Abstract: A Logicore construction board, a method and a composition thereof involve use of lignite ash-slag, wood waste particles and a synthetic adhesive. Lignite ash-slag is a waste mineral product which is widely available, but presently has no use. The present invention solves an important ecological problem by converting the waste product into a useful product. Lignite ash-slag and a synthetic adhesive of urea-formaldehyde resin of P-type and a hardener of a predetermined resin to hardener ratio are first mixed. Separately, wood particles and the synthetic adhesive of a predetermined resin to hardener ratio are mixed. The two mixtures of the lignite ash-slag and the wood particles are then mixed together. The combined mixtures are then poured to form a blanket and then pressed at a room temperature followed by a heat press to form a board. The board is water-proof, fire-proof and corrosion-resistant.

Abstract: A process for producing a reinforced plastic motor vehicle bumper includes the steps of placing a woven roving (17) on a center section of a preform screen (10) that is retained by a vacuum draw from a suction fan (16). Chopped glass fibers (20) and a curable binder are sprayed onto the preform screen and woven roving. A second layer (22) of woven roving is placed onto the center section of chopped glass and first layer (17) of woven roving. Either the excess trim (39) is trimmed by a cutting die (50) before the preform is cured or the die is first cured and then the excess trim is trimmed by a cutter using a plastic base (35) in the screen that circumscribes the contoured section of the preform screen.

Abstract: A process for consolidating/molding a material made of (a) block copolymers of rigid or semi-rigid PBZ with thermoplastic polymers, (b) block copolymers of rigid PBZ with semi-rigid PBZ, (c) molecular composites of rigid or semi-rigid PBZ with thermoplastic polymers, (d) molecular composites of rigid or semi-rigid PBZ with non-rigid PBZ polymers or (e) semi-rigid PBZ polymers, whereby the material, in its substantially acid-free, wet coagulated state, and in the form of a plurality of films or film layers, filaments or fibers, powders or granules, film layers, filaments or particulate, is subjected to a first pressure P1 which is sufficient to provide a substantially void-free consolidated material upon molding. Heat and a second pressure P2 is then applied to the wet coagulated material in amounts sufficient to fuse the films or film layers, filaments or fibers, powders, or granules into a single entity.

Abstract: A method for molding powder under compression by use of a compression molding machine including a horizontally supported turntable provided with bores vertically extending therethrough, and upper pressure rods and lower pressure rods respectively positioned above and below the respective bores, the upper end portion of each lower pressure rod being fitted in the corresponding bore. The method includes subjecting powder contained in each bore to preliminary compression by dropping the corresponding upper pressure rod into the bore by gravity before the compression molding operation.

Abstract: A method for making stock shapes from a composition which includes a liquid crystal polymer having a high crystallization temperature, the method including: (a) densifying the composition into a compact; and (b) processing the compact at one or more temperatures below the crystallization temperature using a moderate to high strain rate. For the liquid crystal polymer consisting essentially of p, p' biphenol, p-hydroxybenzoic acid and terephthalic acid monomers and sold under the trademark "XYDAR.RTM.", a preferred embodiment includes heating the compact to one or more temperatures between about 400.degree.-650.degree. F.; and extruding the heated compact in the solid state through a uniform flow-type die at a strain rate of at least about 2 sec.sup.-1.

Abstract: With the described method, fibrous compression molded articles are produced and the material components to be used are prepared in a suitable ratio and are deposited positively to form relief-like molded article blanks. The blanks are subjected to a heat treatment for condensation of the binding agent and are set in a parison mold into parison blanks, before they are fed to a compression mold. An especially suitable depositing device for this method for formation of the molded article blank is connected in one preferred embodiment with a carousel-like feed table and a governing device with which a plurality of compression molds can be charged and utilized optimally.

Abstract: An abrasion resistant synthetic aggregate made from an intimately intermixed combination of lime, fly ash and sulfate/sulfite sludge (e.g. FGD sludge), mixed to the point where the mixture is nearly optimum density and compressible or non-compressible and plastic. This mixture is placed in a landfill. After a relatively brief cure period, the landfill is ripped and the material is crushed and graded. The aggregate, which in some instances may qualify as a light weight aggregate, has a Los Angeles Abrasion Resistance of less than 60%, and may in some cases be less than 50% (medium particles passing) according to that test.

Abstract: According to the present invention, a polyolefin sheet, film or fiber having a high strength and a high modulus can be continuously produced by:feeding an ultra-high-molecular-weight polyolefin powder between a pair of upper and lower endless belts opposed to each other,conveying the polyolefin powder between the endless belts under compression to compression-mold the polyolefin powder at a temperature lower than the melting point of the polyolefin powder, the compression being continuously and smoothly effected, via the endless belts, by a pressing means comprising two sets of rollers which are arranged at the back sides of the endless belts so that each one roller of the two roller sets faces each other and each of which rollers is rotatably supported at the shaft ends by a frame, and thenrolling and stretching the resultant compression-molded polyolefin in this order.

Abstract: In a process for molding a fiber molding for a fiber-reinforced composite material with short fibers oriented in one direction, a slurry molding material having short fibers dispersed in a liquid is used, and pressing forces are applied to the molding material from two directions substantially perpendicular to each other within a mold, while removing the liquid.

Abstract: An improved apparatus for dry forming adhesive coated wood fibers in an airstream in a particular mold apparatus. The invention permits the manufacture of a mat of differing cross-sectional shapes but of uniform density. The invention includes the advantageous steps of final curing of the mat off of the main molding apparatus, thus achieving efficiencies in use.

Abstract: A flat extrusion method for manufacturing especially multilayer panels and device for working the method. The method consists of the following method steps: simultaneous addition of mixtures by mixing and spreading devices (1) into a perpendicular conically tapered shaft (A, B) formed by circulating compression belts (13, 14); compression of the mixture by the conical design of shaft (B), followed by traversing a section (C) in which the compression belts are arranged parallel to one another and at a distance which corresponds to the thickness of the finished panel strand; curing of the mixture in the downstream calibrating section (3).

Abstract: A friction member, such as a brake lining, disk pad or clutch facing, may be molded using a method in which the mold for the member is vibrated at a frequency and with amplitudes that are selected to imbue the friction member with desired physical properties, such as a predetermined specific gravity and porosity. The materials forming the friction member may be placed in a mold and the pressure on the mold increased and relaxed a predetermined number of times. Each time the pressure on the mold is increased, the mold is vibrated at the desired frequency and with the desired amplitude to achieve the desired physical properties. Upon completeion of the periodic vibration of the mold, the material in the mold may be subjected to a predetermined rated pressure for a predetermined period of time without vibration.

Abstract: A multi-layer molded article including a fiber-reinforced resin sheet and a skin material laminated thereon and having improved appearance is produced by placing a preheated fiber-reinforced resin sheet on a lower mold of a press-molding mold having a sliding frame which vertically moves around an outer periphery of the lower mold, placing a skin material over the placed fiber-reinforced resin sheet and the sliding frame, then lowering an upper mold of the press-molding mold to hold a periphery of the skin material between the sliding frame and the upper mold, further lowering the upper mold to press and adhere the fiber-reinforced resin sheet and the skin material.

Abstract: A process for heat treating polymeric compositions into a shaped article comprising the steps of:a. placing a polymeric composition into a molding means;b. adding a compactible material to the molding means to surround the polymeric composition;c. pressuring the molding means containing the polymeric composition to force its particles into intimate contact with the compactible material, and clamping the molding means so as to maintain the pressurized state;d. heat treating the pressurized molding means containing the polymeric composition to form a densified, shaped article; ande. releasing the pressure on the molding means and removing the heat treated, shaped article.

Abstract: A press for the production of pressed board with injection of steam utilizes press platens to which the steam is fed to the steam-feed channels from opposite sides in a collision flow, the chanels communicating with steam-nozzle bores opening at the pressing surface and such that the cross section of each channel is equal to at least 60% of the total flow cross sections of the boards communicating with that channel. Before the pressing commences, the channels are through-flushed with steam to flush air from the channels and bores and to evacuate air from the pressed mat by a venturi effect.

Abstract: An apparatus for forming a generally cylindrical two-layer, vertically-compressed tablet having a longitudinal axis longer than its diameter is provided in which a generally cylindrical die cavity is provided on a die table with the longitudinal axis of the die cavity being vertically disposed. An upper punch provided above the die cavity rides on an upper cam assembly which controls the movement of the upper punch to and from the die cavity. A lower punch provided below the die cavity rides on a lower cam assembly which raises and lowers the lower punch relative to the die cavity. In operation, the lower punch is positioned and a first powder is added in a metered amount to the die cavity. The upper punch then tamps down the first powder within the die cavity. The lower punch is positioned to receive a metered amount of a second powder in the die cavity above the first powder.

Abstract: Gypsum/fiber board, especially for use as floor board, is fabricated by paring a binder consisting of at least 60% by weight of calcium sulfate alpha hemihydrate, and at most 35% by weight calcium sulfate beta hemihydrate, the balance, if any, inert material such as grinding residues from finished plaster board, in an amount of 100 parts by weight of the binder to 20 parts by weight of fiber, especially cellulose fiber or a mixture of cellulose fiber from scrap paper with reinforcing fiber. This dry mixture combined is with water in an amount such that no water can be expressed from the prepared mix by the subsequent pressing step and the prepared mix is then pressed in a peripherally-closed form such that the finished gypsum/fiber board will have a raw density of at least 1.5 g/cm.sup.2.

Abstract: Process for the continuous manufacture of thermomoldable thermoplastic composite materials comprising feeding simultaneously on a conveyor belt a granulated thermoplastic polymer together with a reinforcement selected from natural, artificial and synthetic fibers, and compacting and heating under pressure the thus-obtained mixture.

Abstract: A process and a plant for manufacturing decorative panels or slabs of granular or particulate mineral material bound by a binder are provided in which at least one bottom or base layer comprising an intimate mixture of said material and said binder is continuously formed and at least one upper decorative layer constituted by the same materials but in which the binder is colored is continuously applied to the base layer followed by pre-compression, diversion into slabs, pressing and baking.

Abstract: The present invention concerns a method of preparing a porous structural unit comprising a plurality of layers having different specific gravities by pressing and heating a material including resin particles between opposing molds having a temperature difference to thereby cause the fusion or bonding of the resin particles, and a porous structural unit which improves acoustic absorption properties and heat insulation properties and in which the specific gravity is continuously changed.

Abstract: A bioerodible pellet capable of administering an even and continuous dose of a peptide over a period of up to a year, when subcutaneously implanted, is provided. The bioerodible implant is a partially-fused pellet, which pellet has a peptide drug homogeneously-bound in a matrix of a melted and recrystallized, nonpolymer carrier. Preferably, the nonpolymer carrier is a steroid and in particular is cholesterol or a cholesterol derivative. In one embodiment, the peptide drug is growth hormone-releasing hormone. A method for making the bioerodible pellet also is provided.

Abstract: A system and process for fabricating pressboard from shredded paper coated with a thermoplastic material and a pair of facing webs includes placing the shredded poly-coated paper between the two traveling webs to form a composite, the composite then being passed in a manner to heat the thermoplastic material above its softening point to differentially repeatedly shift the traveling webs linearly relative to each other and to the shredded paper for enhanced bonding of the shreds to themselves and to the facing webs by passing them around a series of heated rollers defining a serpentine path, and then pressing the composite together while curing to bond the components, and cooling the product.

Abstract: The present invention is directed to improvements in apparatus and proces for the continuous production of inorganically bonded materials, the apparatus and process providing a pressureless transition zone without the action of pressure on a continuous sheet of material arranged between a high-pressure compression unit and the calibrating unit, and where the calibrating unit is immediately preceded by a recompression unit, which applies an active pressure on the continuous sheet of material after it passes through the pressureless zone and before it enters the calibrating unit and where this active pressure is sufficiently high that the nominal thickness of the continuous sheet of material is equal to or less than the finished continuous sheet of material and nominal density of the continuous sheet of material are equal to or greater than the density of the finished continuous sheet of material.

Abstract: Used paper and paper products are recycled into fiberboard formed under conditions of pressure, heat and injection of steam under pressure for sufficient time to render the fiberboard dimensionally stable.

Abstract: A family of composite materials consisting of a mineral filler and a synthetic polymer are provided which are characterized by properties similar to natural ivory. The ivory-like composite material contains about 25 to about 75 percent by weight of the mineral filler, preferably a calcium phosphate. In addition, the composite material contains about 75 to about 25 percent by weight of the polyamino acid, preferably an .alpha.-amino acid such as poly(gamma-methyl L-glutamate). The composite material is formed using in situ polymerization techniques, thereby ensuring intimate and homogeneous blending of the mineral and polymer phases as well as facile preparation at ambient temperatures. In addition, the ivory-like composite material is molded using an isostatic compression molding technique. The composite material may be molded to form virtually any desired shape for decorative or practical purposes, or for subsequent carving.

Abstract: In the process for the production of a molded body having a pressed core of solid inert particles which are coated with a thermoset phenolic resin, phenolic compounds on a basis of bisphenol, in particular a bis(hydroxyphenyl)alkane, and at least one compound which produces formaldehyde, and also a catalyst and optionally further additives customarily employed in the preparation of phenolic resins are mixed together with the inert particles. The mixture of particles obtained, preferably after precompressing and preforming, is pressed to form the molded body. During pressing under the action of heat formaldehyde is set free and the phenolic resin is completely cross-linked.

Abstract: A continuously working heating-plate press is disclosed for use in the manufacture of particle boards, fiber boards, plastic boards or the like. The plate-press includes endless steel belts which are run around a fixed press table and a lowerable press ram via drive and tail drums, the press table and press ram defining an adjustable press gap. More particularly, the steel belts are supported by roller bars and transmit a pressure to the material drawn moving the material through the press gap. Heating plates are attached to the press table and press ram providing heat to the material in the press gap. In addition, first and second flexible heat transfer systems are located in a feeding area between the tail drums and the initial point of contact between the steel belts and roller bars and provide heat to the material drawn prior to entry in the press gap. The invention also includes a method for heating a continuously working heating-plate press.

Abstract: A method of preparing a composite material in the form of ultra fine particles which is mainly composed of organic polymers and has improved physical properties that cannot be obtained for organic polymers of one kind. This method includes a step of providing a dispersion in which organic polymer particles of at least two kinds, having different physical properties are dispersed in a dispersion medium, and an impingement and crushing step of causing the organic polymers dispersed in said dispersion to impinge with each other at high speed is repeated at least twice in order to crush each organic polymer and to combine, or fuse, the organic polymers simultaneously.

Abstract: A method for producing sanitizing compositions in compressed form which includes:a) admixing an alkali metal carbonate with a solid water soluble aliphatic carboxylic acid to form an acidic mixture,b) compressing the acidic mixture to produce a compressed form of the acidic mixture,c) crushing the compressed form to produce granules of the acidic mixture, and,d) admixing granules of the acidic mixture with an alkali metal chloroisocyanurate, and an alkali metal bicarbonate to produce a sanitizing composition.

Abstract: A method for the continuous preparation of a polyethylene having high strength and high modulus of elasticity is here disclosed which comprises the steps of mixing 100 parts by weight of an ultra-high-molecular-weight polyethylene powder having an intrinsic viscosity of 5 to 50 dl/g in decalin at 135.degree. C. with 2 to 50 parts by weight of a liquid organic compound having a boiling point higher than the melting point of the polyethylene, feeding the resulting mixture to between a pair of upper and lower endless belts facing each other, continuously compression-molding the mixture at a temperature less than the melting point of the mixture by pressing means disposed inside the endless belts, and rolling and then drawing the same.

Abstract: A process is provided for the continuous production of a high-strength and high-modulus polyethylene material having excellent properties. According to the process, powder composed of ultra-high-molecular-weight polyethylene powder as a principal component is subjected to compression molding, rolling and stretching. The polyethylene powder has an intrinsic viscosity of 5-50 dl/g as measured at 135.degree. C. in decalin. The compression molding is carried out by feeding the polyethylene powder between endless belts arranged in an opposing up-and-down relation, and conveying the polyethylene powder while holding the same between the endless belts and at the same time, continuously compression molding the polyethylene powder at a temperature lower than its melting point by a compressing means provided inside of the endless belts. In at least one of the compression molding step and rolling step, an olefin polymer having a molecular weight lower than the polyolefin polymer is concurrently processed.

Abstract: A method and apparatus for filling generally cylindrical molds with powder particles is disclosed. A stream of powder particles is fed into a mold, and the powder particles are compacted in spirally formed layers so that the particles are compacted continuously in localized adjacent areas. The powder filling apparatus is comprised of a blade means configured to direct powder particles to spread evenly in the mold and urge the powder particles to compact while the blade means is rotated about an axis. A shaft is attached to the blade means for rotation of the blade means about the axis. A chuck means is slideably mounted on the shaft means through an axial channel, the chuck means being configured for applying force to the shaft while permitting movement of the shaft axially through the channel. A drive means is operatively connected to the chuck means for applying force to rotate the chuck about the axis.

Abstract: The present invention pertains to a process and devices for producing beam-shaped moldings from fine plant parts mixed with binders in molding presses. Based on the discovery that the degree of compaction of the core of such moldings decreases with increasing cross section of the moldings, it is suggested in the present invention that the core zone of the molding be formed by an additional amount of fine parts moved there and compacted deliberately, which amount of material acts reactively as a compression zone to the moveable walls surrounding it during the compaction of the molding. Compaction of the molding over its entire cross section and at the same time particularly great compaction of the peripheral zones of the molding are thus achieved. The strength and the bending resistance of such moldings are particularly high, and such moldings are therefore also suitable for forming railroad ties.

Abstract: A fusion bonded fiber product is made by compressing between heated dies a mat of moisture-containing fibers of the type that change irreversibly to an amorphous nonglassy state that permits fiber-to-fiber bonding at a characteristic critical temperature. The further compression of the partially compacted mat is stopped or slowed when the mat is a small multiple of the desired caliper for the bonded product for a period of time sufficient to vaporize the moisture content of the mat. During this time period, most of the vaporized moisture content of the mat is expelled as saturated steam through the mat surfaces while the temperature of the mat is still well below the critical temperature. Then, the compression of the mat is continued under continuous consolidation to the final density and caliper of the fusion bonded product while the mat is heated to a temperature above the critical temperature.

Abstract: A method and apparatus for producing a synthetic board from cellulosic or lignocellulosic fibers is disclosed wherein a standard isocyanate binder is emulsified and immediately applied to the fibers before consolidation into a finished board product. The apparatus includes an emulsification and application nozzle comprising a diluent inlet, a binder inlet, a mixing section for emulsifying the diluent and the binder, and a spray nozzle for applying the binder/diluent emulsion to the fibers. The method includes supplying a binder stream, supplying a diluent stream, emulsifying the binder with the diluent and immediately applying the emulsion to the fibers. The method further includes flushing the binder/diluent emulsion using the diluent at the end of a binder application run to prevent curing of the emulsion and clogging of the apparatus. The present invention can be used to apply the binder/diluent emulsion to the fibers either in the blowline or downstream of the blowline, such as in the blender.

Abstract: A high-strength and high-modulus polyolefin material can be continuously produced from a polyolefin in a powder form by feeding the polyolefin powder between a combination of endless belts disposed in an up-and-down opposing relation, compression-molding the polyolefin powder at a temperature lower than the melting point of the polyolefin powder by means of a pressing device while holding the polyolefin powder between the endless belts and conveying the same, and then rolling and stretching the resultant compression-molded polyolefin. The pressing device is constructed of pressing platens and corresponding sets of rollers, which are all accommodated within the respective endless belts. The rollers in each set are connected together, and the sets of rollers are arranged movably in an endless fashion between the respective platens and the endless belts associated therewith.

Abstract: A process for consistently making ceiling tiles having uniform density and surface texture includes using a conveyor along which trays are moved in a generally horizontal direction. A feeder box is used to deposit pulp in the trays, the pulp being comprised of a mixture of water, starch, fibrous material, and other ingredients. The feeder box through which pulp is deposited in the trays is of a special design, and includes a sloping front edge which creates a negative rake angle with respect to layers produced by the system. The lower front edge of the feeder box includes a surface having a compound curvature. Ceiling tiles are produced by the process having improved uniformity of density and surface texture.

Abstract: A composite article having controlled void volume and mean pore size comprises:(a) polytetrafluoroethylene (PTFE) fibril matrix, and(b) insoluble, non-swellable sorptive particles enmeshed in said matrix, the ratio of non-swellable sorptive particles to PTFE is in the range of 40:1 to 1:4 by weight, the composite article having a porosity in the range of 30 to 80 percent void volume and a mean pore size in the range of 0.3 to 5 micrometers, preferably with at least 90 percent of pores having a size less than 3.6 micrometers.The article is prepared by incorporating lubricant in the precursor admixture in an amount sufficient to exceed the lubricant sorptive capacity of the particles by at least 3 weight percent and up to an amount at which the mass loses its integrity.

Abstract: The invention concerns a process for shaping, by compacting, carbonaceous blocks formed by a carbonaceous paste based on a carbonaceous aggregate such as coke, anthracite or graphite, and an organic cokable binder such as tar and optional additives. The carbonaceous paste is introduced into a mould in which some of the walls are displaceable with respect to their initial position and there are successively applied to said paste at least one stress .sigma..sub.n along an axis A.sub.n, then at least one stress .sigma..sub.n+1 along an axis A.sub.n+1 which is not coincident with the axis A.sub.n, then at least one stress .sigma..sub.n+2 along an axis A.sub.n+2 which is not coincident with the axis A.sub.n+1, and so forth, repetitively, each stress .sigma..sub.(i) being applied after at least partial suppression of the stress .sigma..sub.(i-1). Use of the process substantially enhances compactness of the carbonaceous blocks.

Abstract: Apparatus for performing a friction material includes a friction material-charging device for charging an appropriate amount of a friction material into a cavity in an intermediate die member receiving a lower die member therein; a leveling device including a base having a plurality of narrow bars depending from the base, a first elevator mechanism for vertically moving the base, so that when the base is moved downward, the narrow bars are inserted into the cavity, and a device for imparting a horizontal reciprocal movement to the base when the base is moved downward, so as to level the friction material by the narrow bars; a recess-pressing device including a push rod, and a second elevator mechanism for vertically moving the push rod, so that when the push rod is moved downward, the push rod is inserted into the cavity in the intermediate die member so as to press the friction material into the recess; and a pressing device including a third elevator mechanism for vertically moving an upper die member, so t

Abstract: There is disclosed a novel process and apparatus for producing compressed solid briquettes from particulate materials, such as sawdust and like waste by-products wherein the particulate material is compressed into a predetermined briquette-shaped cavity of a mold member and subjected to sufficient compression forces to form the compressed solid briquette whereupon, after removal of the compression forces, the mold member is indexed to a position to permit discharge from the mold cavity of the thus formed compressed solid briquette.

Abstract: In order to form a heating element, a coil-shaped hollow path, cut into a plate (10), is filled with an exothermally reacting pulverulent mixture and is compressed by means of a correspondingly shaped pusher (13), a platen being then applied to the upper face of the plate (10). Thereafter, the coil (2) comprised of compressed reactive mixture is lifted above the plate (10) and covered with a refractory powder to which a binder has been added and the assembly is then compressed by means of a piston (36; FIG. 6). The assembly is then placed into a metal container (5) intended to diffuse the heat for heating for example foodstuffs, after the reactive mixture has been ignited through the opening (22).

Abstract: A pressed elongate cover profile made from a mixture of a fiber material and a binding material and having opposite end portions, a groove formed in one of said opposite end portions, a tongue on the other of said opposite end portions, a wall thickness which changes continuously from the one end portion to the other end portion, and a greater packing of an end portion with a greater wall thickness than that of the end portion with a smaller wall thickness, at least an outer surface of the cover profile which is visible after mounting of the cover profile, being lined with a firmly attached protective layer, and a method of and an apparatus for manufacturing such a cover profile.

Abstract: The present invention relates to a method and apparatus for the manufacture of finished parts by the sintering of compacts which are formed as composite moldings of a pulverulent base material and at least one other pulverulent material, particularly different metal powders. The compacts are produced in the manner that at least one of the powder materials is introduced in pourable condition directly alongside of an already pre-compacted part of the compact into the mold which has a shell-shaped matrix and the powder materials are subjected together to final compacting by plug forces acting from on top and on bottom to the size desired for the sintering.

Abstract: This invention provides a process for producing biaxially oriented polymer sheet. This process includes the steps of introducing a polymer slab into a deformation zone defined between working surfaces of a set of working tools including a first working tool and an opposed second working tool. The polymer slab is worked in the deformation zone to reduce slab gauge, during which the polymer material being worked flows bi-directionally while the material is not restricted in the lateral direction to produce biaxially oriented polymer sheet. At least the portion of the slab being worked is at a temperature above the glass transition temperature and below the melting temperature of the polymer material. The working surface of at least one working tool in the deformation zone is ultrasonically excited during working of the polymer slab.

Abstract: An adjustable powder compacting device for compacting a powder such as a cosmetic powder includes a control unit which electrically monitors and controls a hydraulic ram operated punch to compress the powder into a cup. The control unit causes the punch to perform: an approach stroke with a first regulated preset punch speed until the punch contacts the powder and exerts a first pressure on it, a debubbling stroke with a regulated second preset punch speed until the pressure exerted by the punch reaches a second preset pressure, and a compacting stroke at a constant third preset pressure for a preset period of time. These preset speeds and pressures are easily adjusted so that proper evacuation of gases from the powder and optimal compacting is readily achievable when the consistency of the powder changes. In specific embodiments, the device includes a rotatable disc for causing successive volumes of non-compressed powder to be compressed by the punch.

Abstract: Methods for manufacturing fiber board sheets from defibered lignocellulose-containing material are disclosed, including drying the defibered lignocellulose-containing material with heated gas in a tube dryer, transferring the dried lignocellulose-containing material directly to a forming station, and forming the dried lignocellulose-containing material into a fiber web at the forming station whereby the temperature of the dried lignocellulose-containing material is substantially maintained from the drying step to the forming station. Apparatus for manufacturing fiber board sheets utilizing this method are also disclosed.

Abstract: A sealing element for use with a radial lip oil seal includes a mounting section formed of a first polymer and a sealing section formed of a second polymer. The sealing element sections are bonded together during a common sintering operation so that each polymer is sintered only once. This reduces molecular degradation of the polymers typically caused by multiple sintering operations.

Abstract: A corrugated metal-clad sandwich panel with a wafer composite core is provided. The single stage process for the panel manufacture involves utilizing a press platen system which is mechanically convertible between a planar and a corrugated configuration. The metal sheet is first placed on the lower platen which is in the planar configuration. The wafers and an isocyanate resin in admixture are uniformly distributed over the metal sheet. Optionally, a second metal sheet is placed over the wafer/resin mat. The platens are converted from the planar to the corrugated configuration, thus forming the corrugated metal-clad sandwich panel having a waferboard core in a single stage.

Abstract: A process for producing a polyethylene material for use in products requiring high mechanical strength and high elastic modulus is disclosed. The process involves the use of a specific class of particulate polyethylenes having an intrinsic viscosity of 5-50 dl/g in decalin at 135.degree. C. and the steps of compression molding, solvent immersing, solid-phase extruding or rolling and finally drawing the material in that order.