Noble Metal Containing Catalyst Patents (Class 208/65)
  • Patent number: 11932817
    Abstract: The present disclosure generally relates to systems, methods, and processes for catalytic hydrocarbon reformation.
    Type: Grant
    Filed: February 13, 2023
    Date of Patent: March 19, 2024
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Ryan W. Snell, Vincent D. McGahee
  • Patent number: 11912642
    Abstract: Processes, catalysts and systems for preparing a composition comprising aliphatic, olefinic, cyclic and/or aromatic hydrocarbons of seven or greater carbon atoms per molecule are provided.
    Type: Grant
    Filed: December 14, 2018
    Date of Patent: February 27, 2024
    Assignee: KOCH TECHNOLOGY SOLUTIONS, LLC
    Inventors: William M. Cross, Jr., Daniel Travis Shay, Rui Chi Zhang, Feng Hao Zhang, Fang Zhang
  • Patent number: 11820949
    Abstract: Embodiments of the present disclosure are directed to a process for the upgrading of petroleum products comprising subjecting a diesel feed to a hydrocracking process, thereby producing a hydrocrackate fraction; subjecting the hydrocrackate fraction to a catalytic reforming process, thereby producing a reformate; and recovering aromatics from the reformate. In accordance with another embodiment of the present disclosure, a method of producing aromatics may comprise introducing a diesel feed to a hydrocracking unit to produce a hydrocrackate fraction, passing the hydrocrackate fraction to a catalytic reforming unit to produce a reformate, and passing the reformate to an aromatic recovery complex to produce an aromatic fraction. In accordance with yet another embodiment of the present disclosure, an apparatus for the upgrading of petroleum products may comprise a hydrocracker, a catalytic reformer, and an aromatic recovery complex.
    Type: Grant
    Filed: January 15, 2021
    Date of Patent: November 21, 2023
    Assignee: Saudi Arabian Oil Company
    Inventor: Omer Refa Koseoglu
  • Patent number: 11760941
    Abstract: Improved catalytic reforming processes and systems employ reforming reactors in a more efficient manner and can avoid problems associated with yield loss. A portion of the naphtha feed is pre-reformed for conversion of paraffinic naphtha-range compounds into naphthenes and/or aromatics prior to passing to a reforming unit.
    Type: Grant
    Filed: January 14, 2021
    Date of Patent: September 19, 2023
    Assignee: Saudi Arabian Oil Company
    Inventors: Ali H. Alshareef, Omer Refa Koseoglu
  • Patent number: 11634648
    Abstract: A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.
    Type: Grant
    Filed: September 20, 2022
    Date of Patent: April 25, 2023
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Vincent D. McGahee, Daniel M. Hasenberg
  • Patent number: 11492558
    Abstract: A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.
    Type: Grant
    Filed: August 10, 2021
    Date of Patent: November 8, 2022
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Vincent D. McGahee, Daniel M. Hasenberg
  • Patent number: 11459285
    Abstract: A process for manufacturing tetrafluoropropene, including, alternately: at least one step of reacting a chlorinated compound with hydrofluoric acid in the gas phase, in the presence of a fluorination catalyst, the proportion of oxygen optionally present being less than 0.05 mol. % relative to the chlorinated compound; a step of regenerating the fluorination catalyst by bringing the fluorination catalyst into contact with a regeneration stream including an oxidizing agent. Also, equipment suitable for carrying out this process.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: October 4, 2022
    Assignee: ARKEMA FRANCE
    Inventors: Anne Pigamo, Laurent Wendlinger, Dominique Duer-Bert
  • Patent number: 11370980
    Abstract: The invention relates to a process and system arrangement to generate benzene, toluene and xylenes in a refinery. The process relies on recycling a C9+ aromatic bottoms stream from an aromatic recovery complex back to rejoining a hydrotreated naphtha stream as it enters a catalytic reformer. The aromatic bottoms can be further reacted through both the reformer and the subsequent aromatic recovery complex to transform to higher value compounds, thereby reducing waste or reducing bottoms' presence in gasoline pools.
    Type: Grant
    Filed: July 31, 2020
    Date of Patent: June 28, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Omer Refa Koseoglu, Robert Peter Hodgkins
  • Patent number: 11149211
    Abstract: A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: October 19, 2021
    Assignee: Chevron Phillips Chemical Company, LP
    Inventors: Vincent D. McGahee, Daniel M. Hasenberg
  • Patent number: 10988696
    Abstract: Systems operable to produce liquid transportation fuels by converting a hydrocarbon feed stream comprising both isopentane and n-pentane. The system comprises a first separator operable to separate a hydrocarbon feed stream into a first fraction that predominantly comprises isopentane and a second fraction that predominantly comprises n-pentane and some C6 paraffins. An isomerization reactor isomerizes the second fraction to convert at least a portion of the n-pentane to isopentane. The resulting isomerization effluent is combined with the hydrocarbon feed stream, allowing the isopentane produced in the isomerization reactor to be separated into the first fraction in the first separator. An activation reactor catalytically activates the first fraction to produce an activation effluent comprising olefins and aromatics. Certain embodiments additionally comprise either an oligomerization reactor or and alkylation reactor operable to further upgrade the activation effluent, thereby enhancing yields.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: April 27, 2021
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Jianhua Yao, Edward C. Weintrob, Matthew J. Wulfers, Bruce B. Randolph, Maziar Sardashti
  • Patent number: 10982158
    Abstract: The present disclosure relates to systems operable to catalytically convert a hydrocarbon feed stream predominantly comprising both isopentane and n-pentane to yield upgraded hydrocarbon products that are suitable for use either as a blend component of liquid transportation fuels or as an intermediate in the production of other value-added chemicals. The hydrocarbon feed stream is isomerized in a first reaction zone to convert at least a portion of the n-pentane to isopentane, followed by catalytic-activation of the isomerization effluent in a second reaction zone with an activation catalyst to produce an activation effluent. The process increases the conversion of the hydrocarbon feed stream to olefins and aromatics, while minimizing the production of C1-C4 light paraffins. Certain embodiments provide for further upgrading of at least a portion of the activation effluent by either oligomerization or alkylation.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: April 20, 2021
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Edward C. Weintrob, Jianhua Yao, Bruce B. Randolph, Maziar Sardashti, Robert M. Walston, Steven E. Lusk
  • Patent number: 10975314
    Abstract: Processes for producing liquid transportation fuels by converting a hydrocarbon feed stream comprising both isopentane and n-pentane. The hydrocarbon feed stream is separated into a first fraction that predominantly comprises isopentane and a second fraction that predominantly comprises n-pentane and some C6 paraffins. The first fraction is catalytically activated to an activation effluent comprising olefins and aromatics, while the second fraction is isomerized to convert at least a portion of the n-pentane to isopentane, then combined with the hydrocarbon feed stream to allow the newly-produced isopentane to be separated into the first fraction. At least a portion of the activation effluent is alkylated to enhanced yields of products that are suitable for use as a blend component of liquid transportation fuels.
    Type: Grant
    Filed: April 22, 2020
    Date of Patent: April 13, 2021
    Assignee: Phillips 66 Company
    Inventors: Anthony O. Baldridge, Neal D. McDaniel, James A. Suttil, Jianhua Yao, Edward C. Weintrob, Matthew J. Wulfers, Bruce B. Randolph, Maziar Sardashti
  • Patent number: 10947462
    Abstract: A reforming process is described. The reforming process includes introducing a hydrocarbon stream comprising hydrocarbons having 5 to 12 carbon atoms into a reforming zone containing reforming catalyst, the reforming zone comprising at least two reformers, each reformer having a set of reforming operating conditions, to produce a reformate effluent, wherein the last reformer contains less catalyst than the next to the last reformer.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: March 16, 2021
    Assignee: UOP LLC
    Inventors: Bryan J. Egolf, Ian G. Horn, David A. Wegerer, Gregory R. Werba
  • Patent number: 10913903
    Abstract: A system and method for separating bitumen and condensate extracted from separating bitumen from oil sands material is disclosed. The method includes passing the mixture of bitumen and condensate through a flash evaporator to separate them. In the flash evaporator the mixture is heated at high pressure after which it is sprayed into a tank where the pressure is much lower, allowing the condensate to vaporize and the bitumen to settle to the bottom of the tank. The vapors are then passed through a condenser unit, causing them to cool and liquefy.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: February 9, 2021
    Assignee: Vivakor, Inc.
    Inventors: Matt Nicosia, William Ison
  • Patent number: 10899975
    Abstract: An integrated process for maximizing recovery of hydrogen is provided. The process comprises: providing a hydrocarbonaceous feed comprising naphtha, and a hydrogen stream to a reforming zone, wherein the hydrogen stream is obtained from at least one of a hydrocracking zone, a transalkylation zone, and an isomerization zone. The hydrocarbonaceous feed is reformed in the reforming zone in the presence of the hydrogen stream and a reforming catalyst to provide a reformate effluent stream. At least a portion of the reformate effluent stream is passed to a debutanizer column of the reforming zone to provide a net hydrogen stream and a fraction comprising liquid petroleum gas (LPG). At least a portion of the net hydrogen stream is recycled to the reforming zone as the hydrogen stream.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: January 26, 2021
    Assignee: UOP LLC
    Inventors: Gautam Madhusadan Pandey, Krishna Mani, Deepak Bisht, Priyesh Jayendrakumar Jani, Vikrant Vilasrao Dalal, Ram Ganesh Rokkam
  • Patent number: 10899976
    Abstract: An integrated process for maximizing recovery of LPG is provided. The process comprises providing a hydrocarbonaceous feed comprising naphtha, and a hydrogen stream to a reforming zone. The hydrocarbonaceous feed is reformed in the reforming zone in the presence of the hydrogen stream and a reforming catalyst to provide a reformate effluent stream. At least a portion of the reformate effluent stream and at least one stream comprising C6? hydrocarbons from one or more of a hydrocracking zone, an isomerization zone, and a transalkylation zone is passed to a debutanizer column of the reforming zone to provide a fraction comprising liquid petroleum gas (LPG) and a debutanizer column bottoms stream.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: January 26, 2021
    Assignee: UOP LLC
    Inventors: Gautam Madhusadan Pandey, Krishna Mani, Deepak Bisht, Priyesh Jayendrakumar Jani, Vikrant Vilasrao Dalal, Ram Ganesh Rokkam
  • Patent number: 10662129
    Abstract: Methods for producing propylene by the dehydrogenation of propane are provided. Methods can include introducing a first gas mixture including propane to a dehydrogenation catalyst at a temperature of at least about 570° C., introducing a second gas mixture including steam and air to the dehydrogenation catalyst at a temperature of at least about 550° C., and allowing the second gas mixture to subsist therewith for at least about one hour. Methods can further include introducing a third gas mixture including hydrogen to the dehydrogenation catalyst at a temperature of at least about 500° C.
    Type: Grant
    Filed: January 12, 2017
    Date of Patent: May 26, 2020
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Deepa Govindarajan, Venkatesan Chithravel, B. V. Venugopal
  • Patent number: 10633603
    Abstract: A naphtha reforming reactor system comprising a first reactor comprising a first inlet and a first outlet, wherein the first reactor is configured to operate as an adiabatic reactor, and wherein the first reactor comprises a first naphtha reforming catalyst; and a second reactor comprising a second inlet and a second outlet, wherein the second inlet is in fluid communication with the first outlet of the first reactor, wherein the second reactor is configured to operate as an isothermal reactor, and wherein the second reactor comprises a plurality of tubes disposed within a reactor furnace, a heat source configured to heat the interior of the reactor furnace; and a second naphtha reforming catalyst disposed within the plurality of tubes, wherein the first naphtha reforming catalyst and the second naphtha reforming catalyst are the same or different.
    Type: Grant
    Filed: January 4, 2018
    Date of Patent: April 28, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Vincent D. McGahee, Daniel M. Hasenberg
  • Patent number: 9545622
    Abstract: A hydroalkylation catalyst comprising a molecular sieve and a compound of a hydrogenation metal is activated by treating the catalyst at a temperature of less than about 250° C. in the presence of hydrogen.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: January 17, 2017
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Teng Xu, Edward Andrew Lemon, Jr., Terry Eugene Helton, Tan-Jen Chen, Charles Morris Smith
  • Patent number: 9376640
    Abstract: A fuel composition having a boiling range of between 95 to 440 degrees Fahrenheit wherein the fuel composition has (a) a total sum of n-paraffins and naphthenes content of at least 22 volume percent and (b) a RON of about 93 or less, wherein the fuel is employed in an advanced combustion engine.
    Type: Grant
    Filed: October 27, 2010
    Date of Patent: June 28, 2016
    Assignee: Chevron U.S.A. Inc.
    Inventors: William J. Cannella, Vittorio Manente
  • Patent number: 9371493
    Abstract: This process operates a continuous catalyst regeneration (CCR) system for reforming comprising the steps of: (a) introducing a coking additive selected from the group consisting of organo sulfur, organo nitrogen and oxygenate compounds into a hydrocarbon feedstock; (b) continuously introducing the hydrocarbon feedstock and coking additive of step (a) into a CCR reforming unit; (c) continuously introducing hydrogen into the CCR reforming unit; (d) continuously operating the CCR reforming unit to produce coke and a hydrocarbon rich, hydrocarbon stream; (e) continuously operating the CCR reforming unit to burn off excess coking additive; and (f) continuously recovering the hydrocarbon rich hydrocarbon stream.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: June 21, 2016
    Assignee: Marathon Petroleum Company LP
    Inventor: Soni O. Oyekan
  • Patent number: 9371494
    Abstract: Optimizing low coke naphtha reforming continues to pose significant challenges for oil refining companies in the operation of continuous catalytic regenerative reforming units for economic production of hydrogen, LPG and reformate. A novel processing scheme is hereby disclosed wherein multiple additives are used to increase spent catalyst coke to ensure operating the regenerators in steady state white burn operations. In previous disclosures novel additives sulfur and kerosene were identified as separately imparting enhanced rates of coke formation on the catalysts even at very mild severity catalytic reforming operations. To further accelerate spent catalyst coke formation and derive benefits from synergistic use of sulfur and kerosene, it is suggested that both sulfur and kerosene be used as additives in combination or in series with sulfur added first followed by kerosene and vice versa.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: June 21, 2016
    Assignee: Marathon Petroleum Company LP
    Inventors: Soni O. Oyekan, Michael G. Robicheaux
  • Patent number: 9163184
    Abstract: The present invention describes a process for regenerative reforming of gasolines, characterized by recycling at least a portion of the effluent from the catalyst reduction zone to the head of the last or penultimate reactor of the reaction zone. This arrangement can significantly improve the hydrogen balance of the unit and the production of reformate.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: October 20, 2015
    Assignee: IFP ENERGIES NOUVELLES
    Inventors: Xavier Decoodt, Sebastien Lecarpentier, Pierre Yves Le Goff
  • Patent number: 9115315
    Abstract: Petrochemical processes, including reforming processes are described herein. The reforming processes generally include introducing an input stream to a reforming unit having a reforming catalyst disposed therein, wherein the input stream includes a naphtha having an N+2A value of from about 65 to about 85 and contacting the input stream with the reforming catalyst and hydrogen to form an output stream.
    Type: Grant
    Filed: December 15, 2010
    Date of Patent: August 25, 2015
    Assignee: FINA TECHNOLOGY, INC.
    Inventor: James R. Butler
  • Patent number: 9093681
    Abstract: A method for producing hydrogen using fuel cell off gases, the method feeding hydrocarbon fuel to a sulfur adsorbent to produce a desulfurized fuel and a spent sulfur adsorbent; feeding said desulfurized fuel and water to an adsorption enhanced reformer that comprises of a plurality of reforming chambers or compartments; reforming said desulfurized fuel in the presence of a one or more of a reforming catalyst and one or more of a CO2 adsorbent to produce hydrogen and a spent CO2 adsorbent; feeding said hydrogen to the anode side of the fuel cell; regenerating said spent CO2 adsorbents using the fuel cell cathode off-gases, producing a flow of hydrogen by cycling between said plurality of reforming chambers or compartments in a predetermined timing sequence; and, replacing the spent sulfur adsorbent with a fresh sulfur adsorbent at a predetermined time.
    Type: Grant
    Filed: December 13, 2011
    Date of Patent: July 28, 2015
    Assignee: Intelligent Energy Inc.
    Inventors: Duraiswamy Kandaswamy, Anand S. Chellappa, Mack Knobbe
  • Patent number: 9085736
    Abstract: A process for operating a reforming reactor system comprising operating a plurality of reactors until at least one reactor is deemed to have an operational issue, wherein each of the plurality of reactors contains a catalyst capable of converting at least a portion of a hydrocarbon stream to aromatic hydrocarbons, isolating the at least one reactor deemed to have the operational issue from a remaining plurality of reactors that continue to operate to convert at least the portion of the hydrocarbon stream to aromatic hydrocarbons while the at least one reactor deemed to have the operational issue is isolated from the plurality of remaining reactors, addressing the operational issues, returning the at least one reactor to the hydrocarbon stream by connecting the reactor to the remaining plurality of reactors, and resuming operations of the reforming reactor system to convert at least the portion of the hydrocarbon stream to aromatic hydrocarbons.
    Type: Grant
    Filed: October 26, 2011
    Date of Patent: July 21, 2015
    Assignee: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Scott G. Morrison, Tin-Tack Peter Cheung, Joe Bergmeister, III, Vincent D. McGahee, Bruce D. Murray, Daniel M. Hasenberg
  • Publication number: 20150144528
    Abstract: The present invention provides a process to prepare a gas oil fraction, a heavy distillate fraction and a residual base oil fraction, which process at least comprises the following steps: (a) subjecting the feedstock to a hydroprocessing step to obtain an at least partially isomerised feedstock; (b) separating the isomerised feedstock by means of distillation into at least a gas oil fraction, a heavy distillate fraction and a residual fraction, wherein the residual fraction has a T10 wt % boiling point of between 200 and 450° C.; (c) recycling part of the residual fraction to step (a); and (d) catalytic dewaxing of remaining residual fraction to obtain a residual base oil.
    Type: Application
    Filed: June 28, 2013
    Publication date: May 28, 2015
    Inventors: Eduard Philip Kieffer, Duurt Renkema, Jelle Rudolf Anne Sietsma
  • Patent number: 8999143
    Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.
    Type: Grant
    Filed: November 12, 2014
    Date of Patent: April 7, 2015
    Assignee: UOP LLC
    Inventors: Clayton C. Sadler, Mark D. Moser
  • Patent number: 8906223
    Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: December 9, 2014
    Assignee: UOP LLC
    Inventors: Mark D. Moser, Clayton C. Sadler
  • Patent number: 8900442
    Abstract: A process is presented for increasing the aromatics content in a reformate process stream. The process modifies existing processes to change the operation without changing the reactors or heating units. The process includes bypasses to utilize heating capacity of upstream heating units, and passes the excess capacity of the upstream heating units to downstream process streams.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: December 2, 2014
    Assignee: UOP LLC
    Inventors: Clayton C. Sadler, Mark D. Moser
  • Patent number: 8882992
    Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which the process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.
    Type: Grant
    Filed: November 19, 2013
    Date of Patent: November 11, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventors: Cong-Yan Chen, Stephen J. Miller, James N. Ziemer
  • Publication number: 20140291206
    Abstract: Processes and catalyst systems are provided for dewaxing a hydrocarbon feedstock to form a lubricant base oil. A layered catalyst system of the present invention may comprise a first hydroisomerization dewaxing catalyst disposed upstream from a second hydroisomerization dewaxing catalyst. Each of the first and second hydroisomerization dewaxing catalysts may be selective for the isomerization of n-paraffins. The first hydroisomerization catalyst may have a higher level of selectivity for the isomerization of n-paraffins than the second hydroisomerization dewaxing catalyst. At least one of the first and second hydroisomerization dewaxing catalysts comprises small crystallite zeolite SSZ-32x.
    Type: Application
    Filed: June 9, 2014
    Publication date: October 2, 2014
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Kamala Krishna, Guan-Dao Lei
  • Patent number: 8753503
    Abstract: One exemplary embodiment can be a process for producing a reformate by combining a stream having an effective amount of isopentane and a stream having an effective amount of naphtha for reforming. Generally, the naphtha has not less than about 95%, by weight, of one or more compounds having a boiling point of about 38-about 260° C. as determined by ASTM D86-07. The process may include introducing the combined stream to a reforming reaction zone. The combined stream can have an isopentane:naphtha mass ratio of about 0.10:1.00-about 1.00:1.00.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: June 17, 2014
    Assignee: UOP LLC
    Inventors: Steven L. Krupa, Mark P. Lapinski, Clayton C. Sadler
  • Patent number: 8702822
    Abstract: Methods and reactors for producing a fuel are disclosed herein. In some embodiments, the method uses a biomass feedstock and alkane and/or alcohol feedstock, which can be contacted with a metal-containing catalyst to form products including a bio-oil. In some embodiments, oxygen-containing functional groups can be removed from a bio-oil using one or more zeolite thin films.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: April 22, 2014
    Assignee: Regents of the University of Minnesota
    Inventors: Aditya Bhan, Michael Tsapatsis, Lanny D. Schmidt, Paul J. Dauenhauer
  • Patent number: 8702969
    Abstract: A hydrocracking process that includes a wax fraction hydrocracking step of hydrocracking the wax fraction contained within a Fischer-Tropsch synthetic oil to obtain a hydrocracked product, a gas-liquid separation step of using a multi-stage gas-liquid separator to separate the hydrocracked product into a gas component, a heavy oil component and a light oil component, a specific component content estimation step of determining the flow rate ratio between the heavy oil component and the light oil component, and using this flow rate ratio to determine an estimated value for the content of a specific hydrocarbon component contained within the hydrocracked product, and a control step of controlling the operation of the wax fraction hydrocracking step on the basis of this estimated value, so that the content of the specific hydrocarbon component falls within a predetermined range.
    Type: Grant
    Filed: September 14, 2010
    Date of Patent: April 22, 2014
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd.
    Inventors: Kazuhiko Tasaka, Yuichi Tanaka, Marie Iwama
  • Publication number: 20140076778
    Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which the process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.
    Type: Application
    Filed: November 19, 2013
    Publication date: March 20, 2014
    Applicant: CHEVRON U.S.A. INC.
    Inventors: Cong-Yan CHEN, Stephen J. MILLER, James N. ZIEMER
  • Patent number: 8658021
    Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which the process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.
    Type: Grant
    Filed: July 28, 2010
    Date of Patent: February 25, 2014
    Assignee: Chevron U.S.A. Inc.
    Inventors: Cong-Yan Chen, Stephen J. Miller, James N. Ziemer, Ann J. Liang
  • Patent number: 8628655
    Abstract: A hydrocracking process that includes a wax fraction hydrocracking step of hydrocracking the wax fraction contained within a Fischer-Tropsch synthetic oil to obtain a hydrocracked product, a gas-liquid separation step of using a multi-stage gas-liquid separator to separate the hydrocracked product into a gas component, a heavy oil component and a light oil component, a specific component content estimation step of determining the flow rate ratio between the heavy oil component and the light oil component, and using this flow rate ratio to determine an estimated value for the content of a specific hydrocarbon component contained within the hydrocracked product, and a control step of controlling the operation of the wax fraction hydrocracking step on the basis of this estimated value, so that the content of the specific hydrocarbon component falls within a predetermined range.
    Type: Grant
    Filed: September 14, 2010
    Date of Patent: January 14, 2014
    Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd.
    Inventors: Kazuhiko Tasaka, Yuichi Tanaka, Marie Iwama
  • Patent number: 8585889
    Abstract: A method of manufacturing high-quality naphthenic base oils comprising a high aromatic content and a large amount of impurities with a boiling point higher than that of gasoline. High-quality naphthenic base oil may be manufactured from light cycle oil (LCO) and slurry oil (SLO), which are inexpensive, and have a high aromatic content, a large amount of impurities, and which are effluents of a fluidized catalytic cracking (FCC) unit. The method also relates to the pretreatment process of a feedstock, where the amounts of impurities (sulfur, nitrogen, polynuclear aromatic compounds and various metals components) in the feedstock are reduced.
    Type: Grant
    Filed: August 7, 2008
    Date of Patent: November 19, 2013
    Assignee: SK Lubricants Co., Ltd.
    Inventors: Chang Kuk Kim, Jee Sun Shin, Kyung Seok Noh, Ju Hyun Lee, Byoung In Lee, Seung Woo Lee, Do Woan Kim, Sam Ryong Park, Seong Han Song, Gyung Rok Kim, Yoon Mang Hwang
  • Publication number: 20130109897
    Abstract: A process for operating a reforming reactor system comprising operating a plurality of reactors until at least one reactor is deemed to have an operational issue, wherein each of the plurality of reactors contains a catalyst capable of converting at least a portion of a hydrocarbon stream to aromatic hydrocarbons, isolating the at least one reactor deemed to have the operational issue from a remaining plurality of reactors that continue to operate to convert at least the portion of the hydrocarbon stream to aromatic hydrocarbons while the at least one reactor deemed to have the operational issue is isolated from the plurality of remaining reactors, addressing the operational issues, returning the at least one reactor to the hydrocarbon stream by connecting the reactor to the remaining plurality of reactors, and resuming operations of the reforming reactor system to convert at least the portion of the hydrocarbon stream to aromatic hydrocarbons.
    Type: Application
    Filed: October 26, 2011
    Publication date: May 2, 2013
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Scott G. MORRISON, Tin-Tack Peter CHEUNG, Joe BERGMEISTER, III, Vincent D. MCGAHEE, Bruce D. MURRAY, Daniel M. HASENBERG
  • Patent number: 8419929
    Abstract: The invention discloses a catalytic reforming system and a method thereof. The system comprises a heating device and a reaction device and is characterized in that the reaction device (2-1, 2-2) is connected with a high-pressure separator (4); the high-pressure separator (4) is connected with a stabilizer system (6); the lower part of the stabilizer system (6) is connected with an extraction system (8) through a pipeline; the extraction system (8) is connected with a raffinate oil cutting system (7) through a pipeline on one hand, the middle part of the raffinate oil cutting system (7) is connected with another reaction device (2-3, 2-4) through a pipeline and the heating device (1-3, 1-4); coal oil is directly recovered by the lower part of the raffinate oil cutting system (7) through a pipeline; and the other end of the third reaction device is connected with the high-pressure separator through a pipeline.
    Type: Grant
    Filed: June 3, 2009
    Date of Patent: April 16, 2013
    Assignee: Beijing Grand Golden-Bright Engineering & Technologies Co., Ltd.
    Inventor: Ranfeng Ding
  • Patent number: 8366909
    Abstract: Processes for reforming of naphtha feedstocks are described. Briefly, a two stage naphtha reforming process is described. The first stage uses a low acidity beta zeolite catalyst under relatively mild reforming conditions to form an effluent. This effluent is passed to a subsequent stage where further reforming occurs using a catalyst containing ZSM-5 zeolite. The second stage is run under mild reforming conditions. The low pressures employed in the reforming process described maximize liquid product yield by avoiding unwanted cracking reactions and production of light products.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: February 5, 2013
    Assignee: Chevron U.S.A. Inc.
    Inventor: Stephen J. Miller
  • Patent number: 8182672
    Abstract: A process for preparing basestocks having superior low temperature properties at high viscosity index (VI). More particularly, a waxy feedstock is contacted with a first dewaxing catalyst having a refined constraint index (CI*) 2.0 or less followed by contacting with a second dewaxing catalyst having a refined constraint index greater than 2.0.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: May 22, 2012
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Michel Daage, David W. Larkin, William J. Murphy
  • Patent number: 8148288
    Abstract: The invention relates to a catalyst that comprises a metal M from the group of platinum, at least one promoter X1 that is selected from the group that consists of tin, germanium, and lead, and optionally at least one promoter X2 that is selected from the group that consists of gallium, indium and thallium, a halogenated compound and a porous substrate, in which the atomic ratio X1/M and optionally X2/M is between 0.3 and 8, the Hir/M ratio that is measured by hydrogen adsorption is greater than 0.40, and the bimetallicity index BMI that is measured by hydrogen/oxygen titration is greater than 108. The invention also relates to the process for the preparation of this catalyst and a reforming process using said catalyst.
    Type: Grant
    Filed: December 7, 2007
    Date of Patent: April 3, 2012
    Assignee: IFP Energies Nouvelles
    Inventors: Pierre-Yves Le Goff, Fabienne Le Peltier, Jean Giraud, Sylvie Lacombe, Christophe Chau
  • Publication number: 20120024754
    Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which said process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.
    Type: Application
    Filed: July 28, 2010
    Publication date: February 2, 2012
    Inventors: Cong-Yan Chen, Stephen J. Miller, James N. Ziemer, Ann J. Liang
  • Publication number: 20120024755
    Abstract: A guard bed or absorber is placed upstream of a transalkylation reactor to avoid deposition of halide and/or halogen species on the catalysts in said reactor.
    Type: Application
    Filed: July 14, 2011
    Publication date: February 2, 2012
    Inventors: James H. Beech, JR., Julia E. Steinheider, Doron Levin, Selma S. Lawrence
  • Publication number: 20120024753
    Abstract: The present invention relates to a multistage reforming process to produce a high octane product. A naphtha boiling range feedstock is processed in a multi-stage reforming process, in which said process involves at least 1) a penultimate stage for reforming the naphtha feedstock to produce a penultimate effluent 2) a final stage for further reforming at least a portion of the penultimate effluent 3) a regeneration step for the final stage catalyst. The severity of the penultimate stage can be increased during final stage catalyst regeneration in order to maintain the target RON of the reformate product and avoid reactor downtime.
    Type: Application
    Filed: July 28, 2010
    Publication date: February 2, 2012
    Inventors: Cong-Yan Chen, Stephen J. Miller, James N. Ziemer, Ann J. Liang
  • Publication number: 20120000817
    Abstract: In a process for producing a low color diesel and/or kerosene fuel, a middle distillate feed can be supplied to a reactor having at least one first catalyst bed containing a first desulfurization and/or isomerization catalyst and at least one second catalyst bed containing a decolorization catalyst downstream from the first catalyst bed(s). The feed can be reacted with the hydrogen in the presence of the first catalyst at a temperature from about 290° C. to about 430° C. to produce a first liquid effluent, which can be cooled by about 10° C. to about 40° C. with a quench medium and cascaded to the at least one second catalyst bed. The cooled first liquid effluent can then be reacted with hydrogen in the presence of the decolorization catalyst at a temperature from about 280° C. to about 415° C. to produce a second effluent having an ASTM color less than 2.5.
    Type: Application
    Filed: June 27, 2011
    Publication date: January 5, 2012
    Applicant: ExxonMobil Research and Engineering Company
    Inventor: Stuart S. Shih
  • Patent number: 7981272
    Abstract: A process for reforming a hydrocarbon stream in a reforming unit can include passing a gas including a halogen-containing material from a product separation zone through an adsorption zone to remove at least some of the halogen-containing material before the gas enters a first reforming stage having at least one fixed bed reaction zone.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: July 19, 2011
    Assignee: UOP LLC
    Inventors: Gary A. Dziabis, Leon Yuan, David J. Fecteau
  • Publication number: 20110132804
    Abstract: This invention relates to a process for the increasing the octane number of a naphtha hydrocarbon feed having a predominantly paraffin content with a germanium-containing zeolite catalyst. The catalyst is a non-acidic germanium zeolite on which a noble metal, such as platinum, has been deposited. The zeolite structure may be of MTW, MWW, MEL, TON, MRE, FER, MFI, BEA, MOR, LTL or MTT. The zeolite is made non-acidic by being base-exchanged with an alkali metal or alkaline earth metal, such as cesium, potassium, sodium, rubidium, barium, calcium, magnesium and mixtures thereof, to reduce acidity. The catalyst is sulfur tolerant. The hydrocarbon feed may contain sulfur up to 1000 ppm. The present invention could be applicable to a feedstream which is predominantly naphthenes and paraffins.
    Type: Application
    Filed: December 4, 2009
    Publication date: June 9, 2011
    Applicant: Saudi Basic Industries Corporation
    Inventors: Scott Stevenson, Paul E. Ellis, Mike Mier, Dustin Farmer, Alla Khanmamedova, Scott Mitchell