Abstract: A device for measuring torsions, bendings, and the like, of a target component includes a metallic substrate, an insulating layer, and a sensing layer in the form of a gauge system. The device is configured to be fixed to the target component via a fixed connection.

Abstract: A method of assembling together titanium parts and steel parts by diffusion welding, the method interposing two thin layers of niobium or vanadium and copper respectively between a titanium part and a steel part, evacuating the assembly of parts and interposed metal layers, and subjecting the assembly to hot isostatic compression at a temperature lying in a range 900° C. to 950° C. and at a pressure lying in a range 1000 bars to 1500 bars for about two hours. The method can be applied to fabricating turbine shafts for turbomachines.

Abstract: A method of forming a gate valve for use in a high vacuum environment of an electron gun by machining a core of non-magnetic nickel-chromium-molybdenum-iron-tungsten-silicon-carbon alloy that is weldable with nickel alloys and has a tensile strength of about 750 megapascals, machining a cladding of nickel-iron, welding the core to the cladding to form the gate valve, and machining the gate valve so as to remove any dimensional differences at an interface between the core and the cladding. In this manner, because the final mechanical tolerance is controlled by machining instead of part assembling, extremely high alignment accuracy is obtained. The final part provides field shielding as provided by the nickel alloy shell, low stray field provided by the non-magnetic alloy, good vacuum performance, and tight mechanical tolerance control.

Abstract: The invention relates to a sheet metal plate, especially made of steel, for producing motor vehicle body components. In order to make the body component sufficiently rigid at highly stressed points in spite of using lightweight materials, the sheet metal plate (11) is provided with local reinforcement zones (13, 14). To this avail, the sheet metal plate (11) is joined together from at least two cut metal sheets (7, 9) with a straight seam (10). At least one of the cut metal sheets (7) comprises several parallel strips (2 to 6) having different strengths while each local reinforcement zone (13, 14) lies within a reinforced strip (2, 3).

Abstract: One side of a metal sheet is joined to a polymer layer by applying heat to a joining area on the opposite side of the metal. The heat flows through the thin metal to activate a thermoplastic material or heat setting polymer into a bond with the metal. The method can be used to bond the metal sheet to a plastic body or another metal member. It is preferred to use a friction or friction stir tool to heat the metal surface.

Abstract: A method of processing heated metal logs in a metal extrusion process. The remainder of each log is attached to the succeeding log. Specifically, the abutted ends of the two log segments are aligned with a saw. The saw is actuated to simultaneously remove material from both of the abutted ends. The cut ends are friction welded together through relative rotation of the log segments. The process creates a heated log column that is effectively endless, eliminating log remainders.

Abstract: The invention relates to a soldering work piece made of aluminium and/or aluminium compounds, to a soldering method, in addition to a heat exchanger soldered in said manner. One surface of the soldering work piece is provided with an artificially applied oxide layer.

Abstract: A method is disclosed for joining steel and nickel alloy turbine rotor components as is a joined turbine rotor combination produced by the method. The method includes: providing a steel rotor component; providing (e.g., laying down) a nickel alloy butter layer on the steel component; providing a nickel alloy rotor component; and welding the nickel alloy butter layer to the nickel alloy component using a nickel alloy weld filler so as to join together the components. The butter layer, laid first to the steel component, can enable reliable testing, for defects, of a nickel alloy/steel fusion line.

Abstract: The invention relates to a device (100) for the connecting of strips to an endless strip with a clamping arrangement (110, 120) with a clamping device (110-r, 120-r) on the inlet side and a clamping device (110-l, 120-l) on the outlet side, a cutting arrangement (155) with an upper cutter (150) and a lower cutter (130) and with a joining arrangement, in which at least the clamping device (110-r, 120-r) on the inlet side and/or the clamping device (110-l, 120-l) on the outlet side is constructed as a premountable unit.

Abstract: A method for manufacturing an electronic component module is performed such that a shield layer can be formed as a thin film and an electronic component can be effectively shielded. A collective substrate including a plurality of electronic component modules including a plurality of electronic components is batch-sealed with a resin. A cut section is formed from a top surface of the sealed resin to a position that reaches a grounding electrode arranged in the substrate at a boundary section of the electronic component module so as to expose the grounding electrode. A conductive paste is applied on side surfaces and the top surface. Then, a conductive thin film is formed by spin coating, and the electronic component module is cut.

Abstract: A fuel cell stack includes a plurality of solid oxide fuel cell tubes and a heat recuperator. The heat recuperator is formed from sheet metal. The plurality of walls define an exhaust gas channel having an exhaust gas flowing therethrough and an oxidant channel having an oxidant flowing therethrough. The exhaust gas channel is in thermal communication with the oxidant channel such that heat is transferred between the exhaust gas and the oxidant.

Abstract: A small solder rod with a stop-off at the end in order to prevent the solder from dripping from an opening is provided. A process for applying solder to a hole in a substrate, wherein the solder is used in the form of a wire or a small rod is also provided.

Abstract: Method for manufacturing a crankcase of a piston compressor, wherein the piston compressor is provided with a crankcase which is provided with recesses for therein receiving cylinders and with at least an inlet opening, wherein from a flat sheet at least one substantially rectangular body blank is manufactured provided with the desired cylinder receiving recesses, wherein the body blank is then angle bent in an angle bending machine for forming a body part having a limited number of folds, wherein at least two substantially flat end walls are manufactured from a flat sheet, wherein thereupon the at least one body part and the at least two end walls are positioned with respect to each other using a positioning tool and are connected with each other with a welding robot for forming the crankcase. Also disclosed is a crankcase obtained with the method, and a piston compressor provided with such a crankcase.

Abstract: A method of manufacturing a photovoltaic cell array of the type comprising a primary electrode array and a counter-electrode array together defining a series-connected sequence of cells, each containing electrolyte which is insulated from direct electrical contact with the electrolyte of neighbouring cells, the method comprising: (a) depositing electrolyte into the cells; and (b) sensing the level of electrolyte deposited.

Abstract: The invention relates to an apparatus and a method for clamping, cutting, and joining strips to a continuous strip. Said device comprises a clamping device (125), a cutting device (155), and a joining device (195). The clamping device, cutting device, and joining device are kinematically coupled to each other.

Abstract: A method of processing heated metal logs in a metal extrusion process. The remainder of each log is attached to the succeeding log. Specifically, the abutted ends of the two log segments are aligned with a saw. The saw is actuated to simultaneously remove material from both of the abutted ends. The cut ends are friction welded together through relative rotation of the log segments. The process creates a heated log column that is effectively endless, eliminating log remainders.

Abstract: A composite structural support which may be utilized as a beam or assembled with similar supports to form a building floor or a bridge deck utilizes an open core element, made preferably of suitably treated fluted paper, upper and lower thin steel skins, and a layer of concrete poured over the top skin. Modules comprising the hollow core element and the upper and lower steel skins are fabricated to lengths required for building floor and bridge spans and, when joined by welding the upper and lower skins of adjacent elements along their full lengths, provide a floor or deck structure of a large span. The open core paper elements may be alternately fabricated from single face corrugated webs or open face double wall webs that are slit to form narrow equal width strips stacked and glued face-to-face.

Abstract: A cutter wheel is disclosed, which comprises a cutter wheel body, a cutting unit, and a solder layer. The cutter wheel body consists of the first substrate and the second substrate, wherein each substrate has an inner surface and an outer surface. The inner surface of the first substrate is treated with surface modification. The cutting unit can be formed on a rough surface. The solder layer is formed between the cutting unit and the second substrate. The present invention also provides a method for manufacturing the cutter wheel as mentioned above.

Abstract: An electrode wire material that can be used in a solar cell is produced without using flattening rolls or endless belts and has excellent solderability. The electrode wire material includes a core material formed of a strip-like conductive material and a hot-dip solder plated layer formed on a surface of the core material. A recessed portion for storing molten solder is formed in the core material along the longitudinal direction and the hot-dip solder plated layer is filled in the recessed portion. The recessed portion for storing molten solder preferably has an opening width in the lateral direction of the core material of about 90% or more of the width of the core material. The core material is preferably formed of a clad material including an interlayer of a low thermal expansion Fe alloy and copper layers formed on both surfaces of the interlayer.

Abstract: A method of fabricating a spherical cavitation. Depending upon the chamber's composition and wall thickness, chambers fabricated with the disclosed techniques can be used with either low or high pressure systems. During chamber fabrication, initially two spherical half portions are fabricated and then the two half portions are joined together to form the desired cavitation chamber. During the fabrication of each chamber half, the interior spherical surface is completed first and then the outer spherical surface. Prior to joining the two spherical cavitation chamber halves, the surfaces to be mated are finished, preferably to a surface flatness of at least 0.01 inches. Electron beam welding is used to join the chamber halves together. Preferably the electron beam welding operation is performed under vacuum conditions. During electron beam welding, the two chamber halves are aligned and held together while the electron beam forms a weld along the chamber seam.

Abstract: Process for manufacture of self reinforced sheets or shape parts (9) by rolling at least one metal strip (1, 2), which during roller processing is guided through a gap formed between work rollers, wherein at least in one area of the metal sheet (2) through holes (7) are introduced and the area of the metal sheet with through holes (4, 6) is brought together with an area of the same metal sheet without through holes (5) or at least one further metal sheet without through holes (1) and rolled, so that a new metal strip (1, 2), sheet or shaped part (9) is formed, as well as a sheet or shaped part obtainable by this process, wherein the sheet or shape part is comprised of two metal parts (4, 6) joined by welding or adhering, wherein at least one metal part is provided with perforations (7), which correspond to the recesses of the self reinforced structure.

Abstract: A stacked die semiconductor package comprises a die coupled to a substrate, the first die having a die bonding area, a bonding wire supporting layer affixed to a top surface of the first die, and a bonding wire bonded to the die bonding area and to a substrate bonding area on the substrate, the bonding wire fixably attached to the bonding wire supporting layer.

Abstract: The invention relates to a method and a device (12, 13) for producing a multi-layered three-dimensional component (14). In a first step, a layered geometrical structure is formed, said structure consisting of at least two webs (16) of an at least high temperatures-resistant material. In a second step, an at least partly material connection is produced between the individual webs of the entire layered structure by means of at least one thermal treatment.

Abstract: The current invention refers to the manufacturing process of rims for tubeless wheels for “off road” vehicles which, amongst other advantages, are far simpler when compared to the existing processes, presents a reduced number of operations and permits the use of lower grade raw materials in the manufacturing process without compromising on the final quality of the rim. According to the invention, the rim may be obtained from a single, mechanically shaped part, through drawing. Still according to the invention, the rim may be substituted with by parts, the first part being mechanically shaped through drawing and the second part through stamping. Alternatively, the two parts may be mechanically shaped through drawing. Rims obtained through the referred to processes and the tubeless wheels for “off road” vehicles built with the referred to rims are also objects of the invention.

Abstract: An improved method of bonding an insulated wire (14) that has one end connected to a first bond pad (16) to a second bond pad (18) includes moving a tip of a capillary (20) holding the bond wire (14) over the surface of the second bond pad (18) such that the bond wire (14) is rubbed between the capillary tip (20) and the second bond pad (18), which tears the bond wire insulation so that at least a portion of a metal core of the wire (14) contacts the second bond pad (18). The wire (14) is then bonded to the second pad (18) using thermocompression bonding. The tip of the capillary (20) is roughened to enhance the tearing of the bond wire insulation.

Abstract: A ceramic armor is disclosed in several embodiments. In a first embodiment, a metal base plate has a metal frame assembled on it having a central opening into which the ceramic material is placed. A cover plate is placed over the frame to enclose the ceramic material on all sides. In a second embodiment, the frame has an open central area that has two crossing walls that define four sub-chambers. Four pieces of ceramic material are placed in the respective sub-chambers and a covering plate is placed over it. In a further embodiment, the frame has a plurality of cavities mechanically formed in it. A ceramic tile or plate is placed in each cavity and a cover plate is placed over the frame. The metal used to encapsulate the ceramic material may, if desired, comprise a Titanium alloy such as Ti-6Al-4V, and the ceramic material may comprise Silicon Carbide, Boron Carbide, Tungsten Carbide, Titanium Diboride or Aluminum Nitride.

Abstract: Discrete billets are rolled through a plurality of roll stands arranged along a rolling mill pass line to produce successive product lengths having reduced cross sections and front and tail ends. At a selected location along the pass line, the tail end of each product length is joined to the front end of the next successive product length to thereby permit uninterrupted continuous rolling through the remainder of the mill.

Abstract: A solder deposition method according to the present invention comprises the steps of: (1) providing a solder slab; (2) providing a complementary means having a plurality of through holes; (3) providing a circuit element, which is composed of an insulating body and a plurality of embedded conducting terminals; (4) placing the circuit element under the complementary means and the solder slab above the complementary means, and injecting a plurality of solder bits taken from the solder slab by a punching device through the complementary means into the solder-retaining units of the conducting terminals. This method is advantageous in the simplicity of soldering instrumentation and process, which significantly reduces production costs.

Abstract: A method of manufacture of a body assembly of a refuse vehicle includes forming a first, second and third components of the assembly. A first and second locating constructions are formed in the first component. The second component is formed so as to have a first mating structure which is adapted to mate with the first locating construction in the first component so as to uniquely locate the second component with respect to the first component. The third component is formed so as to have a second mating structure which is adapted to mate with the second locating construction in the first component so as to uniquely locate the third component with respect to the first component.

Abstract: A method facilitates replacing a portion of a gas turbine engine turbine support. The turbine support includes a body including a forward leg, an aft leg, and a mounting flange that each extend radially outwardly from the body. The forward leg is axially upstream from the aft leg and the mounting flange. The mounting flange is substantially axially aligned with respect to the aft leg. The method comprises cutting through at least one of the body, the aft leg, and the mounting flange, removing the forward leg and at least a portion of the body that is upstream from the cut from the engine, and coupling a replacement spad to the portion of the turbine support that is downstream from the cut.

Abstract: Shown is a device and a process for the simultaneous separating and welding of foils or foil tubes (5) where the device comprises at least one welding terminal (2) and an opposing terminal (3), and at least a part of the surface of the opposing terminal (3) turned toward the welding terminal (2) is equipped with a flexible absorbing body (4). It is inventive that the surface of the absorbing body (6) turned toward the welding terminal consists of metal.

Abstract: Side hole-bearing tubular bodies made of metal and having an inside diameter of up to 2 mm are manufactured by a method which includes punching from a metal sheet a sheet blank in the developed shape of a tubular body and punching in the sheet blank a hole which corresponds to the side hole in the tubular body and/or notches which form the side hole when the sheet blank is pressed into, a tubular shape, in such a way that the metal sheet and the sheet blank remain partly joined; pressing the sheet blank into a tubular shape; and cutting apart the metal sheet and the sheet blank where they remain joined. Metal tubular bodies manufactured in this way can have one or more side holes of any shape, position or number thereon, and are highly suitable for use in medical devices such as syringe needles.

Abstract: According to a method for producing head elements for heaters, a piece of sheet metal (1) is deep drawn and cut along the edge (9) of an open side (6) to obtain a hollow body (8) with larger and narrower sides (4,5,14,15). An aperture (12) is made on each opposite larger side (4,5) of the hollow body, and threaded rings (26) are then applied around the lateral through apertures (12). Notches (16) are made on the opposite large sides (4,5), along the edge (9) of the open side (6), and then three cores (18) are introduced through the edge (9), so that a flange (17) around the notches (16) can be made by pressing, so as to close the sheet metal (1) around the cores (18) widening the notches (16). After the cores (18) have been removed, the edge (9) is welded along the flange (17) of the widened notches (16), thus obtaining holes (21) separated from each other.

Abstract: A method for making a beam from a metal sheet (10), includes the steps of providing a metal sheet having opposite first and second side edges (12, 14) extending longitudinally along opposing sides of the metal sheet, and a first and a second generally parallel opposing face surfaces (16, 18) provided between the first and second edges. The first and second generally parallel opposing faces define a thickness of the metal sheet therebetween. The thickness of the metal sheet is split at one of the first and second side edges to form first and second integral flanges (28, 30, 32, 34) from a portion of the metal sheet such that inner ends of the first and second flanges remain integrally connected with an unsplit portion (44) of the metal sheet. The first and second flanges are then bent so as to provide the metal sheet with a tubular portion extending along one side of and integrally formed with the unsplit portion. The first and second flanges are then fixed against movement relative to one another.

Abstract: A system and method for reworking, repairing and upgrading flatwire is disclosed. A repair tool for reworking and/or repairing the flatwire is disclosed for creating subsequent electrical and mechanical joints of equal or greater quality as compared to the original system. The repair tool includes a heating blade, a power controller, a tool assembly, an inerting system, a cooling system, a flatwire cassette, a tool material, a flatwire material, an upgrade/repair procedure and various other aspects for rapidly heating flatwire two join two separate portions of the flatwire. The system and method of the present invention addresses the challenges of working with substrate materials which typically degrade at temperatures commonly used to form solder joints. Further, the soldering tool of the present invention may be a portable, lightweight unit that can be used in the field, for automotive and aerospace applications.

Abstract: A method of manufacturing a friction plate including a plurality of frictional material segments which are punched into a predetermined shape, and a core plate onto which the plurality of frictional material segments are annularly bonded, comprising step of punching out the frictional material segment in such manner that an edge portion thereof along the predetermined shape is given a punching load earlier than the other portions thereof in the process of punching.

Abstract: A holder secured to the tip of a cutting torch supports a guide about which a hole is to be cut in a steel pipe or sheet. A fixture, magnetically attached to the pipe or sheet supports a magnetically retained fitting to be tack welded to the cut hole at the desired angular orientation relative to the pipe or sheet. After the fitting is tack welded, the fixture is removed and the weld is completed.

Abstract: Two members 10 and 20 are welded together by cutting a groove 41 having a determined cross-sectional shape using a cutting tool 60 along the abutted portion between the two members 10 and 20, inserting a filler member 30 substantially having the same cross-sectional shape to the groove so as to substantially eliminate the gap at the abutted portion, temporarily welding together the projections 12, 22 and the filler member 30, and thereafter, friction stir welding the members 10, 20 and the filler member 30 together completely using a rotary tool 81.

Abstract: An arrangement and method for the insertion the leading end of a length of a metallic element into a through hole which is formed in a substrate, and for heat deforming the inserted leading portion of the metallic element into a predetermined configuration prior to severing therefrom the remaining length of the metallic element.

Abstract: Preforms for use in base metal repair are formed by thermally spraying preferably a blend of a braze alloy and a high temperature alloy onto a separation sheet thereby forming a preform sheet. The separation sheet is removed from the preform sheet and the preform sheet is cut to form individual preforms which can be brazed directly onto a worn area of a high temperature alloy part such as a jet engine part.

Abstract: A system for providing cutting and orbitally welding thin-walled tubing. The system includes a plurality of clamping blocks that hold the tubing while the tubing is trimmed and orbitally welded. The system further includes at least one tooling plate to which the clamping blocks can be mounted such that the tubing is attached to the tooling plate and properly aligned for net length trimming. The system further includes a welding cassette for retaining the clamping blocks and properly aligning the tubing during orbital welding.

Abstract: A process for reconditioning worn or out-of-spec components, in particular titanium components and components which in partial areas are designed to receive further components in a positively locking and dimensionally accurate manner, e.g., as grooves, for which purpose the relevant partial areas are machined until a predetermined dimension is reached, spare parts which correspond to the machined partial areas and have the same geometry minus a predetermined soldering gap are produced from a material which is of the same type as the material of the component, and a soldering medium is introduced between machined walls of the partial area and spare part, which are fixedly joined to the component by a soldering process, after which, if necessary, the partial area(s) in question is/are dimensionally accurately machined.

Abstract: An improved silicon steel sheet has two lateral ends each having a side edge narrower than the width of the silicon sheet. The side edge has two end points linking respectively to two lateral sides of the silicon steel sheet to form two symmetrical slant edges for reducing tension area of the silicon steel sheet at the side edge. The slant edges and the side edges form two solder zones to anchor the silicon steel sheet for soldering at the initial winding stage and after the winding is completed.

Abstract: To provide such a boss welding structure for the arm of a working implement that is light in weight and easy in manufacture. A cylindrical body formed of one sheet metal, there are formed a first hole and a second hole of predetermined shapes. A boss is equipped with a boss seat for covering the first hole, and a bracket is equipped with a bracket seat for covering the second hole. The boss and the bracket are inserted into the cylindrical body and are individually welded on the cylindrical body from the outer side of the cylindrical body such that the first hole is covered from the inner side with the boss seat whereas the second hole is covered with the bracket seat.

Abstract: A method of butt welding is performed in the following steps: a step of pressing first and second blank materials onto first and second loading bases respectively by clamping devices thereby fixing them; a step of shearing end surfaces of the first and second blank materials thereby forming joint surfaces; and a step of performing butt welding on each of the joint surfaces of the first and second blank materials while these blank materials are maintained in fixed state where the first and second blank materials are pressed by the clamping devices.

Abstract: A structural material includes a plurality of discrete, interwoven wires disposed between and fastened to two solid face sheets. Each of the plurality of wires further includes at least two points of contact with each of the two face sheets. Methods for fabricating the aforementioned structural material include an automated methodology for fabricating a relatively inexpensive truss core sandwich panel.

Abstract: A chip component is manufactured through a step of burning a unburned unit element made of ceramics having prism-shaped parts at its ends, a step of polishing the edges of the burned unit element, and a step of forming a resistor conductor, an electrode conductor and a armor on the polished unit element.

Abstract: Method of repairing metallic components having weight-carrying grooves, whose actual contour, after the removal or displacement of the component material, deviates from the desired contour, by applying a metallic additional material to the actual contour as well as by the removing machining to the desired contour.

Abstract: To provide such a boss welding structure for the arm of a working implement as is light in weight and easy in manufacture.

Abstract: The clamping band manufacturing machine is capable of full-automatically manufacturing the clamping bands and highly increasing the manufacturing efficiency. The machine comprises a main machine part and parts feeding mechanisms. In the main machine part, a band shaping stage welds a clasp on a band section, bends the band section in an arc, and overlaps both end portions of the band section. A lever welding stage welds a lever and the overlapped portion of the band section. An examination stage measures a length of an overlapped portion of the band section and the lever material. An arc shaping stage bends the lever in an arc. A circular shaping stage expands the bent portion of the band section. A conveying mechanism synchronously conveying the band section to each of the sages, which are serially arranged. The feeding mechanisms feed the parts, e.g., the clasp, to the main machine part.