Cold Rolling Patents (Class 228/117)
  • Patent number: 10654124
    Abstract: A clad metal composite produced according to a method for edge-to-edge cladding of two or more different metals (such as aluminum and copper). The metals are joined next to each other to form an edge-to-edge or side-by-side clad bimetal. In one embodiment, nine metal strips are used to create the desired clad metal composite. The design includes strips of metal that have industry standard cut edges (such as, slit-cut edges). In one embodiment, the clad metal composite includes multiple layers of metals positioned edge-to-edge. In one embodiment, the method of making an edge-to-edge composite includes providing multiple layers of metal made of separate strips, aligning the strips in the multiple layers with one another so that edges of the strips of the multiple layers do not align with one another, and then bonding the layers and strips to one another.
    Type: Grant
    Filed: July 23, 2015
    Date of Patent: May 19, 2020
    Assignees: EMS Engineered Materials Solutions, LLC, Wickeder Westfalenstahl GmbH
    Inventors: Joseph P. Mennucci, Michael D. Hardy, Ronald R. Dos Santos, Donald G. McDonnell, Michael Balkenhol
  • Publication number: 20150053751
    Abstract: Use of an aluminium composite material consisting of at least one aluminium core alloy and at least one outer brazing layer consisting of an aluminium brazing alloy provided on one or both sides of the aluminium core alloy. Based on this prior art the object of the present invention is to provide a thermal joining process for an aluminium composite material, so that the use of fluxes can be dispensed with, this object being achieved in that the aluminium brazing layer of the aluminium composite material has a pickled surface and the aluminium composite material is used in a fluxless thermal joining process and the joining process is carried out in the presence of a protective gas.
    Type: Application
    Filed: November 3, 2014
    Publication date: February 26, 2015
    Applicant: HYDRO ALUMINIUM ROLLED PRODUCTS GMBH
    Inventors: Kathrin Eckhard, Jochen Schwarz, Olaf Güßgen, Raimund Sicking, Hartmut Janssen
  • Publication number: 20140339288
    Abstract: A production method includes a rolling step of obtaining a laminated plate by clad rolling first and second metallic plates in a superposed manner at a rolling reduction of 25% to 85%, a surface activation treatment step of subjecting at least joint scheduled surfaces of the laminated plate 20 and a third metallic plate 3 to a surface activation treatment in vacuum, and a cold pressure welding step of, after performing the surface activation treatment, in vacuum, cold pressure welding the laminated plate 20 and the third metallic plate 3 in a superposed manner that the joint scheduled surfaces thereof are in contact with each other by and between a pair of pressure rolls 44 and 44 so that a rolling reduction becomes 0.1% to 15%.
    Type: Application
    Filed: April 16, 2014
    Publication date: November 20, 2014
    Applicant: SHOWA DENKO K.K.
    Inventor: Atsushi OTAKI
  • Publication number: 20140234017
    Abstract: A plurality of short light metal billets 1 obtained by pressing light metal pieces are stacked in a long container 2 having an inside diameter D that is larger than an outside diameter d of each of the short light metal billets 1, are pressed in the long container 2 at a temperature higher than room temperature, and are compressed until the outside diameter d of each of the short light metal billets 1 becomes equal to the inside diameter D of the long container 2, thereby joining the short light metal billets 1 together at an interface 4 between each adjacent pair of the short light metal billets 1 by friction.
    Type: Application
    Filed: June 25, 2012
    Publication date: August 21, 2014
    Applicant: KURIMOTO, LTD.
    Inventors: Akihiko Koshi, Jinsun Liao
  • Publication number: 20140220381
    Abstract: The subject of the invention is a composite sheet material made of aluminium alloy for motor vehicle body components, in which a cladding sheet is applied to at least one side of a core, the compositions of the core and of the cladding sheet, in weight percentages, being such as below (See table): other elements <0.05 each and 0.15 in total, remainder aluminium. Another subject of the invention is the process for manufacturing said composite sheet material by co-rolling.
    Type: Application
    Filed: August 30, 2012
    Publication date: August 7, 2014
    Applicant: CONSTELLIUM FRANCE
    Inventors: Estelle Muller, Sylvain Henrry, Gilles Guiglionda
  • Patent number: 8752752
    Abstract: A composite steel plate includes at least two steel sheets rolled to form a plate. One of the sheets has a composition that varies in a depthwise direction, between nanocrystalline and micron grained. The plate is made by treating a steel sheet to produce a composition in the sheet that varies in a depthwise direction of the sheet between nanocrystalline and micron grained, stacking the treated sheet with at least one other steel sheet, and rolling the stacked sheets to form the plate.
    Type: Grant
    Filed: March 9, 2009
    Date of Patent: June 17, 2014
    Assignee: Hong Kong Polytechnic University
    Inventors: Jian Lu, Junbao Zhang, Aiying Chen
  • Patent number: 8667661
    Abstract: Methods and apparatus for forming a multi-layered metal structure that includes an anodized surface are disclosed. According to one aspect, a housing arrangement can include a stainless steel layer and at least a first layer. The first layer can have a first bonding surface and a first exterior surface. The first bonding surface can be substantially bonded in direct contact with the stainless steel layer, and the first exterior surface can be an exterior of the housing arrangement. The first exterior surface is an anodized surface. In one embodiment, the first layer can be formed from an anodizable material such as aluminum, titanium, niobium, or tantalum.
    Type: Grant
    Filed: December 20, 2012
    Date of Patent: March 11, 2014
    Assignee: Apple Inc.
    Inventors: John Benjamin Filson, Kenneth J. Silverman, Masashige Tatebe
  • Publication number: 20130292816
    Abstract: A clad material 1A for insulating substrates is provided with a Ni layer 4 made of Ni or a Ni alloy, a Ti layer 6 made of Ti or a Ti alloy and arranged on one side of the Ni layer, and a first Al layer 7 made of Al or an Al alloy and arranged on one side of the Ti layer 6 that is opposite to a side of the Ti layer 6 on which the Ni layer 4 is arranged. The Ni layer 4 and the Ti layer 6 are joined by clad rolling. A Ni—Ti series superelastic alloy layer 5 formed by alloying at least Ni of constituent elements of the Ni layer 4 and at least Ti of constituent elements of the Ti layer 6 is interposed between the Ni layer 4 and the Ti layer 6. The Ti layer 6 and the first Al layer 7 are joined by clad rolling in an adjoining manner.
    Type: Application
    Filed: October 25, 2011
    Publication date: November 7, 2013
    Applicant: SHOWA DENKO K.K.
    Inventors: Atsushi Otaki, Shigeru Oyama
  • Publication number: 20130295443
    Abstract: A metal laminate is made by first laying at least one first metal strip of at least one first metal having a thickness of 40 ?m to 750 ?m on at least one second metal strip of a second metal different from the first metal to form a multilayer stack having a total thickness between 2 mm and 15 mm. Then the first and second strips of the multilayer stack are bonded together by rolling. Finally a finished laminate is formed by reducing a thickness of the bonded-together first and second strips by rolling in at least one pass such that the one first metal strip has a thickness of 0.5 to 10 ?m.
    Type: Application
    Filed: May 6, 2013
    Publication date: November 7, 2013
    Inventor: Bernhard STUTH
  • Patent number: 8550327
    Abstract: A clad solder thermal interface material is described. In one example the material has a a first layer of solder having a melting temperature lower than a temperature of a particular solder reflow furnace, a second layer of solder clad to the first layer of solder, the second layer having a melting temperature higher than the temperature of the solder reflow furnace, and a third layer of solder clad to the second layer of solder opposite the first layer, the third layer having a melting temperature lower than the temperature of the solder reflow furnace.
    Type: Grant
    Filed: February 3, 2011
    Date of Patent: October 8, 2013
    Assignee: Intel Corporation
    Inventors: Carl L. Deppisch, Rajasekaran Swaminathan
  • Publication number: 20120292080
    Abstract: A method of manufacturing a composite conductive component comprising the steps of providing at least two blanks of metallic material, said blanks consisting of dissimilar metallic materials; placing said blanks in edge to edge or in partially overlapping relationship with one another, solid state joining said blanks to each other, by rolling or welding, so as to form a composite body, rolling said composite body along the joint over the entire width of the composite body to reduce the thickness thereof, and cutting the rolled composite body across the joint to produce at least two composite conductive components, each comprising the metallic materials of said at least two blanks and having a joint between said at least two different metallic materials. A composite conductive component comprises at least a first portion of a first metallic material and at least a second portion of a second metallic material, said first and second metallic materials being dissimilar from each other is produced by the method.
    Type: Application
    Filed: December 3, 2010
    Publication date: November 22, 2012
    Inventor: Sören Kahl
  • Publication number: 20110250465
    Abstract: The present invention relates to the development of variants of multilayer structural materials with enhanced corrosion resistance, including successively connected outer main layers which directly contact corrosive operating environments on one or both sides of the multilayer material and, disposed therebetween, alternating internal main and internal sacrificial layers. The main layers are made of metallic materials which are characterized by a state of passivity over a prolonged period with subsequent development therein of pitting-type corrosion, while the internal sacrificial layers, which contact the corrosive operating environment as deep foci of pitting corrosion develop in the preceding outer and internal main layers, are characterized by the development of general corrosion and have a protective action in relation to the outer and internal main layers. Methods for preparing such materials are proposed.
    Type: Application
    Filed: September 26, 2008
    Publication date: October 13, 2011
    Inventors: Andrei Evgenievich Rozen, Irina Sergeevna Los, Leonid Borisovich Pervukhin, Jury Petrovich Perelygin, Jury Alexandrovich Gordopolov, Olga Leonidovna Pervukhina, Gennady Vladimirovich Kiry, Pavel Ivanovich Abramov, Sergei Gennadievich Usaty, Dmitry Borisovich Kryukov, Igor Vladimirovich Denisov, Andrei Andreevich Rozen
  • Publication number: 20110147914
    Abstract: A clad solder thermal interface material is described. In one example the material has a a first layer of solder having a melting temperature lower than a temperature of a particular solder reflow furnace, a second layer of solder clad to the first layer of solder, the second layer having a melting temperature higher than the temperature of the solder reflow furnace, and a third layer of solder clad to the second layer of solder opposite the first layer, the third layer having a melting temperature lower than the temperature of the solder reflow furnace.
    Type: Application
    Filed: February 3, 2011
    Publication date: June 23, 2011
    Inventors: Carl L. Deppisch, Rajasekaran Swaminathan
  • Publication number: 20110147438
    Abstract: A clad solder thermal interface material is described. In one example the material has a first layer of solder, a second layer of solder clad to the first layer of solder, the second layer having a melting temperature lower than the melting temperature of the first layer, and a third layer of solder clad to the first layer of solder opposite the second layer, the third layer having a melting temperature lower than the melting temperature of the first layer.
    Type: Application
    Filed: December 23, 2009
    Publication date: June 23, 2011
    Inventors: Carl Ludwig Deppisch, Rajasekaran Swaminathan
  • Publication number: 20110108608
    Abstract: The invention relates to a method for producing an aluminum composite material in which a cladding sheet is placed at least onto one side of a core ingot, and in which the core ingot with cladding sheets in place is subjected to several roll passes, as well as a method for producing cladding sheets from an ingot. According to the invention, known methods are simplified and improved in that the cladding sheets are cut off an ingot.
    Type: Application
    Filed: January 19, 2011
    Publication date: May 12, 2011
    Inventor: Stefan Kästner
  • Publication number: 20100227192
    Abstract: A composite steel plate includes at least two steel sheets rolled to form a plate. One of the sheets has a composition that varies in a depthwise direction, between nanocrystalline and micron grained. The plate is made by treating a steel sheet to produce a composition in the sheet that varies in a depthwise direction of the sheet between nanocrystalline and micron grained, stacking the treated sheet with at least one other steel sheets and rolling the stacked sheets to form the plate.
    Type: Application
    Filed: March 9, 2009
    Publication date: September 9, 2010
    Applicant: THE HONG KONG POLYTECHNIC UNIVERSITY
    Inventors: Jian Lu, Junbao Zhang, Aiying Chen
  • Patent number: 7776454
    Abstract: A method for producing titanium alloy brazing strips and the resulting brazing strips and/or foils. The method uses a cold-rolling process without heat treating to generate a titanium based multi-layer alloy strip or foil made up of discrete layers of titanium and an additional layer or layers of one or more metals, such as zirconium, nickel and/or copper, for example, or alloys thereof, with the layer of titanium roll bonded without heat treating to the layers of the additional metal(s). The resulting strip or foil can include, for example, Cu/Ti/Cu, Ni/Ti/Ni, Ni/Ti/Cu, Cu/Ni/Ti/Ni/Cu, Ni/Cu/Ti/Cu/Ni, Ni/Cu/Ni/Ti/Ni/Cu/Ni, Ni/Zr/Cu/Ti/Cu/Zr/Ni and Ni/Ti/Cu/Zr/Cu/Ti/Ni among other combinations. The resulting strip or foil can be used for brazing, creating an alloy of the weight percentage of the original materials.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: August 17, 2010
    Assignee: EMS Solutions, Inc.
    Inventors: Chen-Chung S. Chang, Bijendra Jha, Matthew J. Pohlman
  • Patent number: 7735421
    Abstract: Reusable printing forms and thermal image setting on the printing forms is optimized in terms of performance. A method for manufacturing the printing form, in particular a rewritable printing form, having a thermally insulating layer, is distinguished by the fact that the thermally insulating layer is produced by the configuration of individual layers to form a layer sequence as a multilayer system. A printing form which is manufactured by the method according to the invention can have images set on it with a low power image setting device, as it is possible to effectively prevent heat from dissipating in an undesirably pronounced manner, for example into a metallic carrier.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: June 15, 2010
    Assignee: Heidelberger Druckmaschinen AG
    Inventor: Bernd Vosseler
  • Patent number: 7694870
    Abstract: A method for producing a strip with width of two longitudinal edges, made of at least one first metallic or predominantly metallic material, and the region, across which the first material extends, is provided with a boundary area that extends in staggered manner between two longitudinal edges over the cross-section of the strip. The invention comprises the steps of a) combing strips of different widths, which contain the first material and which as such do not comprise a staggered boundary area between their two longitudinal edges, to form a first arrangement of strips having a staggered boundary area; b) complementing the first arrangement of strips by one or more additional strips to form a second arrangement of strips having a rectangular cross-section, and c) bonding at least the strips of the first arrangement of strips to each other by rolling.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: April 13, 2010
    Inventor: Hans-Jörg Bauder
  • Publication number: 20100012707
    Abstract: In the case of a process for the manufacture of contact strips, in particular for electrolysers (membrane cells), the objective is to provide a solution that allows to create a cheap but also extremely efficient method for the manufacture of such contact strips at a high electrical efficiency. This objective is achieved by applying the roll bonding method to attach a copper strip to a titanium strip.
    Type: Application
    Filed: January 30, 2008
    Publication date: January 21, 2010
    Inventors: Steffen Köhler, Hans-Jürgen Kunz, Karl Heinz Dulle, Peter Woltering, Heinz Sibum
  • Publication number: 20090214891
    Abstract: The invention relates to an aluminium composite sheet material in which a clad sheet is applied to at least one side of a core material. The core material has an aluminium alloy the AA5xxx- or AA6xxx-series, and the clad sheet has an aluminium alloy selected from the group of the AA1xxx-series, AA3xxx-series and AA7xxx-series with less than 1.5 wt. % of Zn.
    Type: Application
    Filed: November 10, 2005
    Publication date: August 27, 2009
    Inventor: Christiaan Theodorus Wilhemus Lahaye
  • Publication number: 20090166067
    Abstract: A clad member low in thermal expansion coefficient and excellent in workability is provided. The clad member 1 comprises a core member 11 and skin members 12 cladded on both sides of the core member. The core member 11 is constituted by an aluminum alloy consisting of Si: 5 to 30 mass %, and the balance being aluminum alloy and impurities. The skin member 12 is constituted by aluminum or an aluminum alloy consisting of Al: 98 mass % or above, and the balance being impurities.
    Type: Application
    Filed: April 28, 2006
    Publication date: July 2, 2009
    Applicant: SHOWA DENKO K.K.
    Inventors: Ichiro Iwai, Kazuo Kimura
  • Publication number: 20080206590
    Abstract: In a connecting material of the present invention, a Zn series alloy layer is formed on an outermost surface of an Al series alloy layer. In particular, in the connecting material, an Al content of the Al series alloy layer is 99 to 100 wt. % or a Zn content of the Zn series alloy layer is 90 to 100 wt. %. By using this connecting material, the formation of an Al oxide film on the surface of the connecting material at the time of the connection can be suppressed, and preferable wetness that cannot be obtained with the Zn—Al alloy can be obtained. Further, when an Al series alloy layer is left after the connection, since the soft Al functions as a stress buffer material, the high connection reliability can be achieved.
    Type: Application
    Filed: November 21, 2007
    Publication date: August 28, 2008
    Inventors: Osamu Ikeda, Masahide Okamoto
  • Publication number: 20080102309
    Abstract: The present invention is directed to a nickel-based alloy, such as INCOLOY or INCONEL, clad stainless steel sheath tubing material for heating elements. This clad material is designed to minimize the cost of heating elements generally constructed entirely of nickel-based alloys alone while providing necessary material requirements of weldability, hot strength, corrosion resistance, thermal shock resistance, and formability.
    Type: Application
    Filed: October 23, 2007
    Publication date: May 1, 2008
    Inventors: Charles D. Tuffile, Clive Britton
  • Patent number: 6722002
    Abstract: A method for producing titanium alloy brazing strips and the resulting brazing strips and/or foils. The method uses a cold-rolling process without annealing to generate a titanium based multi-layer alloy strip or foil made up of discrete layers of titanium and an additional layer or layers of one or more metals, such as nickel and/or copper, for example, or alloys thereof, with the layer of titanium roll bonded without annealing to the layers of the additional metal(s). The resulting strip or foil can include, for example, Cu/Ti/Cu, Ni/Ti/Ni, and Ni/Ti/Cu, and also, for example, Cu/Ni/Ti/Ni/Cu, and Ni/Cu/Ti/Cu/Ni, among other combinations. The resulting strip or foil can be used for brazing, creating an alloy of the weight percentage of the original materials.
    Type: Grant
    Filed: December 16, 2002
    Date of Patent: April 20, 2004
    Assignee: Engineered Materials Solutions, Inc.
    Inventors: Chen-Chung S. Chang, Bijendra Jha
  • Patent number: 6534194
    Abstract: In accordance with the invention a reactive multilayer foil is fabricated by providing an assembly (stack or multilayer) of reactive layers, inserting the assembly into a jacket, deforming the jacketed assembly to reduce its cross sectional area, flattening the jacketed assembly into a sheet, and then removing the jacket. Advantageously, the assembly is wound into a cylinder before insertion into the jacket, and the jacketed assembly is cooled to a temperature below 100° C. during deforming. The resulting multilayer foil is advantageous as a freestanding reactive foil for use in bonding, ignition or propulsion.
    Type: Grant
    Filed: May 1, 2001
    Date of Patent: March 18, 2003
    Assignee: Johns Hopkins University
    Inventors: Timothy P. Weihs, Michael Reiss
  • Publication number: 20020162877
    Abstract: An efficient and effective process for manufacturing of hardened aluminum components is achieved by coordinating the material preparation steps with the forming steps. The resulting product is a hardened aluminum component with desirable strength characteristics. The process includes initial heating of sheet material in order to prepare it for further processing. The sheet material is then quenched to promote appropriate material conditioning. A product forming sub-process is then undertaken in a relatively short period of time following the quenching. The product forming is done while the material is in a relatively ductile condition, thus easing forming operations, and avoiding product spring-back problems. Lastly, the component is naturally aged, to provide the final hardening operations. The resulting product has very desirable strength characteristics, due to the combined forming and hardening process.
    Type: Application
    Filed: June 7, 2001
    Publication date: November 7, 2002
    Inventors: Lawrence M. Dziadosz, Clarence W. Fulton
  • Publication number: 20020066769
    Abstract: This invention describes the roll bonding of Al and Ni-bearing Cu alloys to suitable substrates to produce self-brazing materials for the elevated temperature, aggressive environment application. The Al and Ni-bearing Cu alloy for the self-brazing layers can be obtained by cladding layers of elemental Ni and Al to Cu. The Al content in the self-brazing layers can be varied from 2 to 100%. The Ni content in the self-brazing Cu alloy can be varied from 10 to 100%. Additional alloying elements in the commercial Cu alloys such as Fe, Cr, Si, Mn, Sn and Zn are unavoidable. Trace elements in the commercial alloys such as Pb, Ag and As will also affect the brazing and shall be reduced.
    Type: Application
    Filed: October 12, 2001
    Publication date: June 6, 2002
    Inventors: Gardner S. Haynes, Bijendra Jha, Chen-Chung S. Chang
  • Patent number: 6386426
    Abstract: Disclosed is a solder material and a manufacturing method thereof. The solder material has a first layer composed of a first metallic material and a second layer composed of a second metallic material which is different from the first metallic material, the first layer being formed in an elongated shape having axiality, and the second layer covering the first layer to surround the axis of the first layer. The solder material is in a form of a wire, a granule, a sheet, a tape or a planar fragment. The manufacturing method includes: covering a first metallic material with a second metallic material which is different from the first metallic material to prepare a covered body; and rolling the covered body to prepare a solder material comprising a first layer formed of the first metallic material in an elongated shape having axiality and a second layer covering the first layer to surround an axis of the first layer.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: May 14, 2002
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Masahiro Tadauchi, Kouichi Teshima, Izuru Komatsu, Mitsuhiro Tomita
  • Patent number: 6375059
    Abstract: A method and apparatus for smoothing a thick walled portion of a steel pipe produced by pressure-welding two opposite longitudinal edges of an open pipe with a squeeze roll after being subjected to induction heating. Outer and inner reduction rollers pressure sandwiches the thick walled portion from the outer and inner surfaces of the pipe, a support supports the inner reduction roller to be rotatable and containing a water passage for cooling water, a connecting rod connects the support device to a coupler and contains a further water passage for feeding cooling water to the water passage, and an anchor holds the connecting rod. In the method of producing steel pipes two opposite longitudinal edges of the open pipe are preformed before being subjected to the induction heating and thereafter a thick walled portion is smoothed by the above-described.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: April 23, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Toshio Ohnishi, Masahiro Kagawa, Yoshnori Sugie, Koji Sugano, Nobuki Tanaka, Kingo Sawada, Masao Shoji, Takaaki Toyooka, Yuji Hashimoto, Motoaki Itadani, Akira Yorifuji, Masanori Nishimori
  • Publication number: 20020033410
    Abstract: By utilizing a roll bonding process and appropriately forming steps, a load bearing structure is created which is capable of handling and appropriately transferring loads. One preferred method includes the combination of roll bonding and hydroforming to efficiently create structural components. While various product configurations are possible, one version includes a waffle-type structure produced by appropriate roll bonding of material sheets. This waffle-type structure can also undergo additional forming steps to create several structural components capable of handling and carrying loads in a very efficient and effective manner. More significantly, this process enables the use of structural aluminum for load bearing components which are efficiently and cost effective when manufactured.
    Type: Application
    Filed: May 4, 2001
    Publication date: March 21, 2002
    Inventors: Lawrence M. Dziadosz, Clarence W. Fulton
  • Patent number: 6344117
    Abstract: A backing plate 1 for sputtering is constituted by a base portion 2 comprising a plate member made of aluminum or its alloy, a surface of which is attached with a target T of an ITO sintered body or the like and a cooling portion 3 in a flat plate shape having a cooling medium flow path 6 at an inner portion thereof. Further, the cooling portion 3 is integrally attached to a rear face of the base 2 by friction agitation bonding. The cooling portion 3 comprises a roll bond panel 4 made of aluminum or its alloy and inner hollow portions of bulged pipe portions 5 constitute the cooling medium flow path 6. Thereby, a backing plate which is light-weighted and has high cooling efficiency can be provided.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: February 5, 2002
    Assignee: Showa Denko K.K.
    Inventors: Masatoshi Enomoto, Seiji Tasaki, Naoyuki Kawata, Takenori Hashimoto
  • Publication number: 20010038029
    Abstract: In accordance with the invention a reactive multilayer foil is fabricated by providing an assembly (stack or multilayer) of reactive layers, inserting the assembly into a jacket, deforming the jacketed assembly to reduce its cross sectional area, flattening the jacketed assembly into a sheet, and then removing the jacket. Advantageously, the assembly is wound into a cylinder before insertion into the jacket, and the jacketed assembly is cooled to a temperature below 100° C. during deforming. The resulting multilayer foil is advantageous as a freestanding reactive foil for use in bonding, ignition or propulsion.
    Type: Application
    Filed: May 1, 2001
    Publication date: November 8, 2001
    Inventors: Timothy P. Weihs, Michael Reiss
  • Patent number: 6288361
    Abstract: The invention relates to the joining of flat products of metallic materials to be interconnected overlapping. The joining takes place in a roll nip into which the flat products to be interconnected are introduced at an acute angle. Before they are pressed on one another in the roll nip, they are heated on their facing surfaces by radiation energy, but not melted. By a suitable profiling of at least one roller generated surface or one flat product the surface pressing is limited to the zone of the overlap joint and any flow of material transversely of the direction of the overlap joint is prevented.
    Type: Grant
    Filed: February 2, 1999
    Date of Patent: September 11, 2001
    Assignee: Thyssen Stahl Aktiengesellschaft
    Inventors: Hans Pircher, Rudolf Kawalla, Gerd Sussek, Thomas Stegemann-Auhage, Ralf Polzin
  • Publication number: 20010013533
    Abstract: A method and apparatus for smoothing a thick walled portion of a steel pipe produced by pressure-welding two opposite longitudinal edges of an open pipe with a squeeze roll after being subjected to induction heating. Outer and inner reduction rollers pressure sandwiches the thick walled portion from the outer and inner surfaces of the pipe, a support supports the inner reduction roller to be rotatable and containing a water passage for cooling water, a connecting rod connects the support device to a coupler and contains a further water passage for feeding cooling water to the water passage, and an anchor holds the connecting rod. In the method of producing steel pipes two opposite longitudinal edges of the open pipe are preformed before being subjected to the induction heating and thereafter a thick walled portion is smoothed by the above-described.
    Type: Application
    Filed: January 16, 2001
    Publication date: August 16, 2001
    Applicant: Kawasaki Steel Corporation
    Inventors: Toshio Ohnishi, Masahiro Kagawa, Yoshnori Sugie, Koji Sugano, Nobuki Tanaka, Kingo Sawada, Masao Shoji, Takaaki Toyooka, Yuji Hashimoto, Motoaki Itadani, Akira Yorifuji, Masanori Nishimori
  • Publication number: 20010001341
    Abstract: A process for the production of a homogenized material of metals and alloys from a slab, and the material has a fine microstructure or fine nonmetallic inclusions and has less segregation of alloying elements.
    Type: Application
    Filed: December 8, 2000
    Publication date: May 24, 2001
    Inventors: Masashi Ishida, Akihiro Tomita, Daisuke Imai, Seiichi Takeda
  • Patent number: 6214135
    Abstract: An entry board for drilling small holes having a front surface layer made of aluminum or aluminum alloy to be disposed at the drilling inlet side and a back surface layer made of aluminum or aluminum alloy to be disposed at the drilling outlet side. The back surface layer is adhered or joined by clad rolling to said front surface layer. The hardness of the front surface layer is smaller than that of the back surface layer.
    Type: Grant
    Filed: April 21, 1999
    Date of Patent: April 10, 2001
    Assignee: Showa Aluminum Corporation
    Inventors: Yasushi Washio, Koji Miyano, Akio Fukuda
  • Patent number: 5377899
    Abstract: Of two sheet-like solder stocks, one sheet-like solder stock is fed at a constant speed, and additive particles having a constant particle diameter are spread on an upper surface of the one solder material sheet in a quantitative fixed quantity. The other sheet-like solder stock is stacked on the upper surface of the one sheet-like solder stock, and the two stacked solder stocks are rolled and integrally laminated by rollers. The laminated solder sheet is cut into a plurality of narrow solder strips. Each of the solder strips is wound on a reel, and supplied as a die bonding material capable of being used for the die bonding. Thus, if this solder is used for a semiconductor chip die bonding, the unevenness in thickness of the solder layer directly under the die-bonded semiconductor chip becomes small, and it is possible to minimize the error in the semiconductor chip recognition in the case of the wire bonding.
    Type: Grant
    Filed: January 31, 1994
    Date of Patent: January 3, 1995
    Assignee: NEC Corporation
    Inventor: Mitsuru Hashimoto
  • Patent number: 5370753
    Abstract: A process for cladding precious metals to precipitation hardenable materials. In accordance with one aspect of the present invention, are the steps of (i) placing a precious metal layer of a first selected thickness atop a selected beryllium-copper alloy base metal strip of a second selected thickness to approximate a desired final product thickness, (ii) cold rolling the layer and strip to reduce their respective thicknesses by generally more than 50%, (iii) heating the layer and strip to a first selected temperature generally within a range of 1000.degree.-1300.degree. F., (iv) maintaining the first temperature for a first selected time to promote metallic bonding of the layer to the strip while softening the base metal, (v) pickling the layer and strip to remove surface oxides, (vi) cold rolling the layer and strip to a thickness generally 11% greater than that of the desired final product thickness, (vii) heating the layer and strip to a second selected temperature generally within a range of 1250.degree.
    Type: Grant
    Filed: August 31, 1993
    Date of Patent: December 6, 1994
    Assignee: Brush Wellman Inc.
    Inventors: Philip W. Lees, William S. Loewenthal
  • Patent number: 5361965
    Abstract: A secondary coil for a linear motor, which is a composite metal plate comprising a backing metal layer 1, an intermediate bond metal layer 2 and a surface metal layer 3 which are integrally connected, the intermediate bond metal layer being formed of aluminum or aluminum alloy, the surface metal layer being formed of copper or copper alloy having a thickness of 2 to 8 mm. A copper plate or a copper alloy plate for the surface layer and an aluminum plate or an aluminum alloy plate for the intermediate layer are placed on each other and connected by rolling. The surface-layer metal plate with the bond layer is placed on a metal plate for the backing metal layer, with the bond layer being contacted with the metal plate for the backing metal layer, and two plates are connected by rolling.
    Type: Grant
    Filed: October 19, 1993
    Date of Patent: November 8, 1994
    Assignee: Daido Metal Company, Ltd.
    Inventors: Yukimaro Tsukamoto, Yasuo Ido, Susumu Tuzi, Takashi Inaba
  • Patent number: 4923100
    Abstract: A clad sheet comprising a metal substrate and a metal cladding layer laminated on at least one surface of said substrate, wherein said cladding layer-laminated surface of said substrate includes a hardened layer portion formed by melting and rapid solidification through laser beam irradiation. In intermediate layer may be interposed between the substrate and the cladding layer through like hardened layer portion. Lamination is made by cold-cladding layer elements after irradiating any one of layer elements with laser beam to produce strong bonding through uniform microcrack formed in the hardened layer portion of several micrometer thick. The clad sheets are useful for making IC lead frames, for which the substrate is conductor metal and the cladding layer is solder applied to partial area of the substrate. The irradiation and cladding process is carried out continuously with a reduced draft.
    Type: Grant
    Filed: November 15, 1988
    Date of Patent: May 8, 1990
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Yasuyuki Nakamura, Akio Hashimoto, Toshiaki Fujita, Makoto Kawakami
  • Patent number: 4896813
    Abstract: Metals to be bonded are drawn from pay-off reels and passed around holding rollers which are grounded cathodes, each roller being partially exposed in an etching chamber having an anode area at least three times the exposed area of the cathode. Each chamber has an inert gas at from 10.sup.-4 to 10.sup.-1 Torr and is subjected to RF power with a frequency from 1 to 50 MHz, which by a magnetic field produced by fixed magnets in the holding roller produces a glow discharge plasma which etches the metal in the chamber. Etched surfaces of the strips are then rolled together in a vacuum of from 10.sup.-6 to 10.sup.-3 Torr and a temperature to 300.degree. C. at a rolling pressure sufficient to effect a thickness reduction from 0.1 to 30%.
    Type: Grant
    Filed: April 3, 1989
    Date of Patent: January 30, 1990
    Assignee: Toyo Kohan Co., Ltd.
    Inventors: Kinji Saijo, Tsukasa Fujimura, Kazuo Yoshida
  • Patent number: 4882236
    Abstract: The present invention discloses a rigid magnetic recording disk and a method of making the same. The substrate is formed by metallurgically bonding at least a first and second layer of clad materials. The hardness and mechanical strength of the first layer is substantially greater than the second layer. The first layer has a thickness which is from about 0.2% to about 20% the thickness of the second layer. The unbonded surface of the first layer is substantially flat and asperity free. The second layer is less dense than the first layer. A magnetic layer is deposited on the unbonded surface of the first layer.
    Type: Grant
    Filed: February 10, 1988
    Date of Patent: November 21, 1989
    Assignee: Olin Corporation
    Inventors: Charles W. Smith, Sheldon H. Butt, Eugene Shapiro
  • Patent number: 4834281
    Abstract: A porous metallic material of the present invention is constructed of a laminate consisting of an expanded metal and a fibrous metallic fiber both of which are pressed to be joined to each other under pressure. This porous metallic material is excellent in bending strength and workability. The porous metallic material may be laminated to a honeycomb structural element and a rigid plate so as to form a porous structural material. To this porous metallic material may be also laminated a decorative layer so as to form a porous decorative sound absorbing material. The present invention provides the above-mentioned products and method for manufacturing the same.
    Type: Grant
    Filed: February 19, 1988
    Date of Patent: May 30, 1989
    Assignees: Unix Corporation Ltd., Toru Morimoto
    Inventors: Toru Morimoto, Fumihiro Nakagawa
  • Patent number: 4771537
    Abstract: A method of joining metallic layers of foil is disclosed. The layers of foil are spaced apart from each other a desired distance. A metallic component disposed between the layers of foil is in selective contact with each of them. The metallic component is selected to be in the semi-solid condition at a desired processing temperature. The assembly is heated to the processing temperature. The the assembly is cooled so that the metallic component is bonded to the metallic layers of foil.
    Type: Grant
    Filed: December 20, 1985
    Date of Patent: September 20, 1988
    Assignee: Olin Corporation
    Inventors: Michael J. Pryor, William G. Watson
  • Patent number: 4687053
    Abstract: Heat exchanger panel and process of making such panel comprised of selectively clad or bonded metal plates made of a material which cannot be cold roll bonded without great difficulty, if at all, with at least one channel disposed therebetween. An adhesive layer of an amorphous metal is provided between the plates for permanently joining the plates together by cold roll bonding in the area of the adhesive layer.
    Type: Grant
    Filed: July 26, 1984
    Date of Patent: August 18, 1987
    Assignee: Fr. Kammerer GmbH
    Inventors: Manfred Paulus, Norbert Fromel
  • Patent number: 4541559
    Abstract: A method of making electrical connections between metal foils laminated to opposing surfaces of a flexible insulating layer, such as may be configured with spiral patterns in the respective metal foils to form inductive-capacitive circuits useful as detectable markers in RF antipilferage systems, and wherein an electrical connection is provided between the opposing foils by first extruding the laminate to shear the insulating layer and to contact the opposing metal foils in the vicinity of the sheared insulator layer and by subsequently forcing the extrusion back into a substantially planar relationship relative to the remainder of the laminate.
    Type: Grant
    Filed: November 16, 1983
    Date of Patent: September 17, 1985
    Assignee: Minnesota Mining and Manufacturing Company
    Inventor: Philip W. O'Brien
  • Patent number: 4500028
    Abstract: A composite material having improved bond strength and a substantially smooth external surface comprises a deoxidized copper alloy core material and a copper-aluminum-silicon clad material. The composite is formed by rolling together the core and clad, preferably in an unheated condition, in a single pass with a reduction of about 50% to 75% to form a metallurgical bond between the core and clad and thereafter enhancing the bond strength by heating the bonded core and cladding to a temperature in the range of about 200.degree. C. to about 750.degree. C. for a time period of about 5 minutes to about 24 hours.
    Type: Grant
    Filed: October 28, 1983
    Date of Patent: February 19, 1985
    Assignee: Olin Corporation
    Inventors: John F. Breedis, Julius C. Fister
  • Patent number: 4467954
    Abstract: A process for forming a composite material from a core material having a first yield strength and a clad material having a second yield strength comprises passing the materials through at least one roll bite formed by at least two rolls rotating at different speeds relative to each other. A bond is formed between the core and clad materials by causing a reduction in the thickness of the materials as they pass through the at least one roll bite. The amount of reduction and the compressive force magnitude required to effect the bond is minimized. The process also includes applying back tension forces to the materials. In a preferred embodiment, different back tension forces are applied to the core and clad materials.
    Type: Grant
    Filed: October 5, 1981
    Date of Patent: August 28, 1984
    Assignee: Olin Corporation
    Inventor: William L. Brenneman
  • Patent number: 4423120
    Abstract: A method of laminating first and second metal sheets to one another, comprises the steps of superposing the metal sheets and including therebetween a layer of amorphous metal and laminating the sheets to one another. During the lamination a pressure is applied by cold rolling for bonding the first and second sheets together.
    Type: Grant
    Filed: February 23, 1982
    Date of Patent: December 27, 1983
    Assignee: Fr. Kammerer GmbH
    Inventors: Manfred Paulus, Norbert Fromel