Noble Metal Containing Catalyst Patents (Class 208/65)
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Patent number: 4741819Abstract: A process for removing residual sulfur from a hydrotreated naphtha feedstock is disclosed. The feedstock is contacted with molecular hydrogen under reforming conditions in the presence of a less sulfur sensitive reforming catalyst, thereby converting trace sulfur compounds to H.sub.2 S, and forming a first effluent. The first effluent is contacted with a solid sulfur sorbent, removing the H.sub.2 S and forming a second effluent. The second effluent is contacted with a highly selective reforming catalyst under severe reforming conditions.Type: GrantFiled: October 31, 1984Date of Patent: May 3, 1988Assignee: Chevron Research CompanyInventors: Richard C. Robinson, Robert L. Jacobson, Leslie A. Field
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Patent number: 4737262Abstract: A process for the catalytic reforming of a hydrocarbon charge wherein the charge passes successively through at least two catalyst beds, the first one being a bed of a first catalyst whose carrier contains platinum, rhenium and at least one halogen, at least the last bed being a moving bed of a second catalyst whose carrier contains platinum, at least one additional metal M selected from the group consisting of tin, gallium, germanium, indium, lead and thallium and at least one halogen, said metal M being introduced onto this carrier by means of an organometallic compound and the proportion by weight of said second catalyst being from 25 to 55% of the total catalyst mass used in all the catalyst beds. The charge preferably passes through at least two fixed beds of the first catalyst and at least one moving bed of the second catalyst, the carrier of the two catalysts being preferably alumina.By this process high grade gasolines (of Research Octane Number higher than 95) are produced over long periods.Type: GrantFiled: February 3, 1987Date of Patent: April 12, 1988Assignee: Institut Francais du PetroleInventors: Jean-Pierre Franck, Jean-Paul Bournonville
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Patent number: 4722780Abstract: A catalytic reforming process using catalysts containing a carrier, platinum, rhenium and optionally at least one metal selected from the group consisting of tin, germanium, lead, indium, thallium and titanium, arranged in several successive catalyst beds wherein the catalyst of the first bed has a Re/Pt ratio higher than the Re/Pt ratio of the catalyst used in the last bed, said catalyst of the last bed containing at least 0.08% of rhenium in proportion to the carrier.The catalysts preferably contain at least one halogen in an amount, expressed in proportion to the carrier, from 0.1 to 15%, said carrier preferably consisting mainly of alumina.In a preferred embodiment 3 successive catalyst beds are used wherein the Re/Pt ratios are, as a whole, decreasing from the first bed to the last bed.Type: GrantFiled: April 15, 1987Date of Patent: February 2, 1988Assignee: Institut Francais du PetroleInventors: Jean-Pierre Franck, Jean-Paul Bournonville, Maurice Berthelin
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Patent number: 4663020Abstract: A catalytic reforming process is disclosed for converting naphtha hydrocarbons to higher octane products through an improved process which comprises contacting a hydrocarbon in a first zone with a first catalyst comprising tin and at least one platinum group metal deposited on a solid catalyst support followed by subsequent contacting in a second zone with a second catalyst comprising at least one platinum group metal deposited on a solid catalyst support.Type: GrantFiled: February 21, 1986Date of Patent: May 5, 1987Assignee: Amoco CorporationInventor: Bruce A. Fleming
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Patent number: 4645586Abstract: A reforming process is disclosed wherein a hydrocarbon feed is contacted with two reforming catalysts at conditions which favor reforming. The first reforming catalyst comprises a metallic oxide support having disposed therein a Group VIII metal. This first reforming catalyst may contain Group VIII metal promoters, such as rhenium, tin, germanium, cobalt, nickel, iridium, rhodium, ruthenium and combinations thereof. The second reforming catalyst is a non-acidic catalyst comprising a large-pore zeolite containing at least one Group VIII metal. A preferred first reforming catalyst comprises alumina having disposed therein in intimate admixture platinum and rhenium. A preferred second reforming catalyst is a non-acidic catalyst comprising a type L zeolite containing platinum.Type: GrantFiled: December 7, 1984Date of Patent: February 24, 1987Assignee: Chevron Research CompanyInventor: Waldeen C. Buss
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Patent number: 4636298Abstract: A hydrocarbon conversion process is disclosed wherein the alkanes are contacted with a catalyst containing a metallic oxide support and a Group VIII metal, and with a catalyst containing a large-pore zeolite, a Group VIII metal, and an alkaline earth metal.Type: GrantFiled: December 7, 1984Date of Patent: January 13, 1987Assignee: Chevron Research CompanyInventors: Waldeen C. Buss, Thomas R. Hughes
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Patent number: 4627909Abstract: A catalytic reforming process comprising at least two reforming zones each having a separate recycle gas system, the first reforming zone operated at conventional low pressure reforming conditions and the second reforming zone operated at a total pressure stepped below that of the first reforming zone, thereby increasing the overall selectivity and yield of the reforming process.Type: GrantFiled: May 2, 1985Date of Patent: December 9, 1986Assignee: Chevron Research CompanyInventor: Richard C. Robinson
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Patent number: 4613424Abstract: In a process wherein, in a series of reforming zones, or reactors, each of which contains a bed, or beds of a sulfur-sensitive polymetallic platinum-containing catalyst, the beds of catalyst are contacted with a hydrocarbon or naphtha feed, and hydrogen, at reforming conditions to produce a hydrocarbon, or naphtha product of improved octane, the improvement wherein, at start-up, sulfur is added to the tail reactor of the series, and excluded from the lead reactor. Increased hydrogen purity, aromatics, and C.sub.5 + liquid yields are obtained, and there is less gas make.Type: GrantFiled: September 9, 1985Date of Patent: September 23, 1986Assignee: Exxon Research and Engineering Co.Inventor: James J. Schorfheide
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Patent number: 4613423Abstract: A process wherein, in a series of reforming zones, or reactors, each of which contains a bed, or beds of catalyst, the catalyst in the leading reforming zone, or zones, is constituted of supported platinum or supported platinum and rhenium, and the catalyst in the rearward reforming zone, or zones of the series, is constituted of platinum, rhenium, and iridium. The amount of (rhenium+iridium) relative to the platinum in the last reforming zone, or zones is present in weight ratio of at least about 1.5:1 and more preferably ranges from about 1.5:1 to about 10:1. The beds of catalyst are contacted with a hydrocarbon or naphtha feed, and hydrogen, at reforming conditions to produce a hydrocarbon, or naphtha product of improved octane, and the product is withdrawn.Type: GrantFiled: May 2, 1985Date of Patent: September 23, 1986Assignee: Exxon Research and Engineering Co.Inventors: George A. Swan, William C. Baird, Jr., Robert G. Corry
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Patent number: 4594144Abstract: A process for converting the naphtha fractions distilled from crude oil into greater volumes than heretofore of a gasoline product having higher octane number and a distillate stream of improved cetane number and smoke point by sending the lower boiling naphtha fraction directly to the gasoline pool and subjecting the higher boiling naphtha fraction to a mild reforming treatment, extracting the reformate to separate two streams, aromatics which are directed to the pool and paraffins which are sent to a splitter to separate the paraffin stream into fractions greater than C.sub.8 and a C.sub.8 or less fraction. The C.sub.8 or less fraction is cracked, thermally or catalytically and alkylated and/or polymerized before being directed to the gasoline pool. The fraction from the splitter containing hydrocarbons greater than C.sub.8 can be used in the distillate pool.Type: GrantFiled: June 14, 1985Date of Patent: June 10, 1986Assignee: UOP Inc.Inventors: Robert B. James, Jr., Don B. Carson
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Patent number: 4588495Abstract: In a catalytic reforming process wherein a charge is circulated successively through a first catalyst bed and then at least one further catalyst bed, the improvement wherein the catalyst of the first bed comprises a carrier of alumina base and, by weight in proportion to the carrier, 0.05-0.6% of platinum, 0.005-3% of rhenium and 0.1-15% of at least one halogen and wherein each catalyst of the other beds contains a carrier of alumina base and, by weight with respect to the carrier, 0.05-0.6% of platinum, 0.05-3% of at least one metal promoter selected from the group consisting of tin, thallium and indium and 0.1-15% of at least one halogen, the proportion by weight of the catalyst containing platinum and rhenium ranging from 8 to 40% with respect to the total catalyst mass used in all the catalyst beds.Type: GrantFiled: February 22, 1985Date of Patent: May 13, 1986Assignee: Institut Francais du PetroleInventors: Jean-Pierre Franck, Jean-Paul Bournonville
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Patent number: 4584089Abstract: The catalyst comprises a physical particle-form mixture of a Component A and a Component B, said Component A comprising at least one Group VIII noble metal, preferably platinum, deposed on a solid catalyst support material providing acidic catalytic sites, said Component B consisting essentially of a crystalline borosilicate molecular sieve, and said catalyst having been prepared by thoroughly and intimately blending finely-divided particles of said Components A and B to provide a thoroughly-blended composite.The catalyst can be employed suitably in hydrocarbon conversion processes. In particular, the catalyst can be employed in a process for the reforming of a hydrocarbon stream. More particularly, the catalyst can be used as the second catalyst in a two-catalyst reforming process.Type: GrantFiled: February 6, 1985Date of Patent: April 22, 1986Assignee: Standard Oil Company (Indiana)Inventors: Eugene E. Unmuth, Louis C. Gutberlet
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Patent number: 4551228Abstract: Yield selectivity of a multibed catalytic reformer operating below design capacity is enhanced by adjusting inlet temperature of at least one catalyst bed to near-quenching conditions while adjusting the inlet temperature of at least one catalyst bed to favor yield selective reforming reactions. Significant increases in C.sub.5 + yields are obtained without any modification of the reforming unit.Type: GrantFiled: May 1, 1984Date of Patent: November 5, 1985Assignee: Mobil Oil CorporationInventors: Amilcare Ramella, Hsin-Ju Wang
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Patent number: 4541915Abstract: A start-up procedure wherein a halogenated rhenium-containing catalyst, to improve its performance in reforming naphtha feeds, is contacted with water, added with the hydrogen and said feed. During the start-up period, preferably on initiation of the start-up period after aromatics production has begun, a naphtha feed, hydrogen and water are passed cocurrently through the several reactors of a reforming unit and reacted over the halogenated rhenium-containing catalyst. Water is generally added with the naphtha and hydrogen, preferably to the initial reactor of the series of reactors of the reforming unit, in concentration ranging from about 100 vppm of hydrogen to about 10,000 vppm of hydrogen, preferably from about 100 vppm to about 5000 vppm of hydrogen.Type: GrantFiled: October 1, 1984Date of Patent: September 17, 1985Assignee: Exxon Research and Engineering Co.Inventors: William C. Baird, Jr., Charles H. Mauldin
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Patent number: 4498973Abstract: A multiple-stage catalytic conversion system in which a hydrocarbonaceous charge stock and hydrogen flow serially through a plurality of catalytic reaction zones in each of which the catalyst particles are movable via gravity flow. Dissimilar catalyst particles are utilized in the reactor systems which share a common regenerating tower through which the catalyst particles are downwardly movable via gravity flow and in which the catalyst particles are regenerated in segregated fashion. Dissimilarity of the catalyst particles stems from a difference in activity, stability and selectivity characteristics. In turn, this difference may be attributed either to physical, or chemical distinctions between the two composites, or both.Type: GrantFiled: June 17, 1983Date of Patent: February 12, 1985Assignee: UOP Inc.Inventors: John G. Sikonia, Richard W. Bennett
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Patent number: 4482449Abstract: The catalyst comprises a physical particle-form mixture of a Componet A, a Component B, and a Component C, said Component A comprising at least one Group VIII noble metal, preferably platinum, deposed on a solid catalyst support material providing acidic catalytic sites, said Component B comprising a small amount of a non-noble metal of Group VIII selected from cobalt, nickel, and mixtures thereof, preferably cobalt, on a solid catalyst support material providing acidic catalytic sites, said Component C comprising a small amount of gallium deposed on a solid catalyst support material providing acidic catalytic sites, and said catalyst having been prepared by thoroughly and intimately blending finely-divided particles of said Component A, B, and C to provide a thoroughly-blended composite.The catalyst can be employed suitably in a hydrocarbon conversion process.Type: GrantFiled: March 30, 1984Date of Patent: November 13, 1984Assignee: Standard Oil Company (Indiana)Inventors: Cecelia M. Sorrentino, Regis J. Pellet, Ralph J. Bertolacini
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Patent number: 4464249Abstract: A process for reforming naphthene and paraffin-containing hydrocarbon feeds to increase their aromatic content is disclosed which involves the use of a series of reaction zones containing a supported platinum-group metal catalyst and a supported rhenium catalyst, wherein the distribution of catalytically effective platinum-group metal and rhenium among the series of reaction zones is skewed. The ratio of the percent by weight of the supported platinum-group metal in the catalyst in at least one of the earlier reaction zones of the series of reaction zones to that in the catalyst in at least one of the later reaction zones is in the range of about 1.5 to 10, and preferably in the range of about 2 to about 6. The percent by weight of supported rhenium based on the catalyst in the first zone is preferably less than about 10 percent by weight.Type: GrantFiled: October 15, 1979Date of Patent: August 7, 1984Assignee: Atlantic Richfield CompanyInventors: John Mooi, Marvin F. L. Johnson
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Patent number: 4440628Abstract: A process wherein, in a series of reforming zones, or reactors, each of which contains a bed, or beds of catalyst, the catalyst in the rearward most reforming zones is constituted of a high rhenium, platinum rhenium catalyst, viz., a catalyst comprising supported platinum and a relatively high concentration of rhenium relative to the platinum, and preferably the catalyst in the forwardmost reforming zone, or reactor of the series, is constituted of platinum, or platinum and a relatively low concentration of rhenium relative to the platinum. At least 30 percent, preferably from 40 percent to about 90 percent, of the rearward most reactors of the unit, or even 100 percent, based on the total weight of the catalyst in all of the reactors of the unit, contain a high rhenium, platinum rhenium catalyst, the weight ratio of rhenium:platinum being at least about 1.5:1.Type: GrantFiled: April 6, 1983Date of Patent: April 3, 1984Assignee: Exxon Research and Engineering Co.Inventors: William E. Winter, Gerald E. Markley
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Patent number: 4440626Abstract: A process wherein, in a series of reforming zones, employing one or a series of reactors, each of which contains a bed, or beds of catalyst, the catalyst in the rearward most reforming zones is constituted of supported platinum and a relatively high concentration of rhenium, and the catalyst in the forward most reforming zone is constituted of platinum, or platinum and a relatively low concentration of a promoter metal, especially rhenium. In the rearward reaction zones, at least 40 percent, and preferably from 40 percent to about 90 percent, based on the total weight of catalyst in the reactor, or reactors of the unit, is constituted of a rhenium promoted platinum catalyst, the weight ratio of rhenium:plantinum of which at least about 1.5:1, a preferably 2:1, or greater. The beds of catalyst are contacted with a hydrocarbon or naphtha feed, and hydrogen, at reforming conditions to produce a hydrocarbon, or naphtha product of improved octane, and the product is withdrawn.Type: GrantFiled: April 6, 1983Date of Patent: April 3, 1984Assignee: Exxon Research and Engineering Co.Inventors: William E. Winter, Gerald E. Markley
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Patent number: 4440627Abstract: A process wherein, in a series of reforming zones, employing one or a series of reactors, each of which contains a bed, or beds of catalyst, the catalyst in the rearward most reforming zones is constituted of supported platinum and a relatively high concentration of rhenium, and the catalyst in the forward most reforming zone is constituted of platinum, or platinum and a relatively low concentration of a promoter metal, especially rhenium. In the rearward reaction zones, at least 40 percent, and preferably from 40 percent to about 90 percent, based on the total weight of catalyst in the reactor, or reactors of the unit, is constituted of a rhenium promoted platinum catalyst, the weight ratio of rhenium:platinum of which at least about 1.5:1, and preferably 2:1, or greater. The beds of catalyst are contacted at start-of-run temperatures ranging from about 875.degree. F. to about 935.degree. F.Type: GrantFiled: April 6, 1983Date of Patent: April 3, 1984Assignee: Exxon Research and Engineering Co.Inventor: Gerald E. Markley
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Patent number: 4436612Abstract: A process wherein, in a series of reforming zones, or reactors, each of which contains a bed, or beds of catalyst, the catalyst in the leading reforming zones is constituted of supported platinum and a relatively low concentration of rhenium, and the catalyst in the last reforming zone, or reactor of the series, is constituted of platinum and a relatively high concentration of rhenium. The amount of rhenium relative to the platinum in the last reforming zone, or reactor is present in an atomic or weight ratio of rhenium:platinum of at least about 1.5:1; preferably at least about 2:1, and more preferably ranges from about 2:1 to about 3:1. The beds of catalyst are contacted with a hydrocarbon or naphtha feed, and hydrogen, at reforming conditions to produce a hydrocarbon, or naphtha product of improved octane, and the product is withdrawn.Type: GrantFiled: April 6, 1983Date of Patent: March 13, 1984Assignee: Exxon Research and Engineering Co.Inventors: Soni O. Oyekan, George A. Swan
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Patent number: 4432862Abstract: A reformate lean oil absorber is used in the downstream processing facilities of a reformer unit to remove isobutane and heavier components from a separator overhead vapor, part of which is reformer recycle gas. Stabilized reformate may be employed as lean oil to the absorber, and the fat oil is recycled to the stabilizer for isobutane recovery of isobutane and normal butane as overhead product and C.sub.5.sup.+ liquid as bottoms product. The mixed butanes are separated, and the isobutane employed as alkylation feedstock. The n-butane is recycled with the naphtha to the reformer unit, the absence of butanes in the recycle gas considerably enhancing the amount of isobutane produced in the reforming unit.Type: GrantFiled: January 18, 1982Date of Patent: February 21, 1984Assignee: Exxon Research and Engineering Co.Inventors: Gerrit S. Swart, Louis S. Dauber, Richard P. O'Connor
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Patent number: 4427533Abstract: A process wherein, in a series of reforming zones, or reactors, each of which contains a bed, or beds of catalyst, the catalyst in the leading reforming zones is constituted of supported platinum and a relatively low concentration of rhenium, and the catalyst in the last reforming zone, or reactor of the series, is constituted of platinum and a relatively high concentration of rhenium. The amount of rhenium relative to the platinum in the last reforming zone, or reactor is present in an atomic or weight ratio of rhenium:platinum of at least 1.5:1; preferably at least about 2:1, and more preferably ranges from about 2:1 to about 3:1. The beds of catalyst are contacted with a hydrocarbon or naphtha feed, and hydrogen, at reforming conditions to produce a hydrocarbon, or naphtha product of improved octane, and the product is withdrawn.Type: GrantFiled: April 6, 1983Date of Patent: January 24, 1984Assignee: Exxon Research and Engineering Co.Inventor: George A. Swan
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Patent number: 4425222Abstract: A process wherein, in a series of reforming zones, or onstream reactors, each of which contains a bed, or beds of catalyst, the catalyst in the leading reforming zones is constituted of supported platinum and a relatively low concentration of rhenium, and the catalyst in the last reforming zone, or reactor of the series, is constituted of platinum and a relatively high concentration of rhenium, and a swing reactor, also containing a supported platinum and rhenium catalyst, is manifolded so that it can be substituted for any one of the onstream reactors of the unit. The entry side, or upper portion of the swing reactor contains a catalyst constituted of platinum and a relatively low concentration of rhenium, and the exit side, or lower portion of the reactor contains a catalyst constituted of platinum and a relatively high concentration of rhenium.Type: GrantFiled: April 6, 1983Date of Patent: January 10, 1984Assignee: Exxon Research and Engineering Co.Inventor: George A. Swan
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Patent number: 4415435Abstract: A process for the optomization of the amount of sulfur introduced into a cyclic, or semi-cyclic reforming unit consistant with the dual objective of sulfiding a sulfur-sensitive polymetallic platinum catalyst, and minimizing the average sulfur present in the unit during an operating cycle. In accordance with such process, a sulfur-containing naphtha feed between reactor swings is first hydrofined to reduce the sulfur content of the feed, the product therefrom is then passed through a guard bed or reactor and contacted with a sulfur adsorbent essentially completely remove the feed sulfur to maximize catalyst activity, catalyst stability and C.sub.5.sup.+ liquid yield.Type: GrantFiled: September 24, 1982Date of Patent: November 15, 1983Assignee: Exxon Research and Engineering Co.Inventor: William E. Lewis
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Patent number: 4409095Abstract: A catalytic reforming process is disclosed in which substantially all of the heat requirements of the product stabilizer column is supplied by multiple indirect heat exchange.Type: GrantFiled: September 28, 1982Date of Patent: October 11, 1983Assignee: UOP Inc.Inventor: Kenneth D. Peters
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Patent number: 4401554Abstract: A reformate richer in BTX content than the reformate obtained from the conventional catalytic reformation of a wide cut naphtha is obtained by splitting the naphtha into two fractions, catalytically reforming the heavy fraction sequentially through a series of at least three catalyst beds and introducing the light fraction into the feed to the last or the penultimate reactor.Type: GrantFiled: July 9, 1982Date of Patent: August 30, 1983Assignee: Mobil Oil CorporationInventors: Byung C. Choi, Kenneth R. Graziani
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Patent number: 4401558Abstract: There is disclosed a catalyst, which catalyst comprises a physical particle-form mixture of a Component A and a Component B, said Component A comprising one or more Group VIII noble metals and a combined halogen deposed on a refractory inorganic oxide and said Component B comprising a metal from Group IVB or Group VB of the Periodic Table of Elements and a combined halogen deposed on a refractory inorganic oxide. Such catalyst is suitable for use in a hydrocarbon conversion reaction zone.The catalyst can be employed in a process for the reforming of a hydrocarbon stream, which process comprises contacting said stream in a reaction zone under reforming conditions and in the presence of hydrogen with said catalyst. The catalyst is not presulfided. A preferred process comprises contacting a hydrocarbon stream that contains a substantial amount of sulfur.Type: GrantFiled: November 5, 1981Date of Patent: August 30, 1983Assignee: Standard Oil Company (Indiana)Inventors: Regis J. Pellet, Ralph J. Bertolacini, Donna L. Lysholm
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Patent number: 4354925Abstract: A process for regenerating, and reactivating, coked noble metal catalysts, especially platinum-containing polymetallic catalysts. A gas is employed for burning coke from the coked catalyst comprising an admixture of from about 0.1 percent to about 10 percent oxygen, and at least about 20 percent carbon dioxide, preferably from about 40 percent to about 99 percent, and more preferably from about 50 percent to about 99 percent carbon dioxide. Regeneration time can be considerably shortened, the frequency of reactor regeneration increased, and compression costs lowered by increasing, or maximizing, the carbon dioxide content of the gas used in the coke burnoff. The higher heat capacity of the carbon dioxide permits the use of a higher oxygen content regeneration gas, particularly during the primary coke burn, as contrasted with the regeneration gas used in conventional catalyst regeneration processes which contain large amounts of nitrogen and flue gas as inert gases.Type: GrantFiled: July 30, 1981Date of Patent: October 19, 1982Assignee: Exxon Research and Engineering Co.Inventor: James J. Schorfheide
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Patent number: 4348271Abstract: A process, or procedure, for the start-up of reforming units, particularly those employing highly active sulfur-sensitive polymetallic, promoted noble metal containing catalysts. On start-up of a reforming unit, a sulfur-containing naphtha feed is fed at reforming conditions over a platinum-catalyst containing lead reactor of a series while bypassing subsequent reactors of the series, the product therefrom is separated into hydrogen-containing gas and C.sub.5.sup.+ liquid fractions, the hydrogen-containing gas fraction is desulfurized and dried and recycled to the platinum-catalyst containing lead reactor and, after sufficient hydrogen has been generated for operation of a Hydrofiner which is used to hydrodesulfurize the naphtha feed for the reformer, product from the platinum-catalyst containing lead reactor is fed to subsequent reactors of the series which contain the more sulfur-sensitive catalysts.Type: GrantFiled: July 14, 1981Date of Patent: September 7, 1982Assignee: Exxon Research & Engineering Co.Inventor: George A. Swan
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Patent number: 4325808Abstract: A hydrocarbon conversion catalyst system comprising a mixture of a first catalyst containing a noble metal component deposed on a refractory inorganic oxide and a second catalyst containing a non-noble metal component deposed on a support containing a refractory inorganic oxide and a crystalline aluminosilicate material, and a reforming method employing such catalyst system are disclosed.Type: GrantFiled: July 21, 1980Date of Patent: April 20, 1982Assignee: Standard Oil Company (Indiana)Inventors: Dae K. Kim, Ralph J. Bertolacini
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Patent number: 4255250Abstract: A multiple zone catalytic reforming process in which the C.sub.5 + yield or the catalyst run length in all reaction zones downstream of the first is increased by maintaining less than 1 weight percent coke on the catalyst in the first reaction zone by adjusting the frequency of regeneration or replacement.Type: GrantFiled: May 23, 1979Date of Patent: March 10, 1981Assignee: Chevron Research CompanyInventor: Charles S. McCoy
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Patent number: 4251349Abstract: A fixed-bed catalytic reforming process in which on-stream operation is begun with the catalyst retention volume in the first reactor less than 99% full and additional catalyst is added to said reactor while on-stream.Type: GrantFiled: June 4, 1979Date of Patent: February 17, 1981Assignee: Chevron Research CompanyInventors: Charles S. McCoy, Robert J. Houston
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Patent number: 4212726Abstract: Disclosed is a process for hydrotreating hydrocarbon feedstocks and for recovering from the resulting effluent stream selected hydrocarbon fractions, and hydrogen for recycle and other uses with improved purity. Relatively pure hydrogen is provided by separating the effluent stream into a hydrogen-containing gaseous stream and a liquid phase hydrocarbon product, and then contacting the gaseous hydrogen-containing stream in a first absorption step with the liquid phase hydrocarbon product obtained in the gas-liquid separation step, and in a second extraction step with a stabilized portion of the liquid phase hydrocarbon product.Type: GrantFiled: November 23, 1977Date of Patent: July 15, 1980Assignee: Cosden Technology, Inc.Inventor: Warden W. Mayes
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Patent number: 4208397Abstract: The process comprises passing a hydrocarbon stream under reforming conditions through each of the reactors of the unit; when the catalyst in all of the reactors in the unit except the lead reactor has become deactivated to such an extent that the catalyst in all of the reactors other than the lead reactor must be regenerated, discontinuing the flow of the hydrocarbon stream through all of the reactors in said unit other than the lead reactor while continuing to pass the hydrocarbon stream through the lead reactor; regenerating the beds of catalyst in each of the reactors of said unit other than the lead reactor to remove the carbonaceous deposits from the catalyst in such beds and to restore at least partially the activity of the catalyst while continuing to pass the hydrocarbon stream through the lead reactor under reforming conditions; resuming the flow of the hydrocarbon stream through all of the reactors in the unit; and repeating all of the aforesaid steps until the catalyst in the lead reactor has becomType: GrantFiled: June 12, 1978Date of Patent: June 17, 1980Assignee: Standard Oil Company (Indiana)Inventor: Ronald Coates
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Patent number: 4206035Abstract: A process is disclosed for producing high octane hydrocarbons from a feed comprising paraffins having 5 to 9 carbon atoms which involves contacting the feed with steam and hydrogen in the presence of a steam active dehydrogenation catalyst wherein the amounts of steam and hydrogen employed relative to the feed are such that one obtains unexpectedly high conversion and unexpectedly high selectivity to high octane product.Type: GrantFiled: August 15, 1978Date of Patent: June 3, 1980Assignee: Phillips Petroleum CompanyInventors: Tom Hutson, Jr., Francis M. Brinkmeyer
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Patent number: 4203826Abstract: High-purity C.sub.7 and/or C.sub.8 aromatic hydrocarbons are produced by reforming a C.sub.7 or C.sub.8 full boiling carbon number naphtha feed fraction or combinations thereof under reforming conditions of sufficient severity to convert essentially all of the non-aromatic portion of the naphtha feed boiling in the C.sub.7 to C.sub.8 aromatic boiling range to C.sub.7 and/or C.sub.8 aromatics, and then separating the reformate by fractional distillation into high-purity fractions of C.sub.7 and/or C.sub.8 aromatic hydrocarbons. Preferably, the C.sub.7 and/or C.sub.8 full boiling carbon number naphtha feed fraction is reformed in a plurality of reformer reaction stages with increasingly more severe conditions in order to maximize the yield of the C.sub.7 and C.sub.8 aromatics.Type: GrantFiled: August 24, 1977Date of Patent: May 20, 1980Assignee: Cosden Technology, Inc.Inventor: Warden W. Mayes
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Patent number: 4191634Abstract: The research octane of a light paraffinic hydrocarbon feed is effectively increased by consecutively contacting the feed under hydrocarbon conversion conditions with a palladium-HY-zeolite-alumina catalyst and then with a palladium-HZSM-5-zeolite-alumina catalyst.Type: GrantFiled: October 2, 1978Date of Patent: March 4, 1980Assignee: Chevron Research CompanyInventor: Stephen J. Miller
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Patent number: 4191633Abstract: In a reforming process wherein a feed naphtha is reformed, with hydrogen, over a reforming catalyst in a process unit, the improvement comprising the addition of infinitesimal, or small amounts of water or hydrogen halide, or both, or substance which can produce in situ water or hydrogen halide, or both, during the reforming operation to displace previously adsorbed sulfur, or to suppress the adsorption of sulfur by the catalyst to control the amount of sulfur added to the catalyst to a minimum effective level. It has been found, in the sequence of regeneration and reactivation, that the ability of a catalyst to operate in a hydrogenolysis mode can be effectively suppressed after the freshly prepared catalyst has been regenerated, and reactivated several times, generally above five times or more, by presulfiding the catalyst by the addition of a minimal amount of sulfur, preferably a maximum of about 0.01 weight percent sulfur on the catalyst.Type: GrantFiled: July 10, 1978Date of Patent: March 4, 1980Assignee: Exxon Research & Engineering Co.Inventor: Louis Dauber
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Patent number: 4190519Abstract: A straight-run naphtha is fractionated at about 66.degree. C., which is just below the boiling point of methylcyclopentane. The 66.degree. C.+ fraction is reformed, and at least a portion of the reformate combined with the 66.degree. C.- fraction and reacted under aromatization conditions over a ZSM-5-type catalyst to form a C.sub.5 + product rich in aromatics. The C.sub.5 + aromaticized product and the remaining reformate can be either sent for BTX recovery or used as a high-octane component of a gasoline blending pool.Type: GrantFiled: October 23, 1978Date of Patent: February 26, 1980Assignee: Chevron Research CompanyInventors: Stephen J. Miller, Thomas R. Hughes
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Patent number: 4179353Abstract: An intentionally produced low octane value alkylate is reformed in the presence of steam, and in the absence of added hydrogen, to produce a high octane value, olefinic reformate containing aromatics. The reformate, upon fractionation to remove hydrogen and methane and C.sub.3 and C.sub.4 hydrocarbons, which can be recycled, is subjected to solvent extraction to produce a raffinate which can be used as high octane gasoline and which contains olefins, and an extract which, upon fractionation to remove xylenes therefrom as usable product, and which now contains benzene and toluene, can be combined with said raffinate.Type: GrantFiled: July 6, 1977Date of Patent: December 18, 1979Assignee: Phillips Petroleum CompanyInventors: Thomas Hutson, Jr., Floyd E. Farha, Jr.
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Patent number: 4174271Abstract: Disclosed is a process for the production of highly aromatic reformates in high yield from a naphtha feed fraction by high-severity catalytic reforming using a reforming catalyst which includes a hydrocracking promotor metal. The process comprises reforming the stock under conditions of high severity in a plurality of sequentially arranged reaction zones in which the concentration of the hydrocracking promotor metal of the reforming catalyst is adjusted to provide a minimal hydrocracking activity relative to the other reforming reactions to the catalyst in the first reaction zones, and an enhanced hydrocracking activity to the catalyst in the last reaction zones. The reformates produced according to this process are particularly useful in the blending of high aromatic content gasoline and/or in the production of high purity aromatic hydrocarbons.Type: GrantFiled: November 3, 1977Date of Patent: November 13, 1979Assignee: Cosden Technology, Inc.Inventor: Warden W. Mayes
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Patent number: 4174270Abstract: Disclosed is a process for the production of highly aromatic reformates, having a minimum of nonaromatic material, in high yield from a naphtha feed fraction by high-severity catalytic reforming, using a halogen-promoted reforming catalyst. The process comprises reforming the naphtha feed under reforming conditions of high severity in a plurality of sequentially arranged reaction zones in which the concentration of the halogen component of the reforming catalyst is adjusted to provide a minimal hydrocracking activity relative to the other reforming reactions to the catalyst in the first reaction zones, and an enhanced hydrocracking activity to the catalyst in the last reaction zones. The reformates produced according to this process are particularly useful in the blending of high aromatic content gasolines and/or in the production of high purity aromatic hydrocarbons.Type: GrantFiled: November 3, 1977Date of Patent: November 13, 1979Assignee: Cosden Technology, Inc.Inventor: Warden W. Mayes
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Patent number: 4167473Abstract: A multiple-stage catalytic conversion system in which a hydrocarbonaceous charge stock and hydrogen flow serially through a plurality of catalytic reaction zones in each of which the catalyst particles are downwardly movable via gravity-flow. Dissimilar catalyst particles are utilized in the reactor systems, each of which is integrated with separate regenerating towers through which the catalyst particles are also downwardly movable via gravity-flow. Dissimilarity of the catalysts stems from a difference in activity and stability characteristics. In turn, this difference may be attributed either to physical, or chemical changes between the two composites, or a combination of both.Type: GrantFiled: May 2, 1978Date of Patent: September 11, 1979Assignee: UOP Inc.Inventor: John G. Sikonia
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Patent number: 4167472Abstract: A process for treating a hydrocarbon composition containing both straight chain and non-straight chain hydrocarbons in which said hydrocarbon composition is separated into a straight chain hydrocarbon-rich fraction and a non-straight chain hydrocarbon-rich fraction, non-aromatics in said non-straight chain hydrocarbon-rich fraction are converted to aromatics, and at least a portion of the straight chain hydrocarbon-rich fraction is passed in combination with steam over a steam active catalyst comprising at least one Group VIII metal and a tin modified Group II metal aluminate under conditions such that aromatics are produced.Type: GrantFiled: April 26, 1978Date of Patent: September 11, 1979Assignee: Phillips Petroleum Co.Inventors: James E. Dick, Fred T. Sherk, Lewis E. Drehman
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Patent number: 4167474Abstract: A multiple-stage catalytic conversion system in which a hydrocarbonaceous charge stock and hydrogen flow serially through a plurality of catalytic reaction zones in each of which the catalyst particles are movable via gravity-flow. Dissimilar catalyst particles are utilized in the reactor systems which share a common regenerating tower through which the catalyst particles are also downwardly movable via gravity-flow. Dissimilarity of the catalyst particles stems from a difference in activity and stability characteristics. In turn, this difference may be attributed either to physical, or chemical changes between the two composites, or both.Type: GrantFiled: May 2, 1978Date of Patent: September 11, 1979Assignee: UOP Inc.Inventor: John G. Sikonia
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Patent number: 4166024Abstract: A process for reforming naphtha, with hydrogen, in a cyclic reforming unit which contains a plurality of catalyst-containing on-stream reactors in series, and a catalyst-containing swing reactor manifolded therewith which can be periodically placed in series and substituted for an on-stream reactor while the latter is removed from series for regeneration and reactivation of the catalyst contained therein. In the process, the ability of a catalyst to operate in a hydrogenolysis mode and effect sulfur release can be effectively suppressed after the freshly prepared catalyst has been regenerated, and reactivated several times, generally about five times or more, by the addition thereto of sufficient sulfur to maintain an equilibrium amount of sulfur on the catalyst, preferably a maximum of about 0.01 weight percent sulfur.Type: GrantFiled: July 10, 1978Date of Patent: August 28, 1979Assignee: Exxon Research & Engineering Co.Inventor: George A. Swan
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Patent number: 4162214Abstract: A method of preparing benzene and xylenes from catalysates of reforming of gasoline fractions comprising a mixture of aromatic C.sub.6 -C.sub.10 hydrocarbons and non-aromatic hydrocarbons which involves separation of a low-boiling fraction boiling out at a temperature of 90.degree.-108.degree. C. from a reforming catalysate by rectification. The remaining high-boiling fraction is processed in the presence of a hydrogen-containing gas at a temperature within the range of from 450.degree. to 600.degree. C. under a pressure of from 10 to 60 atm on a catalyst. The catalyst consists of 1 to 85% by weight of H-mordenite, 0.1 to 10% by weight of a hydrogenating component as which use might be made of oxides of metals of Group VI of the periodic system, sulphides of these metals, metals of Group VIII of the periodic system, sulphides thereof; the balance being a binder.Type: GrantFiled: October 4, 1977Date of Patent: July 24, 1979Inventors: Gdal N. Maslyansky, Georgy L. Rabinovich, Leonid M. Treiger, Boris K. Gokhman, Viktor D. Seleznev
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Patent number: 4155834Abstract: An improved hydrocarbon reforming process involves contacting hydrocarbon feed comprising benzene and toluene precursors in at least two reaction zones which include a platinum group metal-containing catalyst. Improved yields of benzene are obtained provided that the inlet temperature of each succeeding reaction zone is increased relative to the inlet temperature of the immediately preceding reaction zone. Also, improved benzene yields are obtained by providing a limited water concentration in at least one of the reaction zones. Further, improved toluene yields are obtained by operating at least one of the reaction zones at substantially anhydrous conditions.Type: GrantFiled: August 29, 1977Date of Patent: May 22, 1979Assignee: Atlantic Richfield CompanyInventor: James P. Gallagher
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Patent number: 4134823Abstract: Disclosed is a catalyst essentially free of platinum, comprising from about 0.1 to about 2 weight percent rhenium and about 0.1 to about 2 weight percent gallium supported on a solid inorganic refractory oxide. A hydrocarbon conversion process, such as catalytic reforming, is also disclosed wherein the process contacts the above described catalyst with a hydrocarbon stream boiling in the range of about 70.degree. F. to about 500.degree. F. and hydrogen. A two-step process is also disclosed wherein a platinum catalyst is first contacted with a hydrocarbon stream to achieve a partial conversion followed by contacting the above described catalyst to achieve further conversion.Type: GrantFiled: July 20, 1977Date of Patent: January 16, 1979Assignee: Standard Oil Company (Indiana)Inventors: Ralph J. Bertolacini, Dae K. Kim