such as, for example, synthetic silica or carbon black is produced by atomizing hot, liquid bitumen in a spray mixer and at the same time introducing the powdering and separating agent into the spray mixer by way of the stream of cold air.Type: GrantFiled: July 13, 1993Date of Patent: January 17, 1995Assignee: Degussa AGInventors: Karl-Hans Muller, Walter Barthel
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Patent number: 5330569Abstract: Disclosed is a method of producing an industrial asphalt from a bituminous material. One preferred embodiment comprises mixing together without air-blowing:a. a feed material comprising a bituminous material having a viscosity of at least 50 centistokes at 350.degree. F. and wherein said feed material forms a single phase when mixed with 5 percent of 85 percent phosphoric acid; andb. from about 0.1 to 20.0 percent by weight of phosphoric acid, said mixing being done at a temperature in the range of 351.degree. to 600.degree. F., whereby the softening point of the feed is substantially increased and the penetration is significantly decreased.Type: GrantFiled: December 18, 1991Date of Patent: July 19, 1994Assignee: Chevron Research and Technology CompanyInventors: Edgar L. McGinnis, Judson E. Goodrich
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Patent number: 5326457Abstract: Carbon electrode impregnating pitch is made from coal tar by centrifugation of the coal tar to remove particulates, followed by milling and distilling the remaining material.Type: GrantFiled: August 6, 1992Date of Patent: July 5, 1994Assignee: Aristech Chemical CorporationInventor: John Stipanovich, Jr.
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Patent number: 5316654Abstract: There are provided improved processes for the manufacture of enriched pitches, carbon fiber precursors, carbon fibers, and graphite fibers. The improvement comprises employing an elevated wiped-film evaporator in a wiped-film evaporator system comprising the wiped-film evaporator and a means for recovering enriched pitch, such as a positive displacement pump, to form an enriched pitch from catalytic pitch and regulating the operating conditions of the wiped-film evaporator system to provide the desired enriched pitch. The wiped-film evaporator is located a specific distance above the means for recovering enriched pitch. The vertical distance between the outlet of the wiped-film evaporator and the inlet of the means for recovering enriched pitch is within the range of about 10 feet to about 40 feet, preferably about 20 feet to about 40 feet.Type: GrantFiled: September 13, 1985Date of Patent: May 31, 1994Inventors: Donald C. Berkebile, deceased, Catherine Berkebile, Administratrix, Donald M. Lee, Larry D. Veneziano, Joseph J. Lauer, Roy E. Booth, William P. Hettinger, Willard Jones
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Patent number: 5306415Abstract: A method is provided which includes infusing oxygen into pitch material without stabilizing the oxygen-infused pitch material. In addition, the invention includes further processing steps (including heat stabilization in either an inert atmosphere or an oxygen-containing atmosphere, deformation, pyrolysis, and/or composite formation) performed after or in conjunction with the oxygenation process. Moreover, the invention includes the composition of matter (in any of a number of different physical forms such as powder, fiber, shaped article, composites) resulting from the practice of this oxygenation process, either alone or in conjunction with the further processing steps. The composition has a homogeneous distribution of oxygen and can be heat stabilized in an inert atmosphere.Type: GrantFiled: April 16, 1993Date of Patent: April 26, 1994Assignee: Clemson UniversityInventors: Ludovic P. Cornec, Charles C. Fain
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Patent number: 5266184Abstract: Described is a preferred process for obtaining an increased pitch yield from the distillation of crude coal tar material. The process includes treating a crude coal tar material by reaction with formaldehyde, followed by distillation of the coal tar to afford a yield of coal tar pitch which is significantly increased over that obtained without the formaldehyde treatment.Type: GrantFiled: February 7, 1992Date of Patent: November 30, 1993Assignee: Reilly Industries, Inc.Inventor: William R. Roder
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Patent number: 5259947Abstract: This invention relates to low melting solvated mesophase pitches which are suitable for spinning into carbon fibers. The solvated mesophase pitches have a lower melting point than conventional mesophase pitch but remain substantially anisotropic. The solvated mesophase can be produced as an intermediate during solvent fractionation or supercritical solvent fractionation of mesogen-containing isotropic pitches. The process is enhanced through the ability to recover pseudomesogens with an increased average molecular weight which, in combination with the solvent content, provides a fusible mesophase capable of being spun directly into infusible oriented anisotropic carbon fibers.Type: GrantFiled: September 19, 1991Date of Patent: November 9, 1993Assignee: Conoco Inc.Inventors: Walter M. Kalback, H. Ernest Romine, Xavier M. Bourrat
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Patent number: 5248407Abstract: Paving binders, especially hot mix paving mixtures, having excellent storage stability, reduced binder runoff, and high temperature viscosity are formed by adding a copolymer of ethylene with an alkyl acrylate or vinyl acetate and a neutralized sulfonated polymer to the asphalt. Preferably, the alkyl acrylate is methyl acrylate and the neutralized sulfonated polymer is a terpolymer of ethylene, propylene, and a diene monomer.Type: GrantFiled: July 16, 1992Date of Patent: September 28, 1993Assignee: Exxon Research and Engineering CompanyInventors: Jacques G. Bardet, Martin L. Gorbaty, Nicholas C. Nahas
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Patent number: 5225070Abstract: A method is provided which includes infusing oxygen into pitch material without stabilizing the oxygen-infused pitch material. In addition, the invention includes further processing steps (including heat stabilization in either an inert atmosphere or an oxygen-containing atmosphere, deformation, pyrolysis, and/or composite formation) performed after or in conjunction with the oxygenation process. Moreover, the invention includes the composition of matter (in any of a number of different physical forms such as powder, fiber, shaped article, composites) resulting from the practice of this oxygenation process, either alone or in conjunction with the further processing steps. The composition has a homogeneous distribution of oxygen and can be heat stabilized in an inert atmosphere.Type: GrantFiled: July 29, 1991Date of Patent: July 6, 1993Assignee: Clemson UniversityInventors: Ludovic P. Cornec, Charles C. Fain
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Patent number: 5213677Abstract: Spinning pitch for carbon fibers, which (1) has a glass transition temperature width of at most 60.degree. C. as measured by a differential scanning calorimeter, (2) contains at least 80% by volume an optically anisotropic phase, and (3) shows a shear viscosity of 200 poise at a temperature of from 270.degree. to 370.degree. C.Type: GrantFiled: October 22, 1991Date of Patent: May 25, 1993Assignee: Mitsubishi Kasei CorporationInventors: Iwao Yamamoto, Ryuichi Hara, Toshiyuki Tajiri, Kazuo Shirosaki, Akihiko Yoshiya
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Patent number: 5207891Abstract: A composition of matter useful as an asphaltene dispersant, comprising a mixture of:(a) poly[P,P'-(propylene oxide-400)phosphite) poly[di(propylene oxide--400)diol)]]-P,P diasphalenate;(b) poly[P,P'-(propylene oxide-400)phosphite -poly[di(propylene oxide--1000) diol)]]-P,P'-diasphalenate;(c) Poly[P,P'-(propylene oxide-400)phosphite) -poly(propylene oxide-400-poly(propylene oxide-1000)diol)]]-P-P'-diasphalenate(d) Poly[P,P'-(propylene oxide-1000)phosphite -poly[di(propylene oxide-400) diol)]]-P,P'-diasphalenate;(e) poly[P,P'-(propylene oxide-1000)phosphite) poly[di(propylene oxide-1000)diol)]]-P,P'-diasphalenate;(f) poly[P,P'(propylene oxide-1000)phosphite) poly[di([propylene oxide-400-poly (propylene oxide-1000)diol)]]-P,P'-diasphaltenate;(g) cyclo[P,P'-di(polypropylene oxide -400)phosphite]-P,P'-diasphaltenate;(h) cyclo[P,P'-di-(polypropylene oxide-1000) phosphite]-P,P'-diasphaltenate;(i) cyclo[P,P'-(polypropyleneoxide-400) -(polypropyleneoxide-1000)-phosphite]-P,P'diasphaltenate;(j) poly[(dipropyleneoxide-4Type: GrantFiled: December 30, 1991Date of Patent: May 4, 1993Assignee: Texaco Inc.Inventors: Rodney L. Sung, Thomas F. DeRosa, David A. Storm, Benjamin J. Kaufman
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Patent number: 5202056Abstract: A composition of matter useful as an asphaltene dispersant, comprising a mixture of:(a) poly[di(propylene oxide-400)phosphite]-g-poly(propylene oxide-400) alcohol;(b) poly[di(propylene oxide-1000)phosphite]-g-poly(propylene oxide-400) alcohol;(c) poly[di(propylene oxide-400)phosphite]-g-poly(propylene oxide-1000) alcohol;(d) poly[di(propylene oxide-1000)phosphite]-g-poly(propylene oxide-1000) alcohol;(e) poly{star[di(propylene oxide-400)phosphite]-g-poly(propylene oxide-400)} alcohol;(f) poly{star[di(propylene oxide-1000)phosphite]-g-poly(propylene oxide-400)} alcohol;(g) poly{star[di(propylene oxide-400)phosphite]-g-poly(propylene oxide-1000) } alcohol; and(h) poly{star[di(propylene oxide-1000)phosphite]-g-poly(propylene oxide-1000)} alcohol.Type: GrantFiled: December 30, 1991Date of Patent: April 13, 1993Assignee: Texaco Inc.Inventors: Rodney L. Sung, Thomas F. Derosa, David A. Storm, Benjamin J. Kaufman
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Patent number: 5198101Abstract: An improved process for producing an anisotropic pitch product suitable for carbon fiber manufacture. A metal alkylaryl sulfonate is combined with a carbonaceous feedstock substantially free of mesophase pitch, and the combination is heated for a period of time at an elevated temperature while passing a non-oxidative sparging gas such as nitrogen through the feedstock. The process is carried out for a sufficient period of time to produce an anisotropic pitch having from 50 to 100 percent by volume mesophase which is suitable for producing good quality carbon fibers.In one aspect of the invention, an oxidatively reactive gas is used as the sparging gas.Type: GrantFiled: December 13, 1991Date of Patent: March 30, 1993Assignee: Conoco Inc.Inventor: Walter M. Kalback