Including Means To Apply Flux Or Filler To Work Or Applicator Patents (Class 228/33)
  • Publication number: 20110233262
    Abstract: A portion of compliant material includes four walls defining a slot. The slot has a relatively large cross-section end in fluid communication with a solder reservoir, and also has a relatively small cross-section end opposed to the relatively large cross-section end. The slot has a generally elongate rectangular shape when viewed in plan, with a length perpendicular to a scan direction, a width, parallel to the scan direction, associated with the relatively large cross section end, and a width, parallel to the scan direction, associated with the relatively small cross section end. The slot is configured in the portion of compliant material such that the relatively small cross-section end of the slot normally remains substantially closed, but locally opens sufficiently to dispense solder from the reservoir when under fluid pressure and locally unsupported by a workpiece. Methods of operation and fabrication are also disclosed.
    Type: Application
    Filed: June 9, 2011
    Publication date: September 29, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Stephen L. Buchwalter, Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah
  • Patent number: 8011563
    Abstract: A mold fill head includes a solder delivery head and an interface portion having a compliant portion secured to the solder delivery head and a dispensing region associated with the compliant portion. The dispensing region is formed with at least one aperture configured to interface with cavities in a mold plate, the at least one aperture being in fluid communication with the solder delivery head. The compliant portion is configured and dimensioned to urge the dispensing region against the mold plate when held a predetermined distance therefrom and to substantially tolerate variations in flatness of the mold plate, variations in the predetermined distance, and/or variations in an angular orientation of the interface portion and the mold plate.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: September 6, 2011
    Assignee: International Business Machines Corporation
    Inventors: Russell A. Budd, Evan G. Colgan, Peter A. Gruber, Gareth G. Hougham, John P. Karidis
  • Patent number: 8006890
    Abstract: An apparatus for a friction stir and a friction stir processing of the present invention suppress an occurrence of a surface defect in an area processed by the friction stir. The apparatus for the friction stir includes a tool having a columnar tip-side part, a rotating unit for rotating the tool on a central axis, a first pressing unit for pressing a tip of the tool rotated by the rotating unit against a work, a jig having a tool insertion hole into which the tip-side part of the tool is inserted so that the tip-side part of the tool is encircled around the jig, a second pressing unit for slidably pressing the jig against the work, and a press control unit for controlling the first pressing unit so that the tip-side part of the tool is gradually pulled out of the work by the first pressing unit while moving the tool and the jig relative to the work, in a state that the tool is rotated by the rotating unit and the tip of the tool has been sunk into the work to a predetermined depth by the first pressing unit.
    Type: Grant
    Filed: February 20, 2009
    Date of Patent: August 30, 2011
    Assignee: Hitachi, Ltd.
    Inventors: Kazutaka Okamoto, Seung Hwan Park, Satoshi Hirano
  • Patent number: 8002164
    Abstract: A mold plate to parking location interface includes: a mold plate for holding solder; a fill head with an o-ring for dispensing solder bumps on the mold plate; a parking location for locating the fill head; and a platform between the mold plate and the parking location for relatively moving the fill head from the first location to the second location such that the o-ring decompresses as it passes over the platform.
    Type: Grant
    Filed: June 14, 2010
    Date of Patent: August 23, 2011
    Assignee: International Business Machines Corporation
    Inventor: Mark D. Shultz
  • Patent number: 7988030
    Abstract: In a conventional wave soldering bath, the bottom surface of a bath body in a position which is below the inlet of a duct underwent erosion by molten solder and had a hole formed therein, causing molten solder to be spilled out from the hole. The cause of erosion of the bottom surface of the bath body is a vortex (T) of molten solder formed below the duct inlet accompanying rotation of an impeller pump (10), and the vortex rubs the bottom surface of the bath body. In the present invention, a shielding member (14) is installed between the duct inlet (12) and the bottom surface (13) of the bath body such that the vortex is prevented from affecting the bottom surface.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: August 2, 2011
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Mitsuo Zen, Hirokazu Ichikawa
  • Patent number: 7980445
    Abstract: A system, apparatus, and method, are provided to deposit conductive bonding material into cavities in a mold. A fill head is placed in substantial contact with a mold that includes cavities. The fill head includes a sealing member that substantially encompasses an entire area to be filled with conductive bonding material. The conductive bonding material is forced out of the fill head toward the mold. The conductive bonding material is provided into at least one cavity of the cavities contemporaneous with the at least one cavity being in proximity to the fill head.
    Type: Grant
    Filed: January 23, 2008
    Date of Patent: July 19, 2011
    Assignee: International Business Machines Corporation
    Inventors: Russell A. Budd, John P. Karidis, Mark D. Schultz
  • Patent number: 7980446
    Abstract: A portion of compliant material includes four walls defining a slot. The slot has a relatively large cross-section end in fluid communication with a solder reservoir, and also has a relatively small cross-section end opposed to the relatively large cross-section end. The slot has a generally elongate rectangular shape when viewed in plan, with a length perpendicular to a scan direction, a width, parallel to the scan direction, associated with the relatively large cross section end, and a width, parallel to the scan direction, associated with the relatively small cross section end. The slot is configured in the portion of compliant material such that the relatively small cross-section end of the slot normally remains substantially closed, but locally opens sufficiently to dispense solder from the reservoir when under fluid pressure and locally unsupported by a workpiece. Methods of operation and fabrication are also disclosed.
    Type: Grant
    Filed: March 6, 2009
    Date of Patent: July 19, 2011
    Assignee: International Businss Machines Corporation
    Inventors: Stephen L. Buchwalter, Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah
  • Patent number: 7959055
    Abstract: In a wave soldering tank using a conventional screw pump, pulsation sometimes occurred in which molten solder spouting from the discharge nozzle moved up and down. The cause of the occurrence of the pulsation in a screw pump was that the gap between the screw pump and the casing was wide, so there was reverse flow through the gap. It is conceivable to narrow the gap, but if the gap is made narrow, the screw pump ends up contacting the casing if the screw pump becomes eccentric. A wave soldering tank according to the present invention makes the diameter of the inlet in the bottom of the casing smaller than the diameter of the screw pump so that reverse flow does not take place even if the gap between the screw pump and the casing is wide. Flow is made more stable by providing outwardly flaring guide walls on the outlet of the casing.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: June 14, 2011
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Mitsuo Zen, Hirokazu Ichikawa, Satoshi Ozawa
  • Publication number: 20110132966
    Abstract: An alternative ignition source system for an exothermic reaction mold device for welding conductors. The system includes a crucible in a block with an open top so that the crucible receives an exothermic weld material. The conductors to be welded exothermically are placed in the weld cavity of the mold. A lid covers the open top wherein the lid has a opening therethrough. An electronic thermal igniter assembly has an ignition component receivable through the opening in the lid so that the exothermic weld material may be ignited either by the electronic thermal igniter assembly or may be ignited by a spark.
    Type: Application
    Filed: December 7, 2009
    Publication date: June 9, 2011
    Applicant: CONTINENTAL INDUSTRIES, INC.
    Inventor: David Lewis Lofton
  • Publication number: 20110132967
    Abstract: An ignition source system for an exothermic reaction mold device for welding conductors. The system includes a crucible in a block with an open top so that the crucible receives an exothermic weld material. The conductors to be welded exothermically are placed in the weld cavity of the mold. A lid covers the open top wherein the lid has an opening therethrough. An electronic thermal igniter assembly has an ignition component receivable through the opening in the lid so that the exothermic weld material may be ignited by the electronic thermal igniter assembly. The igniter plug rests on top of the lid and the ignition body is retained in a recess within the igniter plug.
    Type: Application
    Filed: July 26, 2010
    Publication date: June 9, 2011
    Applicant: CONTINENTAL INDUSTRIES, INC.
    Inventors: David Lewis Lofton, James Quintus
  • Publication number: 20110127312
    Abstract: A flexible unitary mask has a plurality of through holes. A substrate has a plurality of wettable pads in recessed regions defining volumes. The through holes are aligned with the wettable pads. Molten solder is directly injected through the through holes of the flexible unitary mask into the volumes with the wettable pads, such that the through holes and the volumes with the wettable pads are filled with solder. The solder is allowed to solidify, forming a plurality of solder structures adhered to the wettable pads. The flexible unitary mask is peeled from the substrate after the solder has solidified.
    Type: Application
    Filed: February 11, 2011
    Publication date: June 2, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah, Kazushige Toriyama
  • Publication number: 20110127680
    Abstract: Provided are a spacer capable of avoiding a poor connection due to the suction of solder when the clearance width between a soldered semiconductor device and a printed circuit board is made constant, and a manufacturing method for the spacer. The spacer includes an electrically insulating base member, and at least one solder guiding terminal. The base member has a bottom face, a top face and at least one side face, of which the bottom face and the top face are out of contact with each other whereas the side face contacts one or both the bottom face and the top face. The solder guiding terminal covers the bottom face partially, the top face partially, and the side face partially or wholly. A solder guiding face as the surface of a portion of the solder guiding terminal covering the side face is not normal to the bottom face.
    Type: Application
    Filed: August 25, 2008
    Publication date: June 2, 2011
    Applicant: NEC CORPORATION
    Inventors: Koichiro Masuda, Tooru Mori
  • Publication number: 20110079633
    Abstract: A tin or solder alloy film is formed by ejecting molten tin liquid or molten solder alloy liquid in a jet state onto a copper surface of an electronic component. The overflowing molten tin or molten solder alloy liquid is transported to a stirrer. Then, cuprate and the like mixed in the overflowing molten tin or molten solder alloy liquid are taken in to the organic fatty acid solution by fiercely stirring and mixing the molten tin or molten solder alloy liquid in contact with a solution at a temperature of 180 to 350° C. containing 1 to 80 weight % of organic fatty acid having 12 to 20 carbon number that circulates in the stirrer to purify the overflowing molten tin or molten solder alloy liquid.
    Type: Application
    Filed: August 29, 2009
    Publication date: April 7, 2011
    Inventors: Hisao Ishikawa, Masanori Yokoyama
  • Publication number: 20110079632
    Abstract: A plurality of through-substrate holes is formed in each of at least one substrate. Each through-substrate hole extends from a top surface of the at least one substrate to the bottom surface of the at least one substrate. The at least one substrate is held by a stationary chuck or a rotating chuck. Vacuum suction is provided to a set of through-substrate holes among the plurality of through-substrate holes through a vacuum manifold attached to the bottom surface of the at least one substrate. An injection mold solder head located above the top surface of the at least one substrate injects a solder material into the set of through-substrate holes to form a plurality of through-substrate solders that extend from the top surface to the bottom surface of the at least one substrate. The vacuum suction prevents formation of air bubbles or incomplete filling in the plurality of through-substrate holes.
    Type: Application
    Filed: October 1, 2009
    Publication date: April 7, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: S. Jay Chey, David Danovitch, Peter A. Gruber, Cornelia K. Tsang
  • Patent number: 7913894
    Abstract: A solder machine includes a top flat carrier that holds PWBs just above a solder bath. Opposed edges of the carrier are coupled to a frame and each edge can be independently raised or lowered by a respective piston. Also, the base of the frame can pivot along one of its edges to provide a second degree of freedom of motion to the top flat carrier in dipping the PWBs relative to the solder bath, thereby providing a solder machine with a relatively small footprint that nonetheless can achieve precise soldering of PWBs.
    Type: Grant
    Filed: September 10, 2009
    Date of Patent: March 29, 2011
    Assignees: Sony Corporation, Sony Electronics Inc.
    Inventors: Esteban Arturo Alvarez Serrano, Julián Martinez Fonseca, Horman Armando Millán Sánchez
  • Patent number: 7912569
    Abstract: A method for generating data for a jetting program, includes the steps of: a) obtaining substrate data for a substrate, which is to be provided with deposits and components; and b) for each component which is to be placed on the substrate: —fetching component data for the component from said substrate data; and—selecting a matching predefined deposit pattern, comprising at least one deposit, which matches a desired deposit pattern for said component data, wherein the deposit pattern comprises, for the/each deposit, deposit data comprising deposit extension and deposit position; or—if no matching predefined deposit pattern exists, defining a deposit pattern, comprising at least one deposit, for the component data, comprising the step of defining, for the/each deposit, deposit data, which step comprises determining deposit extension and deposit position.
    Type: Grant
    Filed: November 15, 2004
    Date of Patent: March 22, 2011
    Assignee: Mydata Automation AB
    Inventors: Jens Byléhn, Håkan Sandell, William Holm
  • Patent number: 7905382
    Abstract: A wave soldering tank is provided on which it is easy to perform maintenance, which does not have fluctuation of the height of spouted solder, which does not damage the rotating shaft of a discharge pump, and which can be stably used for long periods. The wave soldering tank 1 has a tank body 1a which houses molten solder S, a discharge pump 5 which pumps molten solder S, a discharge nozzle 4 which spouts molten solder S which was sent to it by the discharge pump 5 upwards, a duct 2 having the discharge pump 5 installed at one of its ends and the discharge nozzle 4 installed at its other end, an oxidation preventing member 22 which has a prescribed size and which floats on the surface of the molten solder S, and an engaging means 13 which controls rotation of the oxidation preventing member 22 in a horizontal plane.
    Type: Grant
    Filed: April 24, 2007
    Date of Patent: March 15, 2011
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Mitsuo Zen, Hirokazu Ichikawa, Satoshi Ozawa
  • Patent number: 7900807
    Abstract: In a conductive ball mounting apparatus for mounting one conductive ball on each of a plurality of pads which are provided on a substrate and on which an adhesive is formed, the conductive ball mounting apparatus includes: a conductive ball container for containing a plurality of conductive balls therein and having an opening to pass through the plurality of conductive balls; a substrate holder disposed over the conductive ball container to face the opening, and holding the substrate in such a manner that the plurality of conductive balls and the plurality of pads face each other and the substrate is disposed over the conductive ball container with a space therebetween; and a conductive ball supplying unit for supplying the plurality of conductive balls to the plurality of pads via the opening by moving up the plurality of conductive balls.
    Type: Grant
    Filed: March 9, 2010
    Date of Patent: March 8, 2011
    Assignee: Shinko Electric Industries Co., Ltd.
    Inventors: Kiyoaki Iida, Kazuo Tanaka, Norio Kondo, Hideaki Sakaguchi, Mitsutoshi Higashi
  • Patent number: 7854366
    Abstract: A method of mounting a conductive ball according to the present invention includes the steps of, disposing a mask on a substrate including connection pads, the mask having opening portions corresponding to the connection pad, supplying conductive balls on the mask, arranging the conductive balls on the connection pad of the substrate through the opening portions of the mask by moving the conductive balls to one end side of the mask by ball moving member (a brush), and removing excess conductive balls remaining on a region of the mask where the opening portions are provided, by bonding the excess conductive balls to a ball removal film (adhesive film).
    Type: Grant
    Filed: August 8, 2008
    Date of Patent: December 21, 2010
    Assignee: Shinko Electric Industries Co., Ltd.
    Inventors: Hideaki Sakaguchi, Kiyoaki Iida
  • Publication number: 20100301485
    Abstract: An electronic device includes a plurality of stacked substrates. Each of the substrates includes a semiconductor substrate, a columnar conductor, and a ring-shaped insulator. The columnar conductor extends along a thickness direction of the semiconductor substrate. The ring-shaped insulator includes an inorganic insulating layer mainly composed of a glass. The inorganic insulating layer fills a ring-shaped groove that is provided in the semiconductor substrate to surround the columnar conductor.
    Type: Application
    Filed: May 28, 2010
    Publication date: December 2, 2010
    Applicant: Napra Co., Ltd.
    Inventors: Shigenobu SEKINE, Yurina SEKINE, Yoshiharu KUWANA, Ryuji KIMURA
  • Publication number: 20100301102
    Abstract: A fluxer comprises a spray head (15), a reservoir (3) for the flux (9) and a feed line (11) for feeding flux from the reservoir (3) to the spray head (15) by pressurising the reservoir with an air supply via a line (7). A return (12) line is provided from the spray head (15) so that cleaning fluid (9?) can be fed from a reservoir (3?) via line (11) and returned to a waste reservoir (19). A spray head has an electromagnetically operated piston (53) for spraying flux. The piston (53) is biased to a first position by a spring (49) to close a spray outlet aperture (63) and is moved against the force of the spring (49) by the electromagnet (71).
    Type: Application
    Filed: August 26, 2008
    Publication date: December 2, 2010
    Inventor: Michael Tombs
  • Patent number: 7819301
    Abstract: A method for forming solder bumps on an electronic component. Providing a transfer substrate having a plurality of solder balls, disposing the transfer substrate on the surface of the electronic component, heating to reflow the solder balls onto the electronic component; and removing the sacrificial substrate. The transfer substrate may comprise a sacrificial film and a metal layer patterned with a mask which is used to form solder balls on the transfer substrate. Or, the transfer substrate may comprise a sheet of silicone rubber having solder balls embedded at least partially in the sheet. A method of aligning a part being bumped with a transfer substrate, using a shuttle mechanism and an alignment film is disclosed.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: October 26, 2010
    Assignee: WSTP, LLC
    Inventor: John Mackay
  • Patent number: 7810705
    Abstract: In a conductive material supply apparatus that can connect a small slider electrode and a wiring electrode on a flexure in a miniaturized magnetic head, electrically conductive material is supplied, with the aid of flow of nitrogen gas that is pressurized to a first pressure, into the interior of a nozzle assembly that defines an interior space having a nozzle orifice through which the electrically conductive material can pass. After the electrically conductive material has been supplied, the flow of the nitrogen gas is stopped, and the interior space is temporarily brought into communication with the exterior space thereby decreasing the pressure in the interior space. Thereafter, nitrogen gas maintained at a second pressure that is designed to be lower than the first pressure is supplied to the interior space, whereby the electrically conductive material is ejected to the exterior from the nozzle orifice by the effect of the second pressure.
    Type: Grant
    Filed: September 12, 2007
    Date of Patent: October 12, 2010
    Assignee: TDK Corporation
    Inventors: Toru Mizuno, Kazuaki Takanuki, Tatsuya Wagou
  • Publication number: 20100230472
    Abstract: In a mounting system having a height measuring instrument for measuring the height of solder paste printed on the electrodes and an electronic component placing apparatus, whether the height of solder paste is right or wrong is determined based on the measurement result of measuring the height of solder paste printed on the electrode. Further, whether or not the transfer of solder paste to the solder bump is required based on the determination result, and if it is determined that the transfer is required, the paste is transferred to an electronic component held in a mounting head. Thereby, the mounting quality can be assured by adding adequately an amount of solder in treating the board causing a shortage of the solder amount due to printing failure.
    Type: Application
    Filed: September 6, 2007
    Publication date: September 16, 2010
    Applicant: PANASONIC CORPORATION
    Inventors: Kazuo Okamoto, Syoichi Nishi, Takeshi Morita, Masanori Hiyoshi, Kazuhiko Tomoyasu
  • Patent number: 7784664
    Abstract: A system, method, and apparatus for injection molding conductive bonding material into a plurality of cavities in a surface are disclosed. The method comprises aligning a fill head with a surface. The mold includes a plurality of cavities. The method further includes placing the fill head in substantial contact with the surface. At least a first gas is channeled about a first region of the fill head. The at least first gas has a temperature above a melting point of conductive bonding material residing in a reservoir thereby maintaining the conductive bonding material in a molten state. The conductive bonding material is forced out of the fill head toward the surface. The conductive bonding material is provided into at least one cavity of the plurality of cavities contemporaneous with the at least one cavity being in proximity to the fill head.
    Type: Grant
    Filed: August 12, 2008
    Date of Patent: August 31, 2010
    Assignee: International Business Machines Corporation
    Inventors: Steven A. Cordes, Peter A. Gruber, John U. Knickerbocker, James L. Speidell
  • Patent number: 7784673
    Abstract: A system and method for injection molding conductive bonding material into a plurality of cavities in a non-rectangular mold is disclosed. The method comprises aligning a fill head with a non-rectangular mold. The non-rectangular mold includes a plurality of cavities. The fill head is placed in substantial contact with the non-rectangular mold. Rotational motion is provided to at least one of the non-rectangular mold and the fill head while the fill head is in substantial contact with the non-rectangular mold. Conductive bonding material is forced out of the fill head toward the non-rectangular mold. The conductive bonding material is provided into at least one cavity of the plurality of cavities contemporaneous with the at least one cavity being in proximity to the fill head.
    Type: Grant
    Filed: August 11, 2008
    Date of Patent: August 31, 2010
    Assignee: International Business Machines Corporation
    Inventors: Steven A. Cordes, Peter A. Gruber, John U. Knickerbocker, James L. Speidell
  • Publication number: 20100200644
    Abstract: A selective soldering apparatus comprises a bath 3 for molten solder 5, a solder nozzle 19 and a pump 9 for pumping molten solder 5 through the nozzle 19. The nozzle has a nozzle body 21 with an inner bore 22 through which solder is pumped to overflow a nozzle outlet 33. A jacket 23 provided around the nozzle body 21 to form an enclosed space 26 open at its upper end 28 to solder which has overflowed from the nozzle outlet 33 and the cover lower end being adjacent the surface 11 of molten solder in the bath, wherein a spiral pathway 25 is provided in the enclosed space 26 so that the overflowed solder runs down the pathway into the solder bath 3. A port 39 is provided at the lower end of the jacket for gas to flow into or out of the spiral pathway so that the pathway can be purged of air when solder is not flowing through the pathway.
    Type: Application
    Filed: May 30, 2007
    Publication date: August 12, 2010
    Applicant: Pillarhouse International Limited
    Inventor: Michael Tombs
  • Publication number: 20100170940
    Abstract: The application describes a soldering device comprising a soldering chamber for receiving a liquid and having a soldering chamber opening, an intermediate chamber arranged at the soldering chamber opening and having a substrate changing opening for supplying and removing items to be soldered, and a closure device for opening and closing the soldering chamber opening and the substrate changing opening. The closure device is designed as a unit such that, when the substrate changing opening is being closed, the soldering chamber opening is opened at the same time and vice versa. This soldering device is cost-effective in both production and operation.
    Type: Application
    Filed: May 29, 2007
    Publication date: July 8, 2010
    Inventor: Helmut W. Leicht
  • Publication number: 20100163606
    Abstract: An apparatus coats flux on a projection of a part mounted on a printed circuit board. The projection passes through the printed circuit board and projects from the printed circuit board. The apparatus contains a printed-circuit-board-holding member that holds the printed circuit board, a nozzle having an opening through which the projection comes in the nozzle and comes off the nozzle, a nozzle-moving member that moves the nozzle to a predetermined position, and a flux-supplying member that supplies the flux to the nozzle. The flux is coated on at least the projection by dipping the projection in the flux contained in the nozzle through the opening.
    Type: Application
    Filed: December 23, 2009
    Publication date: July 1, 2010
    Applicant: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Issaku SATO, Akira TAKAGUCHI
  • Patent number: 7703658
    Abstract: An improved apparatus for filling patterned mold cavities formed on a surface of a mold structure with solder includes an injector head assembly comprising a solder reservoir having a bottom surface with an elongated slot for injecting solder into the mold cavities and a carriage assembly configured to carry and scan the mold structure under the injector head assembly. The mold structure is brought into contact with the solder reservoir bottom surface and a seal is formed between an area of the solder reservoir bottom surface surrounding the elongated slot and the mold structure surface and then the mold structure is scanned under the injector head assembly in a first direction from a starting position to a finish position for filling the mold cavities and in a second direction opposite to the first direction for returning back from the finish position to the starting position.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: April 27, 2010
    Assignee: Suss Microtec AG
    Inventors: G. Gerard Gormley, Patrick Gorun, Michael Davidson
  • Patent number: 7703662
    Abstract: In a conductive ball mounting apparatus for mounting one conductive ball on each of a plurality of pads which are provided on a substrate and on which an adhesive is formed, the conductive ball mounting apparatus includes: a conductive ball container for containing a plurality of conductive balls therein and having an opening to pass through the plurality of conductive balls; a substrate holder disposed over the conductive ball container to face the opening, and holding the substrate in such a manner that the plurality of conductive balls and the plurality of pads face each other and the substrate is disposed over the conductive ball container with a space therebetween; and a conductive ball supplying unit for supplying the plurality of conductive balls to the plurality of pads via the opening by moving up the plurality of conductive balls.
    Type: Grant
    Filed: March 5, 2008
    Date of Patent: April 27, 2010
    Assignee: Shinko Electric Industries Co., Ltd.
    Inventors: Kiyoaki Iida, Kazuo Tanaka, Norio Kondo, Hideaki Sakaguchi, Mitsutoshi Higashi
  • Publication number: 20100089983
    Abstract: A mask (stencil) having cells (openings) is disposed on a surface of a heater stage, and is then filled (printed) with solder paste. Then a substrate is assembled to the opposite side of the mask. Then the solder paste is reflowed. This may be done partially inverted. Then the mask is separated from the substrate, either before or after cooling. Solder balls are thus formed on the substrate, which may be a semiconductor wafer. A biased chuck urges the substrate into intimate contact with the mask. A method for printing the mask with solder paste is described. Methods of forming high aspect ratio solder bumps (including balls and reflowable interconnect structures) are described.
    Type: Application
    Filed: December 16, 2009
    Publication date: April 15, 2010
    Applicant: WSTP, LLC
    Inventors: John MacKay, Tom Molinaro
  • Publication number: 20100093131
    Abstract: A bonding apparatus (10) that bonds an electrode of a semiconductor die (12) and an electrode of a circuit board (19) using a metal nano paste includes a bump formation mechanism (20) that forms bump by injecting microdroplets of a metal nano paste on each electrode, a primary bonding mechanism (50) that carries out primary bonding to the electrodes in a non-conductive state by pressing the bump of the semiconductor die (12) against the bump of the circuit board (19), and a secondary bonding mechanism (80) that carries out secondary bonding so that the electrodes become conductive by pressurizing the primary bonded bump in bonding direction and by heating the bump to pressurize and sinter the metal nanoparticles in the bump. With this, it is possible to efficiently bond the electrodes with a simple and easy way while reducing a bonding load.
    Type: Application
    Filed: February 26, 2008
    Publication date: April 15, 2010
    Applicant: SHINKAWA LTD.
    Inventor: Toru Maeda
  • Publication number: 20100089980
    Abstract: A bonding apparatus (10) that bonds an electrode of a semiconductor die (12) and an electrode of a circuit board (19) using a metal nano paste includes a bump formation mechanism (20) that forms bump by injecting microdroplets of a metal nano paste on each electrode, a primary bonding mechanism (50) that carries out primary bonding to the electrodes in a non-conductive state by pressing the bump of the semiconductor die (12) against the bump of the circuit board (19), and a secondary bonding mechanism (80) that includes a pressurizing unit that pressurizes the primary bonded bump in bonding direction, and that carries out secondary bonding so that the electrodes become conductive by heating the bump up to a temperature higher than a binder removal temperature of the metal nano paste and a dispersant removal temperature of the metal nano paste, removing the binder and the dispersant, and pressurizing and sintering the metal nanoparticles in the bump.
    Type: Application
    Filed: February 26, 2008
    Publication date: April 15, 2010
    Applicant: SHINKAWA LTD.
    Inventor: Toru Maeda
  • Patent number: 7669748
    Abstract: A system provides solder into cavities in a circuit supporting substrate. The system places a fill head in substantial contact with a circuit supporting substrate. The circuit supporting substrate includes at least one cavity. A linear motion or a rotational motion is provided to at least one of the circuit supporting substrate and the fill head while the fill head is in substantial contact with the circuit supporting substrate. Solder is forced out of the fill head toward the circuit supporting substrate. The solder is provided into the at least one cavity contemporaneous with the at least one cavity being in proximity to the fill head. The system brings a second circuit supporting substrate in close proximity to the circuit supporting substrate, at least one receiving pad on the second circuit supporting substrate substantially contacts the conductive bonding material of the at least one cavity.
    Type: Grant
    Filed: July 15, 2008
    Date of Patent: March 2, 2010
    Assignee: International Business Machines Corporation
    Inventors: Steven A. Cordes, Peter A. Gruber, John U. Knickerbocker, James L. Speidell
  • Patent number: 7654433
    Abstract: Some embodiments include an apparatus comprising a spray head to spray a substrate, the substrate having a region to be sprayed and a region to be masked, the two regions separated by a boundary, and a mask having channels, the mask located between the spray head and the substrate. In an embodiment, the mask further has a lip to prevent flux overspray from falling onto a substrate below. In an embodiment, flux overspray removal is assisted with a vacuum system. Other embodiments are described and claimed.
    Type: Grant
    Filed: December 19, 2006
    Date of Patent: February 2, 2010
    Assignee: Intel Corporation
    Inventors: Sabina J. Houle, Joel Williams
  • Publication number: 20100019018
    Abstract: The present invention relates to a method and a device for wetting the bumps of a semiconductor chip with a soldering flux, in which a container, which accommodates the soldering flux and is open on the bottom, and a base plate, which contains at least one cavity, are moved back-and-forth in relation to one another on one side of the cavity to the other side of the cavity. The viewed in the movement direction front wall of the container is lifted up during the relative movement, so that it is located at a distance above the base plate. The distance is somewhat greater than the height difference by which the soldering flux projects above the level of the surface of the base plate. This measure has the effect that the front wall of the container does not convey any soldering flux onto the base plate, which has caused the loss of this soldering flux until now.
    Type: Application
    Filed: September 11, 2007
    Publication date: January 28, 2010
    Inventors: Damian Baumann, Ruedi Grueter, Dominik Werne
  • Patent number: 7648056
    Abstract: A solder machine uses various linear actuators to move a PWB carrier in three degrees of freedom relative to a solder bath, to facilitate safe loading and unloading of PWBs onto the carrier while the carrier is distanced from the bath, and then to move the carrier over the bath, lower it, and tilt it as necessary to effect soldering.
    Type: Grant
    Filed: July 3, 2008
    Date of Patent: January 19, 2010
    Assignees: Sony Corporation, Sony Electronics Inc.
    Inventors: Esteban Arturo Alvarez Serrano, Horman Armando Millán Sánchez
  • Patent number: 7644871
    Abstract: Methods and apparatus to improve flux spray atomization and/or splash control are described. In one embodiment, a flux nozzle includes a plurality of injection holes to deposit flux fluid through an exit hole of an air cap onto a substrate (such as a printed circuit board). The flux fluid may atomize prior to deposition onto the substrate as relatively smaller broken down flux droplets that may aid reduced spray splash. Other embodiments are also described.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: January 12, 2010
    Assignee: Intel Corporation
    Inventors: Harikrishnan Ramanan, Sabina Houle, Nitin Deshpande, Michael Colella, Nagaratnam Murugaiah
  • Patent number: 7644853
    Abstract: A method of attaching solder balls to a BGA package using a ball pickup tool is disclosed. An array of solder balls is formed on a first substrate for interconnecting with conductive sites on another substrate. The ball pickup tool picks up solder balls with a vacuum suction from a fluidized ball reservoir and utilizes a puff of gas to release the solder ball(s) carried thereon to conductive sites of a substrate for bonding thereto. In another embodiment, the bond pads of a substrate are coated with a flux or adhesive and lowered into a fluidized ball reservoir for direct attachment of solder balls.
    Type: Grant
    Filed: October 5, 2005
    Date of Patent: January 12, 2010
    Assignee: Micron Technology, Inc.
    Inventors: Chad A. Cobbley, Michael B. Ball, Marjorie L. Waddel
  • Publication number: 20090308912
    Abstract: The invention relates to a device for the controlled displacement of an upward-directed spray nozzle to individual spray points that are situated a distance apart, in particular for spraying flux in wave soldering units. The spray nozzle is situated axially on a rotary axle rotated by a rotary drive, to which a deflection force directly radially to the rotary axle is applied in such a way that, when the rotary axle rotates, the spray nozzle executes a self-contained annular motion whose contour is limited in the radial direction by a stationary mask surrounding the spray nozzle.
    Type: Application
    Filed: July 18, 2007
    Publication date: December 17, 2009
    Applicant: SEHO Systemtechnik GmbH
    Inventors: Rolf Diehm, Volker Liedke
  • Patent number: 7631796
    Abstract: A solder machine includes a top flat carrier that holds PWBs just above a solder bath. Opposed edges of the carrier are coupled to a frame and each edge can be independently raised or lowered by a respective piston. Also, the base of the frame can pivot along one of its edges to provide a second degree of freedom of motion to the top flat carrier in dipping the PWBs relative to the solder bath, thereby providing a solder machine with a relatively small footprint that nonetheless can achieve precise soldering of PWBs.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: December 15, 2009
    Assignees: Sony Corporation, Sony Electronics Inc.
    Inventors: Esteban Arturo Alvarez Serrano, Julian Martinez Fonseca, Hozman Armando Millán Sánchez
  • Publication number: 20090294974
    Abstract: There is described a bonding method for through-silicon-via bonding of a wafer stack in which the wafers are formed with through-silicon-vias and lateral microchannels that are filled with solder. To fill the vias and channels the wafer stack is placed in a soldering chamber and molten solder is drawn through the vias and channels by vacuum. The wafers are held together by layers of adhesive during the assembly of the wafer stack. Means are provided for local reheating of the solder after it has cooled to soften the solder to enable it to be removed from the soldering chamber.
    Type: Application
    Filed: June 2, 2008
    Publication date: December 3, 2009
    Inventors: Chi Keun Vincent Leung, Peng Sun, Xunqing Shi, Chang Hwa Chung
  • Patent number: 7607559
    Abstract: A conductive ball arraying apparatus includes an arraying jig including conductive ball insertion parts in a predetermined array pattern, a ball cup that has an opening formed in a bottom surface thereof and is capable of housing a plurality of conductive balls along with the arraying jig, moving means that moves the arraying jig and the ball cup relatively, the moving means moving the ball cup relatively along a top surface of the arraying jig and dropping off the conductive balls into the ball insertion parts of the arraying jig, floating means that floats the ball cup from the arraying jig, and vibrating means that vibrates the ball cup. The moving means moves the ball cup relatively along the top surface of the arraying jig while floating the ball cup from the arraying jig and vibrating the ball cup.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: October 27, 2009
    Assignee: Shibuya Kogyo Co., Ltd.
    Inventor: Yoshihisa Kajii
  • Publication number: 20090250504
    Abstract: A solder applying apparatus includes a tray body having a base portion and a surrounding portion extending from a periphery of the base portion, cooperating with the base portion to define a solder-accommodating space therebetween for receiving a solder material therein, and having a top end distal from the base portion. The base portion has an inner wall confining a bottom side of the solder-accommodating space. The inner wall of the base portion is divided into a plurality of parallel planar regions. Each of the planar regions cooperates with an adjacent one of the planar regions to define a step therebetween so as to permit the planar regions to have different depths relative to the top end of the surrounding portion.
    Type: Application
    Filed: April 2, 2008
    Publication date: October 8, 2009
    Applicant: Universal Scientific Industrial Co., Ltd.
    Inventors: Ching-Sheng Chang, Jin-Chin Guo, Hsin-Shun Chen
  • Publication number: 20090242614
    Abstract: A tool and method is provided for repositioning a solder injection head. The tool includes a first moveable platform positioned on a first side of a workpiece chuck and a second moveable platform positioned on a second side of the workpiece chuck. A solder injection head has a seal configured to seal molten solder within the solder injection head when contacting a surface of the first moveable platform or the second moveable platform. The method includes moving a workpiece chuck and a starting platform to a position such that the starting platform is at a finishing position and a finishing platform is in a starting position.
    Type: Application
    Filed: March 27, 2008
    Publication date: October 1, 2009
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: GLEN N. BIGGS, RUSSELL A. BUDD, JOHN J. GARANT, PETER A. GRUBER, BOUWE W. LEENSTRA, PHILLIP W. PALMATIER, CHRISTOPHER L. TESSLER, THOMAS WEISS
  • Publication number: 20090230176
    Abstract: A joining jig 5 is constituted of a pair of flat-plate sandwiching portions 17, 18 including sandwiching faces 15 which sandwich therebetween a platy member laminate 4 prepared by laminating two platy members 2, 3 with providing a solder on a joined face between the platy members. The joining jig has a plurality of vapor inflow ports provided in the sandwiching face 15 so that surplus solder vapor on the joined face flows into the vapor inflow ports in a case where the platy member laminate 4 is heated while sandwiching the platy member laminate between the pair; vapor flow paths provided so that the vapor flow paths communicate with the vapor inflow ports; and vapor discharge ports 42 provided in the side surface of the joining jig so that the vapor discharge ports communicate with the vapor flow paths to discharge the vapor of the solder to the outside.
    Type: Application
    Filed: March 9, 2009
    Publication date: September 17, 2009
    Applicant: NGK INSULATORS, LTD.
    Inventor: Hironori TAKAHASHI
  • Publication number: 20090224028
    Abstract: Solder is pumped through a nozzle to produce a jet of solder and leads on a printed circuit board are passed through the jet to solder them to the board tracks. The nozzle is mounted on a flange held between slip rings so that the nozzle can be rotated to change the direction of the jet. A nitrogen conduit may be provided in-line with the jet to provide a nitrogen atmosphere. A thin plate downstream of the nozzle outlet to contact the jet and inhibit sideways fluctuations when leads are passed sideways through the jet. The apparatus may also include a tube for delivering heated nitrogen gas to pre-heat a region to be soldered.
    Type: Application
    Filed: May 24, 2005
    Publication date: September 10, 2009
    Applicant: PILLARHOUSE LIMITED
    Inventors: Alexander J. Ciniglio, Charles Kent, Darren Harvey, Colin Drain
  • Publication number: 20090152329
    Abstract: Provided is a method and apparatus for mounting a plurality of electronic components. The method comprises mounting a first electronic component on a substrate; forming a mask on the substrate to expose the first electronic component and a region of the substrate on which a solder paste is to be applied; forming a guide on a portion of the mask disposed around the first electronic component; applying the solder paste onto the substrate by using a squeezer contacting a portion of the mask disposed around the region of the substrate on which the solder paste is to be applied; removing the guide and the mask; and mounting a second electronic component on the solder paste.
    Type: Application
    Filed: December 2, 2008
    Publication date: June 18, 2009
    Applicant: Samsung Techwin Co., Ltd.
    Inventors: Kyeong-heon Kim, Tae-hun Kim, Dong-hee Kim
  • Patent number: 7546941
    Abstract: A ball attaching apparatus for respectively attaching solder balls onto a plurality of ball lands of a material which has mold caps formed between the ball lands. The apparatus includes an indexer on which the material is seated and fixed; a holder located above the indexer such that it can be raised and lowered; an attachment plate installed on a lower surface of the holder, having projections at positions corresponding to the mold caps of the material, and defined with grooves at positions corresponding to the ball lands of the material, in which the solder balls are placed; and eject pins arranged in the respective grooves of the attachment plate for conveying and dropping the solder balls through introduction and removal of vacuum.
    Type: Grant
    Filed: May 10, 2007
    Date of Patent: June 16, 2009
    Assignee: Hynix Semiconductor Inc.
    Inventors: Hai Ju No, Hee Sung Kim, Jung Bum Woo, Sang Nam Go, Tae Hyung Kim