Ball Or Nail Head Type Contact, Lead, Or Bond Patents (Class 257/780)
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Patent number: 9646923Abstract: Semiconductor devices, methods of manufacture thereof, and packaged semiconductor devices are disclosed. In one embodiment, a semiconductor device includes a substrate and conductive traces disposed over the substrate. Each of the conductive traces has a bottom region proximate the substrate and a top region opposite the bottom region. The top region has a first width and the bottom region has a second width. The second width is greater than the first width.Type: GrantFiled: December 18, 2012Date of Patent: May 9, 2017Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Yu-Jen Tseng, Yen-Liang Lin, Tin-Hao Kuo, Chen-Shien Chen, Mirng-Ji Lii
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Patent number: 9607956Abstract: A semiconductor device in which reliability of a bonding pad to which a conductive wire is bonded is achieved. A bonding pad having an OPM structure is formed of an Al—Cu alloy film having a Cu concentration of 2 wt % or more. By increasing the Cu concentration, the Al—Cu alloy film forming the bonding pad is hardened. Therefore, the bonding pad is difficult to be deformed by impact in bonding of a Cu wire, and deformation of an OPM film as following the deformation of the bonding pad can be reduced. In this manner, concentration of a stress on the OPM film caused by the impact from the Cu wire can be reduced, and therefore, the breakage of the OPM film can be prevented.Type: GrantFiled: May 26, 2016Date of Patent: March 28, 2017Assignee: RENESAS ELECTRONICS CORPORATIONInventors: Masahiro Matsumoto, Kazuyoshi Maekawa, Masahiko Fujisawa
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Patent number: 9607963Abstract: A semiconductor device is disclosed, which includes: a substrate having a substrate body and a plurality of conductive pads formed on the substrate body, wherein each of the conductive pads has at least an opening formed in a first surface thereof; a semiconductor component having a plurality of bonding pads; a plurality of conductive elements formed between the bonding pads and the conductive pads and in the openings of the conductive pads; and an encapsulant formed between the substrate and the semiconductor component for encapsulating the conductive elements, thereby strengthening the bonding between the conductive elements and the conductive pads and consequently increasing the product yield.Type: GrantFiled: April 22, 2014Date of Patent: March 28, 2017Assignee: Siliconware Precision Industries Co., Ltd.Inventors: Chang-Fu Lin, Chin-Tsai Yao, Ming-Chin Chuang, Fu-Tang Huang
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Patent number: 9589989Abstract: An array substrate for a liquid crystal display (LCD) device include: a substrate; a gate line formed in one direction on one surface of the substrate; a data line crossing the gate line to define a pixel area; a thin film transistor (TFT) configured at a crossing of the gate line and the data line; a pixel electrode formed at a pixel region of the substrate; an insulating film formed on the entire surface of the substrate including the pixel electrode and the TFT, including a first insulating film formed of a high temperature silicon nitride film and a second insulating film formed of a low temperature silicon nitride film, and having a contact hole having an undercut shape exposing the pixel electrode; a pixel electrode connection pattern formed within the contact hole having an undercut shape and connected with the pixel electrode and the TFT; and a plurality of common electrodes separately formed on the insulating film.Type: GrantFiled: November 12, 2014Date of Patent: March 7, 2017Assignee: LG Display Co., Ltd.Inventors: Jeong-Oh Kim, Yong-Il Kim
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Patent number: 9564391Abstract: An integrated circuit (IC) device is provided. The IC device includes an IC die having opposing first and second surfaces, a carrier coupled to the first surface of the IC die, a laminate coupled to the carrier and the second surface of the IC die, and a trace located on a surface of the laminate and electrically coupled to a bond pad located on the second surface of the IC die. The trace is configured to couple the bond pad to a circuit board.Type: GrantFiled: February 18, 2011Date of Patent: February 7, 2017Assignee: Broadcom CorporationInventors: Kevin (Kunzhong) Hu, Edward Law
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Patent number: 9527728Abstract: A method of forming a packaged electronic device includes fabricating a MEMS structure, such as a BAW structure, on a first semiconductor wafer substrate; forming a cavity in a second semiconductor wafer substrate; and mounting the second substrate on the first substrate such that the MEMS structure is positioned inside the cavity in the second substrate. A wafer level assembly and an integrated circuit package are also described.Type: GrantFiled: July 22, 2013Date of Patent: December 27, 2016Assignee: TEXAS INSTRUMENTS INCORPORATEDInventors: Matthew David Romig, Marie-Solange Anne Milleron, Benjamin Michael Sutton
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Patent number: 9502456Abstract: An electronic component device includes a first electronic component on which a first electrode pad is disposed, a second electronic component on which a second electrode pad having a first pad portion and a second pad portion is disposed, a first bonding wire having one end connected to the first electrode pad and the other end connected to the first pad portion, and a second bonding wire having one end connected to a connection portion between the first pad portion and the first bonding wire and the other end connected to the second pad portion. The second electrode pad is disposed on the second electronic component so that the first pad portion and the second pad portion are laid along a direction intersecting with an extending direction of the first bonding wire. The extending direction of the first bonding wire intersects with an extending direction of the second bonding wire.Type: GrantFiled: September 24, 2013Date of Patent: November 22, 2016Assignee: HAMAMATSU PHOTONICS K.K.Inventors: Shin-ichiro Takagi, Shingo Ishihara, Masaharu Muramatsu
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Patent number: 9398699Abstract: A microelectronic device mounting substrate includes a bond pad with a side wall and an upper surface. A dielectric first layer is disposed on the mounting substrate and a solder mask second layer is disposed on the dielectric first layer. A uniform recess is disposed through the solder mask second layer and the dielectric first layer that exposes the portion of the bond pad upper surface.Type: GrantFiled: August 27, 2012Date of Patent: July 19, 2016Assignee: Intel CorporationInventors: Houssam Jomaa, Omar Bchir
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Patent number: 9385101Abstract: A semiconductor device has a semiconductor die with a plurality of composite bumps formed over a surface of the semiconductor die. The composite bumps have a fusible portion and non-fusible portion, such as a conductive pillar and bump formed over the conductive pillar. The composite bumps can also be tapered. Conductive traces are formed over a substrate with interconnect sites having edges parallel to the conductive trace from a plan view for increasing escape routing density. The interconnect site can have a width less than 1.2 times a width of the conductive trace. The composite bumps are wider than the interconnect sites. The fusible portion of the composite bumps is bonded to the interconnect sites so that the fusible portion covers a top surface and side surface of the interconnect sites. An encapsulant is deposited around the composite bumps between the semiconductor die and substrate.Type: GrantFiled: June 19, 2015Date of Patent: July 5, 2016Assignee: STATS ChipPAC Pte. Ltd.Inventor: Rajendra D. Pendse
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Patent number: 9385076Abstract: A semiconductor device includes a post-passivation interconnect (PPI) structure having a landing pad region. A polymer layer is formed on the PPI structure and patterned with a first opening and a second opening to expose portions of the landing pad region. The second opening is a ring-shaped opening surrounding the first opening. A bump structure is formed on the polymer layer to electrically connect the landing pad region through the first opening and the second opening.Type: GrantFiled: December 7, 2011Date of Patent: July 5, 2016Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Hsien-Wei Chen, Yi-Wen Wu, Wen-Hsiung Lu
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Patent number: 9368466Abstract: A bump contact electrically connects a conductor on a substrate and a contact pad on a semiconductor device mounted to the substrate. The first end of an electrically conductive pillar effects electrical contact and mechanical attachment of the pillar to the contact pad with the pillar projecting outwardly from the semiconductor device. A solder crown reflowable at a predetermined temperature into effecting electrical contact and mechanical attachment with the conductor is positioned in axial alignment with the second end of the pillar. A diffusion barrier electrically and mechanically joins the solder bump to the second end of the pillar and resists electro-migration into the first end of the solder crown of copper from the pillar. One diffusion barrier takes the form of a 2-20 micron thick control layer of nickel, palladium, titanium-tungsten, nickel-vanadium, or tantalum nitride positioned between the pillar and the solder crown.Type: GrantFiled: September 17, 2012Date of Patent: June 14, 2016Assignee: Maxim Integrated Products, Inc.Inventor: Pradip D. Patel
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Patent number: 9343419Abstract: A package structure includes a first substrate bonded to a second substrate by connecting metal pillars on the first substrate to connectors on the second substrate. A first metal pillar is formed overlying and electrically connected to a metal pad on a first region of the first substrate, and a second metal pillar is formed overlying a passivation layer in a second region of the first substrate. A first solder joint region is formed between metal pillar and the first connector, and a second solder joint region is formed between the second metal pillar and the second connector. The lateral dimension of the first metal pillar is greater than the lateral dimension of the second metal pillar.Type: GrantFiled: March 6, 2013Date of Patent: May 17, 2016Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chen-Hua Yu, Meng-Liang Lin, Jy-Jie Gau, Cheng-Lin Huang, Jing-Cheng Lin, Kuo-Ching Hsu
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Patent number: 9308680Abstract: A light emitting device that includes a light emitting diode and a multilayer encapsulant is disclosed. The multilayer encapsulant includes a first encapsulant in contact with the light emitting diode and a photopolymerizable composition in contact with the first encapsulant. The first encapsulant may be a silicone gel, silicone gum, silicone fluid, organosiloxane, polysiloxane, polyimide, polyphosphazene, sol-gel composition, or another photopolymerizable composition. The photopolymerizable compositions include a silicon-containing resin and a metal-containing catalyst, the silicon-containing resin comprising silicon-bonded hydrogen and aliphatic unsaturation. Actinic radiation having a wavelength of 700 nm or less can be applied to initiate hydrosilylation within the silicon-containing resins.Type: GrantFiled: February 2, 2010Date of Patent: April 12, 2016Assignee: 3M INNOVATIVE PROPERTIES COMPANYInventors: D. Scott Thompson, Larry D. Boardman, Catherine A. Leatherdale
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Patent number: 9312197Abstract: Support base-attached encapsulant for collectively encapsulating a semiconductor device mounting surface of a substrate or semiconductor device forming surface of a wafer, containing a support base having one fibrous film or a plurality of the fibrous films being laminated, the fibrous film subjected to surface treatment with an organosilicon compound, and a resin layer of thermosetting resin formed on one surface of the support base. The support base-attached encapsulant inhibit the substrate or wafer from warping and semiconductor devices from peeling away from the substrate, and collectively encapsulate the semiconductor device mounting surface of the substrate or the semiconductor device forming surface of the wafer even when a large-diameter wafer or large-area substrate is encapsulated.Type: GrantFiled: June 12, 2015Date of Patent: April 12, 2016Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Hideki Akiba, Tomoaki Nakamura, Shinsuke Yamaguchi, Toshio Shiobara
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Patent number: 9236276Abstract: In a manufacturing method of a semiconductor device, a semiconductor chip is sealed with a resin, and then a laser is applied to remove the resin so that a part of the semiconductor chip is exposed. The semiconductor chip is made of a material that has a lower absorptivity of the laser than the resin and is not melted by the laser. The laser has a wavelength that passes through the semiconductor chip and has a lower absorptivity in the semiconductor chip than in the resin. The laser is applied to the resin from a side adjacent to one of plate surfaces of the semiconductor chip, so that the resin sealing the one of the plate surfaces is sublimated and removed and at least a part of the resin sealing the other of the plate surfaces is subsequently sublimated and removed by the laser having passed through the semiconductor chip.Type: GrantFiled: November 16, 2012Date of Patent: January 12, 2016Assignee: DENSO CORPORATIONInventors: Koji Hashimoto, Masamoto Kawaguchi, Masahiro Honda, Takashige Saito
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Patent number: 9230932Abstract: A system and method for preventing cracks is provided. An embodiment comprises placing crack stoppers into a connection between a semiconductor die and a substrate. The crack stoppers may be in the shape of hollow or solid cylinders and may be placed so as to prevent any cracks from propagating through the crack stoppers.Type: GrantFiled: February 9, 2012Date of Patent: January 5, 2016Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chen-Hua Yu, Da-Yuan Shih
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Patent number: 9218987Abstract: A top-side cooled semiconductor package with stacked interconnection plate is disclosed. The semiconductor package includes a circuit substrate with terminal leads, a semiconductor die atop the circuit substrate, a low thermal resistance intimate interconnection plate for bonding and interconnecting a top contact area of the semiconductor die with the circuit substrate, a low thermal resistance stacked interconnection plate atop the intimate interconnection plate for top-side cooling, a molding encapsulant for encapsulating the package except for exposing a top surface of the stacked interconnection plate to maintain effective top-side cooling. The top portion of the stacked interconnection plate can include a peripheral overhang above the intimate interconnection plate. The peripheral overhang allows for a maximized exposed top surface area for heat dissipation independent of otherwise areal constraints applicable to the intimate interconnection plate.Type: GrantFiled: February 5, 2014Date of Patent: December 22, 2015Assignee: ALPHA AND OMEGA SEMICONDUCTER INCORPORATEDInventors: Kai Liu, François Hébert, Lei Shi
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Patent number: 9159650Abstract: A semiconductor device manufacturing technique which allows reduction of semiconductor chip size. First, a pad and other wires are formed over an insulating film. A surface protective film is formed over the insulating film including the pad and wires, and an opening is made in the surface protective film. The opening lies over the pad and exposes a surface of the pad. A bump electrode is formed over the surface protective film including the opening. Here, the pad is smaller than the bump electrode. Consequently, the wires are arranged just beneath the bump electrode in the same layer as the pad 10. In other words, the wires are arranged in space which becomes available because the pad is small enough.Type: GrantFiled: December 17, 2013Date of Patent: October 13, 2015Assignee: RENESAS ELECTRONICS CORPORATIONInventors: Akihiko Yoshioka, Shinya Suzuki
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Patent number: 9136293Abstract: Methods and apparatus for integrating a CMOS image sensor and an image signal processor (ISP) together using an interposer to form a system in package device module are disclosed. The device module may comprise an interposer with a substrate. An interposer contact is formed within the substrate. A sensor device may be bonded to a surface of the interposer, wherein a sensor contact is bonded to a first end of the interposer contact. An ISP may be connected to the interposer, by bonding an ISP contact in the ISP to a second end of the interposer contact. An underfill layer may fill a gap between the interposer and the ISP. A printed circuit board (PCB) may further be connected to the interposer by way of a solder ball connected to another interposer contact. A thermal interface material may be in contact with the ISP and the PCB.Type: GrantFiled: September 7, 2012Date of Patent: September 15, 2015Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Kuo-Chung Yee, Chun Hui Yu
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Patent number: 9112049Abstract: A structure comprises a first semiconductor chip with a first metal bump and a second semiconductor chip with a second metal bump. The structure further comprises a solder joint structure electrically connecting the first semiconductor chip and the second semiconductor chip, wherein the solder joint structure comprises an intermetallic compound region between the first metal bump and the second metal bump, wherein the intermetallic compound region is with a first height dimension and a surrounding portion formed along exterior walls of the first metal bump and the second metal bump, wherein the surrounding portion is with a second height dimension, and wherein the second height dimension is greater than the first height dimension.Type: GrantFiled: July 10, 2014Date of Patent: August 18, 2015Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventor: Jing-Cheng Lin
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Patent number: 9093446Abstract: A chip stack is provided and includes two or more chips, a solder joint operably disposed between adjacent ones of the two or more chips, the solder joint occupying about 25-30% or more of an area of the chip stack and insulating walls disposed on at least one of the two or more chips to separate the solder joint from an adjacent solder joint.Type: GrantFiled: January 21, 2013Date of Patent: July 28, 2015Assignee: International Business Machines CorporationInventors: Evan G. Colgan, Jae-Woong Nah
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Patent number: 9082681Abstract: A micro-sensor device that includes a passivation-protected ASIC module and a micro-sensor module bonded to a patterned cap provides protection for signal conditioning circuitry while allowing one or more sensing elements in the micro-sensor module to be exposed to an ambient environment. According to a method of fabricating the micro-sensor device, the patterned cap can be bonded to the micro-sensor module using a planarizing adhesive that is chemically compatible with the sensing elements. In one embodiment, the adhesive material is the same material used for the dielectric active elements, for example, a photo-sensitive polyimide film.Type: GrantFiled: March 29, 2013Date of Patent: July 14, 2015Assignee: STMicroelectronics Pte Ltd.Inventors: Olivier Le Neel, Shian-Yeu Kam, Tien-Choy Loh, Ditto Adnan, Tze Wei Dennis Chew
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Patent number: 9070643Abstract: A semiconductor device including: a base material portion that includes a semiconductor substrate and an insulating film that is formed on one face of the semiconductor substrate and on which a vertical hole is formed along the thickness direction of the semiconductor substrate; a vertical hole wiring portion that includes a vertical hole electrode formed on a side wall of the base material portion that forms the vertical hole; a metallic film that is formed within the insulating film and that is electrically connected to the vertical hole wiring portion; and a conductive protective film that is formed to be in contact with the metallic film within the insulating film and that is formed in a region that includes a contact region of a probe during a probe test that is performed in the middle of manufacture on a film face of the metallic film.Type: GrantFiled: May 10, 2012Date of Patent: June 30, 2015Assignee: SONY CORPORATIONInventor: Masaya Nagata
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Patent number: 9054093Abstract: A semiconductor chip and a wiring board are coupled to each other through conductor posts. The centers of conductor posts situated above openings at the outermost periphery shift from the centers of the openings in a direction away from the center of the semiconductor chip. When a region where each of the conductor posts and an insulating layer are overlapped with each other is designated as an overlapped region, the width of the overlapped region more on the inner side than the opening is smaller than the width of the overlapped region more on the outer side than the opening. Thus, while stress applied to the conductor posts is relaxed, coupling reliability between the semiconductor chip and the wiring board is retained.Type: GrantFiled: May 24, 2014Date of Patent: June 9, 2015Assignee: Renesas Electronics CorporationInventors: Yoshihiro Ono, Tsuyoshi Kida, Kenji Sakata
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Publication number: 20150145148Abstract: An integrated circuit copper wire bond connection is provided having a copper ball (32) bonded directly to an aluminum bond pad (31) formed on a low-k dielectric layer (30) to form a bond interface structure for the copper ball characterized by a first plurality of geometric features to provide thermal cycling reliability, including an aluminum minima feature (Z1, Z2) located at an outer peripheral location (42) under the copper ball to prevent formation and/or propagation of cracks in the aluminum bond pad.Type: ApplicationFiled: November 26, 2013Publication date: May 28, 2015Applicant: FREESCALE SEMICONDUCTOR, INC.Inventors: Tu-Anh N. Tran, John G. Arthur, Yin Kheng Au, Chu-Chung Lee, Chin Teck Siong, Meijiang Song, Jia Lin Yap, Matthew J. Zapico
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Patent number: 9041229Abstract: Systems, manufactures, methods and/or techniques for a merged fiducial for chip packages are described. According to some embodiments, an integrated circuit package may include a package substrate having a first side and a second side, a plurality of conductive traces coupled to the first side and a plurality of balls disposed on the second side. The balls may be adapted to electrically connect the laminate package to a circuit board. The integrated circuit package may include a plurality of ball pads disposed on the second side, the ball pads being adapted to electrically connect the plurality of balls to the plurality of conductive traces. One or more of the ball pads may be uniquely shaped when compared to the rest of the plurality of ball pads, optionally, to serve as a fiducial to designate an A1 pin or ball of the laminate package.Type: GrantFiled: September 10, 2012Date of Patent: May 26, 2015Assignee: Amkor Technology, Inc.Inventor: Joseph G. Johnson
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Patent number: 9040408Abstract: Semiconductor package devices, such as wafer-level package semiconductor devices, are described that have pillars for providing electrical interconnectivity. In an implementation, the wafer-level package devices include an integrated circuit chip having at least one pillar formed over the integrated circuit chip. The pillar is configured to provide electrical interconnectivity with the integrated circuit chip. The wafer-level package device also includes an encapsulation structure configured to support the pillar.Type: GrantFiled: December 19, 2013Date of Patent: May 26, 2015Assignee: Maxim Integrated Products, Inc.Inventors: Tiao Zhou, Joseph W. Serpiello, Md. Kaysar Rahim, Yong L. Xu, Karthik Thambidurai, Viren Khandekar
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Patent number: 9040407Abstract: A method including depositing an alloying layer along a sidewall of an opening and in direct contact with a seed layer, the alloying layer includes a crystalline structure that cannot serve as a seed for plating a conductive material, exposing the opening to an electroplating solution including the conductive material, the conductive material is not present in the alloying layer, applying an electrical potential to a cathode causing the conductive material to deposit from the electroplating solution onto the cathode exposed at the bottom of the opening and causing the opening to fill with the conductive material, the cathode includes an exposed portion of the seed layer and excludes the alloying layer, and forming a first intermetallic compound along an intersection between the alloying layer and the conductive material, the first intermetallic compound is formed as a precipitate within a solid solution of the alloying layer and the conductive material.Type: GrantFiled: October 1, 2013Date of Patent: May 26, 2015Assignee: International Business Machines CorporationInventors: Mukta G. Farooq, John A. Fitzsimmons, Troy L. Graves-Abe
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Patent number: 9041225Abstract: An embodiment is an integrated circuit structure including a first die attached to a second die by a first connector. The first connector includes a solder joint portion between a first nickel-containing layer and a second nickel-containing layer, a first copper-containing layer between the first nickel-containing layer and the solder joint portion, and a second copper-containing layer between the second nickel-containing layer and the solder joint portion.Type: GrantFiled: August 11, 2014Date of Patent: May 26, 2015Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Jing-Cheng Lin, Cheng-Lin Huang
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Publication number: 20150137390Abstract: A ribbon, preferably a bonding ribbon for bonding in microelectronics, contains a first layer containing copper, a coating layer containing aluminum superimposed over the first layer, and an intermediate layer. In a cross-sectional view of the ribbon, the area share of the first layer is from 50 to 96% and the aspect ratio between the width and the height of the ribbon in a cross-sectional view is from 0.03 to less than 0.8. The ribbon has a cross-sectional area of 25,000 ?m2 to 800,000 ?m2. The intermediate layer contains at least one intermetallic phase containing materials of the first and coating layers. The invention further relates to a process for making a wire, to a wire obtained by the process, to an electric device containing the wire, to a propelled device comprising said electric device and to a process of connecting two elements through the wire by wedge-bonding.Type: ApplicationFiled: May 7, 2013Publication date: May 21, 2015Inventors: Eugen Milke, Peter Prenosil, Sven Thomas
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Patent number: 9035472Abstract: In a semiconductor device, a conductor pattern is disposed in a position overlapped by a semiconductor chip in a thickness direction over the mounting surface (lower surface) of a wiring board. A solder resist film (insulating layer) covering the lower surface of the wiring board has apertures formed such that multiple portions of the conductor pattern are exposed. The conductor pattern has conductor apertures. The outlines of the apertures and the conductor apertures overlap with each other, in a plan view, respectively.Type: GrantFiled: November 15, 2013Date of Patent: May 19, 2015Assignee: Renesas Electronics CorporationInventor: Takaharu Nagasawa
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Patent number: 9024442Abstract: The present invention relates to a solder ball for semiconductor packaging and an electronic member having such solder ball. Specifically there are provided: a solder ball capable of ensuring a sufficient thermal fatigue property even when a diameter thereof is not larger than 250 ?m as observed in recent years; and an electronic member having such solder ball. More specifically, there are provided: a solder ball for semiconductor packaging that is made of a solder alloy containing Sn as a main element, 0.1-2.5% Ag by mass, 0.1-1.5% Cu by mass and at least one of Mg, Al and Zn in a total amount of 0.0001-0.005% by mass, such solder ball having a surface including a noncrystalline phase that has a thickness of 1-50 nm and contains at least one of Mg, Al and Zn, O and Sn, and an electronic member having such solder ball.Type: GrantFiled: August 4, 2011Date of Patent: May 5, 2015Assignees: Nippon Steel & Sumikin Materials Co., Ltd., Nippon Micrometal CorporationInventors: Shinichi Terashima, Masamoto Tanaka, Katsuichi Kimura
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Patent number: 9024453Abstract: Interconnect packaging technology for direct-chip-attach, package-on-package, or first level and second level interconnect stack-ups with reduced Z-heights relative to ball technology. In embodiments, single or multi-layered interconnect structures are deposited in a manner that permits either or both of the electrical and mechanical properties of specific interconnects within a package to be tailored, for example based on function. Functional package interconnects may vary one of more of at least material layer composition, layer thickness, number of layers, or a number of materials to achieve a particular function, for example based on an application of the component(s) interconnected or an application of the assembly as a whole. In embodiments, parameters of the multi-layered laminated structures are varied dependent on the interconnect location within an area of a substrate, for example with structures having higher ductility at interconnect locations subject to higher stress.Type: GrantFiled: March 29, 2012Date of Patent: May 5, 2015Assignee: Intel CorporationInventors: Rajen S. Sidhu, Ashay A. Dani, Martha A. Dudek
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Patent number: 9013035Abstract: Methods and apparatuses for improved integrated circuit (IC) packages are described herein. In an aspect, an IC device package includes an IC die having a contact pad, where the contact pad is located on a hotspot of the IC die. The hotspot is thermally coupled to a thermal interconnect member. In an aspect, the package is encapsulated in a mold compound. In a further aspect, a heat spreader is attached to the mold compound, and is thermally coupled to the thermal interconnect member. In another aspect, a thermal interconnect member thermally is coupled between the heat spreader and the substrate.Type: GrantFiled: September 5, 2006Date of Patent: April 21, 2015Assignee: Broadcom CorporationInventors: Sam Ziqun Zhao, Rezaur Rahman Khan
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Patent number: 9006893Abstract: An electronic device which in one embodiment comprises a metallization stack is provided. The metallization stack comprises a barrier metal deposited electrolessly and a substantially gold-free wetting layer deposited electrolessly. Additionally, the barrier metal contacts the wetting layer, where the wetting layer is wettable by solder.Type: GrantFiled: August 22, 2013Date of Patent: April 14, 2015Assignee: Lam Research CorporationInventors: Artur Kolics, William T. Lee, Fritz Redeker
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Patent number: 9006890Abstract: The present disclosure relates to the field of fabricating microelectronic packages, wherein cavities are formed in a dielectric layer deposited on a first substrate to maintain separation between soldered interconnections. In one embodiment, the cavities may have sloped sidewalls. In another embodiment, a solder paste may be deposited in the cavities and upon heating solder structures may be formed. In other embodiments, the solder structures may be placed in the cavities or may be formed on a second substrate to which the first substrate may be connected. In still other embodiments, solder structures may be formed on both the first substrate and a second substrate. The solder structures may be used to form solder interconnects by contact and reflow with either contact lands or solder structures on a second substrate.Type: GrantFiled: January 14, 2013Date of Patent: April 14, 2015Assignee: Intel CorporationInventors: Chuan Hu, Shawna M Liff, Gregory S Clemons
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Patent number: 9000584Abstract: The mechanisms of forming a molding compound on a semiconductor device substrate to enable fan-out structures in wafer-level packaging (WLP) are provided. The mechanisms involve covering portions of surfaces of an insulating layer surrounding a contact pad. The mechanisms improve reliability of the package and process control of the packaging process. The mechanisms also reduce the risk of interfacial delamination, and excessive outgassing of the insulating layer during subsequent processing. The mechanisms further improve planarization end-point. By utilizing a protective layer between the contact pad and the insulating layer, copper out-diffusion can be reduced and the adhesion between the contact pad and the insulating layer may also be improved.Type: GrantFiled: December 28, 2011Date of Patent: April 7, 2015Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Jing-Cheng Lin, Jui-Pin Hung, Nai-Wei Liu, Yi-Chao Mao, Wan-Ting Shih, Tsan-Hua Tung
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Patent number: 8981576Abstract: The present disclosure provides an integrated circuit. The integrated circuit includes an interconnect structure formed on a substrate; a landing metal trace formed on the interconnect structure and coupled to the interconnect structure, wherein the landing metal trace includes a first width T defined in a first direction; and a metal bump post formed on and aligned with the landing metal trace, wherein the metal bump post includes a second width U defined in the first direction, and the second width U is greater than the first width T.Type: GrantFiled: January 30, 2014Date of Patent: March 17, 2015Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chen-Hua Yu, Tin-Hao Kuo, Chen-Shien Chen, Mirng-Ji Lii, Sheng-Yu Wu, Yen-Liang Lin
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Patent number: 8975757Abstract: Solder used for flip chip bonding inside a semiconductor package was a Sn—Pb solder such as a Pb-5Sn composition. Lead-free solders which have been studied are hard and easily form intermetallic compounds with Sn, so they were not suitable for a flip chip connection structure inside a semiconductor package, which requires stress relaxation properties. This problem is eliminated by a flip chip connection structure inside a semiconductor package using a lead-free solder which is characterized by consisting essentially of 0.01-0.5 mass percent of Ni and a remainder of Sn. 0.3-0.9 mass percent of Cu and 0.001-0.01 mass percent of P may be added to this solder composition.Type: GrantFiled: March 3, 2009Date of Patent: March 10, 2015Assignee: Senju Metal Industry Co., Ltd.Inventors: Minoru Ueshima, Masayuki Suzuki, Yoshie Yamanaka, Shunsaku Yoshikawa, Tokuro Yamaki, Tsukasa Ohnishi
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Patent number: 8975182Abstract: A method for manufacturing a semiconductor device is carried out by readying each of a semiconductor element, a substrate having Cu as a principal element at least on a surface, and a ZnAl solder chip having a smaller shape than that of the semiconductor element; disposing the semiconductor element and the substrate so that respective bonding surfaces face each other, and sandwiching the ZnAl eutectic solder chip between the substrate and the semiconductor element; increasing the temperature of the ZnAl solder chip sandwiched between the substrate and the semiconductor element while applying a load to the ZnAl solder chip such that the ZnAl solder chip melts to form a ZnAl solder layer; and reducing the temperature of the ZnAl solder layer while applying a load to the ZnAl solder layer.Type: GrantFiled: July 27, 2012Date of Patent: March 10, 2015Assignees: Nissan Motor Co., Ltd., Sumitomo Metal Mining Co., Ltd., Sanken Electric Co., Ltd., Fuji Electric Co., Ltd.Inventors: Satoshi Tanimoto, Yusuke Zushi, Yoshinori Murakami, Takashi Iseki, Masato Takamori, Shinji Sato, Kohei Matsui
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Patent number: 8970026Abstract: A first set of electrically conductive cladding is disposed on an inner section of one external side of a package substrate. The first set electrically conductive cladding is fabricated with a first solder compound. A second set of electrically conductive cladding is disposed on an outer section of the one external side of the substrate. The second set of electrically conductive cladding consists of a second solder compound. The outer section can be farther away from a center of the one external side of the substrate than the inner section. During a reflow process, the first and second solder compounds are configured to become completely molten when heated and the first solder compound solidifies at a higher temperature during cool down than the second solder compound.Type: GrantFiled: February 12, 2013Date of Patent: March 3, 2015Assignee: Freescale Semiconductor, Inc.Inventors: George R. Leal, Leo M. Higgins, III, Tim V. Pham
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Patent number: 8970036Abstract: Provided is a stress-relieving, second-level interconnect structure that is low-cost and accommodates thermal coefficient of expansion (TCE) mismatch between low-TCE packages and printed circuit boards (PCBs). The interconnect structure comprises at least a first pad, a supporting pillar, and a solder bump, wherein the first pad and supporting pillar are operative to absorb substantially all plastic strain, thereby enhancing compliance between the two electronic components.Type: GrantFiled: September 20, 2011Date of Patent: March 3, 2015Assignee: Georgia Tech Research CorporationInventors: Pulugurtha Markondeya Raj, Nitesh Kumbhat, Venkatesh V. Sundaram, Rao R. Tummala, Xian Qin
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Patent number: 8963341Abstract: A method for fabricating an electronic assembly which enables the assembly and interconnection of surface mount components and/or other electrical, electronic, electro-optical, electro-mechanical and user interface devices with external I/O contacts on a planar surface without the use of solder or otherwise exposing the components to temperatures substantially above ambient.Type: GrantFiled: October 14, 2008Date of Patent: February 24, 2015Inventors: Edward Binkley, Robert Cattaneo, Hiep Nghi, George Laurie, Richard Otte
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Patent number: 8963327Abstract: A semiconductor device includes lands having an NSMD (non-solder mask defined) structure for mounting thereon solder balls placed in an inner area of a chip mounting area. The lands for mounting thereon solder balls are placed in an area of the back surface of a through-hole wiring board overlapping with a chip mounting area in a plan view. The semiconductor device is mounted on a mounting substrate with the balls.Type: GrantFiled: April 26, 2013Date of Patent: February 24, 2015Assignee: Renesas Electronics CorporationInventors: Kozo Harada, Shinji Baba, Masaki Watanabe, Satoshi Yamada
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Patent number: 8963311Abstract: A PoP (package-on-package) package includes a bottom package coupled to a top package. Terminals on the top of the bottom package are coupled to terminals on the bottom of the top package with an electrically insulating material located between the upper surface of the bottom package and the lower surface of the top package. The bottom package and the top package are coupled during a process that applies force to bring the packages together while heating the packages.Type: GrantFiled: September 26, 2012Date of Patent: February 24, 2015Assignee: Apple Inc.Inventors: Jie-Hua Zhao, Yizhang Yang, Jun Zhai, Chih-Ming Chung
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Patent number: 8957695Abstract: Disclosed herein is a device that includes: external terminals; a first chip including a first control circuit that generates a first control signal; and a second chip stacked with the first chip. The second chip includes: a first test terminal supplied with a first test signal and being free from connecting to any one of the external terminals; a second test terminal supplied with the first test signal and coupled to one of the external terminals without connecting to any one of control circuits of the first chip; a first normal terminal supplied with the first control signal and coupled to another of the external terminals with an intervention of the first control circuit of the first chip; and a first selection circuit including first input node coupled in common to the first and second test terminals and the second input node coupled to the first normal terminal.Type: GrantFiled: December 19, 2012Date of Patent: February 17, 2015Assignee: PS4 Luxco S.A.R.LInventors: Tetsuji Takahashi, Toru Ishikawa
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Patent number: 8952529Abstract: A semiconductor device has a semiconductor die with a plurality of bumps formed over a surface of the semiconductor die. A first conductive layer having first and second segments is formed over a surface of the substrate with a first vent separating an end of the first segment and the second segment and a second vent separating an end of the second segment and the first segment. A second conductive layer is formed over the surface of the substrate to electrically connect the first segment and second segment. The thickness of the second conductive layer can be less than a thickness of the first conductive layer to form the first vent and second vent. The semiconductor die is mounted to the substrate with the bumps aligned to the first segment and second segment. Bump material from reflow of the bumps is channeled into the first vent and second vent.Type: GrantFiled: November 22, 2011Date of Patent: February 10, 2015Assignee: STATS ChipPAC, Ltd.Inventors: JaeHyun Lee, SunJae Kim, JoongGi Kim
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Packaging method using solder coating ball and package having solder pattern including metal pattern
Patent number: 8952531Abstract: A packaging method comprises steps of forming a plurality of pads and another circuit pattern on a substrate, forming a second dry film pattern including opening exposing the pad, mounting a solder coating ball in the opening of the second dry film pattern, performing a reflow process on the solder coating ball in order to allow the solder coating ball to have a modified pattern, delaminating the second dry film pattern, and forming a solder pattern including the modified pattern of the solder coating ball in a solder to mount a chip on the substrate using the solder pattern.Type: GrantFiled: March 18, 2013Date of Patent: February 10, 2015Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Jin Won Choi, Yon Ho You -
Patent number: 8952537Abstract: A conductive bump structure used to be formed on a substrate having a plurality of bonding pads. The conductive bump structure includes a first metal layer formed on the bonding pads, a second metal layer formed on the first metal layer, and a third metal layer formed on the second metal layer. The second metal layer has a second melting point higher than a third melting point of the third metal layer. Therefore, a thermal compression bonding process is allowed to be performed to the third metal layer first so as to bond the substrate to another substrate, and then a reflow process can be performed to melt the second metal layer and the third metal layer into each other so as to form an alloy portion, thus avoiding cracking of the substrate.Type: GrantFiled: November 15, 2012Date of Patent: February 10, 2015Assignee: Siliconware Precision Industries Co., Ltd.Inventors: Chien-Feng Chan, Mu-Hsuan Chan, Chun-Tang Lin, Yi-Che Lai
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Publication number: 20150035172Abstract: To enhance the reliability of a semiconductor device. The semiconductor device includes a wiring substrate having a plurality of bonding fingers (terminal) formed on a chip-mounting surface, a semiconductor chip mounted on the wiring substrate, a plurality of wires having a ball part and a stitch part respectively. The bonding fingers have a first bonding finger to which the stitch part of the first wire is coupled respectively, and the second bonding finger to which a ball part of the second wire is coupled. In addition, in plan view, the second bonding finger is arranged at a position different from the arrangement of a plurality of first bonding fingers, and the width of the second bonding finger is larger than the width of the first bonding finger.Type: ApplicationFiled: July 11, 2014Publication date: February 5, 2015Inventors: Yosuke Imazeki, Soshi Kuroda