Chemical Treatment (refining Or Modification Except Mere Solvent Extraction) Patents (Class 208/27)
  • Publication number: 20030168379
    Abstract: A process for isomerization dewaxing of a hydrocarbon feed which includes contacting the hydrocarbon feed with a large pore size, small crystal size, crystalline molecular sieve and an intermediate pore size, small crystal size, crystalline molecular sieve to produce a dewaxed product with a reduced pour point and a reduced cloud point. In a preferred embodiment, the feed is contacted with the molecular sieves sequentially, first with the large pore sieve followed by the intermediate pore sieve.
    Type: Application
    Filed: April 26, 2001
    Publication date: September 11, 2003
    Inventors: Thomas F. Degnan, Philip J. Angevine
  • Patent number: 6607568
    Abstract: Diesel fuels or blending stocks having excellent lubricity, oxidative stability and high cetane number are produced from non-shifting Fischer-Tropsch processes by separating the Fischer-Tropsch product into a lighter and heavier fractions, e.g., at about 700° F., subjecting the 700° F.+ fraction to hydro-treating, and combining the 700° F.− portion of the hydrotreated product with the lighter fraction that has not been hydrotreated.
    Type: Grant
    Filed: January 26, 2001
    Date of Patent: August 19, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Robert Jay Wittenbrink, Richard Frank Bauman, Paul Joseph Berlowitz, Bruce Randall Cook
  • Patent number: 6602402
    Abstract: An improved process for producing very high quality base stock and for simultaneous production of high quality middle distallates, comprising successive hydroisomerisation and catalystic dewaxing steps wherein hydroisomerisation is carried out in the presence of a catalyst containing at least one noble metal deposited on an amorphous acidic support, the dispersion of the metal being less than 20%. The support is preferably an amorphous silica-alumina. Catalytic dewaxing is carried out in the presence of a catalyst containing at least one hydrodehydrogenating element (group VIII) and at least one molecular sieve (preferably zeolite). The sieve is preferable selected from NU-10, EU-1, EU-13, zeolite and ferrierite.
    Type: Grant
    Filed: May 1, 2000
    Date of Patent: August 5, 2003
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Nathalie Marchal-George, Tivadar Cseri, Pierre Marion, Christophe Gueret, Slavik Kasztelan
  • Patent number: 6592748
    Abstract: A process for producing a high VI/low volatility lubricating oil basestock and a lubricating oil basestock prepared by said process. The process comprises subjecting the raffinate from a solvent extraction step to a two step, single stage hydroconversion process wherein the first step involves severe hydroconversion of the raffinate followed by a cold hydrofinishing step.
    Type: Grant
    Filed: June 26, 2001
    Date of Patent: July 15, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Ian A. Cody, William J. Murphy, John E. Gallagher, Joseph P. Boyle, Anne M. Zinicola, Christopher J. May, Jeenok T. Kim, John A. Groestch, Sylvain S. Hantzer
  • Publication number: 20030127356
    Abstract: The invention concerns a process for improving tde pour point of a feed comprising paraffins containing more than 10 carbon atoms, in which process the feed to be treated is brought into contact with a catalyst comprising an EU-1 zeolite and at least one hydro-dehydrogenating element, at a temperature which is in the range 170° C. to 500° C., a pressure in the range 1 to 250 bar and an hourly space velocity in the range 0.05 to 100 h−1, in the presence of hydrogen in a proportion of 50 to 2000 l/l of feed. The oils obtained have good pour points and high viscosity indices (VI). The process is also applicable to gas oils and other feeds requiring a reduction of pour point. The invention also concerns an EU-1 zeolite from which a portion of elements T (Al, Ga, Fe or B) have been removed and which has an Si/T atomic ratio of at least 10.
    Type: Application
    Filed: June 24, 1998
    Publication date: July 10, 2003
    Inventors: ERIC BENAZZI, NATHALIE GEORGE-MARCHAL, CHRISTOPHE GUERET, PATRICK BRIOT, ALAIN BILLON, PIERRE MARION
  • Publication number: 20030130554
    Abstract: Process for the hydroisomerization of long-chain n-paraffins which comprises isomerizing n-paraffins having a number of carbon atoms higher than 15 in the presence of hydrogen and a hydroisomerization catalyst which comprises:
    Type: Application
    Filed: October 9, 1998
    Publication date: July 10, 2003
    Inventors: CRISTINA FLEGO, VINCENZO CALEMMA
  • Patent number: 6576120
    Abstract: The invention relates to a process for the catalytic dewaxing of a hydrocarbon feed containing waxy molecules by contacting the hydrocarbon feed under catalytic dewaxing conditions with a catalyst composition having metallosilicate crystallites, a binder and a hydrogenation component, wherein the weight ratio of the metallosilicate crystallites and the binder is between 5:95 and 35:65. The invention also relates to a catalyst composition having at least a low acidity refractory oxide binder, which binder is essentially free of aluminum, metallosilicate crystallites and a hydrogenation component, wherein the weight ratio of the metallosilicate crystallites and the binder is between 5:95 and 35:65.
    Type: Grant
    Filed: May 16, 2001
    Date of Patent: June 10, 2003
    Assignee: Shell Oil Company
    Inventors: Carolus Maria Van Ballegoy, Edward Julius Creyghton, Jean-Paul Darnanville, Eric Duprey, Laurent Georges Huve, Carolus Matthias Anna Maria Mesters, Thomas Joris Remans, Maria Barbara Hendrica Crijnen-Van Beers
  • Patent number: 6569313
    Abstract: A process for upgrading oil feedstock wherein the feedstock is hydrotreated, hydrocracked, and flashed and/or distilled. The bottoms are then vacuum distilled to adjust viscosity and volatility. The refined feed is then extracted, dewaxed, and cascaded to a hydrofinishing step, where it is contacted with a catalyst having a metal hydrogenation function in order to produce lubricant products.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: May 27, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Michael B. Carroll, Gary P. Schleicher, Joseph P. Boyle
  • Patent number: 6569312
    Abstract: A process for upgrading oil feedstock wherein the feedstock is hydrocracked, flashed and/or distilled. The bottoms are then vacuum distilled to adjust viscosity and volatility. The refined feed is then dewaxed under high pressure by a medium pore molecular sieve. The dewaxed material is then cascaded to a hydrofinishing step, where it is contacted with an aromatics saturation catalyst having a metal hydrogenation function in order to produce, after appropriate flashing and distillation, lubricant products having high Viscosity Index, low aromatics content, low volatility and excellent stability to light in the presence of oxygen.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: May 27, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Michael B. Carroll, Fritz A. Smith, John C. Bixel
  • Publication number: 20030075477
    Abstract: The present invention discloses a process for producing a low haze heavy base oil including the steps of: (a) providing a heavy waxy feed stream having an initial boiling point greater than 900° F. and having a paraffin content of at least 80%; (b) separating the heavy feed stream into a heavy fraction and a light fraction by a deep cut distillation; and (c) hydroisomerizing the light fraction to produce a low haze heavy base oil.
    Type: Application
    Filed: October 17, 2001
    Publication date: April 24, 2003
    Inventor: Stephen J. Miller
  • Publication number: 20030066784
    Abstract: The present invention relates to new crystalline zeolite SSZ-59 and processes employing SSZ-59 as a catalyst.
    Type: Application
    Filed: July 13, 2001
    Publication date: April 10, 2003
    Inventor: Saleh Elomari
  • Publication number: 20030066785
    Abstract: The present invention relates to a new crystalline zeolite SSZ-57 and processes employing SSZ-57 in a catalyst.
    Type: Application
    Filed: July 13, 2001
    Publication date: April 10, 2003
    Inventor: Saleh Elomari
  • Patent number: 6517704
    Abstract: A process for upgrading oil feedstock wherein the feedstock is hydrocracked, and flasked and/or distilled. A distillate fraction boiling in the diesel range is isolated and dewaxed under high pressure by a medium pore molecular sieve. The dewaxed material is then cascaded to a hydrofinishing step, where it is contacted with an aromatics saturation catalyst having a metal hydrogenation function in order to produce diesel fuels having low aromatics content.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: February 11, 2003
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Michael B. Carroll, Fritz A. Smith, John C. Bixel
  • Publication number: 20030010675
    Abstract: Light oil for reduced particulate emission which minimizes both the SOF and ISF of particulate matter emitted from a diesel engine is provided. The light oil for reduced particulate, (especially reduced SOF) emission comprises hydrocarbons, with the content of the distillation residue at 320° C. being 3% by volume or less in a distillation test according to ASTMD86-90. The light oil for reduced particulate (especially reduced soot) emission comprises straight chain paraffin, wherein when hydrocarbons except straight chain paraffin are mainly composed of branched chain paraffin and/or naphthene, their contents are 2% by volume or less, and when hydrocarbons except straight chain paraffin in the fuel are mainly composed of aromatics, their contents are 1% by volume or less.
    Type: Application
    Filed: November 6, 1998
    Publication date: January 16, 2003
    Inventors: TADAO OGAWA, MINORU YAMAMOTO, SHI-AKI HYODO, MASAMI YAMAMOTO, MASANORI OKADA, JUN-ICHI MATSUDAIRA, YOSHIO FUJIMOTO
  • Patent number: 6497813
    Abstract: A method of refining a petroleum product to remove aromatics and to separate paraffinic oils and waxes is provided. The method involves the utilization of phase equilibria wherein crystallized or solidified waxes, normally present in the petroleum product, are used to remove oils from a liquid solvent phase containing dissolved aromatics present in the unrefined petroleum product. The wax containing the oils is separated from the aromatic-containing solvent and is further processed to separate the waxes and oils. For petroleum products containing little, if any, wax, additional wax may be added and recycled back for further use in removing oils from the petroleum product. The method has particular application in preparing lubricating oils having a high viscosity index, where the presence of aromatics and wax can be detrimental.
    Type: Grant
    Filed: January 19, 2001
    Date of Patent: December 24, 2002
    Assignee: Process Dynamics, Inc.
    Inventors: Michael D. Ackerson, Michael Steven Byars
  • Publication number: 20020179488
    Abstract: The invention provides a process for the production of a synthetic naphtha fuel suitable for use in compression ignition (CI) engines, the process including at least the steps of hydrotreating at least a fraction of a Fischer-Tropsch (FT) synthesis reaction product of CO and H2, or a derivative thereof, hydrocracking at least a fraction of the FT synthesis product or a derivative thereof, and fractionating the process products to obtain a desired synthetic naphtha fuel characteristic. The invention also provides a synthetic naphtha fuel made by the process as well as a fuel composition and a Cloud Point depressant for a diesel containg fuel composition, said fuel composition and said depressant including the synthetic naphtha of the invention.
    Type: Application
    Filed: October 5, 2001
    Publication date: December 5, 2002
    Inventor: Luis Pablo Dancuart
  • Publication number: 20020104780
    Abstract: The present invention relates to a new crystalline zeolite SSZ-53 prepared by using phenylcycloalkylmethyl ammonium cations as structure directing agents.
    Type: Application
    Filed: April 17, 2001
    Publication date: August 8, 2002
    Inventor: Saleh Elomari
  • Publication number: 20020096451
    Abstract: A method of refining a petroleum product to remove aromatics and to separate paraffinic oils and waxes is provided. The method involves the utilization of phase equilibria wherein crystallized or solidified waxes, normally present in the petroleum product, are used to remove oils from a liquid solvent phase containing dissolved aromatics present in the unrefined petroleum product. The wax containing the oils is separated from the aromatic-containing solvent and is further processed to separate the waxes and oils. For petroleum products containing little, if any, wax, additional wax may be added and recycled back for further use in removing oils from the petroleum product. The method has particular application in preparing lubricating oils having a high viscosity index, where the presence of aromatics and wax can be detrimental.
    Type: Application
    Filed: January 19, 2001
    Publication date: July 25, 2002
    Inventors: Michael D. Ackerson, Michael Steven Byars
  • Patent number: 6416654
    Abstract: Nitrogenous compounds especially bases such as ammonia vapor are used to control the operation of a hydrocracker or catalytic dewaxer. Catalyst activity and selectivity may be controlled by addition of the base to the feed, for example, to control the balance between isomerization and hydrocracking in an operation using a zeolite beta catalyst. Runaway conditions may be controlled by the addition of nitrogenous compounds to regulate the temperature profile within the reactor.
    Type: Grant
    Filed: December 30, 1994
    Date of Patent: July 9, 2002
    Assignee: Mobil Oil Corporation
    Inventors: Tai-Sheng Chou, Nai Yuen Chen, Grant G. Karsner, Clinton R. Kennedy, Rene B. LaPierre, Melcon G. Melconian, Richard J. Quann, Stephen S. Wong
  • Patent number: 6413412
    Abstract: This invention discloses a single-stage process for producing diesel oils of superior quality and low solidifying point from fraction oils under controlled reaction conditions, comprising a hydrorefining step, optionally a hydroupgrading step and a hydrodewaxing step combined in series. The process of the invention is simplified, the operation is simple, the adaptability to feedstocks is good, and the quality of diesel oil product is improved, and when the hydroupgrading step is comprised, the cetane number of the product is further boosted. A hydrorefining catalyst having a higher content of NiO and good anti-coking performance and a hydroupgrading catalyst and hydrodewaxing catalyst having an adequate acidity and strong resistance to NH3 and H2S respectively are preferably used in the present invention to achieve better results.
    Type: Grant
    Filed: December 14, 1999
    Date of Patent: July 2, 2002
    Assignees: China Petrochemical Corporation, Fushun Research Institute of Petroleum and Petrochemicals, Sinopec
    Inventors: Yan Peng, Xianglan Meng, Weiping Fang, Lixiu Zhang, Lizhi Liu
  • Publication number: 20020074261
    Abstract: This invention relates to a two stage hydroprocessing process with stripping zones between the hydroprocessing zones and following the last hydroprocessing zone. The stripping occurs at high pressure and temperature with no disengagement between or following the hydroprocessing zones. There is recycle of high temperature gaseous effluent from the last stripping zone to the first stripping zone.
    Type: Application
    Filed: September 21, 2001
    Publication date: June 20, 2002
    Inventor: Alberto Ravella
  • Patent number: 6392108
    Abstract: The present invention relates to methods of inhibiting oxidation in Fischer Tropsch products, and antioxidants for use with Fischer Tropsch products. The antioxidants of the present invention are preferably temporary antioxidants that may be removed after the period in which oxidation is expected by techniques such as simple distillation. The temporary antioxidants of the present invention are typically sulfur-containing compounds generated from sweetening light hydrocarbon streams.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: May 21, 2002
    Assignee: Chevron U.S.A. Inc.
    Inventor: Dennis J. O'Rear
  • Patent number: 6379531
    Abstract: The present invention relates to new crystalline zeolite SSZ-52 prepared using a quaternary ammonium cation templating agent having the structure where X— is an anion which is not detrimental to the formation of the SSZ-52. SSZ-52 is useful in catalysts for hydrocarbon conversion reactions.
    Type: Grant
    Filed: February 21, 2001
    Date of Patent: April 30, 2002
    Assignee: Chevron U.S.A. Inc.
    Inventors: Gregory S. Lee, Stacey I. Zones
  • Patent number: 6375830
    Abstract: A high VI and low pour point lubricant base stock is made by hydroisomerizing a high purity, waxy, paraffinic Fischer-Tropsch synthesized hydrocarbon fraction having an initial boiling point in the range of 650-750° F., followed by catalytically dewaxing the hydroisomerate using a dewaxing catalyst comprising a catalytic platinum component and an H-mordenite component. The hydrocarbon fraction is preferably synthesized by a slurry Fischer-Tropsch using a catalyst containing a catalytic cobalt component. This combination of the process, high purity, waxy paraffinic feed and the Pt/H-mordenite dewaxing catalyst, produce a relatively high yield of premium lubricant base stock.
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: April 23, 2002
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Janet R. Clark, Robert J. Wittenbrink, Daniel F. Ryan, Albert E. Schweizer
  • Patent number: 6350370
    Abstract: The present invention relates to a process for improving the pour point of a feed including paraffins containing more than 10 carbon atoms. Desirably, the feed to be treated is brought into contact with a catalyst based on NU-85 zeolite, at least partially in its acid form, and at least one hydro-dehydrogenating element, at a temperature which is in the range 170° C. to 500° C., a pressure in the range 1 to 250 bar and at an hourly space velocity in the range 0.05 to 100 h−1, in the presence of hydrogen in a proportion of 50 to 2000 l/l of feed.
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: February 26, 2002
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Nathalie George-Marchal, Christophe Gueret, Patrick Briot, Alain Billon, Pierre Marion
  • Patent number: 6337010
    Abstract: A process for the production of a UV stable lubricating base oil from a waxy hydrocarbon feedstock comprising the steps of hydrocracking the feedstock; dewaxing the intermediate feedstock from the hydrocracking zone under low pressure; and stabilizing the dewaxed lubricating base oil under high pressure in a hydrofinishing zone.
    Type: Grant
    Filed: August 2, 1999
    Date of Patent: January 8, 2002
    Assignee: Chevron U.S.A. Inc.
    Inventor: Kevin L. Hofer
  • Patent number: 6332974
    Abstract: A wide-cut lubricant base stock is made by hydroisomerizing and then catalytically dewaxing a waxy Fischer-Tropsch synthesized hydrocarbon fraction feed and comprises the entire dewaxate having an initial boiling point in the 650-75O° F.+ range. Formulated lubricating oils made by admixing the base stock with a commercial automotive additive package meet all specifications, including low temperature properties, for multigrade internal combustion engine crankcase oils. The waxy feed has an initial boiling point in the 650-750° F. range and continuously boils to an end point of at least 1050° F.+. Lower boiling hydrocarbons produced by the process are separated from the base stock by simple flash distillation. The base stock comprises the entire dewaxate having an initial boiling point in the 650-750° F. range.
    Type: Grant
    Filed: September 11, 1998
    Date of Patent: December 25, 2001
    Assignee: Exxon Research and Engineering Co.
    Inventors: Robert J. Wittenbrink, Daniel F. Ryan, Paul J. Berlowitz, Jacob J. Habeeb
  • Patent number: 6315891
    Abstract: A process for producing a waxy product comprises hydrotreating a feedstock comprising a Fischer-Tropsch wax and a petroleum-based waxy distillate, to produce a range of hydrogenated products, and recovering a waxy product from the range of hydrogenated products.
    Type: Grant
    Filed: December 1, 1998
    Date of Patent: November 13, 2001
    Assignee: Schumann Sasol (South Africa) (Proprietary) Limited
    Inventors: Ferdinand Richter, Adrie Van Zyl Visser, Godlieb Gerhardus Swiegers
  • Patent number: 6296757
    Abstract: Diesel fuels or blending stocks having excellent lubricity, oxidative stability and high cetane number are produced from non-shifting Fischer-Tropsch processes by separating the Fischer-Tropsch product into a lighter and heavier fractions, e.g., at about 700° F., subjecting the 700° F.+fraction to hydro-treating, and combining the 700° F.− portion of the hydrotreated product with the lighter fraction that has not been hydrotreated.
    Type: Grant
    Filed: October 17, 1995
    Date of Patent: October 2, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: Robert Jay Wittenbrink, Richard Frank Bauman, Paul Joseph Berlowitz, Bruce Randall Cook
  • Patent number: 6294081
    Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the hydroprocessing of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and are prepared from microemulsions containing surfactants.
    Type: Grant
    Filed: May 20, 1999
    Date of Patent: September 25, 2001
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: Javier Agundez Rodriguez, Joaquin Perez Pariente, Antonio Chica Lara, Avelino Corma Canos, Ian A. Cody, William J. Murphy, Sandra J. Linek
  • Patent number: 6294077
    Abstract: The present invention is a process for producing a high viscosity index and low pour point lubricating oil base stock which comprises catalytically converting a hydrotreated hydrocarbon lube oil feedstock containing waxy paraffins in the presence of hydrogen and in the presence of a low acidity ZSM-5 catalyst having a highly dispersed noble metal component. The ZSM-5 catalyst is subjected to controlled acidity reduction to an alpha value below 15 prior to incorporation of the noble metal component.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: September 25, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Richard C. Dougherty, Dominick N. Mazzone, Richard F. Socha, Hye Kyung Cho Timken
  • Patent number: 6284127
    Abstract: A process for dewaxing waxy hydrocarbonaceous materials, such as hydrocarbon fuel and lubricating oil fractions to reduce their cloud and pour points comprises reacting the material with hydrogen in the presence of a dewaxing catalyst comprising at least one metal catalytic component and ferrierite in which at least a portion of its cation exchange positions are occupied by one or more trivalent rare earth metal cations. The rare earth ion exchanged ferrierite catalyst has good selectivity for lubricating oil production, particularly when dewaxing a Fischer-Tropsch wax hydroisomerate. Preferably at least 10% and more preferably at least 15% of the ferreirite cation exchange capacity is occupied by one or more trivalent rare earth metal cations.
    Type: Grant
    Filed: October 12, 1999
    Date of Patent: September 4, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: Bruce R. Cook, Jack W. Johnson, Guang Cao, Rich A. McEvoy, Richard H. Ernst
  • Patent number: 6261441
    Abstract: This invention relates to the refining of petroleum products, and more particularly to an integrated hydroprocessing scheme involving a hydrocracking stage and subsequent dewaxing stage. Materials boiling in the middle distillate or lube oil range may be dewaxed. The bottoms streams (and optionally, other streams) of each stage are maintained separately from one another, during processing. Dewaxing may occur using either hydroisomerization catalysts or shape-selective catalysts or both in series. One embodiment employs a baffle in the flash zone of a fractionator to separate bottoms streams from each other. Alternatively, the effluent from the hydrocracking stage may be processed separately from the effluent from the dewaxing stage. The bottoms fraction from the dewaxing stage may be recycled back to the hydrocracking stage for further processing or used as lube base stock.
    Type: Grant
    Filed: September 24, 1998
    Date of Patent: July 17, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Arthur R. Gentry, Kenneth W. Goebel, Timothy L. Hilbert, Michael G. Hunter, David A. Pappal, Randall D. Partridge
  • Patent number: 6235960
    Abstract: A process for improving the pour point of a feed comprising paraffins containing more than 10 carbon atoms, in which the feed to be treated is brought into contact with a catalyst comprising at least one zeolite with structure type MTT, TON or FER or any possible combination of these three, at least one hydro-dehydrogenating element selected from elements from group VIB and group VIII of the periodic table, at least one deposited promoter element (boron, silicon, phosphorous), optionally at least one group VIIA element, optionally at least one group VIIB element, at a temperature in the range 170° C. to 500° C., a pressure in the range 1 to 250 bars and at an hourly space velocity in the range 0.05 to 100 h−1, in the presence of hydrogen in an amount of 50 to 2000 l/l of feed. The oils obtained have good pour points and high viscosity indices (VI). The process is also applicable to gas oils, and other feeds requiring a reduction in pour point.
    Type: Grant
    Filed: May 12, 1999
    Date of Patent: May 22, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Slavik Kasztelan, Nathalie George-Marchal
  • Patent number: 6231749
    Abstract: Petroleum wax feeds are converted to high viscosity index lubricants by a two-step hydrocracking-hydroisomerization process in which the wax feed which exhibits branchingis initially subjected to hydrocracking under mild conditions with a conversion to non-lube range products of no more than about 30 weight percent of the feed. The hydrocracking is carried out at a hydrogen pressure of at least 1000 psig (7000 kPa) using an amorphous catalyst which preferentially removes the aromatic components present in the initial feed. The hydrocracked effluent is then subjected to hydroisomerization in a second step using a low acidity zeolite beta catalyst which effects a preferential isomerization on the paraffin components to less waxy, high VI isoparaffins. The second stage may be operated at high pressure by cascading the first stage product into the second stage or at a lower pressure, typically from 200 to 1000 psig.
    Type: Grant
    Filed: November 15, 1999
    Date of Patent: May 15, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Thomas F. Degnan, Robert T. Hanlon, Grant G. Karsner, Dominick N. Mazzone
  • Patent number: 6218591
    Abstract: The present invention relates to new crystalline zeolite SSZ-36 prepared using a cyclic or polycyclic quaternary ammonium cation templating agent.
    Type: Grant
    Filed: June 11, 1999
    Date of Patent: April 17, 2001
    Assignee: Chevron U.S.A. Inc.
    Inventors: Gregory S. Lee, Stacey I. Zones, Yumi Nakagawa, Susan T. Evans
  • Patent number: 6210559
    Abstract: The present invention is a process for producing a distillate fuel heavier than gasoline. The process is a Fischer-Tropsch (hydrocarbon synthesis) process that includes using 13C NMR to measure cetane number and a cold flow property in order to optimize the process. Cold flow properties include cold filter plugging point, cloud point and pour point.
    Type: Grant
    Filed: August 13, 1999
    Date of Patent: April 3, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: Bruce R. Cook, Paul J. Berlowitz, Bernard G. Silbernagel, Debra A. Sysyn
  • Patent number: 6204426
    Abstract: A process for producing a diesel fuel having at least 70% C10+ paraffins, wherein the iso-paraffin to normal paraffin mole ratio is 5:1 and higher. This diesel fuel is produced by from a feed containing at least 40% C10+ normal paraffins and at least 20% C26+ normal paraffins. It is produced by contacting that feed in an isomerization/cracking reaction zone a feed with a catalyst comprising a SAPO-11 and platinum in the presence of hydrogen (hydrogen:feed ratio of from 1,000 to 10,000 SCFB) at a temperature of from 340° C. to 420° C., a pressure of from 100 psig to 600 psig, and a liquid hourly space velocity of from 0.1 hr−1 to 1.0 hr−1.
    Type: Grant
    Filed: December 29, 1999
    Date of Patent: March 20, 2001
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stephen J. Miller, Arthur John Dahlberg, Kamala R. Krishna, Russell R. Krug
  • Patent number: 6190532
    Abstract: Petroleum waxes are converted to high viscosity index lubricants by a hydroisomerization process in which the wax feed is subjected to hydroisomerization over a low acidity molecular sieve isomerization catalyst (the molecular sieve being preferably a zeolite) which effects a preferential isomerization on the paraffin components in the feed to less waxy, high VI isoparaffins. The hydroisomerization is operated at high pressure, at least 1000 psig hydrogen partial pressure (reactor inlet) using a zeolite catalyst, preferably a noble metal containing zeolite beta catalyst which contains boron as a framework component of the zeolite to give a low alpha value, typically below 10. The hydroisomerization is carried out at with a 650° F.+ conversion in the range of 10 to 40 weight percent of the feed. A final dewaxing step to target pour point may be used with relatively low loss, typically no more than 15 weight percent, during this dewaxing.
    Type: Grant
    Filed: November 15, 1999
    Date of Patent: February 20, 2001
    Assignee: Mobil Oil Corporation
    Inventors: Thomas F. Degnan, Dominick N. Mazzone
  • Patent number: 6180842
    Abstract: A Fischer-Tropsch derived distillate fraction is blended with either a raw virgin condensate fraction or a mildly hydrotreated virgin condensate to obtain a stable inhibited distillate fuel.
    Type: Grant
    Filed: August 21, 1998
    Date of Patent: January 30, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: Paul J Berlowitz, Robert J. Wittenbrink, Bruce R. Cook
  • Patent number: 6179994
    Abstract: A high VI and low pour point lubricant base stock is made by hydroisomerizing a high purity, waxy, paraffinic Fischer-Tropsch synthesized hydrocarbon fraction having an initial boiling point in the range of 650-750° F., followed by catalytically dewaxing the hydroisomerate using a dewaxing catalyst comprising a catalytic platinum component and an H-mordenite component. The hydrocarbon fraction is preferably synthesized by a slurry Fischer-Tropsch using a catalyst containing a catalytic cobalt component. This combination of the process, high purity, waxy paraffinic feed and the Pt/H-mordenite dewaxing catalyst, produce a relatively high yield of premium lubricant base stock.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: January 30, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: Janet R. Clark, Robert J. Wittenbrink, Daniel F. Ryan, Albert E. Schweizer
  • Patent number: 6179993
    Abstract: A process for obtaining a substantial amount of olefinic products from a residual feedstock by use of a vapor short contact time conversion process unit comprised of a bed of fluidized heat transfer solids. The vapor short contact time process unit is operated at conditions which includes steam dilution to reduce partial pressure of hydrocarbon vapors and a vapor residence time less than about 0.5 seconds.
    Type: Grant
    Filed: February 21, 1997
    Date of Patent: January 30, 2001
    Assignee: Exxon Chemical Patents Inc.
    Inventors: Noel M. Seimandi, Tony T. Cheng, Willibald Serrand, Mitchell Jacobson, Paul K. Ladwig, John F. Pagel, Michael R. Parrish, Hans A. Weisenberger
  • Patent number: 6168708
    Abstract: The present invention provides for a method for recovering and recycling a hydrocarbon residue from a petroleum material such as crude oil, where the hydrocarbon residue is a waxy solid material. The method comprises providing the hydrocarbon residue in a first vessel; heating a sufficient amount of an organic solvent in a second vessel at an effective temperature for an effective period of time; removing the hydrocarbon residue from the first vessel and adding the hydrocarbon residue to the heated solvent in the second vessel; simultaneously mixing and heating the hydrocarbon residue and the solvent in the second vessel at an effective temperature for an effective period of time to cause a reaction between the hydrocarbon residue and the solvent to produce a liquefied hydrocarbon residue product; pumping the liquefied hydrocarbon residue product out of the second vessel and into a third vessel; and, recycling the liquefied hydrocarbon residue into a usable oil refinery product.
    Type: Grant
    Filed: April 22, 1999
    Date of Patent: January 2, 2001
    Assignee: Atlantic Richfield Company
    Inventors: Carol S. Burbridge, George W. Johnson, John P. Nakamura, Gary Tietavainen
  • Patent number: 6162956
    Abstract: A Fischer-Tropsch derived distillate fraction is blended with either a raw gas field condensate distillate fraction or a mildly hydrotreated condensate fraction to obtain a stable, inhibited distillate fuel.
    Type: Grant
    Filed: August 18, 1998
    Date of Patent: December 19, 2000
    Assignee: Exxon Research and Engineering Co
    Inventors: Paul J. Berlowitz, Robert J. Wittenbrink
  • Patent number: 6117306
    Abstract: A process for converting a heavy hydrocarbon fraction comprises treating the hydrocarbon feed in a hydrodemetallization section, the section containing at least one fixed bed hydrodemetallization catalyst.
    Type: Grant
    Filed: October 1, 1997
    Date of Patent: September 12, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Frederic Morel, Jean-Luc Duplan, Thierry Chapus, Alain Billon, Stephane Kressmann, Gerard Heinrich
  • Patent number: 6103099
    Abstract: A lubricating base stock useful for forming lubricants such as a multigrade automotive oils, automatic transmission oils, greases and the like is prepared by hydroisomerizing a waxy hydrocarbon feed fraction having an initial boiling point in the 650-750.degree. F. range and an end point of at least 1050.degree. F., synthesized by a slurry Fischer-Tropsch hydrocarbon synthesis process. The hydroisomerization forms a hydroisomerate containing the desired base stock which is recovered, without dewaxing the hydroisomerate. The hydroisomerization is conducted at conditions effective to convert at least 67 wt. % of the 650-750.degree. F.+ waxy feed hydrocarbons to lower boiling hydrocarbons. When combined with a standard lubricant additive package, these base stocks have been formed into multigrade automotive crankcase oils, transmission oils and hydraulic oils meeting the specifications for these oils.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: August 15, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: Robert J. Wittenbrink, Daniel F. Ryan, Douglas R. Boate
  • Patent number: 6103101
    Abstract: A process is described for the hydroisomerization/hydrocracking of paraffinic streams to yield lube oils of viscosity index of at least 105 and pour point -6.degree. C. or less, whereby a paraffinic feed which is enriched in iso-paraffins is submitted to hydrogenation in a bed made up of HDM, HDT, HDI/HCC and HDF catalysts, the product oil is separated by distilling the light fractions eventually present and dewaxed to remove the non-reacted high melting point paraffins. Equally considered is a variation in the process whereby diesel oil of high cetane number is produced by recirculating the 370.degree. C.+ cut to the process feed.
    Type: Grant
    Filed: June 9, 1997
    Date of Patent: August 15, 2000
    Assignee: Petroleo Brasileiro S.A.-Petrobras
    Inventors: Bruno Fragelli, Guilherme Luis Monteiro De Souza
  • Patent number: 6096189
    Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone.
    Type: Grant
    Filed: December 17, 1996
    Date of Patent: August 1, 2000
    Assignee: Exxon Research and Engineering Co.
    Inventors: Ian A. Cody, Douglas R. Boate, Sandra J. Alward, William J. Murphy, John E. Gallagher, Alberto Ravella, Richard A. Demmin
  • Patent number: 6080382
    Abstract: The present invention relates to new crystalline zeolite SSZ-48 prepared using a decahydroquinolinium cation templating agent.
    Type: Grant
    Filed: December 17, 1997
    Date of Patent: June 27, 2000
    Assignee: Chevron U. S. A. Inc.
    Inventors: Gregory S. Lee, Stacey I. Zones
  • Patent number: 6077419
    Abstract: Pillared clays composited with Group VIII metals or Group VI metals may be used for the hydroconversion with excellent activity maintenance, of Fischer Tropsch waxes, boiling above about 700.degree. F.
    Type: Grant
    Filed: September 6, 1997
    Date of Patent: June 20, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: Robert J. Wittenbrink, Jack W. Johnson