Moving Work Patents (Class 228/43)
  • Publication number: 20100116871
    Abstract: A flexible unitary mask has a plurality of through holes. A substrate has a plurality of wettable pads in recessed regions defining volumes. The through holes are aligned with the wettable pads. Molten solder is directly injected through the through holes of the flexible unitary mask into the volumes with the wettable pads, such that the through holes and the volumes with the wettable pads are filled with solder. The solder is allowed to solidify, forming a plurality of solder structures adhered to the wettable pads. The flexible unitary mask is peeled from the substrate after the solder has solidified.
    Type: Application
    Filed: November 12, 2008
    Publication date: May 13, 2010
    Applicant: International Business Machines Corporation
    Inventors: Peter A. Gruber, Paul A. Lauro, Jae-Woong Nah, Kazushige Toriyama
  • Patent number: 7703662
    Abstract: In a conductive ball mounting apparatus for mounting one conductive ball on each of a plurality of pads which are provided on a substrate and on which an adhesive is formed, the conductive ball mounting apparatus includes: a conductive ball container for containing a plurality of conductive balls therein and having an opening to pass through the plurality of conductive balls; a substrate holder disposed over the conductive ball container to face the opening, and holding the substrate in such a manner that the plurality of conductive balls and the plurality of pads face each other and the substrate is disposed over the conductive ball container with a space therebetween; and a conductive ball supplying unit for supplying the plurality of conductive balls to the plurality of pads via the opening by moving up the plurality of conductive balls.
    Type: Grant
    Filed: March 5, 2008
    Date of Patent: April 27, 2010
    Assignee: Shinko Electric Industries Co., Ltd.
    Inventors: Kiyoaki Iida, Kazuo Tanaka, Norio Kondo, Hideaki Sakaguchi, Mitsutoshi Higashi
  • Patent number: 7703658
    Abstract: An improved apparatus for filling patterned mold cavities formed on a surface of a mold structure with solder includes an injector head assembly comprising a solder reservoir having a bottom surface with an elongated slot for injecting solder into the mold cavities and a carriage assembly configured to carry and scan the mold structure under the injector head assembly. The mold structure is brought into contact with the solder reservoir bottom surface and a seal is formed between an area of the solder reservoir bottom surface surrounding the elongated slot and the mold structure surface and then the mold structure is scanned under the injector head assembly in a first direction from a starting position to a finish position for filling the mold cavities and in a second direction opposite to the first direction for returning back from the finish position to the starting position.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: April 27, 2010
    Assignee: Suss Microtec AG
    Inventors: G. Gerard Gormley, Patrick Gorun, Michael Davidson
  • Patent number: 7690550
    Abstract: In a reflow soldering apparatus comprising a conveyor 4 to transport circuit boards 5 mounted with electronic components into multiple chambers 1, 2 and 3, and fans 6 installed in the chambers 1, 2 and 3, the centers of the impellers in the adjacent fans 6 are not on a single perpendicular plane along the transport line of the conveyor and arrayed offset to the left and right. This apparatus may also employ a structure wherein the centers of the impellers in the adjacent fans are not on a single horizontal plane and arrayed offset up and down. Further, it may also employ a structure wherein the fans are arranged with their rotation shafts inclined.
    Type: Grant
    Filed: May 1, 2003
    Date of Patent: April 6, 2010
    Assignee: Yokota Technica Limited Company
    Inventor: Yatsuharu Yokota
  • Patent number: 7669748
    Abstract: A system provides solder into cavities in a circuit supporting substrate. The system places a fill head in substantial contact with a circuit supporting substrate. The circuit supporting substrate includes at least one cavity. A linear motion or a rotational motion is provided to at least one of the circuit supporting substrate and the fill head while the fill head is in substantial contact with the circuit supporting substrate. Solder is forced out of the fill head toward the circuit supporting substrate. The solder is provided into the at least one cavity contemporaneous with the at least one cavity being in proximity to the fill head. The system brings a second circuit supporting substrate in close proximity to the circuit supporting substrate, at least one receiving pad on the second circuit supporting substrate substantially contacts the conductive bonding material of the at least one cavity.
    Type: Grant
    Filed: July 15, 2008
    Date of Patent: March 2, 2010
    Assignee: International Business Machines Corporation
    Inventors: Steven A. Cordes, Peter A. Gruber, John U. Knickerbocker, James L. Speidell
  • Patent number: 7631796
    Abstract: A solder machine includes a top flat carrier that holds PWBs just above a solder bath. Opposed edges of the carrier are coupled to a frame and each edge can be independently raised or lowered by a respective piston. Also, the base of the frame can pivot along one of its edges to provide a second degree of freedom of motion to the top flat carrier in dipping the PWBs relative to the solder bath, thereby providing a solder machine with a relatively small footprint that nonetheless can achieve precise soldering of PWBs.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: December 15, 2009
    Assignees: Sony Corporation, Sony Electronics Inc.
    Inventors: Esteban Arturo Alvarez Serrano, Julian Martinez Fonseca, Hozman Armando Millán Sánchez
  • Patent number: 7568606
    Abstract: A bonding apparatus is provided which includes a device handler for handling electronic devices, the bonding apparatus including a bonding tool at which the electronic devices are locatable for bonding. A storage assembly is provided for storing multiple electronic devices and a conveying track is further provided for conveying electronic devices towards and away from the bonding tool. The device handler includes a rotary platform for holding an electronic device, and which is operable between an orientation wherein the rotary platform is aligned with the conveying track for transferring an electronic device between the rotary platform and the conveying track, and another orientation wherein the rotary platform is aligned with the storage assembly for transferring an electronic device between the rotary platform and the storage assembly.
    Type: Grant
    Filed: October 19, 2006
    Date of Patent: August 4, 2009
    Assignee: ASM Technology Singapore Pte Ltd.
    Inventors: Yam Mo Wong, Keng Yew James Song, Ka Shing Kenny Kwan
  • Patent number: 7546942
    Abstract: A flexible system for welding motor-vehicle bodies or subassemblies thereof envisages a series of pairs of side frames provided with referencing and clamping devices for keeping in the correct position the structures to be assembled during welding. For each different type of body to be assembled a different pair of side frames is provided, equipped with referencing and clamping devices adapted to the respective type of body. Each pair of side frames is associated to a basic structure, with which it forms a unitary referencing and clamping module. Said modules can be moved through the assembly station to follow one another in the operative welding position, according to the type of body to be welded. The structure to be assembled, or at least part thereof, is fed to the welding station by means of a conveying line that is totally independent and separate from the basic structures of the modules.
    Type: Grant
    Filed: December 14, 2007
    Date of Patent: June 16, 2009
    Assignee: COMAU S.p.A.
    Inventors: Denny Monti, Piero Bossotto
  • Patent number: 7404511
    Abstract: A semiconductor device manufacturing apparatus includes a substrate holding section that holds a semiconductor wafer substrate, a discharge mechanism that discharges liquid drops of metal paste from a discharge nozzle toward a surface of the semiconductor wafer substrate, and a driving mechanism that moves at least one of the substrate holding section and the discharge nozzle. A control section is provided to control the discharge and driving mechanisms so as to adhere the metal paste to the surface. The semiconductor wafer substrate includes a terminal unit formed from two or more electrically separated terminals connected to a device circuit and an insulation layer having an opening in a formation position of the terminal unit. Further, the control section controls the discharge and driving mechanisms to selectively coat the opening of the semiconductor wafer substrate with the metal paste overlying the terminal unit to be electrically connected.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: July 29, 2008
    Assignee: Ricoh Company, Ltd.
    Inventor: Kazunari Kimino
  • Patent number: 7293692
    Abstract: A structure of solder joint structure formed of zinc-based lead-free solder having excellent characteristics is disclosed. Between a first lead-free solder layer and a soldering pad, the following layers are formed: a tin-copper alloy layer formed on the pad; a first alloy layer formed of second lead-free layer of which main ingredients are tin and silver; and a second alloy layer formed between the first alloy layer and the first lead-free solder. This structure allows forming the solder joint structure formed of zinc-based lead-free solder having high joint strength.
    Type: Grant
    Filed: June 10, 2004
    Date of Patent: November 13, 2007
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Akamatsu, Yukinori Kawamura, Hiroshi Kai, Osamu Kuramoto, Shigeru Iwasaki, Kenji Asai, Minoru Hibino
  • Patent number: 7100813
    Abstract: A system (10) and method (30) for precisely depositing a solder compound onto a substrate (18). The system (10) generally includes a receiving member (20) having a rotatable portion (21) adapted to receive a planar substrate (18), a horizontal member (12) for depositing solder balls (11) on the substrate (18), and a contact member (14), located between the receiving member (20) and horizontal member (12). The contact member comprises an aligner plate (14) having a pair of stoppers (15) protruding therefrom. Advantageously, pivotable portion (21) of the system (10) establishes the planarity of the substrate (18), with respect to the horizontal mount (12) allowing for the solder balls (11) to be mounted thereon, preventing the substrate (18) from being slightly misaligned, warped, and/or tilted.
    Type: Grant
    Filed: January 20, 2004
    Date of Patent: September 5, 2006
    Assignee: Texas Instruments Incorporated
    Inventor: Art Bayot
  • Patent number: 7048173
    Abstract: The present invention relates to a wave soldering method and a wave soldering apparatus using lead-free solder comprising a wave soldering step in which the lower side of a substrate with leads of component parts inserted in through-holes formed in the substrate from the upper side is wave soldered by contact with a molten lead-free solder blowout at a wave soldering portion provided in a chamber, and a cooling step in which an inert gas in the chamber is recirculated and cooled and is blown to the lower side of the substrate wave soldered with the lead-free solder in the wave soldering step and being conveyed, to cool the lower side of the substrate, at a blowing portion provided adjacently to the wave soldering portion in the chamber, and an apparatus therefor.
    Type: Grant
    Filed: April 25, 2002
    Date of Patent: May 23, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Tetsuya Nakatsuka, Masahide Okamoto, Tomoyuki Ohmura, Asao Nakano
  • Patent number: 7021517
    Abstract: The invention relates to a device for applying pieces of material to a workpiece. Said device comprises a plurality of capillaries which respectively bring a piece of material (6) to a work station (3) in one working cycle. The piece of material is placed on the work station. A filling station fills a circular conveyer with a number of pieces of material (6) corresponding to the number of capillaries (4). An extracting station (19) is arranged in the transport path from the filling station (18) to the machining station (4?), said extracting station (19) extracting individual fragments of material (6) in a selective manner.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: April 4, 2006
    Assignee: Pac Tec - Packaging Technologies GmbH
    Inventors: Elke Zakel, Paul Kasulke, Oliver Uebel, Lars Titerle
  • Patent number: 6971571
    Abstract: A bath apparatus 12 reserves a liquid 13 as a heating medium and includes an input partition bath 31, a first intermediate partition bath 32, a heat partition bath 33, a second intermediate partition bath 34 and a removing partition bath 35 that are divided by gates 21 through 24 and sequentially arranged in a direction in which a printed board assembly where components are loaded onto a printed board moves. The temperatures of liquids 13-31 and 13-32 in the input partition bath 31 and the first partition bath 32 are a preheating temperature. The temperature of a liquid 13-33 in the heat partition bath 33 is a soldering temperature. The gate 21 is gradually opened while the printed board assembly 11 is located in the first intermediate partition bath 32 and before the printed board assembly 11 is conveyed into the heat partition bath 33.
    Type: Grant
    Filed: June 16, 2003
    Date of Patent: December 6, 2005
    Assignee: Fujitsu Limited
    Inventors: Naoaki Nakamura, Osamu Higashi
  • Publication number: 20040245316
    Abstract: A device is provided to heat the whole heated surface of a carried member carried intermittently with a temperature change over time maintained constant. The device controls the driving of a belt-conveyer so that a heater moves in a carrying direction at a carry time movement velocity that is slower than the carry velocity of a TAB tape if the TAB tape is in a carried state. On the other hand, the heater moves in an opposite carrying direction at a carry standby time movement velocity derived from the difference between the carry velocity and the carry time movement velocity if the TAB tape is in a carry standby state.
    Type: Application
    Filed: April 21, 2004
    Publication date: December 9, 2004
    Inventor: Norio Imaoka
  • Publication number: 20040200877
    Abstract: A solder reflow oven comprises a reflow zone for heating a workpiece using heated air to a temperature effective to reflow solder. The reflow zone comprises a nozzle having divergent vanes that direct shear layers into neighboring zones to extend the distance over which the workpiece is heated to effective solder reflow temperatures.
    Type: Application
    Filed: April 9, 2003
    Publication date: October 14, 2004
    Applicant: Visteon Global Technologies, Inc.
    Inventor: Lakhi Nandlal Goenka
  • Patent number: 6799709
    Abstract: An apparatus for locally applying solder to a plurality of sets of preselected conductive areas on each printed circuit board to which component leads are joined. The apparatus includes a flux station with flux nozzles, a preheater station, and a wave solder station with solder nozzles, arranged in line to receive and process printed circuit boards. The flux nozzles and the solder nozzles are arranged in a pattern identical to that of the preselected conductive areas on each of the board. A conveyor system is arranged to simultaneously transporting the boards from one station to another.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: October 5, 2004
    Assignees: Senju Metal Industry Co., Ltd., KTT Co., Ltd.
    Inventors: Akira Takaguchi, Masaki Wata, Chikara Numata
  • Publication number: 20040164131
    Abstract: An electronic component 10 is moved along a predetermined path in a first direction D1 by a work conveying unit 16. From a second direction substantially orthogonal to the first direction, a solder material is applied, by injection, to lead terminals 11 of the electronic component by a solder supply unit 14. While the applied solder material is in a molten state, a high-temperature fluid is sprayed to the lead terminals by a fluid spray unit 15. It is desirable that the direction of spraying of the high-temperature fluid is adjustable.
    Type: Application
    Filed: February 26, 2004
    Publication date: August 26, 2004
    Applicant: TECT Corporation
    Inventor: Haruo Watanabe
  • Patent number: 6780225
    Abstract: Reflow solder oven gas management system introduces an inert gas into and removes contaminated gas from a reflow oven tunnel (42) at predetermined points (6, 8) to influence the oven tunnel gas flow and to dilute and expel excess oxygen. The contaminated gas is ducted to a flux separation system (34) to be cleaned, for example remove flux vapors, and returned in part to the tunnel (42) for recirculation and with the remainder routed to end baffle boxes (54) for tunnel end pressurization and exhaust. The system has sufficient pressure to supply end baffle boxes (54) with clean gas to create a gas barrier to effectively seal off the tunnel ends from air infiltration or migration into the tunnel making the system insensitive to external pressure and/or temperature variations. The invention also includes alternative embodiments, low flow oxygen bleed valves (72) to maintain low oxygen content in the oven process tunnel.
    Type: Grant
    Filed: June 27, 2002
    Date of Patent: August 24, 2004
    Assignee: Vitronics Soltec, Inc.
    Inventors: Russell G. Shaw, Roy J. Palhof
  • Patent number: 6772937
    Abstract: By using an application unit having: a storage chamber for a viscous material; a discharge hole, for the viscous material, provided so as to communicate with the storage chamber, where a viscous-material feeding device for feeding the viscous material to the storage chamber is coupled to the application unit; and a discharge-pressure adjusting device for imparting a discharge pressure to the viscous material stored in the storage chamber, a screen mask having openings corresponding to the application object or the application object itself and the discharge hole of the application unit are brought into contact with each other, either the application unit and the screen mask or the application unit and the application object are moved relative to each other while the discharge pressure is imparted to the viscous material in the storage chamber, and the viscous material is applied onto the application object while the storage chamber is replenished at all times with the viscous material by the viscous-material
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: August 10, 2004
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Toshinori Mimura, Hiroaki Onishi, Hiroshi Yamauchi, Toshiaki Yamauchi, Jun Shirai, Yoshiyuki Nagai, Muneyoshi Fujiwara
  • Patent number: 6755339
    Abstract: A fluxer applies powdered flux to an object. The fluxer includes an enclosure that defines a chamber where the object is fluxed. The enclosure includes an inlet for receiving the object into the chamber prior to application of the flux and an outlet for discharging the object from the chamber after the flux has been applied. A conveyor extends through the enclosure for traversing the object into and out of the chamber. The fluxer also includes a hopper for storing the flux and an applicator in fluid communication with the hopper for applying the flux to the object. A flux recovery system is in fluid communication with the chamber to introduce and maintain a negative pressure within the chamber. As a result, excess flux is retained within the enclosure. This excess flux can then be recovered and recycled to the hopper.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: June 29, 2004
    Assignee: Delphi Technologies, Inc.
    Inventors: Christian Lamothe, Gary Allan Kemble, John Stanley Rosen, Jr.
  • Patent number: 6754551
    Abstract: A jet dispensing print system for dispensing a liquid or viscous, jettable substance as a pattern onto the surface of a PCB in an industrial manufacturing PCB production line. The system includes a printing system having a printing bridge system, that includes a static and rigid printing bridge to accommodate in a precise manner several jet print heads, each being fitted with a multitude of jet nozzles. The jet print heads are utilized to achieve multiple redundancy whereby part of the total amount of available nozzles are utilized as back-up nozzles. A printing table positioned underneath the static and rigid printing bridge, accommodating a vacuum table with area-addressable suction force, whilst the pattern is dispensed in a jetting manner onto the PCB. A motorized system, for moving the printing table simultaneously in two perpendicular directions. An ink-supply system for supplying the several jet print heads with the liquid or viscous substance.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: June 22, 2004
    Assignee: Printar Ltd.
    Inventors: Ron Zohar, Dan Sagi, Benjamin Sadowski
  • Publication number: 20040069839
    Abstract: Methods and apparatus for forming a plurality of uniformly sized solder balls utilize a stencil having a plurality of holes of uniform volume disposed on a substrate. Solder is disposed in the holes of the stencil on the substrate. Typically, the solder is in the form of solder paste which is distributed into the holes using a squeegee. While within the holes of the stencil on the substrate, the solder is melted to form solder balls. The stencil may then be removed to leave the solder balls on the substrate, or the solder balls may be removed while the stencil remains on the substrate.
    Type: Application
    Filed: July 30, 2003
    Publication date: April 15, 2004
    Inventor: Warren M. Farnworth
  • Publication number: 20040050915
    Abstract: A system and method for reflowing solder to interconnect a plurality of electronic components (24) to a substrate (12) is disclosed. The system includes an oven for preheating the substrate (12) and the plurality of electronic components (24) disposed thereon, a supplemental heat source disposed in the oven for providing additional heat energy to reflow the solder (72), a pallet (14) for supporting the substrate (12), wherein the pallet (14) has at least one internal cavity (40), and a phase-transition material (42) disposed within the cavity (40) for absorbing heat from the pallet (14).
    Type: Application
    Filed: August 1, 2003
    Publication date: March 18, 2004
    Inventors: Lakhi Nandlal Goenka, Lawrence Lernel Bullock, Jason Bullock, Shona Bullock, Peter Joseph Sinkunas, Charles Frederick Schweitzer, Mark D. Miller, Raymond Eric Foster, Stephen Edward Fuks, Thomas B. Krautheim
  • Patent number: 6702173
    Abstract: When a movement of a film-like printing body is stopped for a longer time than the normal time because of generation of trouble or the like, heat of hot plates for full heating is prevented from being transmitted to the film-like printing body. All of the hot plates (3, 4, 5, 6, 7, 8) for preheating and full heating are moved downward, and a warp inhibiting body (27) is moved upward. Further, a shutter (34) for shutting off heat is inserted between the film-like printing body (2) and the full heating hot plates (6, 7). Further, at this time, a cold blast is blown to the shutter (34) for shutting off the heat.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: March 9, 2004
    Assignee: Minami Co., Ltd.
    Inventor: Takehiko Murakami
  • Patent number: 6688511
    Abstract: A method of soldering a circuit board comprises moving a circuit board through various stations including a preheater station and a solder station.
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: February 10, 2004
    Assignee: Hill-Rom Services, Inc.
    Inventors: Chris Lee Hildenbrand, Nikolaos Thomas Kostopoulos, Ernie Gipson, Matthew T. Rosemeyer, Frank W. Cleary, Michael Joseph Gosmeyer, Timothy Kieffer, Ronald A. Poggeman
  • Publication number: 20040011852
    Abstract: The invention relates to a device for applying pieces of material to a workpiece. Said device comprises a plurality of capillaries which respectively bring a piece of material (6) to a work station (3) in one working cycle. The piece of material is placed on the work station. A filling station fills a circular conveyer with a number of pieces of material (6) corresponding to the number of capillaries (4). An extracting station (19) is arranged in the transport path from the filling station (18) to the machining station (4′), said extracting station (19) extracting individual fragments of material (6) in a selective manner.
    Type: Application
    Filed: June 19, 2003
    Publication date: January 22, 2004
    Inventors: Oliver Uebel, Lars Titerle
  • Patent number: 6655574
    Abstract: The invention relates to a soldering apparatus, including a vessel for containing and heating molten solder, transporting means for transporting objects for soldering to the vessel and removing said objects, at least one tube extending substantially vertically above the soldering vessel, pump means for feeding molten solder to the underside of the tube, and moving means for moving into at least the vicinity of each other the underside of the printed circuit board for soldering and the upper side of the tube, wherein an outflow opening is arranged in each of the tubes at some distance from the upper side of said tubes. By arranging the outflow opening at some distance from the upper side of the tube the outflowing solder flow will no longer contact the printed circuit board and the components present thereon thus allowing more freedom in the design of the printed circuit board and the placing of the components thereon.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: December 2, 2003
    Assignee: Vitronics Soltec B.V.
    Inventors: Gerrit Schouten, Fransiscus H. C. Benning, Lambertus P. C. Willemen
  • Publication number: 20030213833
    Abstract: A bath apparatus 12 reserves a liquid 13 as a heating medium and includes an input partition bath 31, a first intermediate partition bath 32, a heat partition bath 33, a second intermediate partition bath 34 and a removing partition bath 35 that are divided by gates 21 through 24 and sequentially arranged in a direction in which a printed board assembly where components are loaded onto a printed board moves. The temperatures of liquids 13-31 and 13-32 in the input partition bath 31 and the first partition bath 32 are a preheating temperature. The temperature of a liquid 13-33 in the heat partition bath 33 is a soldering temperature. The gate 21 is gradually opened while the printed board assembly 11 is located in the first intermediate partition bath 32 and before the printed board assembly 11 is conveyed into the heat partition bath 33.
    Type: Application
    Filed: June 16, 2003
    Publication date: November 20, 2003
    Applicant: Fujitsu Limited
    Inventors: Naoaki Nakamura, Osamu Higashi
  • Patent number: 6637641
    Abstract: A circuit board manufacturing system has a paste source, a circuit board processing apparatus, and a controller. The circuit board processing apparatus includes a carrier configured to receive a circuit board having (i) a section of circuit board material and (ii) virgin metallic surface mount pads supported by the section of circuit board material. The circuit board processing apparatus further includes a paste distribution assembly coupled to the carrier and to the paste source. The paste distribution assembly is configured to dispose a paste from the paste source onto a surface of the circuit board. The carrier further includes a surfacing assembly coupled to the carrier. The surfacing assembly is configured to move the paste over the surface of the circuit board to remove a portion of each virgin metallic surface mount pad. The controller is configured to selectively start and stop operations of the paste distribution and surfacing assemblies.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: October 28, 2003
    Assignee: EMC Corporation
    Inventors: Stuart D. Downes, Jin Liang
  • Publication number: 20030121955
    Abstract: The present invention relates to a method for mounting electrical components on leadframes. A conveyor belt is used, having a holder which is attached to the conveyor belt. A leadframe is placed on the conveyor belt and is adjusted and held in position relative to the holder. The leadframe thus maintains its position relative to the endless conveyor belt throughout the entire period for which it remains on the endless conveyor belt.
    Type: Application
    Filed: February 21, 2003
    Publication date: July 3, 2003
    Applicant: Infineon Technologies AG
    Inventors: Johann Breu, Josef Dirnberger
  • Publication number: 20020170945
    Abstract: A solder ball attachment system for manufacturing an integrated circuit or the like is disclosed. The solder ball attachment system includes a flux station adapted to apply flux onto a substrate and a solder ball placement station adapted to place solder balls onto the flux. A conveyor assembly is included to move the substrate between the flux station and the solder ball placement station.
    Type: Application
    Filed: May 17, 2001
    Publication date: November 21, 2002
    Applicant: Intel Corporation
    Inventor: Shafarin Shafie
  • Publication number: 20020130164
    Abstract: There are provided a chamber having openings which are opened to an outer air and through which a solder-adhered object w is passed and having a heating/melting area and carrying areas arranged adjacent to the heating/melting area, a carrying mechanism for carrying the solder-adhered object w into the heating/melting area, a formic-acid supplying means for supplying a formic acid into the heating/melting area, an exhausting means for exhausting a gas from the heating/melting area and its neighboring area to lower a pressure in the heating/melting area rather than an outer air, heating means for heating directly or indirectly the solder-adhered object w in the heating/melting area, and air-stream suppressing means for disturbing a gas flow between the heating/melting area and the carrying areas.
    Type: Application
    Filed: October 5, 2001
    Publication date: September 19, 2002
    Applicant: Fujitsu Limited
    Inventors: Hirohisa Matsuki, Hiroyuki Matsui, Eiji Yoshida, Takao Ohno, Koki Otake, Akiyo Mizutani, Motoshu Miyajima, Masataka Mizukoshi, Eiji Watanabe
  • Patent number: 6367677
    Abstract: A wave soldering apparatus includes a frame having a first end and wave solder equipment supported with respect to the frame. The wave solder equipment is configured to apply solder to a circuit board. A circuit board transporter is supported with respect to the frame, and is configured to receive a circuit board adjacent the first end of the frame, to move the circuit board away from the first end of the frame and over the wave solder equipment which applies solder to the circuit board, and to return the circuit board for retrieval adjacent the first end of the frame.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: April 9, 2002
    Assignee: Hill-Rom Services, Inc.
    Inventors: Chris Lee Hildenbrand, Nikolaos Thomas Kostopoulos, Ernie Gipson, Matthew T. Rosemeyer, Frank W. Cleary, Michael Joseph Gosmeyer, Timothy Kieffer, Ronald A. Poggeman
  • Patent number: 6364194
    Abstract: A carriage for a printed circuit board in a soldering apparatus has clamps which clamp opposite edges of the board to hold it during transport. As the carriage is lowered to a board delivery station, the clamp members are opened automatically. The board is slid between the clamp members and the carriage then raised, allowing the clamp members to close on the board.
    Type: Grant
    Filed: February 24, 2000
    Date of Patent: April 2, 2002
    Assignee: Evenoak Limited
    Inventor: Alexander James Ciniglio
  • Patent number: 6332567
    Abstract: An improved method of manufacturing a piezoelectric element and an improved piezoelectric element are provided. The improved method comprises the steps of causing a gas discharge in a predetermined discharge gas at approximately atmospheric pressure and generating an excited active species of the discharge gas as a result of the gas discharge. Then, at least one of a connecting surface of an electrode formed of a piezoelectric piece on a piezoelectric resonator and a connecting portion of a lead terminal are exposed to the excited active species, whereby the exposed connecting portions are surface treated. Finally, the electrode and the lead terminal are connected together, and at least the electrode and the lead terminal are sealed in a case. The improved piezoelectric element is formed by this process and uses less solder and is more stable than prior art piezoelectric elements.
    Type: Grant
    Filed: March 17, 1997
    Date of Patent: December 25, 2001
    Assignee: Seiko Epson Corporation
    Inventors: Yasumitsu Ikegami, Takuya Miyakawa
  • Publication number: 20010042771
    Abstract: Wafers are previously positioned so that the wafer orientation flat is oriented in a particular direction. A transporting means then moves and places the previously positioned wafer on a bonding stage where bumps are formed on the wafer by means of a bonding head. The transporting means has a sensor for detecting the position of the orientation flat of a wafer on the bonding stage from a position above the bonding stage, thereby avoiding the adverse effects of heat from the bonding stage during orientation flat detection.
    Type: Application
    Filed: July 25, 2001
    Publication date: November 22, 2001
    Inventors: Shoriki Narita, Makoto Imanishi, Takaharu Mae, Shinji Kanayama, Nobuhisa Watanabe
  • Publication number: 20010042772
    Abstract: Wafers are previously positioned so that the wafer orientation flat is oriented in a particular direction. A transporting means then moves and places the previously positioned wafer on a bonding stage where bumps are formed on the wafer by means of a bonding head. The transporting means has a sensor for detecting the position of the orientation flat of a wafer on the bonding stage from a position above the bonding stage, thereby avoiding the adverse effects of heat from the bonding stage during orientation flat detection.
    Type: Application
    Filed: July 25, 2001
    Publication date: November 22, 2001
    Inventors: Shoriki Narita, Makoto Imanishi, Takaharu Mae, Shinji Kanayama, Nobuhisa Watanabe
  • Patent number: 6315189
    Abstract: A method and apparatus for uniformly solder plating leads on semiconductor packages wherein the leads are rotated during the solder plating process and the solder on the leads in planarized and solder between and bridging the leads is removed by the application of a hot gas to the device having the leads. The hot gas is preferably N2 which is inert to the process flow at the point in the process when it is utilized.
    Type: Grant
    Filed: October 13, 1999
    Date of Patent: November 13, 2001
    Assignee: Texas Instruments Incorporated
    Inventor: Charles E. Williams
  • Patent number: 6305596
    Abstract: A method for breaking off solder bridges between pins of a through-hole component on a printed circuit board, comprises the following steps: (1) providing a soldering apparatus, the apparatus having an opening corresponding to the through-hole component, the opening defining an opening wall surface, providing a slit at a predetermined position of the opening wall surface; and (2) blowing a gas of a predetermined temperature and a predetermined pressure at a predetermined time to the position of the solder bridges through the slit for removing the solder bridges from the through-hole component.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: October 23, 2001
    Assignee: Asustek Computer Inc.
    Inventors: Shui-Town Lin, Shih-Ren Chuang
  • Patent number: 6237832
    Abstract: An apparatus used in a process for supporting a printed circuit board during a wave soldering operation including a frame with a frame opening in which a surface of the frame supports the board and also serves as a reference surface for vertically positioning the board above the solder pool. The board is secured against the reference surface with spring loaded clamps. Stiffeners preferably being an aluminum extrusion having a Tee or angle cross section is mounted along the outside edge of the reference surface of the frame and has a second reference surface facing in a direction opposite the reference surface of the frame. The second reference surface on the extrusion is accessible for support by a slide rail so that the height of the reference surface of the frame above the surface of the pool is independent of the thickness of the board or frame.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: May 29, 2001
    Inventor: Henry Chung
  • Patent number: 6027006
    Abstract: A method and apparatus is disclosed for applying solder to a substrate which has a predetermined pattern of receiving pads thereon and forming solder balls from the applied solder. A conveyor is provided having a support member and a continuous metering member. The metering member has openings thereon arranged in the same preselected pattern as the solder receiving pads on the substrate. The substrate is moved into contact with the support member and the metering member, the openings in the metering member being in alignment with the solder receiving pads of the substrate. A container of solder is provided which supplies solder to the openings. The solder may be in liquid form, or in paste form, or in the form of solid solder balls. The applied solder, if in the form of paste or solid balls is melted. Thereafter, the solder is solidified on the pads to form solder balls, and the substrate is discharged from the conveyor with the solidified solder balls thereon.
    Type: Grant
    Filed: June 24, 1998
    Date of Patent: February 22, 2000
    Assignee: International Business Machines Corporation
    Inventor: Mark Vincent Pierson
  • Patent number: 6008476
    Abstract: An apparatus (400) used for indexing and affixing components to a substrate includes a vacuum conveyor and a controller (816) for controlling operation of the apparatus (400). The conveyor includes pallets (102), first and second tracks (414, 416), first and second motors (502, 503), a vacuum source, a plenum (110), and first and second elevators (404, 405). The pallets carry the substrate, while the first and second tracks guide the pallets. The first motor is used for driving a pallet in a first direction on the first track, while the second motor is used for driving a pallet in a direction opposite to the first direction on the second track. The plenum is coupled to the vacuum source and at least one pallet for applying adhering forces to the substrate. The first and second elevators are used for transferring a pallet between the first and second tracks.
    Type: Grant
    Filed: August 4, 1997
    Date of Patent: December 28, 1999
    Assignee: Motorola, Inc.
    Inventors: Ovidiu Neiconi, Christopher Lee Becher, Richard Lee Mangold, Christopher John Keane
  • Patent number: 5975402
    Abstract: A stacking and soldering apparatus for a three dimensional stack package devices includes a first base plate for receiving the first individual package devices to be stacked and having a heater for heating metal lead portions of the first individual package devices and; a second base plate for receiving the second individual package devices to be stacked and having a heater for heating metal lead portions of the second individual package devices. A package loader is used for transferring the individual packages to the first and the second base plates; and a transferring device is used for transferring the first individual package devices in the first base plate to the second base plate.
    Type: Grant
    Filed: December 20, 1996
    Date of Patent: November 2, 1999
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Jae June Kim
  • Patent number: 5941444
    Abstract: The invention features soldering parts (e.g., printed circuit boards) by indexing the parts sequentially and continuously through a series of processing stations. Each of the series of processing stations includes at least one processing position, and the indexer indexes the parts from processing position to processing position. At different processing stations, the parts indexed into those processing stations are simultaneously processed.
    Type: Grant
    Filed: February 24, 1997
    Date of Patent: August 24, 1999
    Assignee: VTL Corporation
    Inventors: Steven P. Sadler, Patrizio Vinciarelli
  • Patent number: 5934540
    Abstract: A solder immersion chamber in a solder crater/leveler includes a solder manifold having upper and lower solder chambers, from which solder is directed onto the top and bottom surfaces of printed circuit boards conveyed therebetween. The solder immersion chamber has a pair of driven rollers at either end thereof for conveying the printed circuit boards through the solder immersion chamber, and for damming and holding the molten solder within the solder immersion chamber. A pair of oil weirs is provided adjacent either side of the upper solder chamber for continuously flowing oil to flood the top surface of the molten solder in the solder immersion chamber. A skimmer skims oil from the top surface of the molten solder, and returns the separated oil to the pair of oil weirs.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: August 10, 1999
    Assignee: Teledyne Industries, Inc.
    Inventor: Nicholas J. Scheurich
  • Patent number: 5834062
    Abstract: A material (21) is transferred to an electronic component (32) using a transfer apparatus (10). The transfer apparatus (10) has pins (13) that pass through openings (19) in a cavity plate (16). The pins (13) and the openings (19) in the cavity plate (16) form cavities (20) that are filled with the material (21). The pins (13) are then extended from the cavity plate (16) to transfer the material (21) from the cavities (20) to the electronic component (32).
    Type: Grant
    Filed: September 3, 1997
    Date of Patent: November 10, 1998
    Assignee: Motorola, Inc.
    Inventors: Timothy L. Johnson, James H. Knapp, Albert J. Laninga
  • Patent number: 5820013
    Abstract: A fixture for supporting printed circuit (PC) boards during wave soldering includes a rigid frame having a ledge formed along the inner perimeter of the frame. The ledge supports a PC board along a peripheral portion of the board. Channels are formed atop the frame for receiving slidably removable clamps. The fixture further includes a slidably removable rail coupled to the frame along its channels. The rail includes a ledge that is coplanar with the ledge of the frame. The rail can be adjusted to provide support for smaller PC boards. A drop-plate component includes a recessed area for receiving a PC board, and depressed regions for masking components on the board. Openings formed in the drop-plate expose desired areas of the board for soldering. The drop-plate, loaded with a PC board, fits into the frame along the ledges of the frame and/or the rail for a wave soldering operation.
    Type: Grant
    Filed: July 1, 1996
    Date of Patent: October 13, 1998
    Assignee: Innovative Soldering Technologies
    Inventor: Jesus A. Ortiz
  • Patent number: RE35943
    Abstract: An automatic soldering machine for soldering a rope chain comprises a pair of gears, each with a peripheral surface defining a trench which engages one of the strands of the rope chain and which is rotatable to precisely feed and place successive link junctions of the chain relative to hollow solder applying needles. The needles are reciprocally movable and serve to apply a premeasured amount of solder paste at the link junctions of the rope chain. A heater, for example, an induction heater, heats the chain, causing the solder to flow and then set and thereby secure the chain links together.
    Type: Grant
    Filed: January 21, 1994
    Date of Patent: November 3, 1998
    Assignees: Eitan Weinberg, Aviad Ofrat, Arie Gur
    Inventors: Eitan Weinberg, Aviad Ofrat
  • Patent number: RE36960
    Abstract: A convection muffle furnace for brazing and/or annealing a workpiece includes a muffle having towers formed integrally therewith and being mounted movable relative to a top wall of a furnace. Circulation fans are mounted in the towers so as to move along with the muffle during its expansion and contraction for producing forced convection heat transfer.
    Type: Grant
    Filed: January 20, 1999
    Date of Patent: November 21, 2000
    Assignee: Seco/Warwick Corporation
    Inventors: Jeffrey W. Boswell, Michael A. Schmidt