Muffle-type Enclosure Patents (Class 219/390)
  • Patent number: 7072579
    Abstract: A magnetic ring of ferromagnetic is attached to a wire for supplying electric power to a flash lamp. The magnetic ring is removable and is easily attachable to and detachable from the wire. When turning on the flash lamp, a high electrical current momentarily flows through the wire and intense magnetic fields occur around the wire, so that the magnetic ring attached around the wire is momentarily magnetized. As the result, induced electromotive force is generated and the current momentarily flowing through the wire is weakened, so that the irradiation intensity of the flash lamp is slightly lowered. In contrast, if desired to slightly increase the irradiation intensity of the flash lamp, the magnetic ring may be detached from the wire.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: July 4, 2006
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Tatsufumi Kusuda
  • Patent number: 7068926
    Abstract: After the maintenance of a heat treatment apparatus, a susceptor and a heating plate are moved upwardly and a nitrogen gas flow from an inlet toward an outlet passage is produced prior to heat treating a semiconductor wafer. In this state, flash lamps are turned on to cause momentary expansion and contraction of the gas in a chamber, thereby scattering particles deposited on a bottom plate, etc. The scattered particles are removed by the nitrogen gas passing through a bottom portion of the chamber and discharged through the outlet passage. The particles are easily removed due to the flash lamps being turned on a predetermined number of times at fixed time intervals while folowing the nitrogen gas. The heat treatment apparatus has a light-emission characteristic and easily removes the particles in the chamber.
    Type: Grant
    Filed: August 26, 2004
    Date of Patent: June 27, 2006
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Yoshihide Nozaki
  • Patent number: 7068925
    Abstract: The present invention comprises a fully automated, fabrication compliant furnace with the advantages of the horizontal and most of the advantages of the vertical furnace. One embodiment of the present invention is that it implements a multi-degree motion robot arm to move wafers from a loading area to a WIP station where the wafers are then loaded into wafer boats on a rotating cantilever system or directly onto a specialized and reconfigurable paddle designed to hold wafers. The wafers may be loaded in the horizontal processing position as well as the vertical processing position. Multiple levels of the semi-toroidal horizontal processors allow for multiple batches of wafers to be loaded, processed, cooled and unloaded by the robot arm. The present invention reduces the footprint of the traditional horizontal or vertical furnaces, increases capacity and throughput, and allows for direct tube transfer.
    Type: Grant
    Filed: July 12, 2004
    Date of Patent: June 27, 2006
    Assignee: Diamond Semiconductor, Inc.
    Inventor: Christopher J. Bayne
  • Patent number: 7067770
    Abstract: A radiant heating arrangement with a high infrared heating capacity for treatment chambers provides a vacuum-compatible radiant heating system with which it is possible to achieve considerable radiation levels reliably. The radiant heating arrangement includes a tube that is permeable to infrared radiation. The tube extends into the treatment chamber and penetrates the wall of the chamber with at least one end. A source of infrared radiation is situated inside the tube with the inside of the tube being isolated from the atmosphere inside the treatment chamber.
    Type: Grant
    Filed: November 8, 2000
    Date of Patent: June 27, 2006
    Assignee: Centrotherm Elektrische Anlagen GmbH & Co.
    Inventors: Hans-Peter Volk, Johann George Reichart
  • Patent number: 7062161
    Abstract: A susceptor is formed with a cavity having a tapered surface and a receiving surface. The gradient ? of the tapered surface with respect to the receiving surface is set to at least 5° and less than 30°, so that a semiconductor wafer received by the susceptor can be located on the receiving surface through the tapered surface while the semiconductor wafer can be protected against excess stress also when the surface of the wafer abruptly thermally expands due to flashlight irradiation and can be prevented from cracking in thermal processing. Thus provided are a thermal processing susceptor and a thermal processing apparatus capable of preventing a substrate from cracking in thermal processing.
    Type: Grant
    Filed: September 11, 2003
    Date of Patent: June 13, 2006
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Tatsufumi Kusuda, Akihiro Hosokawa, Hiromi Murayama
  • Patent number: 7060939
    Abstract: A substrate on which a resist solution is applied is mounted on a heating plate in a processing vessel. Then, a purge gas is supplied into the processing vessel, and heating is started. Above the mounting position of the substrate, a thickness detecting sensor for monitoring the thickness of the resist film formed on the surface of the substrate is provided. When the thickness becomes a predetermined value or less, a control part causes a lift pin to upwardly move so as to increase the distance between the substrate and the heating plate. Thus, the heating value applied to the substrate decreases, and thereafter, only the solvent is volatilized without having a bad influence on a polymer in the resist film.
    Type: Grant
    Filed: March 4, 2003
    Date of Patent: June 13, 2006
    Assignee: Tokyo Electron Limited
    Inventors: Hiroshi Shinya, Takahiro Kitano
  • Patent number: 7060945
    Abstract: A substrate heater is provided including a plate-shaped ceramic base having a first side defining a convex heating surface on at least a portion of which a substrate is placed, a resistance-heating element embedded in the ceramic base, and a tubular member joined to a central portion on an opposed second side of the ceramic base. The convex heating surface has a central portion and a peripheral portion, wherein the height of the heating surface decreases from the central portion toward the peripheral portion thereof.
    Type: Grant
    Filed: September 20, 2004
    Date of Patent: June 13, 2006
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuyuki Kondou, Hideyoshi Tsuruta
  • Patent number: 7050710
    Abstract: A heat treatment apparatus configured to perform heat treatment on a wafer having a surface on which a coating film is formed, and includes: a holding member for holding the wafer almost horizontally; a chamber for housing the wafer held by the holding member; a hot plate having gas permeability and disposed above the wafer held by the holding member in the chamber so that the coating film formed on the wafer can be directly heated; and an exhaust port provided on the top face of the chamber and exhausting gas in the chamber. Gas generated from the coating film passes through the hot plate and is exhausted from the chamber. Accordingly, uniformity of a coating film is improved. As a result, CD uniformity may be improved, LER characteristics may be improved, and a smooth pattern side face may be obtained.
    Type: Grant
    Filed: October 22, 2002
    Date of Patent: May 23, 2006
    Assignee: Tokyo Electron Limited
    Inventors: Hiroshi Shinya, Yasutaka Souma, Takahiro Kitano
  • Patent number: 7049549
    Abstract: A deposition shield partially covering a substrate and having two zones of different thermal properties can provide minimal deposition on the shield together with minimal heat loss due to substrate contact. A zone of low thermal transmittivity is contact shielding the substrate, and due to the low thermal transmittivity property, there is minimal heat loss of the heated substrate, resulting in a more uniform temperature profile and a more uniform film deposition. A zone of high thermal transmittivity is in the rest of the shield, allowing thermal energy from the heated substrate to transmit through, resulting in a cooler shield and minimal deposition on the shield.
    Type: Grant
    Filed: July 20, 2004
    Date of Patent: May 23, 2006
    Assignee: Tegal Corporation
    Inventors: Tue Nguyen, Craig Alan Bercaw
  • Patent number: 7045746
    Abstract: As part of a system for processing a workpiece by applying a controlled heat to the workpiece, a heating arrangement includes an array of spaced apart heating elements for use in a confronting relationship with the workpiece to subject the workpiece to a direct radiation that is produced. A radiation shield includes a plurality of members supported for movement between (i) retracted positions, which allow the direct radiation to reach the workpiece, and (ii) extended positions, in which the plurality of members cooperate in way which serves to at least partially block the direct radiation from reaching the workpiece and to absorb radiation emitted and reflected by the workpiece and thereby achieve greater control of the time-temperature profile than previously obtainable. At least certain ones of the members move between adjacent ones of the heating elements in moving those certain members between the retracted and extended positions. Tubular, curved and plate-like member configurations can be used.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: May 16, 2006
    Assignee: Mattson Technology, Inc.
    Inventors: Daniel J. Devine, Young Jai Lee, Paul J. Timans, Frank Allan Lema
  • Patent number: 7043148
    Abstract: A wafer, and a tungsten filament radiation heating source comprising at least one lamp arranged in a ring substantially surrounding the wafer edge. The radiation heating source irradiates the semiconductor wafer with radiation directed at the edge of the wafer, so that the radiation is adapted to penetrate the wafer edge and travel between the upper and lower surfaces into a central portion of the wafer sufficient to heat the wafer. The radiation-heating source may also have a reflector for reflecting radiation into the wafer edge, and at least one radiation and/or convection heating source mounted above or below the stage for directly heating one or both of the wafer upper and lower surfaces simultaneously with the radiation heating source surrounding the wafer.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: May 9, 2006
    Assignee: Novellus Systems
    Inventor: Ronald A. Powell
  • Patent number: 7041939
    Abstract: In a thermal processing apparatus (1), an upper opening (60) is closed by a transparent plate (61) and a light emitting part (5) emits light through the upper opening (60). Also provided are a susceptor (72) for supporting a substrate (9), a hot plate (71) for heating the susceptor (72) and a cover member (21) between the transparent plate (61) and the susceptor (72). The susceptor (72) has a recessed portion whose depth is larger than the thickness of the substrate (9), a lower surface of the substrate (9) is supported by a bottom surface of the recessed portion, and a periphery of the substrate (9) is surrounded by the side wall portion of the recessed portion. During processing of the substrate (9), the cover member (21) is moved down and brought into contact with an upper end of the side wall portion to close the recessed portion.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: May 9, 2006
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Akihiro Hosokawa
  • Patent number: 7039303
    Abstract: On the occasion of producing an image display apparatus, in order to suppress the bend and breakage of a substrate by uniformly heating the substrate which constructs a chamber which contains the image display apparatus, a plurality of heaters are located in opposition to both sides of the substrate in a vacuum chamber, which are further surrounded by a heat reflecting member, a partitioning member is located between end faces of the substrate and the heat reflecting member, and the substrate is heated.
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: May 2, 2006
    Assignee: Canon Kabushiki Kaisha
    Inventors: Akihiro Kimura, Shigeto Kamata
  • Patent number: 7038173
    Abstract: A thermal processing apparatus, performing processing accompanied with heating on a substrate, having an upper lamp group directed toward a prescribed direction and a lower lamp group perpendicularly intersecting with the upper lamp group is provided with a lower reflector between the upper and lower lamp groups. The lower reflector is so provided as to reflect light from lamps, included in the lower lamp group, present on both end regions in relation to the direction of arrangement. Thus, the thermal processing apparatus can efficiently irradiate an auxiliary ring with reflected light from the lower lamp group and improve temperature uniformity when heating the substrate.
    Type: Grant
    Filed: February 3, 2003
    Date of Patent: May 2, 2006
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Mitsukazu Takahashi, Tosiyuki Kobayashi, Toshimitsu Funayoshi
  • Patent number: 7038174
    Abstract: A novel apparatus for heat treating semiconductor wafers includes a heating device which comprises an assembly of light energy sources for emitting light energy onto a wafer. The light energy sources can be placed in various configurations. The tuning devices adjust the overall irradiance distribution of the light energy sources. The tuning devices can either be active sources of light energy or passive sources which reflect, refract, or absorb light energy. For instance, in one embodiment, the tuning devices can comprise a lamp spaced from a focusing lens designed to focus determined amounts of light energy onto a particular location of a wafer being heated.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: May 2, 2006
    Assignee: Mattson Technology, Inc.
    Inventors: Arnon Gat, Bob Bogart
  • Patent number: 7034255
    Abstract: A lamp house stores twenty-seven flash lamps in such a state that a longitudinal direction of each of the twenty-seven flash lamps extends in a horizontal direction (Y-direction), and that the twenty-seven flash lamps are arranged in parallel to one another at equally spaced intervals in a horizontal direction (X-direction) perpendicular to the longitudinal direction. There is employed such a layout that a direction of substrate loading and unloading by a transport robot is perpendicular to the longitudinal direction of the flash lamps (the longitudinal direction of the lamp house). In this layout, the distance required for the transport robot to transfer a semiconductor wafer by slidingly moving a transport arm can be minimized to permit a compact transport robot, so that a thermal processing apparatus itself is compact and excellent in maintainability.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: April 25, 2006
    Assignee: Dainippon Screen Mfg., Co. Ltd.
    Inventor: Hiromi Murayama
  • Patent number: 7026581
    Abstract: A wafer support position control mechanism selectively positions a semiconductor wafer along an axis of excursion within a process chamber. An elevator tube protrudes through an orifice in the chamber surface and is connected at a first distal end to the wafer support. A compliant, dynamic seal within the orifice engages the elevator tube to form a gas curtain within a gap between the seal and the elevator tube to seal the process chamber. A moveable carriage is connected to the elevator tube at a second distal end for moving the wafer support along the axis of excursion. Rigid mechanical structure couples the second distal end of the elevator tube to the moveable carriage.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: April 11, 2006
    Assignee: Axcelis Technologies, Inc.
    Inventors: Michel Pharand, Thomas L. Durant, Ari Eiriksson, Richard Gueler
  • Patent number: 7027722
    Abstract: An electric heater has multiple zones, wherein the multiple zones include at least one zone which is subject to high loading (e.g. bottom zone) and, at least one zone is a non-metal heating element, and the rest of the zones (e.g. middle zone and top zone) are metal resistance heating elements of light gauge overbent.
    Type: Grant
    Filed: November 25, 2002
    Date of Patent: April 11, 2006
    Assignee: Koyo Thermo Systems Co., Ltd.
    Inventors: Susumu Uemori, Takashi Aitani
  • Patent number: 7026580
    Abstract: A method and apparatus for adjusting exhaust flow, and the apparatus has a programmable exhaust control regulator generating a first input signal to a motor control circuit, an exhaust flow meter generating a second input signal to the motor control circuit and a motor driven control valve moved to different positions according to the first and second input signals, the control valve being installed in an exhaust portion of the hot plate apparatus.
    Type: Grant
    Filed: March 26, 2004
    Date of Patent: April 11, 2006
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Yao-Hwan Kao, Jia-Sheng Lee, De-Yuan Lu, Ming-Fa Chen
  • Patent number: 7026582
    Abstract: A system and method for reflowing lead-free solder to interconnect a plurality of electronic components to a substrate is disclosed. The system includes an oven for preheating the substrate and the plurality of electronic components disposed thereon, and a supplemental heat source disposed in the oven for providing additional heat energy to reflow the solder.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: April 11, 2006
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Lakhi N. Goenka, Peter J. Sinkunas, Larry N. Schmidt, Sherwin T. Moss
  • Patent number: 7022948
    Abstract: Embodiments of the invention generally provide an apparatus and a method for providing a uniform thermal profile to a plurality of substrates during heat processing. In one embodiment, a cassette containing one or more heated substrate supports is moveably disposed within a heating chamber having an about uniform thermal profile therein to more uniformly heat the substrates.
    Type: Grant
    Filed: July 6, 2004
    Date of Patent: April 4, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Quanyuan Shang, Janine Kardokus, Akihiro Hosokawa
  • Patent number: 7024105
    Abstract: A substrate heater assembly for supporting a substrate of a predetermined standardized diameter during processing is provided. In one embodiment, the substrate heater assembly includes a body having an upper surface, a lower surface and an embedded heating element. A substrate support surface is formed in the upper surface of the body and defines a portion of a substrate receiving pocket. An annular wall is oriented perpendicular to the upper surface and has a length of at least one half a thickness of the substrate. The wall bounds an outer perimeter of the substrate receiving pocket and has a diameter less than about 0.5 mm greater than the predetermined substrate diameter.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: April 4, 2006
    Assignee: Applied Materials Inc.
    Inventors: Mark A. Fodor, Sophia M. Velastegui, Soovo Sen, Visweswaren Sivaramakrishnan, Peter Wai-Man Lee, Mario David Silvetti
  • Patent number: 7022947
    Abstract: A support structure for supporting a ceramic susceptor in a chamber is provided. The support structure includes a supporting portion joined with a back face of the ceramic susceptor. The supporting portion includes an inner space that is separated from the atmosphere of the chamber. A cooling system is provided below the supporting portion 6. At least one thermal control portion is provided between the cooling system and the supporting portion for reducing thermal conduction from the susceptor to the cooling system.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: April 4, 2006
    Assignee: NGK Insulators, Ltd.
    Inventors: Kazuaki Yamaguchi, Yoshinobu Goto, Hideyoshi Tsuruta
  • Patent number: 7019266
    Abstract: A method of heating an optical member includes providing the optical member, directing heat from a heat source toward the optical member, and distributing the heat about the optical member through a high-thermal-conductivity apparatus disposed between the heat source and the optical member such that a surface of the apparatus defining a volume for receiving the optical member will have a substantially uniform temperature.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: March 28, 2006
    Assignee: Cape Simulations, Inc.
    Inventors: Shariar Motakef, Serhat Yesilyurt
  • Patent number: 7019263
    Abstract: This application discloses a substrate heating apparatus comprising a partition separating the inside of a load-lock chamber into two areas. An inside opening provided in the partition is closed by a partition valve, while the second area in which a substrate is transferred is evacuated at a vacuum pressure by a pumping line. After the partition valve is opened, a carrier carries the substrate through the inside opening, thereby contacting the substrate onto a heat body disposed in the first area. Otherwise, after the partition valve is opened, a carrier carries a heat body through the inside opening, thereby contacting the substrate onto the heat body in the second area. This application also discloses a substrate processing system comprising a transfer chamber, and a load-lock chamber and a process chamber both provided on the periphery of the transfer chamber.
    Type: Grant
    Filed: August 26, 2004
    Date of Patent: March 28, 2006
    Assignee: Anelva Corporation
    Inventor: Masahito Ishihara
  • Patent number: 7019268
    Abstract: A system, apparatus, and method for thermal processing of substrates undergoing lithographic chemical processes is provided. The thermal processing system includes at least one heating element, a heat distributing plate, having a heating surface and being disposed in thermal communication with the at least one heating element. The heat distributing plate is constructed and arranged to distribute heat from the heating element onto the heating surface. A substrate support, supports a substrate at a position above the heating surface and the system includes an actuator that rotates the substrate relative to the heating surface during a heat transfer operation.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: March 28, 2006
    Assignee: ASML Netherlands B.V.
    Inventors: Theodore A. Paxton, Todd Hiar
  • Patent number: 7015426
    Abstract: A heater assembly for an ALD or CVD reactor provides protection for an electrical conductor associated with a heating element by using a purge gas to isolate the conductor from the corrosive environment of the reactor chamber. The purge gas is introduced into a sleeve surrounding the conductor and from there is allowed to leak into the reactor chamber to be pumped out with the process gasses. This arrangement avoids the need for airtight seals at the junction of the sleeve and the heating element easing manufacturing requirements and potentially reducing component costs.
    Type: Grant
    Filed: February 11, 2004
    Date of Patent: March 21, 2006
    Assignee: Genus, Inc.
    Inventors: Ken Doering, Mike Kubani, Gi Kim, David Foote
  • Patent number: 7015422
    Abstract: Various processes for heating semiconductor wafers is disclosed. In particular, the present invention is directed to configuring light sources emitting light energy onto a wafer in order to optimize absorption of the energy by the wafer. Optimization is carried out by varying the angle of incidence of the light energy contacting the wafer, using multiple wavelengths of light, and configuring the light energy such that it contacts the wafer in a particular polarized state. In one embodiment, the light energy can be emitted by a laser that is scanned over the surface of the wafer.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: March 21, 2006
    Assignee: Mattson Technology, Inc.
    Inventor: Paul Janis Timans
  • Patent number: 7009148
    Abstract: A method of processing a substrate, comprising forming a chemically amplified resist film on a substrate, irradiating energy beams to the chemically amplified resist film to form a latent image therein, carrying out heat treatment with respect to the chemically amplified resist film, heating treatment being carried out in a manner of relatively moving a heating section for heating the chemically amplified resist film and the substrate forming a gas stream flowing reverse to the relatively moving direction of the heating section between the lower surface of the heating section and the chemically amplified resist film.
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: March 7, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kenji Kawano, Shinichi Ito, Eishi Shiobara
  • Patent number: 7002116
    Abstract: A baking method for heating an object (an inner pipe, an outer pipe) having a vacuum layer formed therein to remove gas molecules occluded in the object, wherein the object itself is made to be a heat production element for heating. By making the baking object a heat production element, the object can be heated directly and the heating can be energy-efficient. Moreover, additional heating means such as a heater or gas is unnecessary, which enables simplification of a configuration of a baking device. Therefore, a baking method is obtained which enables energy-efficient heating and, in particular, uniform heating of a long or large object.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: February 21, 2006
    Assignees: Sumitomo Electric Industries, Ltd., The Tokyo Electric Power Company, Incorporated
    Inventors: Michihiko Watanabe, Yoshihisa Takahashi, Terumitsu Aiba, Kimiyoshi Matsuo, Shoichi Honjo, Tomoo Mimura
  • Patent number: 7003219
    Abstract: A substrate processing apparatus includes a reaction chamber for simultaneously processing a plurality of process substrates, a boat for loading the process substrates into the reaction chamber, and a stocker for storing a multiple number of dummy substrates, at least a portion of the dummy substrates being loaded into the reaction chamber together with the process substrates through the use of the boat. A substrate cleaning process is carried out by loading dummy substrates to be cleaned into the reaction chamber through the use of the boat and introducing a cleaning gas into the reaction chamber.
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: February 21, 2006
    Assignee: Hitachi Kokusai Electric Inc.
    Inventor: Kouji Tometsuka
  • Patent number: 6998580
    Abstract: A light source comprising a plurality of flash lamps emits flashes thereby flash-heating a semiconductor wafer held by a thermal diffuser and a hot plate. The current distance of irradiation between the thermal diffuser and the hot plate holding the semiconductor wafer and the light source is so adjusted as to attain predetermined intensity of irradiation. The distance of irradiation between the thermal diffuser and the hot plate and the light source can be changed or corrected by vertically moving the thermal diffuser and the hot plate. Thus provided is a thermal processing apparatus using the flash lamps, capable of readily controlling the intensity of irradiation.
    Type: Grant
    Filed: January 20, 2003
    Date of Patent: February 14, 2006
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Tatsufumi Kusuda, Yasuhiro Imaoka, Hiromi Murayama, Norio Yamamoto, Naoto Mori, Yoko Yoshihara
  • Patent number: 6998578
    Abstract: A baking system for a plasma display panel which comprises a clean room 1 and a baking furnace having an upper passage 11 for conveying a plasma display panel glass substrate 5 during baking from an inlet 15 of the furnace 3, and a lower passage 13 for conveying the baked substrate 5 in the upper passage 11 towards an outlet of the furnace 3, both of the inlet and the outlet being provided at the same end of the furnace 3, characterized in that only the inlet 15 and the outlet 17 are connected to a clean room 1, while keeping a body thereof outside the clean room 1. Also, there is disclosed a layout method for such a baking system.
    Type: Grant
    Filed: April 24, 2003
    Date of Patent: February 14, 2006
    Assignees: NGK Insulators, Ltd., Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroyasu Tsuji, Makoto Morita, Masanori Suzuki, Hihuo Noiri, Michiro Aoki, Takahiro Takeda
  • Patent number: 6998579
    Abstract: In a first aspect, a first apparatus is provided for heating substrates. The first apparatus includes (1) a chamber having a bottom portion and a top portion; (2) a plurality of heated supports disposed within the chamber to support at least two substrates thereon; and (3) a heater disposed within the chamber between a sidewall of the chamber and the plurality of substrate supports and having an edge region and a center region. The heater is adapted to produce more heat within the edge region than within the center region of the heater. Numerous other aspects are provided.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: February 14, 2006
    Assignee: Applied Materials, Inc.
    Inventors: Makoto Inagawa, Akihiro Hosokawa
  • Patent number: 6983620
    Abstract: The invention relates to a method for controlling the surface temperatures of substrates arranged on substrate supports borne by a substrate support carrier on dynamic gas cushions in a processing chamber of a CVD-reactor. The aim of the invention is to reduce or adjust the temperature variations. According to the invention, an average surface temperature value is calculated, being measured in a particularly optical manner, and the level of the gas cushions is regulated by varying the individually controlled gas flow producing the gas cushions in such a way that the variations of the measured surface temperatures in relation to the average value lies within a predetermined temperature window.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: January 10, 2006
    Assignee: Aixtron AG
    Inventor: Johannes Kaeppeler
  • Patent number: 6975917
    Abstract: A thermal processing method selects a batch size range including the number of workpieces to be processed from a plurality of batch size ranges including batch size ranges in which reference numbers smaller than the holding capacity of a workpiece holder are maximums. The workpieces are distributed in the workpiece holder on the basis of the workpiece distribution pattern determined corresponding to the specified batch size range. Processing conditions of the thermal process are determined according to the workpiece distribution pattern. A thermal processing apparatus comprises a controller capable of carrying out the thermal processing method.
    Type: Grant
    Filed: August 5, 2002
    Date of Patent: December 13, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Koichi Sakamoto, Yuichi Takenaga, Takashi Yokota, Kazuhiro Kawamura
  • Patent number: 6970644
    Abstract: An apparatus for heat treating semiconductor wafers is disclosed. The apparatus includes a heating device which contains an assembly linear lamps for emitting light energy onto a wafer. The linear lamps can be placed in various configurations. In accordance with the present invention, tuning devices which are used to adjust the overall irradiance distribution of the light energy sources are included in the heating device. The tuning devices can be, for instance, are lamps or lasers.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: November 29, 2005
    Assignee: Mattson Technology, Inc.
    Inventors: Zion Koren, Conor Patrick O'Carroll, Shuen Chun Choy, Paul Janis Timans, Rudy Santo Tomas Cardema, James Tsuneo Taoka, Arieh A. Strod
  • Patent number: 6969829
    Abstract: A substrate processing apparatus including lift pins for lifting the substrate capable of moving up and down, a heating plate with holes through which the lift pins protrude and sink to a surface facing the substrate, a lid placed above the heating plate capable of moving up and down, a first inert gas introducing mechanism introducing a first inert gas to the inside portion of the lid and a second inert gas introducing mechanism introducing a second inert gas onto the surface of the heating plate through the holes. With such configuration, the inert gas can be introduced to both sides, the front side and the rear side, of the substrate, and oxygen is prevented from being forced to come around to the surface of the substrate from the rear side thereof. As a result, oxidation of the substrate can be prevented effectively.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: November 29, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Masaaki Tsuruno, Yoichi Deguchi
  • Patent number: 6965093
    Abstract: The aim of the invention is to enable substrates to be thermally treated in a more homogeneous manner. In order to achieve this, a device is provided for thermally treating substrates, especially semiconductor wafers, comprising at least two adjacent, essentially parallel heating elements which respectively have at least one heating wire. The two adjacent heating elements are embodied in such a way that they are quasi-complementary, at least in parts, in terms of the coiled and uncoiled segments of the heating wires pertaining thereto.
    Type: Grant
    Filed: September 14, 2001
    Date of Patent: November 15, 2005
    Assignee: Mattson Thermal Products GmbH
    Inventor: Manfred Falter
  • Patent number: 6965092
    Abstract: An apparatus and method and processing a semiconductor substrate that controls heating of the substrate to thereby control the depth of the junctions formed by impurities implanted in the semiconductor substrate by heating a device side of the semiconductor substrate to a reference temperature and heating the device side of the semiconductor substrate to a heat activation temperature that is greater than the reference temperature for an activation period, which provides sufficient energy to activate the impurities so that they become part of the lattice structure of the substrate while minimizing diffusion of the impurities across the substrate and reducing the temperature gradient in the substrate to minimize stress in the substrate.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: November 15, 2005
    Assignee: Hitachi Kokusai Electric, Inc.
    Inventor: Imad Mahawili
  • Patent number: 6963692
    Abstract: A method involves increasing a temperature of a workpiece over a first time period to an intermediate temperature, and heating a surface of the workpiece to a desired temperature greater than the intermediate temperature, the heating commencing within less time following the first time period than the first time period. Another method involves pre-heating the workpiece from an initial temperature to an intermediate temperature, and heating a surface of the workpiece to a desired temperature greater than the intermediate temperature by an amount less than or equal to about one-fifth of a difference between the intermediate and initial temperatures. Another method involves irradiating a first side of the workpiece to pre-heat the workpiece to an intermediate temperature, and irradiating a second side of the workpiece to heat the second side to a desired temperature greater than the intermediate temperature.
    Type: Grant
    Filed: April 30, 2003
    Date of Patent: November 8, 2005
    Assignee: Vortek Industries Ltd.
    Inventors: David Malcolm Camm, J. Kiefer Elliot
  • Patent number: 6956186
    Abstract: An objective of the present invention is to provide a ceramic heater making it possible to heat an object to be heated, such as a silicon wafer, evenly. The ceramic heater of the present invention is a ceramic heater having and a resistance heating element formed on the surface of the ceramic substrate or inside the ceramic substrate, wherein: said ceramic heater is equipped with: a temperature-measuring means measuring the temperature of said ceramic substrate and an object to be heated; a control unit supplying electric power to said heating element; a memory unit memorizing the temperature data measured by said temperature-measuring means; and an operation unit calculating electric power required for said heating element from said temperature, said ceramic heater being constituted such that said heating element is divided into at least 2 or more circuits and different electric power is supplied to each of the circuits of said resistance heating element.
    Type: Grant
    Filed: August 1, 2000
    Date of Patent: October 18, 2005
    Assignee: Ibiden Co., Ltd.
    Inventors: Yasutaka Ito, Yasuji Hiramatsu
  • Patent number: 6954585
    Abstract: A method for heating a wafer to a predetermined temperature, the wafer being held by a holding unit and being accommodated in a processing container equipped with a heater. The wafer is heated to a processing temperature while positioning the wafer at an adjacent position that results form making the wafer approach the heating surface of the heater. After heating the wafer to the predetermined temperature, the wafer is separated from the flat bottom surface of the container body to a processing position. In this state, a processing chamber of the processing container is supplied with a processing fluid, while the holding unit and the heater are relatively moved close to and apart from each other intermittently or continuously. Accordingly, it is possible to quickly heat the substrate to a processing temperature while supplying the substrate with the processing fluid uniformly. This improves throughout and the homogenization in processing.
    Type: Grant
    Filed: December 3, 2003
    Date of Patent: October 11, 2005
    Assignee: Tokyo Electron Limited
    Inventor: Shori Mokuo
  • Patent number: 6951821
    Abstract: A processing system and method for chemically treating a substrate, wherein the processing system comprises a temperature controlled chemical treatment chamber, and an independently temperature controlled substrate holder for supporting a substrate for chemical treatment. The substrate holder is thermally insulated from the chemical treatment chamber. The substrate is exposed to a gaseous chemistry, without plasma, under controlled conditions including wall temperature, surface temperature and gas pressure. The chemical treatment of the substrate chemically alters exposed surfaces on the substrate.
    Type: Grant
    Filed: November 12, 2003
    Date of Patent: October 4, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Thomas Hamelin, Jay Wallace, Arthur Laflamme, Jr.
  • Patent number: 6951996
    Abstract: Pulsed processing methods and systems for heating objects such as semiconductor substrates feature process control for multi-pulse processing of a single substrate, or single or multi-pulse processing of different substrates having different physical properties. Heat is applied a controllable way to the object during a background heating mode, thereby selectively heating the object to at least generally produce a temperature rise throughout the object during background heating. A first surface of the object is heated in a pulsed heating mode by subjecting it to at least a first pulse of energy. Background heating is controlled in timed relation to the first pulse. A first temperature response of the object to the first energy pulse may be sensed and used to establish at least a second set of pulse parameters for at least a second energy pulse to at least partially produce a target condition.
    Type: Grant
    Filed: December 29, 2003
    Date of Patent: October 4, 2005
    Assignee: Mattson Technology, Inc.
    Inventors: Paul J. Timans, Narasimha Acharya
  • Patent number: 6949720
    Abstract: A bottom electric heating element for an oven wherein the electric heating element is positioned in a recessed portion in the oven bottom and has at least one corrugated ribbon of conductive material partially embedded in an insulating base. A glass panel is positioned over the recessed portion and on a compressible heat resistant gasket. The glass panel is transparent or semi-transparent, high temperature resistant and high impact resistant. A frame extends around the glass panel and fastens it to the oven bottom while partially and resiliently compressing the gasket to support the glass panel.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: September 27, 2005
    Assignee: Distintive Applicances, Inc.
    Inventors: Antonio Muńoz, Jesus Rios, Jr., Joey J. Kitabayashi
  • Patent number: 6949719
    Abstract: A thermal insulator can change a heat insulation characteristic partially with a simple structure. The thermal insulator is divided into a plurality of parts in accordance with a temperature of a heat source which is insulated by the thermal insulator. The plurality of parts are formed of different honeycomb structures, respectively, so as to provide different heat insulation characteristics. The plurality of parts may be formed by different materials, or a shape or dimension such as a cell pitch of the honeycomb structure may be varied. Heat is collected from air within the honeycomb cells, and is transferred to other parts for heating.
    Type: Grant
    Filed: April 26, 2004
    Date of Patent: September 27, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Osamu Suenaga, Wataru Okase, Takenobu Matsuo
  • Patent number: 6941063
    Abstract: A method involves pre-heating a workpiece to an intermediate temperature, heating a surface of the workpiece to a desired temperature greater than the intermediate temperature, and enhancing cooling of the workpiece. Enhancing cooling may involve absorbing radiation thermally emitted by the workpiece. An apparatus includes a first heating source for heating a first surface of a semiconductor wafer, a second heating source for heating a second surface of the semiconductor wafer, and a first cooled window disposed between the first heating source and the semiconductor wafer.
    Type: Grant
    Filed: December 4, 2001
    Date of Patent: September 6, 2005
    Assignee: Mattson Technology Canada, Inc.
    Inventors: David Malcolm Camm, J. Kiefer Elliott
  • Patent number: 6940047
    Abstract: A floating substrate reactor allows heat treatment of a series of semiconductor substrates, one by one. The heat treatment occurs while flowing gas suspends a substrate between two heated surfaces of the reactor. The two heated surfaces each have multiple heating zones. The heating zones are heated to desired temperature(s) and a substrate is then loaded into the reactor for heat treatment. Upon loading, the relatively cold substrate absorbs heat and cools the process chamber. A heat spike, which can be varied, is applied to the heating zones to heat the reactor to the desired temperature again. The substrate, however, is unloaded from the reactor before the temperatures of the heating zones have reached the desired temperature. After the heating zones have reached the desired temperature, the next substrate in the series of substrates is loaded into the reactor for heat treatment.
    Type: Grant
    Filed: November 14, 2003
    Date of Patent: September 6, 2005
    Assignee: ASM International N.V.
    Inventors: Tom A. van Kesteren, Jan Zinger
  • Patent number: 6936797
    Abstract: Each of a plurality of flash lamps forming a light source is a bar lamp having an elongated cylindrical shape. The ratio of the distance between the flash lamps and a semiconductor wafer to the distance between the flash lamps and a reflector is set to not more than 1.8 or at least 2.2. Consequently, illuminance is weakened on portions of the main surface of the semiconductor wafer located immediately under the flash lamps along the vertical direction and strengthened in portions located immediately under the clearances between adjacent ones of the flash lamps along the vertical direction, thereby reducing illuminance irregularity on the overall main surface of the semiconductor wafer and improving in-plane uniformity of temperature distribution on the semiconductor wafer. Thus, a thermal processing apparatus capable of improving in-plane uniformity of temperature distribution on a substrate is provided.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: August 30, 2005
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventor: Akihiro Hosokawa