Unitary Injection Nozzle And Pump Or Accumulator Plunger Patents (Class 239/88)
  • Patent number: 7198203
    Abstract: A fuel injector in injection systems for internal combustion engines having a valve body containing a control chamber that can be pressure-relieved and can be acted on with fuel via an inlet throttle and can be pressure-relieved via an outlet throttle. A first actuator can actuate a closing element. The valve body is connected to a holding body that has a nozzle body connected to it, which encompasses an injection valve element. In order to relieve the pressure in the control chamber, an additional, second outlet throttle is provided, whose closing element can be actuated either by an additional actuator or as a function of the power supply to a double-switching actuator.
    Type: Grant
    Filed: July 10, 2003
    Date of Patent: April 3, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Achim Brenk, Martin Kropp, Manfred Mack, Juergen Hammer, Reinhard Tampe, Heike Bastian
  • Patent number: 7195182
    Abstract: A dosing device comprises a housing (1) provided with an actuator, a dosing opening (8), a guiding shaft (6) which surrounds part of the valve needle (7) and forms a valve chamber (10) with the same, and a fluid chamber module (4) which is welded to the housing (1) in the form of a duct for guiding the valve needle (7) into the housing (9). The fluid chamber module (4) and the housing (1) are assembled along a separation surface (13) which is subjected to pressure by the dosing liquid and is formed almost only by axial cylinder wall surface parts (13) in order to reduce the pressure load on the weld seam (13).
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: March 27, 2007
    Assignee: Siemens Aktiengesellschaft
    Inventors: Bernhard Fischer, Bernhard Gottlieb, Andreas Kappel, Enrico Ulivieri
  • Patent number: 7188782
    Abstract: A fuel injector having a pressure booster whose booster piston separates a working chamber, which is continuously acted on with fuel by means of a pressure source, from a differential pressure chamber that can be pressure-relieved; a pressure change in the differential pressure chamber occurs via an actuation of a servo-valve whose control chamber can be pressure-relieved by an on/off valve that also opens or closes a hydraulic connection of the differential pressure chamber to a first return on the low-pressure side. In the deactivated state of the pressure booster, a first sealing seat seals a return on the low-pressure side off from a high-pressure region of the servo-valve, which region is comprised of the control chamber, a first hydraulic chamber, and a second hydraulic chamber.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: March 13, 2007
    Assignee: Robert Bosch GmbH
    Inventor: Hans-Christoph Magel
  • Patent number: 7185828
    Abstract: A supplying unit supplies energy to an actuator so that the supplied energy is kept therein, making displacement the actuator. An interrupting unit interrupts the supply of energy to cause the actuator to discharge the kept energy, making displacement the actuator. A converting unit is adapted to convert the displacement of the actuator corresponding to the kept energy into hydraulic pressure applied to the valve member, moving the valve member to open the low pressure port and close the high pressure port. The convert unit converts the displacement of the actuator corresponding to the discharged energy into hydraulic pressure applied to the valve member, moving the valve member to open the high pressure port and close the low pressure port. Energy which the actuator requires to move the valve member so as to close the high pressure port is larger than energy which the actuator requires to move the valve member so as to open the low pressure port.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: March 6, 2007
    Assignee: Denso Corporation
    Inventors: Toshihiko Igashira, Satoshi Hayashi
  • Patent number: 7186143
    Abstract: In a method and arrangement for sealing a piezoactuator having terminal pins (12) protruding from the piezoactuator and a top plate (14) surmounting the piezoactuator, the top plate is provided with openings (16) to enable the terminal pins (12) to pass through. In order to ensure a reliable seal even for comparatively thin top plates (14) in particular, the invention proposes placing a sealing-ring (28) made from an elastic sealant material on each of the terminal pin sections (30) protruding from the openings (16), so that the sealing ring fits tightly to a circumferential surface (32) of the terminal pin section (30), as well as to the top plate (14), forming a seal, and being pressure-injected into the top plate (14) by means of a plastic extrusion coating (arrows in FIG. 1).
    Type: Grant
    Filed: August 17, 2005
    Date of Patent: March 6, 2007
    Assignee: Siemens Aktiengesellschaft
    Inventors: Klaus Plecher, Marcus Unruh
  • Patent number: 7182068
    Abstract: Herein disclosed is a combustion cell adapted for an internal combustion engine, comprising i) a hydraulic engine valve actuation portion capable of providing a selection of two different and stable engine valve lift (i.e., open) positions per engine valve or per coupled engine valves and ii) a fuel injection portion capable of providing a selection of comprising i) a hydraulic engine valve actuation portion capable of providing two stable engine valve lift positions and ii) a fuel injection portion capable of providing a selection of one, two or three injection pressure levels for injection fuel. The combustion cell provides more flexibility in control of incoming intake air, outgoing exhaust gas, and/or incoming injection fuel relative to an engine combustion chamber so as to better match engine operating conditions that may change over time.
    Type: Grant
    Filed: September 26, 2005
    Date of Patent: February 27, 2007
    Assignee: Sturman Industries, Inc.
    Inventors: Oded Eddie Sturman, Tibor Kiss, James A. Pena, Timothy P. Kranz
  • Patent number: 7172140
    Abstract: A fuel injection valve for internal combustion engines, having a housing (12; 48) in which a pistonlike valve member (35; 60) is disposed longitudinally displaceably in a bore (34; 57). The valve member (35; 60) is surrounded, over at least part of its length, by a pressure chamber (37; 68), embodied in the housing (12; 48), that can be filled with fuel at high pressure; the valve member (35; 60) controls the communication of the pressure chamber (37; 68) with at least one injection opening (39; 66). The pressure chamber (37; 68) communicates with a damping chamber (46; 80), embodied in the housing (12; 48), via at least one throttle (44; 78) disposed in the housing (12; 48), so that pressure fluctuations that occur in the damping chamber (46; 60) rapidly fade (FIG. 1).
    Type: Grant
    Filed: March 22, 2002
    Date of Patent: February 6, 2007
    Assignee: Robert Bosch GmbH
    Inventors: Walter Egler, Peter Boehland, Sebastian Kanne
  • Patent number: 7168637
    Abstract: A nozzle for a low pressure fuel injector that improves the control and size of the spray angle, as well as enhances the atomization of the fuel delivered to a cylinder of an engine.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: January 30, 2007
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Lakhi N. Goenka, Jeffrey Paul Mara, David Lee Porter, David Ling-Shun Hung, John Stefanski
  • Patent number: 7165731
    Abstract: When an engine is cold-started, the engine oil is quite viscous and requires larger passageways to flow through the engine than when the engine is warmed up and the engine oil flows readily. The present invention relates to a pin valve assembly which may be used on a fuel injector of an engine. The pin valve assembly of the present invention includes a movable shuttle which allows for a relatively large fluid flow space within the pin valve assembly when the engine is cold, and then moves to reduce the fluid flow space when the engine oil is less viscous and requires less room to flow as desired. Therefore, the advantages of a relatively large fluid flow space as well as a shorter pin travel distance within the pin valve assembly are both preserved.
    Type: Grant
    Filed: July 31, 2002
    Date of Patent: January 23, 2007
    Assignee: Caterpillar Inc
    Inventor: Clifford E. Cotton, III
  • Patent number: 7150410
    Abstract: A method for controlling injection rate and injection pressure of an electromagnetic fuel injector assembly having a pressure balanced control valve including a solenoid and a valve member subject to the pressure developed by the injector and actuated by the solenoid to close the valve member against the biasing force of a spring. The control valve is supported in a valve bore in an injector body. The method includes the step of providing a first level of current to the solenoid for moving the valve member from an open to a closed position allowing the pressure in the injector to rise, providing a regulated current to the solenoid at preselected times during the injector event to unbalance the forces acting on the valve member thereby slightly unseating the valve member to regulate injection pressure and injection rate of the fuel injector, and ending solenoid current delivery thereby moving the valve member to its open position.
    Type: Grant
    Filed: November 28, 2003
    Date of Patent: December 19, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Robert D. Straub
  • Patent number: 7143966
    Abstract: A fuel injector for the direct injection of fuel, especially into the combustion chamber of a mixture-compressing internal combustion engine having external ignition, is located in a cylinder head of the internal combustion engine in a receiving bore of the cylinder head, and includes a nozzle body and a sealing ring which seals the fuel injector from the cylinder head of the internal combustion engine. At an end on the discharge side of the fuel injector, an at least partially spherical body is formed which abuts at least partially against a wall of the receiving bore, a groove being circumferentially formed on the body in which the sealing ring is positioned.
    Type: Grant
    Filed: May 27, 2005
    Date of Patent: December 5, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Uwe Liskow
  • Patent number: 7143964
    Abstract: A fuel injection valve for internal combustion engines includes a valve body (1) in which a bore (5) is defined in one end, in which a first row of injection openings (20) and a second row of injection openings (22) are formed. In the bore (5), an outer valve needle (8) cooperates with the valve seat (18) for controlling the first row of injection openings (20); between the outer valve needle (8) and the wall of the bore (5), a pressure chamber (14) is formed. In the outer valve needle (8), an inner bore (11) is formed, in which an inner valve needle (10) is located and which cooperates with the valve seat (18) for controlling the second row of injection openings (22). A pressure shoulder (30) is formed on the inner valve needle. A hydraulic opening force is exerted on the inner valve needle (10); by its opening stroke, the outer valve needle (8) opens a throttle connection (32) from the pressure chamber (14) to the pressure shoulder (30) of the inner valve needle (10).
    Type: Grant
    Filed: October 31, 2003
    Date of Patent: December 5, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Thomas Kuegler
  • Patent number: 7143965
    Abstract: A fuel supply system, having a housing, in which a pistonlike element is disposed longitudinally displaceably in a bore and is guided sealingly in the bore by a guide portion. On one end, the guide portion adjoins a first fuel-filled chamber, and on its other end it adjoins a second fuel-filled chamber. At least one recess extending at least approximately in the circumferential direction is embodied in the guide portion of the pistonlike element and extends over at least part of the circumference of the pistonlike element and, viewed in the longitudinal direction of the pistonlike element, has an asymmetrical cross section.
    Type: Grant
    Filed: July 4, 2002
    Date of Patent: December 5, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Michael Lindner, Juergen Bauer, Martin Zimmer, Claus Westphal, Alexander Redlich, Ruediger Bohnsack, Peter Rehbein, Juergen Hackenberg, Georg Ketteler, Marcus Rinke, Jochen Straehle
  • Patent number: 7143955
    Abstract: A fuel injection apparatus having at least one solenoid valve for controlling the fuel injection that is contained in a housing part and a solenoid assembly having a magnetic coil and a magnet armature inserted into a recess of the housing part. A cover piece that can be attached to the housing part fixes the solenoid assembly in the housing part. A spring element is disposed between the cover piece and the solenoid assembly and clamps the solenoid assembly in the housing part. At least one securing element is formed onto the spring element and is of one piece with it, which secures the spring element to the housing part and secures the solenoid assembly in the recess of the housing part without the cover piece being attached to the housing part.
    Type: Grant
    Filed: October 14, 2003
    Date of Patent: December 5, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Geiger, Peter Grabandt, Uwe Baerenwaldt
  • Patent number: 7134616
    Abstract: A fuel injector includes an auxiliary valve member that can assist in raising a mean injection pressure, increase a nozzle valve opening pressure, and hasten the closure rate of a nozzle valve member over an equivalent fuel injector without the auxiliary valve. The auxiliary valve member is fluidly positioned between a needle control chamber and a high pressure space, which includes a fuel pressurization chamber within the fuel injector. The auxiliary valve member includes a closing hydraulic surface exposed to fluid pressure in the high pressure space. The plumbing and the auxiliary valve member allow high pressure fuel to act upon a closing hydraulic surface of the nozzle valve member to increase valve opening pressure and mean injection pressure. The needle control chamber may be vented or may be a closed volume when the auxiliary valve member is in its closed position.
    Type: Grant
    Filed: January 12, 2004
    Date of Patent: November 14, 2006
    Assignee: Caterpillar Inc
    Inventors: Mingchun Dong, Dana R. Coldren, Daniel R. Ibrahim
  • Patent number: 7128281
    Abstract: A fuel injector includes a body, filter, and damper member. The body extends along a longitudinal axis between an inlet end and an outlet end and has a wall defining a flow passage extending therebetween. The filter is disposed in the flow passage proximate the inlet end. The damper member is secured to the flow passage between the inlet end and the filter. The damper member has outer and inner surfaces surrounding the longitudinal axis, the outer surface being contiguous to the wall of the flow passage to define at least one circumferential band about the longitudinal axis in the flow passage. The inner surface defines an aperture that extends through the damper member to permit fluid communication between the inlet end and the filter. A damper member is also shown and described. A method of reducing sound in the valve group subassembly is also disclosed.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: October 31, 2006
    Assignee: Siemens VDO Automotive Corporation
    Inventors: Yong D. Cho, Michael P. Dallmeyer
  • Patent number: 7124966
    Abstract: A high pressure unit fuel injector includes a member with a fuel delivery opening to be intermittently supplied with high pressure fuel and a valve seat encircling the fuel delivery opening. A valve cage includes a check-valve chamber adjacent the valve seat. The chamber includes an annular ledge facing the valve seat and an inwardly facing wall surrounding the ledge. A disk is located within the chamber and has opposite first and second faces alternately seatable against the valve seat and the ledge respectively. The disk has a plurality of openings between the first and second faces and a circular-shaped groove formed in the first face about a center of the disk. The groove intersects the plurality of openings.
    Type: Grant
    Filed: June 1, 2004
    Date of Patent: October 24, 2006
    Assignee: Haynes Corporation
    Inventor: Edward A. Schlairet
  • Patent number: 7124959
    Abstract: A dual fuel injection valve separately and independently injects two different fuels and comprises a dual needle assembly with a hollow open-ended outer needle and an inner needle disposed within the hollow interior. A cap cooperates with the outer needle to cover the open end, and the outer needle and the cap together comprise the inner valve body. The outer and inner needles are each movable independently from each other between respective open and closed positions. A spring disposed between the cap and the inner needle contributes to biasing the inner needle in the closed position. The cap can be joined to the outer needle, whereby the cap can provide a limit to the movement of the inner needle. In another embodiment the cap can be detached from the outer body, allowing the spring to space the cap away from the outer needle, assisting with biasing the outer needle closed.
    Type: Grant
    Filed: July 12, 2004
    Date of Patent: October 24, 2006
    Assignee: Westport Power Inc.
    Inventors: S. Michael Baker, David Mumford, Adrian Post, Tim Lennox, Bradley D. Douville, Alain M. J. Touchette
  • Patent number: 7124963
    Abstract: A nozzle for a low pressure fuel injector that improves the control and size of the spray angle, as well as enhances the atomization of the fuel delivered to a cylinder of an engine.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: October 24, 2006
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Lakhi N. Goenka, Jeffrey Paul Mara, David Lee Porter, David Ling-Shun Hung, John Stefanski
  • Patent number: 7121481
    Abstract: A fuel injector (1) having a chamber (7) with a fuel inlet (8) and a plurality of fuel outlets (10), and including a fuel distributor (18) that is arranged in the chamber (7) for the purpose of distributing fuel introduced into the chamber (7) via the fuel inlet (8) to the outlets (10). The fuel distributor (18) includes a generally rotary symmetric distributor body (19).
    Type: Grant
    Filed: October 10, 2003
    Date of Patent: October 17, 2006
    Assignee: Volvo Aero Corporation
    Inventors: Joakim Berglund, Patrik Bäckander, Jens Dahlin, Hans Falk, Bernhard Gustafsson, Klas Lindblad, Torbjörn Salomonsson
  • Patent number: 7121476
    Abstract: A fuel injection device, which has: a nozzle needle, guided displaceably in a nozzle body, which as a function of its position opens or closes at least one injection opening, in which a control chamber, to which fuel can be delivered under pressure via an inlet throttle and from which fuel can be diverted, controlled by a control valve, via an outlet throttle, is provided at a piston face of the nozzle needle facing away from the injection opening, and in which in operation, the position of the nozzle needle is controlled by a pressure difference between the pressure in the control chamber and the pressure of the fuel at the end, toward the injection opening, of the nozzle needle, is characterized in that the nozzle needle is surrounded, over at least part of its length, during operation by fuel at high pressure, such that only in the regions of the nozzle needle near the injection opening and in the control chamber can a lower pressure, differing from the high fuel pressure, occur.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: October 17, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Christoph Buehler, Juergen Frasch, Christoph Butscher, Michael Scheurer, Stephan Wehr
  • Patent number: 7121480
    Abstract: A fuel injector for spraying fuel into a combustion chamber comprises a spray head (6) extending along a central axis (X) from a base (6a) to a free end (6b), the head comprising a free outside face (6c, 6d) defining an internal injection combustion (6), and at least two groups (01; 20; 30) of injection orifices, each of the groups (10; 20; 30) of injection orifices comprising a first orifice (11; 21; 31) and at least one second orifice (12; 22; 32), each adapted to spray a fuel jet along a respective first and second directions (D11, D21, D31; D12, D22, D32), the first and second directions forming between them an acute angle (?). All of the internal openings of the injection orifices in each of the groups of orifices are situated substantially in a common plane (P) extending substantially transversely relative to the central axis (X) of the head (6) of the injector. The injector particularly intended for a direct-injection diesel engine.
    Type: Grant
    Filed: January 25, 2006
    Date of Patent: October 17, 2006
    Assignee: Magneti Marelli Motopropulsion France SAS
    Inventor: Michael Pontoppidan
  • Patent number: 7111613
    Abstract: A fuel injector for an internal combustion engine having a crankshaft is disclosed. The fuel injector has plunger to displace fuel and an electronically controlled spill valve. The fuel injector also has a nozzle member having at least one orifice and a valve needle disposed within the nozzle member, and movable against a spring bias to selectively inject pressurized fuel through the at least one orifice. The fuel injector also has an electronically controlled check valve. The valve needle is automatically moved to inject pressurized fuel when the pressure of the fuel within the fuel injector reaches a predetermined valve opening pressure determined by a spring bias. Valve elements of the electronically controlled spill and check valves are both in a flow blocking position before the pressure of the fuel within the fuel injector reaches the predetermined valve opening pressure. Injection terminates when the valve element of the electronically controlled check valve is moved to a flow-passing position.
    Type: Grant
    Filed: May 31, 2005
    Date of Patent: September 26, 2006
    Assignee: Caterpillar Inc.
    Inventors: Travis E. Barnes, Stephen R. Lewis, Dana R. Coldren, Rammohan Sankar, Daniel Yongxiang Li
  • Patent number: 7108201
    Abstract: The injector tip of an injection valve which injects directly into the combustion chamber protrudes therein, thereby incurring the risk that combustion residues can become deposited on the injector tip. When the injection valve is in a closed state, the possible attachments of combustion residues along a separation line (10) are eliminated by means of a special configuration of the surface at the separation line (10) between the valve body and a valve plate. The surface is represented in a smooth, step-less, edge-less and curved manner.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: September 19, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventors: Bernhard Fischer, Bernhard Gottlieb, Andreas Kappel, Tim Schwebel
  • Patent number: 7108200
    Abstract: Fuel injectors and methods of fuel injection allowing direct control of the flow of fuel at an intensified pressure to the needle. A valve, typically a spool valve, is placed in the fuel passage between the intensifier actuation piston and the needle, and controlled by a control valve which may be independent of the control valve controlling the coupling of actuation fluid and a vent to the intensifier actuation piston. This allows achievement of intensification before initiating injection, and control of multiple injections in a single injection event while maintaining fuel intensification throughout the duration of the injection event. Various embodiments are disclosed, including embodiments having multiple intensifiers, having control of pressure over the needle, having two stage control valve systems for control of intensifier actuation fluid, and combining control of one of the intensifiers and the valve controlling flow of intensified fuel to the needle for injection.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: September 19, 2006
    Assignee: Sturman Industries, Inc.
    Inventor: Oded E. Sturman
  • Patent number: 7104464
    Abstract: A fuel supply method for a fuel injection device including a fuel injection unit, comprising: supplying fuel to a first fuel injection member of the fuel injection unit through a first fuel supply passage internally formed in a holding-and-supplying unit holding the fuel injection unit; and supplying fuel to a second fuel injection member of the fuel injection unit through a second fuel supply passage internally formed in the holding-and-supplying unit.
    Type: Grant
    Filed: March 26, 2004
    Date of Patent: September 12, 2006
    Assignee: Kawasaki Jukogyo Kabushiki Kaisha
    Inventors: Masayoshi Kobayashi, Hiroyuki Ninomiya, Hiroaki Miyamoto, Takeo Oda
  • Patent number: 7104475
    Abstract: A nozzle for a low pressure fuel injector that improves the control and size of the spray angle, as well as enhances the atomization of the fuel delivered to a cylinder of an engine.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: September 12, 2006
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Lakhi N. Goenka, Jeffrey Paul Mara, David Lee Porter, David Ling-Shun Hung, John Stefanski
  • Patent number: 7097114
    Abstract: The present disclosure provides a self-cleaning injector nozzle or other fluid conduit that maintains deposits at a low level by sonic tuning the shock wave generated during fluid flow through that nozzle or conduit. Methods of producing an injector nozzle and a method of cleansing deposits from liquid or gaseous fluids are also disclosed.
    Type: Grant
    Filed: November 4, 2004
    Date of Patent: August 29, 2006
    Assignee: Afton Chemical Corporation
    Inventor: Allen A. Aradi
  • Patent number: 7097115
    Abstract: A fuel injector regulator having combined initial injection and peak injection pressure regulation. The fuel injector regulator includes a rate shaping valve movably supported within a valve bore between a closed position and an open position to regulate a rate of injected fuel. The regulator further includes a waste gate valve having a body movably supported within a bore of the rate shaping valve and between a closed position and an open position to regulate the pressure of injected fuel.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: August 29, 2006
    Assignee: Detroit Diesel Corporation
    Inventors: He Jiang, Gerald Gaydek
  • Patent number: 7090152
    Abstract: A fuel injector including a tubular casing having an axial fuel passage. Disposed within the fuel passage are a valve seat element, a core cylinder, and a valve element axially moveably disposed therebetween and opposed to the core cylinder with an axial air gap. An electromagnetic actuator cooperates with the casing, the valve element and the core cylinder to form a magnetic field forcing the valve element to the open position against a spring between the valve element and the core cylinder upon being energized. The casing includes a reluctance portion producing an increased magnetic reluctance and allowing the magnetic field to extend to the valve element and the core cylinder through the air gap. The reluctance portion has a reduced radial thickness and an axial length extending over the air gap.
    Type: Grant
    Filed: August 16, 2004
    Date of Patent: August 15, 2006
    Assignee: Hitachi Ltd.
    Inventors: Nobuaki Kobayashi, Hideo Kato, Hiroshi Okada
  • Patent number: 7090151
    Abstract: The invention relates to a device for actuating a control piston or nozzle needle (27) via a control chamber (26). The control chamber communicates via a control chamber line (25) with valve chambers (3, 22) of a 3/2-way valve (5). The valve body (6, 40, 51) of this valve is switchable by means of an actuator (11). By means of a restoring spring (14), the valve body (6, 40, 51) is acted upon such that a seat portion (7), embodied in the housing (4) on the valve body (6, 40, 51), is put into its valve seat (20). The valve body (6, 40, 51) of the 3/2-way valve (5) has a seat portion (7) and a longitudinal slide portion (8), as well as hydraulic faces (31,32), facing one another, that make the state of pressure equilibrium of the valve body (6, 40, 51) possible. The valve body (6, 40, 51) is moved to different stroke lengths (10; 23, 24) by means of an actuator (11).
    Type: Grant
    Filed: November 29, 2002
    Date of Patent: August 15, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Roger Potschin, Peter Grabandt
  • Patent number: 7083114
    Abstract: A fuel injector for the direct injection of fuel into the combustion chamber of an internal combustion engine includes an actuator, which is encapsulated in a first sleeve and is sealed from an inner chamber of the fuel injector; a valve needle actuable by the actuator, which includes a valve-closure member cooperating with a valve-seat surface to form a sealing seat; and a locking spring, by which the valve needle is acted upon in such a manner that the valve-closure member is held in sealing contact at the valve-seat surface. An inflow-side end face of the first sleeve is dimensioned such that a linear deformation of the first sleeve, caused by the fuel pressure present at the inflow-side end face, is compensated by a linear deformation of the actuator and an activating piston extending the actuator.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: August 1, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Walter Maeurer, Ulrich Doebler, Hubert Stier, Guenther Hohl, Rene Deponte
  • Patent number: 7083113
    Abstract: A fuel injection apparatus for injecting fuel into the combustion chambers of an internal combustion engine. includes a high pressure accumulator, a pressure booster, and a metering valve. The pressure booster includes a working chamber and a control chamber that are separated from each other by an axially movable piston. A pressure change in the control chamber produces a pressure change in a compression chamber that acts on a nozzle chamber via a fuel inlet. The nozzle chamber encompasses a nozzle needle. A nozzle spring chamber that acts on the injection valve element can be filled on the high-pressure side via a line that leads from the compression chamber and contains an inlet throttle restriction. On the outlet side, the nozzle spring chamber is connected to a chamber of the pressure booster via a line that contains an outlet throttle restriction.
    Type: Grant
    Filed: April 9, 2003
    Date of Patent: August 1, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Martin Kropp, Hans-Christoph Magel, Manfred Mack, Christian Grimminger
  • Patent number: 7077341
    Abstract: A new fuel injecting device is comprised of a nozzle body formed a fuel supply hole in the center top end for injecting the fuel to a combustion chamber, a plurality of the spiral grooves and the edge grooves formed vertically and alternately on the outer peripheral surface of the lower portion. Each edge groove is positioned between two adjacent spiral grooves for supplying the fuel through the fuel supply hole. Each spiral groove and edge groove are formed a flow sectional area reduced gradually from inlet to outlet. A cylindrical shaped nozzle case is openable upward or downward and adapted to accommodate the nozzle body at a lower portion and the injector at an upper portion. The injector is positioned on the nozzle body and the injection hole is tightly secured onto the fuel supply hole of the nozzle body.
    Type: Grant
    Filed: July 23, 2004
    Date of Patent: July 18, 2006
    Inventor: Ssang-Sin Kwak
  • Patent number: 7077337
    Abstract: A high pressure fuel supply apparatus 6 having: a plunger 161 reciprocating and sliding in a sleeve 160 of a high pressure fuel pump 16 so as to form a fuel pressurizing chamber 163 between the plunger 161 and the sleeve 160 to thereby discharge pressurized fuel; a tappet 164 reciprocated while abutting against the plunger 161; and a cam 100 abutting against the tappet 164 so as to reciprocate the tappet 164 and the plunger 161; wherein the tappet 164 has a recess portion 164a formed near a central portion of an abutment surface of the tappet 164 against the plunger 161.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: July 18, 2006
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshihiko Onishi, Takuya Uryu, Yuta Ichinose
  • Patent number: 7073733
    Abstract: Several different features are provided for use with a pump, particularly a microdispensing pump. In a first aspect of the subject invention, latch fingers are provided which coact with a stop member to yieldingly inhibit movement of an actuator of the pump to ensure sufficient momentum is provided to the pump for actuation. In a second aspect of the invention, an overcap is provided which defines an at least liquid-tight seal with the pump body at locations spaced from a nozzle of the pump to limit ingress of contaminants into the nozzle. In a third aspect, at least one protruding bead is provided in proximity to at least one edge of a label mounted to the pump body to restrict removal thereof. In a fourth aspect, at least one rib is provided in proximity to a dispensing cap to provide lateral stability thereto.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: July 11, 2006
    Inventors: Ben Z. Cohen, Nigel Kelly
  • Patent number: 7070127
    Abstract: A fuel injector for fuel-injection systems of internal combustion engines has a solenoid coil; a valve needle that is mechanically linked to the solenoid coil and acted upon by a restoring spring in a closing direction, in order to actuate a valve-closure member which, together with a valve-seat face, forms a sealing seat; and a sleeve, which prestresses the restoring spring. The sleeve is integrally formed with a filter element to form a one-part, deep-drawn filter sleeve, which has through-flow openings for filtering the fuel flowing through the fuel injector.
    Type: Grant
    Filed: February 27, 2002
    Date of Patent: July 4, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Dieter Maier
  • Patent number: 7066397
    Abstract: The invention relates to a valve, in particular a fuel injection valve for a high-pressure accumulator injection system of an internal combustion engine. Said valve comprises a valve body, provided with a valve body seat and a valve needle, guided over a guiding length in said valve body within a stationary circular cylindrical guiding surface and provided with a valve needle seat for controlling a spray orifice. According to the present invention, a pressure reservoir under high pressure, in the shape of an annular groove arranged coaxially in relation to the guiding surface, is provided in said valve body.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: June 27, 2006
    Assignee: Siemens Aktiengesellschaft
    Inventors: Andrej Astachow, Grit Krüger
  • Patent number: 7066400
    Abstract: A fuel injection system for internal combustion engines with a fuel injector that can be supplied from a high-pressure fuel source has an injection valve, with injection nozzles pointing toward the combustion chamber, and coaxial inner and outer nozzle needles assigned to the injection nozzles are triggerable as a function of pressure to open and close various injection cross sections at the injection nozzles. Each of the nozzle needless is assigned a respective damping piston, and the damping pistons are movable relative to one another and act on a damping chamber which can be made to communicate with a low-pressure return system via an outlet throttle. In addition to the damping chamber, a closing chamber is provided, to which an end face of the outer nozzle needle is exposed in the closing direction.
    Type: Grant
    Filed: March 2, 2005
    Date of Patent: June 27, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Achim Brenk, Martin Kropp
  • Patent number: 7063272
    Abstract: An injection nozzle (10), for use in a fuel injector for an internal combustion engine, has an inner valve needle (26) which is engageable with an inner valve seating (24, 58) to control fuel delivery through one or more first nozzle outlets (14), and an outer valve (28) which is engageable with an outer valve seating (24, 70) to control fuel delivery through one or more second outlets (16). The outer valve (28) is provided with a valve bore (36) within which at least a part of the inner valve needle (26) is received. Coupling means (46, 48) are provided for coupling movement of the inner valve needle (26) to the outer valve (28) in circumstances in which the inner valve needle (26) is moved away from the inner valve seating (24, 58) through an amount exceeding a predetermined threshold amount (D). This allows the outer valve (28) to be lifted away from the outer valve seating (24, 70) to provide an increased injection rate.
    Type: Grant
    Filed: September 13, 2005
    Date of Patent: June 20, 2006
    Assignee: Delphi Technologies, Inc.
    Inventors: Michael Peter Cooke, Godfrey Greeves, Louise A Connelly
  • Patent number: 7063278
    Abstract: A fuel injector (1) for the direct injection of fuel into the combustion chamber of an internal combustion engine has a piezoelectric actuator (2) which is encapsulated in an actuator housing (3); a valve needle (9) which is in operative connection with the actuator and on which a valve-closure member (11) is formed which forms a sealing seat together with a valve-seat surface (13); and a nozzle body (12) into which the actuator housing (3) is able to be inserted. The actuator housing (3) and the nozzle body (12) are sealed by a common connecting part (4), the connecting part (4) having a first and a second diameter step (19; 20).
    Type: Grant
    Filed: August 23, 2002
    Date of Patent: June 20, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Hubert Stier, Elmar Okrent, Ulrich Döbler
  • Patent number: 7055765
    Abstract: A fuel injector, in particular a fuel injector for fuel-injection systems of internal combustion engines, including a piezoelectric or magnetostrictive actuator, which, via a valve needle, actuates a valve-closure member arranged on the valve needle, the valve-closure member cooperating with a valve-seat surface to form a sealing seat, the fuel injector having an hydraulic compensation chamber. A pressure piston cooperates with the compensation chamber, which is filled with hydraulic fluid via an hydraulic fluid inlet. The actuator is arranged between the pressure piston and the valve needle and displaceable in the axis of the valve needle and the pressure piston.
    Type: Grant
    Filed: October 1, 2002
    Date of Patent: June 6, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Uwe Liskow
  • Patent number: 7051961
    Abstract: An assembly for a fuel injector having a metallic armature and a metallic poppet attached to the armature at an interface location. The armature and/or the poppet includes a coating at the interface location, where the coating has a higher resistance to corrosion as compared to the base material of the poppet and/or the base material of the armature.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: May 30, 2006
    Assignee: Synerject, LLC
    Inventors: John R Mills, Jordi J Catasus-Servia
  • Patent number: 7044400
    Abstract: A solenoid end cap assembly having a flat mating surface. The flat mating surface is a single planar mating surface and is designed to mate with a substantially flat mating surface of a valve control body. The solenoid, housed within the solenoid end cap, does not protrude past the flat surface and may form part of the substantially flat mating surface of the solenoid end cap. The flat mating surfaces of the valve control body and the solenoid end cap assembly eliminates the need for ring dowels in the assembly between the solenoid and the valve control body. This reduces manufacturing costs and assembly time. The flat mating surfaces also provide a uniform mounting surface for the solenoid from injector to injector. This increases performance characteristics, as well as increases thermal conductivity and magnetic conductivity characteristics.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: May 16, 2006
    Assignee: Siemens Diesel Systems Technology
    Inventor: Martin Luedicke
  • Patent number: 7036755
    Abstract: A fuel injection valve, for an engine, comprising a nozzle body having a plurality of nozzle holes and a needle valve reciprocated in the nozzle body for controlling the inflow of the fuel into the nozzle holes is disclosed. The fuel is rendered to flow into the nozzle holes from a direction along the inner wall surface of the nozzle body around each of the nozzle holes in a first inflow mode, and from a direction substantially perpendicular to the inner wall surface of the nozzle body in a second inflow mode. The first inflow mode and the second inflow mode can be selectively switched to each other. The fuel is rendered to flow into the nozzle holes in the first inflow mode before the lapse of a predetermined time after the engine is started, and in the first or second mode as required after the lapse of the predetermined time.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: May 2, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Keiso Takeda, Tomojiro Sugimoto
  • Patent number: 7036754
    Abstract: An injection valve for an internal combustion engine including at least a nozzle body, in which a nozzle needle is guided axially displaceably, and an at least one-piece retaining body, in which means for actuating the nozzle needle are disposed. On its circumferential surface, the nozzle body has means for engagement of a centering tool.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: May 2, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Stoecklein, Dietmar Schmieder
  • Patent number: 7032833
    Abstract: In a fuel injector, in particular a fuel injector for fuel-injection systems of internal combustion engines, a piezoelectric or magnetostrictive actuator is surrounded by a compensation sleeve. The compensation sleeve is made of a material exhibiting virtually no, or negative, thermal expansion, so that the thermal expansion of the compensation sleeve and that of an upper valve-body section and/or lower valve-body section essentially corresponds to the thermal expansion of the actuator and effective transmission elements to the valve-sealing seat. The compensation sleeve, radially on the outside, is enclosed by a spring sleeve, which connects the lower valve-body section to the upper valve-body section and prestresses the compensation sleeve for pressure.
    Type: Grant
    Filed: September 7, 2002
    Date of Patent: April 25, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Friedrich Böcking
  • Patent number: 7028928
    Abstract: A fluid control valve assembly controls the flow of actuation fluid to and from a fuel injector. The fluid control valve assembly includes at least one solenoid actuator attached to a valve body. The solenoid actuator includes a stator and an armature comprised of a soft magnetic material. At least one of the armature and the stator include an impact surface. The impact surface is coated with a relatively hard, nonmagnetic material coating. Thus, the relatively hard, nonmagnetic material coating will protect the relatively soft, magnetic material comprising the stator and the armature, and increase the durability of the solenoid actuator and the fluid control valve assembly.
    Type: Grant
    Filed: December 2, 2002
    Date of Patent: April 18, 2006
    Assignee: Caterpillar Inc.
    Inventor: Ronald D. Shinogle
  • Patent number: 7025284
    Abstract: A fuel injection system having a high-pressure fuel pump and a fuel injection valve connected to it for each cylinder of the internal combustion engine. A pump piston of the high-pressure fuel pump delimits a pump working chamber that is connected to a pressure chamber of the fuel injection valve, which has an injection valve element that controls injection openings and can be moved in an opening direction counter to a closing force by the pressure prevailing in the pressure chamber. A first control valve controls a connection of the pump working chamber to a relief chamber and a second control valve controls a connection of a control pressure chamber which communicates with the pump working chamber, to a relief chamber. A throttle restriction is respectively provided in connections of the control pressure chamber to the pump working chamber and the relief chamber.
    Type: Grant
    Filed: December 6, 2002
    Date of Patent: April 11, 2006
    Assignee: Robert Bosch GmbH
    Inventor: Peter Boehland
  • Patent number: 7021557
    Abstract: A thin film coating for a low allow steel or tool steel components in a fuel injector (14), such as a fuel injector needle valve (86) is disclosed. A thin film coating (96) consists of a metal carbon material layer less than 2.0 microns thick applied to a low alloy steel substrate (95) or tool steel substrate (95) used in fuel injector components, such as the fuel injector needle valve (86) or a portion thereof. Optionally, a thin bond layer (98) of chromium is deposited between the steel substrate (95) and the primary metal carbon material coating (96). The thin film coating (96) minimizes abrasive and adhesive wear associated with the needle valve (86) and cooperating nozzle surfaces (62,63) of the fuel injector (14).
    Type: Grant
    Filed: February 17, 2004
    Date of Patent: April 4, 2006
    Assignee: Caterpillar Inc.
    Inventors: Scott F. Shafer, Jay E. Tomaseski, Chuong Q. Dam, Michael C. Long