With Subsequent Reforming Patents (Class 208/60)
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Patent number: 7513988Abstract: Less conventional sources of hydrocarbon feedstocks such as oil sands, tar sands and shale oils are being exploited. These feedstocks generate a larger amount of heavy oil, gas oil, asphaltene products and the like containing multiple fused aromatic ring compounds. These multiple fused aromatic ring compounds can be converted into feed for a hydrocarbon cracker by first hydrogenating at least one ring in the compounds and subjecting the resulting compound to a ring opening and cleavage reaction. The resulting product comprises lower paraffins suitable for feed to a cracker, higher paraffins suitable for example as a gasoline fraction and mono aromatic ring compounds (e.g. BTX) that may be further treated.Type: GrantFiled: September 1, 2006Date of Patent: April 7, 2009Assignees: Nova Chemicals (International) S.A., Universitat StuttgartInventors: Michael C. Oballa, Vasily Simanzhenkov, Jens Weitkamp, Roger Gläser, Yvonne Traa, Fehime Demir
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Patent number: 7497941Abstract: A process to prepare two or more lubricating base oil grades and a gas oil by (a) hydrocracking/hydroisomerizing a Fischer-Tropsch product, wherein weight ratio of compounds having at least 60 or more carbon atoms and compounds having at least 30 carbon atoms in the Fischer-Tropsch product is at least 0.2 and wherein at least 30 wt % of compounds in the Fischer-Tropsch product have at least 30 carbon atoms; (b) separating the product of step (a) into one or more gas oil fractions and a base oil precursor fraction; (c) performing a pour point reducing step to the base oil precursor fraction obtained in step (b); and (d) separating the effluent of step (c) in two or more base oil grades.Type: GrantFiled: March 5, 2002Date of Patent: March 3, 2009Assignee: Shell Oil CompanyInventor: Gilbert Robert Bernard Germaine
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Patent number: 7479217Abstract: The invention concerns a process for treating a hydrocarbon feed comprising a series of a first upstream process for hydrocarbon hydroconversion comprising at least one reaction chamber, the reaction or reactions occurring inside said chambers and employing at least one solid phase, at least one liquid phase and at least one gas phase, and a second downstream steam reforming process comprising at least one reaction chamber, characterized in that the said upstream process is carried out in a “slurry” and/or an ebullated bed mode and in that the downstream process comprises a first step for at least partial conversion of hydrocarbons heavier than methane into methane, termed the pre-reforming step, and in that the reaction or reactions occurring inside the chambers of the downstream stream reforming process enables the production of a reagent, namely hydrogen, which is necessary for the reactions in the first upstream process.Type: GrantFiled: December 14, 2005Date of Patent: January 20, 2009Assignee: Institut Francais du PetroleInventors: Mathieu Pinault, Thierry Gauthier, Stéphane Kressmann, Arnault Selmen
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Patent number: 7473347Abstract: Process to prepare two or more base oil grades, which base oil grades have different kinematic viscositys at 100° C. from a waxy paraffinic Fischer-Tropsch product having a content of non-cyclic iso-paraffins of more than 70 wt % by: (a) obtaining from the waxy paraffinic Fischer-Tropsch product a distillate fraction having a viscosity corresponding to one of the desired base oil products; (b) performing a catalytic dewaxing step using the distillate fraction obtained in step (a) as feed; (c) separating the lower boiling compounds from the dewaxed product obtained in step (b) in order to obtain the desired base oil; and (d) repeating steps (a)–(c) for each base oil.Type: GrantFiled: March 5, 2002Date of Patent: January 6, 2009Assignee: Shell Oil CompanyInventor: Gilbert Robert Bernard Germaine
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Patent number: 7427349Abstract: The present invention relates to the field of hydroprocessing, and more particularly relates to a process directed to fuels hydrocracking and distillate feed hydrofining. This process has at least two stages. A relatively unconverted hydrofined product may be removed prior to the second stage, providing flexibility. In another embodiment, fresh feed may be added prior to the second stage. In both embodiments, fuels production is maintained at a constant level.Type: GrantFiled: December 16, 2004Date of Patent: September 23, 2008Assignee: Chevron U.S.A. Inc.Inventors: Ujjal K. Mukherjee, Kevin L. Hofer, Darush Farshid
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Patent number: 7393449Abstract: A binder pitch material includes a petroleum pitch and asphalt fraction obtained from petroleum crude oil and has a significantly lower polycyclic aromatic hydrocarbon composition than a coal tar pitch having a like softening point. The pitch material is useful as a binder material for various applications such as clay pigeons.Type: GrantFiled: May 31, 2006Date of Patent: July 1, 2008Assignee: Marathon Ashland Petroleum LLCInventors: Melvin D. Kiser, David C. Boyer
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Patent number: 7344633Abstract: A process to prepare a base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt %, and, a viscosity index of between 80 and 120 from a solvent refined base oil feedstock, which process comprises: (a) contacting the solvent refined base oil feedstock in the presence of a hydrogen containing gas in a first reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises at least one Group VIB metal component and at least one non-noble Group VIII metal component supported on a refractory oxide carrier; and (b) contacting the effluent of step (a) in the presence of a hydrogen containing gas in a second reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises a catalyst comprising a noble metal component supported on an amorphous refractory oxide carrier, wherein the oil feedstock in step (a) flows counter-current to the up flowing hydrogen containing gas.Type: GrantFiled: April 19, 2002Date of Patent: March 18, 2008Assignee: Shell Oil CompanyInventors: Marc Collin, Eric Duprey
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Patent number: 7115198Abstract: A novel crystalline aluminophosphate and metalloaluminophosphate of the molecular sieve type, denominated SSZ-51, is prepared by hydrothermal synthesis from reactive sources of aluminum and phosphorus, fluorine and an organic templating agent, 4-dimethylaminopyridine. SSZ-51 is useful in catalysts for, e.g., hydrocarbon conversion reactions.Type: GrantFiled: October 22, 2003Date of Patent: October 3, 2006Assignee: Chevron U.S.A. Inc.Inventors: Stacey I. Zones, Thomas V. Harris
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Patent number: 6974535Abstract: A process for producing a lubricating oil basestock having at least 90 wt. % saturates and a VI of at least 105 by selectively hydroconverting a raffinate from a solvent extraction zone in a two step hydroconversion zone followed by a hydrofinishing zone, and a lubricating oil basestock produced by said process.Type: GrantFiled: June 26, 2001Date of Patent: December 13, 2005Assignee: ExxonMobil Research and Engineering CompanyInventors: Ian A. Cody, William J. Murphy, John E. Gallagher, Joseph P. Boyle, Anne M. Zinicola, Christopher J. May, Jeenok T. Kim, John A. Groestch, Sylvain S. Hantzer
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Patent number: 6881326Abstract: A process where the need to circulate hydrogen through the catalyst is eliminated. This is accomplished by mixing and/or flashing the hydrogen and the oil to be treated in the presence of a solvent or diluent in which the hydrogen solubility is “high” relative to the oil feed. The type and amount of diluent added, as well as the reactor conditions, can be set so that all of the hydrogen required in the hydroprocessing reactions is available in solution. The oil/diluent/hydrogen solution can then be fed to a plug flow reactor packed with catalyst where the oil and hydrogen react. No additional hydrogen is required, therefore, hydrogen recirculation is avoided and trickle bed operation of the reactor is avoided. Therefore, the large trickle bed reactors can be replaced by much smaller tubular reactor.Type: GrantFiled: June 3, 2002Date of Patent: April 19, 2005Assignee: Process Dynamics, Inc.Inventors: Michael D. Ackerson, Michael S. Byars
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Patent number: 6667270Abstract: Bismuth- and phosphorus-containing catalyst supports, naphtha reforming catalysts made from such supports, methods of making both support and catalyst, and a naphtha reforming process using such catalysts.Type: GrantFiled: May 22, 2002Date of Patent: December 23, 2003Assignee: Shell Oil CompanyInventor: Peter Tanev Tanev
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Patent number: 6656342Abstract: A method for hydroprocessing hydrocarbon products, preferably Fischer-Tropsch products, and a reactor useful for performing the method, are disclosed. The reactor includes one or more first catalyst beds comprising a catalyst useful for conducting relatively severe hydroprocessing and one or more second catalyst beds comprising a catalyst useful for conducting relatively mild hydroprocessing. The second catalyst beds are located at a position in the reactor where they can receive the products from the first catalyst bed(s), at least one of each of the first and second catalyst bed(s) comprises a catalyst grading scheme sufficient to remove at least a portion of any particulates from their respective feeds, and the reactor is set up to receive hydrocarbon feeds at a position above or within the first catalyst bed(s) and above or within the second catalyst bed(s).Type: GrantFiled: April 4, 2001Date of Patent: December 2, 2003Assignee: Chevron U.S.A. Inc.Inventors: Ben D. Smith, Richard O. Moore, Jr.
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Patent number: 6635170Abstract: This invention relates to a two stage hydroprocessing process with stripping zones between the hydroprocessing zones and following the last hydroprocessing zone. The stripping occurs at high pressure and temperature with no disengagement between or following the hydroprocessing zones. There is recycle of high temperature gaseous effluent from the last stripping zone to the first stripping zone.Type: GrantFiled: September 21, 2001Date of Patent: October 21, 2003Assignee: ExxonMobil Research and Engineering CompanyInventor: Alberto Ravella
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Patent number: 6623624Abstract: An integrated distillate hydrocracking process produces one or more fuel products and one or more lube products from a first reaction stage. Heavy fractions from the first stage, which are not recovered as lube products, are cracked to fuels in a second reaction stage. This invention is intended to provide a full range of lube streams, over a wide viscosity range and a wide viscosity index range, from a fuels hydrocracker, in addition to high yields of high quality fuels.Type: GrantFiled: September 10, 2001Date of Patent: September 23, 2003Assignee: Chevron U.S.A. Inc.Inventors: Dennis R. Cash, Paul D. Cambern
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Patent number: 6620312Abstract: A method for producing a lube basestock from a waxy feed is disclosed in which a feed containing to 50 wt % or more of wax is hydrotreated and stripped to lower the nitrogen and sulfur content of the feed. The feed is then hydroisomerized under conditions to 370° C. hydrocatalytically dewaxed with a catalyst comprising a mixture of a catalytically active metal on a zeolite dewaxing catalyst and an amorphous catalyst, or alternatively is solvent dewaxed and then hydrocatalytically dewaxed with the just described catalyst.Type: GrantFiled: October 25, 2000Date of Patent: September 16, 2003Assignee: Exxon Research and Engineering CompanyInventors: William John Murphy, Ian Alfred Cody, Bernard George Silbernagel
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Publication number: 20020189972Abstract: The invention concerns an improved method for making very high quality oil bases optionally with simultaneous production of high quality middle distillates, comprising hydrotreating, hydrocracking preferably on Y or beta zeolite, topping steps. The effluent is subjected to catalytic dewaxing on ZSM-48 zeolite. The method then comprises steps of hydrofinishing to hydrogenate the aromatics, preferably on a catalyst comprising at least a noble metal of group VIII, chlorine and fluorine and steps of vacuum topping. The properties of the oils and middle distillates are enhanced (flow point, viscosity index, aromatic content) resulting even in production of medicinal oils.Type: ApplicationFiled: July 18, 2002Publication date: December 19, 2002Inventors: Eric Benazzi, Pierre Marion, Alain Billon, Christophe Gueret, Jean-Claude Hipeaux, Jean Paul Gouzard
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Publication number: 20020166798Abstract: The invention relates to a process for the production of gasoline with a low sulfur content that comprises at least one stage for transformation of sulfur-containing compounds consisting of an alkylation or adsorption of sulfur-containing compounds and/or an increasing of the weight of light sulfur-containing compounds, at least one stage for treatment in the presence of an acid catalyst and at least one desulfurization treatment of at least a portion of the gasoline. The process according to the invention can also optionally comprise at least one stage for selective hydrogenation of diolefins and optionally at least one fractionation of the gasoline that is obtained into at least two fractions: light gasoline and heavy gasoline. FIG. 1 to be published.Type: ApplicationFiled: March 12, 2002Publication date: November 14, 2002Applicant: Institute Francais du PetroleInventors: Quentin Debuisschert, Denis Uzio, Jean-Luc Nocca, Florent Picard
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Patent number: 6451197Abstract: A catalytic hydrocracking process wherein a hydrocarbonaceous feedstock and a liquid recycle stream having a temperature greater than about 500° F. and saturated with hydrogen is contacted with hydrogen and a metal promoted hydrocracking catalyst in a hydrocracking reaction zone at elevated temperature and pressure to obtain conversion to lower boiling hydrocarbons.Type: GrantFiled: February 13, 2001Date of Patent: September 17, 2002Assignee: UOP LLCInventor: Tom N. Kalnes
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Publication number: 20020121457Abstract: A two stage process useful for cetane upgrading of diesel fuels. More particularly, the invention relates to a process for selective naphthenic ring-opening utilizing an extremely low acidic distillate selective catalyst having highly dispersed Pt. The process is a two stage process wherein the first stage is a hydrotreating stage for removing sulfur from the feed and the second stage is the selective ring-opening stage.Type: ApplicationFiled: October 16, 2001Publication date: September 5, 2002Inventors: Ying-Yen P. Tsao, Tracy J. Huang, Philip J. Angevine
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Patent number: 6432297Abstract: A process for the production of lube oil basestock wherein a high boiling hydrocarbonaceous feedstock is hydrocracked to produce hydrocarbons boiling in the range of lube oil basestock and the resulting hydrocracker effluent is hot, hydrogen stripped to remove lower boiling hydrocarbons and hydrogen sulfide before being introduced into a hydrodewaxing zone. In a preferred embodiment the hot hydrogen stripper contains a hydrogenation zone conducted at “sweet” hydrogenating conditions which permits the subsequent use of sulfur sensitive catalysts in downstream reaction zones including hydrodewaxing and hydrofinishing reaction zones. Preferably, the effluent from the hydrodewaxing reaction zone is immediately further processed in a hydrofinishing reaction zone.Type: GrantFiled: October 23, 2000Date of Patent: August 13, 2002Assignee: UOP LLCInventors: Tom N. Kalnes, Vasant P. Thakkar
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Patent number: 6428686Abstract: A process where the need to circulate hydrogen through the catalyst is eliminated. This is accomplished by mixing and/or flashing the hydrogen and the oil to be treated in the presence of a solvent or diluent in which the hydrogen solubility is “high” relative to the oil feed. The type and amount of diluent added, as well as the reactor conditions, can be set so that all of the hydrogen required in the hydroprocessing reactions is available in solution. The oil/diluent/hydrogen solution can then be fed to a plug flow reactor packed with catalyst where the oil and hydrogen react. No additional hydrogen is required, therefore, hydrogen recirculation is avoided and trickle bed operation of the reactors is avoided. Therefore, the large trickle bed reactors can be replaced by much smaller tubular reactor.Type: GrantFiled: June 22, 2000Date of Patent: August 6, 2002Assignee: Process Dynamics, Inc.Inventors: Michael D. Ackerson, Michael S. Byars
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Patent number: 6413412Abstract: This invention discloses a single-stage process for producing diesel oils of superior quality and low solidifying point from fraction oils under controlled reaction conditions, comprising a hydrorefining step, optionally a hydroupgrading step and a hydrodewaxing step combined in series. The process of the invention is simplified, the operation is simple, the adaptability to feedstocks is good, and the quality of diesel oil product is improved, and when the hydroupgrading step is comprised, the cetane number of the product is further boosted. A hydrorefining catalyst having a higher content of NiO and good anti-coking performance and a hydroupgrading catalyst and hydrodewaxing catalyst having an adequate acidity and strong resistance to NH3 and H2S respectively are preferably used in the present invention to achieve better results.Type: GrantFiled: December 14, 1999Date of Patent: July 2, 2002Assignees: China Petrochemical Corporation, Fushun Research Institute of Petroleum and Petrochemicals, SinopecInventors: Yan Peng, Xianglan Meng, Weiping Fang, Lixiu Zhang, Lizhi Liu
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Control of lubricant production by a method to predict a base stock's ultimate lubricant performance
Patent number: 6295485Abstract: A model to predict the quality of a lubricant base stock for use in a plurality of products having a plurality of viscosities. The compositional model is based on a quantitative analysis of key compositional parameters and performance criteria for the plurality of products representing the plurality of viscosities. The compositional model predicts whether the composition of a new lubricant base stock is similar or dissimilar to known lubricant base stock compositions that have previously passed or failed performance tests. New base stock compositions, then, are evaluated in light of base stocks that have demonstrated acceptable performance in a plurality of products. The compositional model also predicts whether a combination of refinery streams can be blended for use in manufacturing a lubricant base stock.Type: GrantFiled: January 29, 1999Date of Patent: September 25, 2001Assignee: Mobil Oil CorporationInventors: James William Gleeson, William Francis Heaney, Eugenio Sanchez, Viswanathan Visweswaran -
Patent number: 6261441Abstract: This invention relates to the refining of petroleum products, and more particularly to an integrated hydroprocessing scheme involving a hydrocracking stage and subsequent dewaxing stage. Materials boiling in the middle distillate or lube oil range may be dewaxed. The bottoms streams (and optionally, other streams) of each stage are maintained separately from one another, during processing. Dewaxing may occur using either hydroisomerization catalysts or shape-selective catalysts or both in series. One embodiment employs a baffle in the flash zone of a fractionator to separate bottoms streams from each other. Alternatively, the effluent from the hydrocracking stage may be processed separately from the effluent from the dewaxing stage. The bottoms fraction from the dewaxing stage may be recycled back to the hydrocracking stage for further processing or used as lube base stock.Type: GrantFiled: September 24, 1998Date of Patent: July 17, 2001Assignee: Mobil Oil CorporationInventors: Arthur R. Gentry, Kenneth W. Goebel, Timothy L. Hilbert, Michael G. Hunter, David A. Pappal, Randall D. Partridge
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Patent number: 6171477Abstract: A process for the conversion of a hydrocarbon fraction comprising a step a) for treating a hydrocarbon charge in the presence of hydrogen in at least one reactor containing at least one hydrodesulphurisation catalyst in a fixed bed under conditions that make it possible to obtain a liquid effluent with a reduced sulphur content, a step b) for treating at least a part of the liquid effluent originating from step a) in the presence of hydrogen in at least one three-phase reactor, containing at least one hydrotreatment catalyst in a boiling bed, operating with an ascending stream of liquid and gas, said reactor comprising at least one means of withdrawing the catalyst from said reactor situated near the bottom of the reactor and at least one means of making up fresh catalyst in said reactor situated near the top of said reactor, and a step c) in which at least part of the product obtained in step b) is passed to a distillation zone from which are recovered a gas fraction, a motor fuel fraction of the petrol typeType: GrantFiled: June 9, 1998Date of Patent: January 9, 2001Assignee: Institut Francais du PetroleInventors: Fr{acute over (e)}d{acute over (e)}ric Morel, Jean-Luc Duplan, Alain Billon, St{acute over (e)}phane Kressmann
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Patent number: 6153086Abstract: A hydroprocessing process includes a cocurrent flow liquid reaction stage, a countercurrent flow liquid reaction stage and a vapor reaction stage in which feed components are catalytically hydroprocessed by reacting with hydrogen. Both liquid stages both produce a liquid and a vapor effluent, with the cocurrent stage liquid effluent the feed for the countercurrent stage and the countercurrent stage liquid effluent the hydroprocessed product liquid. Both liquid stage vapor effluents are combined and catalytically reacted with hydrogen in a vapor reaction stage, to form a hydroprocessed vapor. This vapor is cooled to condense and recover a portion of the hydroprocessed hydrocarbonaceous vapor components as additional product liquid. The uncondensed vapor is rich in hydrogen and is cleaned up if necessary, to remove contaminants, and then recycled back into the cocurrent stage as hydrogen-containing treat gas.Type: GrantFiled: May 6, 1998Date of Patent: November 28, 2000Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, Henry Jung, Edward S. Ellis, James J. Schorfheide, Larry L. Iaccino
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Patent number: 6149800Abstract: A process for upgrading petroleum feedstocks boiling in the distillate plus range, which feedstocks, when cracked, result in unexpected high yields of olefins. The feedstock is hydroprocessed in at least one reaction zone countercurrent to the flow of a hydrogen-containing treat gas. The hydroprocessed feedstock is then subjected to thermal cracking in a steam cracker or to catalytic cracking in a fluid catalytic cracking process. The resulting product slate will contain an increase in olefins compared with the same feedstock, but processed in by a conventional co-current hydroprocessing process.Type: GrantFiled: February 24, 1999Date of Patent: November 21, 2000Assignee: Exxon Chemical Patents Inc.Inventors: Larry Lee Iaccino, Nicolas P. Coute
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Patent number: 6103101Abstract: A process is described for the hydroisomerization/hydrocracking of paraffinic streams to yield lube oils of viscosity index of at least 105 and pour point -6.degree. C. or less, whereby a paraffinic feed which is enriched in iso-paraffins is submitted to hydrogenation in a bed made up of HDM, HDT, HDI/HCC and HDF catalysts, the product oil is separated by distilling the light fractions eventually present and dewaxed to remove the non-reacted high melting point paraffins. Equally considered is a variation in the process whereby diesel oil of high cetane number is produced by recirculating the 370.degree. C.+ cut to the process feed.Type: GrantFiled: June 9, 1997Date of Patent: August 15, 2000Assignee: Petroleo Brasileiro S.A.-PetrobrasInventors: Bruno Fragelli, Guilherme Luis Monteiro De Souza
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Patent number: 6059955Abstract: The present invention is directed to an easily biodegradable low viscosity, low Noack volatility lube oil material having a viscosity index (VI) in the range of about 110-145, >98% saturates useful as lube oil basestock, automatic transmission fluid (ATF) basestock or blending stock. The lube oil material is produced by the isomerization of a wax feed having a viscosity of from 4 to 10 cSt at 100.degree. C. and containing less than about 25% oil in wax.Type: GrantFiled: February 13, 1998Date of Patent: May 9, 2000Assignee: Exxon Research and Engineering Co.Inventors: Ian A. Cody, William J. Murphy, David Dumfries
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Patent number: 6051127Abstract: Process for the preparation of lubricating base oils comprising the steps of(a) contacting a hydrocarbon oil feed in the presence of hydrogen in a first reaction zone with a catalyst comprising at least one Group VIB metal component and at least one non-noble Group VIII metal component supported on a refractory oxide carrier;(b) separating the effluent at elevated pressure into a gaseous fraction and a liquid fraction having a sulphur content of less than 1000 ppmw and a nitrogen content of less than 50 ppmw;(c) contacting the liquid fraction in the presence of hydrogen in a second reaction zone with at least a catalyst comprising a noble metal component supported on an amorphous refractory oxide carrier; and(d) recovering a lubricating base oil having a viscosity index of at least 80.Type: GrantFiled: July 1, 1997Date of Patent: April 18, 2000Assignee: Shell Oil CompanyInventor: Patrick Moureaux
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Patent number: 6051129Abstract: A dewaxing process for lowering the haze point of a bright stock which includes contacting a bright stock in the presence of added hydrogen gas with a Zeolite EU-1 catalyst in combination with a ZSM-48 and/or SSZ-32 catalyst.Type: GrantFiled: July 24, 1998Date of Patent: April 18, 2000Assignee: Chevron U.S.A. Inc.Inventors: Thomas V. Harris, R. Norm Reynolds, Jr., Roger F. Vogel, Donald S. Santilli
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Patent number: 5985132Abstract: A process for the simultaneous production of lubricating blending stocks by means of hydrocracking a hydrocarbon feedstock in a first hydrocracking zone to convert at least a portion of the heavy hydrocarbon feedstock to produce an effluent stream containing lube oil boiling range hydrocarbons. One portion of the effluent stream is directly removed from the first hydrocracking zone to produce high quality lube oil blending stocks. Another portion of the effluent stream from the first hydrocracking zone is directly introduced into a second hydrocracking zone without intermediate separation. The second hydrocracking zone is utilized to further crack the feed to produce motor fuel.Type: GrantFiled: October 24, 1997Date of Patent: November 16, 1999Assignee: UOP LLCInventors: Richard K. Hoehn, Vasant P. Thakkar
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Patent number: 5935414Abstract: Process for reducing the wax content of wax-containing hydrocarbon feedstocks to produce middle distillate products including low freeze point jet fuel and/or low pour point and low cloud point diesel fuel and heating oil. The process involves contacting the feedstock with a hydrocracking catalyst containing a carrier, at least one hydrogenation metal component of Group VIB and Group VIII metals, and a large pore zeolite such as a Y type zeolite, in a hydrocracking zone in the presence of hydrogen at elevated temperature and pressure, and contacting the entire effluent from the hydrocracking zone with a dewaxing catalyst containing a crystalline, intermediate pore size molecular sieve selected from metallosilicates and silicoaluminophosphates in a hydrodewaxing zone in the presence of hydrogen at elevated temperature and pressure.Type: GrantFiled: April 2, 1996Date of Patent: August 10, 1999Assignees: Akzo Nobel NV, Fina Research S.A.Inventors: Johannes Wilhelmus Maria Sonnemans, Franciscus Maria Nooij, Jacques Francois Jeanne Grootjans
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Patent number: 5906728Abstract: A process for upgrading petroleum feedstocks boiling in the distillate plus range, which feedstocks, when cracked, result in unexpected high yields of olefins. The feedstock is hydroprocessed in at least one reaction zone countercurrent to the flow of a hydrogen-containing treat gas. The hydroprocessed feedstock is then subjected to thermal cracking in a steam cracker or to catalytic cracking in a fluid catalytic cracking process. The resulting product slate will contain an increase in olefins compared with the same feedstock, but processed in by a conventional co-current hydroprocessing process.Type: GrantFiled: August 23, 1996Date of Patent: May 25, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Larry Lee Iaccino, Nicolas P. Coute
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Patent number: 5888376Abstract: A process for converting a Fischer-Tropsch light oil stream to jet fuel by reacting said stream with a hydroisomerization catalyst in a reaction zone where the stream flows countercurrent to upflowing hydrogen-containing treat gas.Type: GrantFiled: June 3, 1997Date of Patent: March 30, 1999Assignee: Exxon Research and Engineering Co.Inventors: Robert J. Wittenbrink, Stephen Mark Davis, Larry L. Iaccino
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Patent number: 5837127Abstract: A hydrocarbon feedstock is cracked, and then the cracker product is compressed and separated into various hydrocarbon fractions including a stream containing hydrocarbons more highly unsaturated than mono-olefins. That stream is used for transhydrogenation with at least one paraffin and the products from transhydrogenation are combined with the cracker product before the compression thereof.Type: GrantFiled: June 23, 1995Date of Patent: November 17, 1998Assignee: Institut Francais du PetroleInventors: Arthur Gough, Stephen Keith Turner, Jane Mercer, Edmund Hugh Stitt
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Patent number: 5683572Abstract: The present invention relates to new crystalline zeolite SSZ-44 prepared by processes for preparing crystalline molecular sieves, particularly large pore zeolites, using a N,N-diethyl-cis-2,6-dimethyl piperidinium cation templating agent.Type: GrantFiled: August 27, 1996Date of Patent: November 4, 1997Assignee: Chevron U.S.A. Inc.Inventor: Yumi Nakagawa
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Patent number: 5656149Abstract: The present invention relates to new crystalline zeolite SSZ-41 which comprises oxides of (1) silicon or a mixture of silicon and germanium, and (2) zinc, said zinc being present in an amount from about 2 wt % to about 5 wt % of zinc metal based on the total weight of metals in said zeolite. Zeolite SSZ-41 may also optionally contain oxides of aluminum, iron, gallium or mixtures thereof. Zeolite SSZ-41 has the X-ray diffraction lines of Table I and has an argon adsorption capacity of at least about 0.06 cc/gm at 87.degree. K. Also disclosed are methods of making and using zeolite SSZ-41.Type: GrantFiled: May 21, 1996Date of Patent: August 12, 1997Assignee: Chevron U.S.A. Inc.Inventors: Stacey I. Zones, Donald S. Santilli
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Patent number: 5643440Abstract: Petroleum wax feeds having a low oil content are converted to high viscosity index lubricants by a two-step hydrocracking-hydroisomerization process in which the wax feed is initially subjected to hydrocracking under mild conditions with a conversion to lube range products of between generally 30 and 40 weight percent of the feed. The hydrocracking is carried out at a hydrogen pressure of at least 800 psig using an amorphous catalyst which preferentially removes the aromatic components present in the initial feed. The hydrocracked effluent is then subjected to hydroisomerization in a second step using a low acidity zeolite beta catalyst. The second stage may be operated at high pressure by cascading the first stage product into the second stage or at a lower pressure, typically from 200 to 1000 psig. The second stage catalyst is preferably a noble metal containing zeolite beta catalyst. The second stage is carried out at relatively low temperature, typically from 600.degree. to 650.degree. F.Type: GrantFiled: December 7, 1994Date of Patent: July 1, 1997Assignee: Mobil Oil CorporationInventors: William S. Borghard, Thomas F. Degnan, Dominick N. Mazzone
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Patent number: 5611914Abstract: Provided is a method for removing residual sulfur from a hydrotreated naphtha feed. The process comprises contacting the naphtha feed with massive nickel catalyst in the presence of hydrogen. The contacting is generally accomplished in the temperature range of 300.degree. F. to about 450.degree. F. Such contacting has been found to achieve quite effective removal of sulfur, particularly thiophenes.Type: GrantFiled: August 12, 1994Date of Patent: March 18, 1997Assignee: Chevron Chemical CompanyInventors: William R. Prince, Robert L. Jacobson
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Patent number: 5552033Abstract: An integrated process for increasing C.sub.6 to C.sub.8 aromatics content in reformate prepared from C.sub.9.sup.+ aromatics-containing feed comprises:1) pretreating a raw naphtha feedstream containing C.sub.9.sup.+ aromatics and sulfur by contacting with a) a hydrodesulfurization catalyst under hydrodesulfurization conditions to produce a hydrodesulfurized feedstream and thereafter b) cascading said hydrodesulfurized feedstream over a noble metal- and/or Group VIA metal-containing porous crystalline inorganic oxide catalyst comprising pores having openings of 12-member rings under conditions sufficient to effect conversion of C.sub.9.sup.+ aromatics, thereby providing a pretreated effluent stream of enhanced C.sub.8.sup.- aromatics content relative to that obtained in the absence of said cascading; and2) reforming at least a portion of said pretreated effluent stream to provide a reformate stream.Type: GrantFiled: December 1, 1994Date of Patent: September 3, 1996Assignee: Mobil Oil CorporationInventor: Stuart S. Shih
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Patent number: 5481052Abstract: This invention relates to a process for cracking waste polymers in a fluidized bed reactor to produce vaporous products comprising primary products which can be further processed, eg in a steam cracker to produce olefins, characterized in that the vaporous products are treated to generate a primary product substantially free of a high molecular weight tail having molecular weights >700 prior to further processing. The removal of the high molecular weight tail minimizes fouling and prolongs the lifetime of the reactors used for further processing.Type: GrantFiled: April 8, 1993Date of Patent: January 2, 1996Assignee: BP Chemicals LimitedInventors: Stephen Hardman, Stephen A. Leng, David C. Wilson
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Patent number: 5447621Abstract: An integrated middle distillate upgrading process and unit are disclosed. A middle distillate side-stream of a conventional single stage hydrocracking process is circulated to a hydrotreating stage such as an aromatics saturation reactor and/or a catalytic dewaxing reactor to effect middle distillate upgrade. The upgraded product is then finished in a fractionation stage side-stripper column. The integrated hydrotreating reactor can share the duty of existing hydrocracker stage equipment and take advantage of existing process heat to eliminate the need for much of the equipment generally required by a stand-alone hydrotreating reactor of the prior art.Type: GrantFiled: January 27, 1994Date of Patent: September 5, 1995Assignee: The M. W. Kellogg CompanyInventor: Michael G. Hunter
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Patent number: 5414175Abstract: A method for producing alkylnaphthalenes in a reformer process unit used to reform a gasoline boiling range hydrocarbonaceous feedstock in the presence of a platinum containing supported catalyst at reforming process conditions, the method comprising spiking said feedstock with up to about 5 vol.% of an additional stream containing a substantial amount of tetralins and decalins, based on the volume of feedstock.Type: GrantFiled: October 8, 1993Date of Patent: May 9, 1995Assignee: Exxon Research and Engineering CompanyInventor: Bruce R. Cook
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Patent number: 5409595Abstract: Catalytically cracked naphthas containing C.sub.9 + hydrocarbons are hydrocracked over a crystalline zeolite, typically, mildly steamed zeolite beta then subjected to reforming to achieve a gasoline product of reduced end boiling range and higher octane than the feed. A hydrogen stream from the reformer which contains a catalytic promoter, such as chlorine, is separated into a first stream and a second stream. The first stream is treated over a solid sorbent to remove the promoter and recycled promoter to the hydrocracking step while the untreated second hydrogen stream which contains promoter is recycled to the reformer.Type: GrantFiled: April 4, 1994Date of Patent: April 25, 1995Assignee: Mobil Oil CorporationInventors: Mohsen N. Harandi, Roger A. Morrison, Gerald J. Teitman
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Patent number: 5397455Abstract: Low sulfur gasoline of relatively high octane number is produced from a catalytically cracked, sulfur-containing naphtha by hydrodesulfurization followed by treatment over an acidic catalyst, preferably an intermediate pore size zeolite such as ZSM-5 with controlled diffusion characteristics. The treatment over the acidic catalyst in the second step restores the octane loss which takes place as a result of the hydrogenative treatment and results in a low sulfur gasoline product with an octane number comparable to that of the feed naphtha. In favorable cases, using feeds of extended end point such as heavy naphthas with 95 percent points above about 380.degree. F. (about 193.degree. C.), improvements in both product octane and yield relative to the feed may be obtained.Type: GrantFiled: August 11, 1993Date of Patent: March 14, 1995Assignee: Mobil Oil CorporationInventor: Hye K. C. Timken
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Patent number: 5382730Abstract: There is provided a process for ring opening of aromatics and cycloaliphatics, as well as isomerization of aliphatics. The feedstream to this process comprises hydrocarbons having 6 carbon atoms. The process involves the use of at least two reactors connected in series. The first reactor comprises a zeolite catalyst and is operated under conditions which particularly promote ring opening. The catalyst in this first reactor may comprise zeolite Beta and platinum. A downstream reactor is operated under conditions to promote isomerization of aliphatics. The catalyst in the second reactor may comprise alumina, platinum and a chloride component. Hydrogen in the effluent of the first reactor may be removed and recycled to the first reactor. Hydrogen required for the second reactor may be satisfied by hydrogen remaining dissolved in the effluent from the first reactor after hydrogen is recycled to the first reactor.Type: GrantFiled: July 12, 1993Date of Patent: January 17, 1995Assignee: Mobil Oil Corp.Inventors: Lloyd L. Breckenridge, Kenneth J. Del Rossi, Albin Huss, Jr., Clinton R. Kennedy, Garry W. Kirker
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Patent number: 5358628Abstract: Petroleum wax feeds are converted to high Viscosity Index lubricants by a two-step hydrocracking-hydroisomerization process in which the wax feed is initially subjected to hydrocracking under mild conditions with a conversion to non-lube range products of no more than about 30 weight percent of the feed. The hydrocracking is carried out at a hydrogen pressure of at least 1000 psig using an amorphous catalyst which preferentially removes the aromatic components present in the initial feed. The hydrocracked effluent is then subjected to hydroisomerization in a second step using a low acidity dicarboxylic acid-treated zeolite Beta or mordenite catalyst which effects a preferential isomerization on the paraffin components to less waxy, high V.I. isoparaffins. The second stage may be operated at high pressure by cascading the first stage product into the second stage or at a lower pressure, typically from 200 to 1000 psig.Type: GrantFiled: June 15, 1992Date of Patent: October 25, 1994Assignee: Mobil Oil CorporationInventors: Minas R. Apelian, Charles L. Baker, Jr., Thomas F. Degnan, David O. Marler, Dominick N. Mazzone, Dennis E. Walsh
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Patent number: 5338436Abstract: There is provided a process for dewaxing a hydrocarbon feedstock, wherein the effluent from a dewaxing reaction zone is passed over an oligomerization catalyst under conditions sufficient to oligomerize olefins in this effluent. The temperature of the oligomerization reaction is less than the temperature of the dewaxing reaction.Type: GrantFiled: June 8, 1993Date of Patent: August 16, 1994Assignee: Mobil Oil Corp.Inventor: Mohsen N. Harandi
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Patent number: 5320742Abstract: A sulfur-containing catalytically cracked naphtha is upgraded to form a low-sulfur gasoline product by a process which retains the octane contribution from the olefinic front end of the naphtha. Initially, the mercaptan sulfur in the front end of the cracked naphtha is converted to higher boiling disulfides by oxidation. The front end, which is then essentially an olefinic, high octane sulfur-free material, may be blended directly into the gasoline pool. The back end, which now contains the original higher boiling sulfur components such as thiophenes, together with the sulfur transferred from the front end as disulfides, is hydrotreated to produce a desulfurized product. This desulfurized product, which has undergone a loss in octane by saturation of olefins, is then treated in a second stage, by contact with a catalyst of acidic functionality, preferably a zeolite such as ZSM-5, under conditions which produce a product in the gasoline boiling range of higher octane value.Type: GrantFiled: October 19, 1992Date of Patent: June 14, 1994Assignee: Mobil Oil CorporationInventors: David L. Fletcher, Timothy L. Hilbert, David A. Pappal, David W. Rumsey, Gerald J. Teitman