Plural Electrical Components Patents (Class 264/272.14)
  • Patent number: 7695663
    Abstract: This invention teaches methods of making a hermetic terminal assembly comprising the steps of: inserting temporary stops, shims and jigs on the bottom face of a terminal assembly thereby blocking assembly core open passageways; mounting the terminal assembly inside a vacuum chamber using a temporary assembly perimeter seal and flange or threaded assembly interfaces; mixing a seal admixture and hardener in a mixer conveyor to form a polymer seal material; conveying the polymer seal material into a polymer reservoir; feeding the polymer seal material from the reservoir through a polymer outlet valve and at least one polymer outlet tube into the terminal assembly core thereby filling interstitial spaces in the core adjacent to service conduits, temporary stop, and the terminal assembly casing; drying the polymer seal material at room temperature thereby hermetically sealing the core of the terminal assembly; removing the terminal assembly from the vacuum chamber, and; removing the temporary stops, shims.
    Type: Grant
    Filed: May 3, 2004
    Date of Patent: April 13, 2010
    Assignee: Ut-Battelle, LLC
    Inventors: John S. Hsu, Laura D. Marlino, Curtis W. Ayers
  • Publication number: 20100079035
    Abstract: An electronic device includes: a package including a lid and a package base, the package being formed by bonding the lid to a joint surface of the package base using a bonding material; and a resin portion covering the package. The resin portion covers at least the package base and the bonding material, and at least a part of the resin portion has a section outline. The section outline has an outermost portion thereof in a direction parallel with a mount surface of the electronic device. The outermost portion is located below a lower surface of the lid in a direction perpendicular to the mount surface of the electronic device.
    Type: Application
    Filed: September 28, 2009
    Publication date: April 1, 2010
    Applicant: EPSON TOYOCOM CORPORATION
    Inventors: Juichiro MATSUZAWA, Kazuhiko SHIMODAIRA
  • Publication number: 20100075522
    Abstract: A terminal fitting (20) is provided with a terminal portion (21) and a wire connecting portion (27) formed to be continuous with the rear end of the terminal portion (21) and to be connected with an exposed part of a conductor (11). The wire connecting portion (27) and the exposed part of the conductor (11) are accommodated in a waterproof cover (40) and clearances in the waterproof cover (40) are filled with a filling material (55). The waterproof cover (40) is formed with a holding portion (51) for holding the terminal fitting (20) in such a manner as to preventing a movement of the terminal fitting (20) with respect to the waterproof cover (40) by coming into contact with the terminal fitting (20).
    Type: Application
    Filed: September 21, 2009
    Publication date: March 25, 2010
    Applicant: SUMITOMO WIRING SYSTEMS, LTD.
    Inventors: Yasushi Okayasu, Yoshihiro Uchiyama, Kanako Mori
  • Patent number: 7682544
    Abstract: A method of fabricating a photovoltaic panel is disclosed which is formed by arranging a number of granular photovoltaic devices in an array and forming the array into the shape of a panel from a transparent resin and includes each photovoltaic device having a part protruding from the resin.
    Type: Grant
    Filed: June 27, 2005
    Date of Patent: March 23, 2010
    Assignee: Fuji Machine Mfg. Co., Ltd.
    Inventors: Koichi Asai, Kazutoshi Sakai, Hironobu Ichikawa, Mitsuo Morishita, Shunji Yoshikane
  • Publication number: 20100065983
    Abstract: A method of compression-molding light emitting elements is provided, which can efficiently prevent the formation of a resin burr on a frame on which LED chips (light-emitting elements) are mounted. A tape for resin burr prevention is adhered to a surface of the frame, i.e. the surface on which no light-emitting element is mounted, to form a tape-applied frame. The tape-applied frame is supplied and set onto a setting section of an upper die, with the LED chips directed downwards. A required amount of transparent liquid resin material is dripped by a dispenser into a large cavity including small cavities. Then, both the upper and lower dies are clamped with a required clamping pressure, whereby the LED chips are individually immersed in the resin contained in the small cavities inside the large cavity and compression-molded to form a molded frame (light emitters).
    Type: Application
    Filed: February 13, 2008
    Publication date: March 18, 2010
    Applicant: TOWA CORPORATION
    Inventor: Kazuki Kawakubo
  • Patent number: 7670639
    Abstract: An elongated electrical cable or flexible circuit board includes an electrically conductive path and an insulating body encompassing and electrically isolating the conductive path, the insulating body including an exposed surface having an array of fastener elements extending therefrom, the fastener elements arranged and constructed to engage mating fastener elements associated with a supporting surface to selectively secure the cable or flexible circuit board to the supporting surface. The fastener elements can be loop-engageable fasteners and/or loops.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: March 2, 2010
    Assignee: Velcro Industries B.V.
    Inventors: Christopher M. Gallant, Michel Labrecque, Mark A. Clarner, John Demain
  • Patent number: 7645408
    Abstract: A process for manufacturing an elastomeric sleeve of a joint for electrical cables. The sleeve has an electric field-control element, an electrical insulating element surrounding the electric field-control element, and at least a semiconductive element having two stress control screens. The process includes providing the electric field-control element and the two stress control screens on a supporting element; introducing the supporting element into a mold provided for molding the electrical insulating element; filling with the electrical insulating material the space radially external to the electric field-control element and the stress control screens, the step of filling being carried out during the step of introducing; curing the electrical insulating material to obtain the electrical insulating element of the elastomeric sleeve. An apparatus for carrying out the process for manufacturing is also disclosed.
    Type: Grant
    Filed: October 30, 2002
    Date of Patent: January 12, 2010
    Assignee: Prysmian Cavi E Sistemi Energia S.R.L.
    Inventors: Ubaldo Vallauri, Francesco Portas
  • Patent number: 7632446
    Abstract: Electrical components mounted onto a circuit board may be sealed within a frame tray upon the addition of a curable material that encapsulates the circuit board. The electrical components of the circuit board are positioned and sealed within the frame tray such that the cured material does not affect an airflow path which dissipates heat produced by the electrical components during use. The curing of the curable material shields the circuit board from moisture, dust and other environmental contaminates.
    Type: Grant
    Filed: May 28, 2008
    Date of Patent: December 15, 2009
    Assignee: Lincoln Global, Inc.
    Inventor: Michael A. Kindig
  • Publication number: 20090295027
    Abstract: Electrical components mounted onto a circuit board may be sealed within a frame tray upon the addition of a curable material that encapsulates the circuit board. The electrical components of the circuit board are positioned and sealed within the frame tray such that the cured material does not affect an airflow path which dissipates heat produced by the electrical components during use. The curing of the curable material shields the circuit board from moisture, dust and other environmental contaminates.
    Type: Application
    Filed: May 28, 2008
    Publication date: December 3, 2009
    Applicant: LINCOLN GLOBAL, INC.
    Inventor: Michael A. KINDIG
  • Publication number: 20090280697
    Abstract: A plug connector comprises a terminal electrically terminated to a cable. An inner molding is circumferentially formed on a connection between the terminal and the cable. A first outer molding is circumferentially formed on an external peripheral surface of the inner molding and a portion of the cable, the first outer molding is defined by a front section and a rear section with an outer diameter being larger than that of the front section. A second outer molding is circumferentially formed on an external peripheral surface of the front section of the first outer molding and interfered with the terminal.
    Type: Application
    Filed: May 7, 2009
    Publication date: November 12, 2009
    Applicant: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventors: XIAO-LI LI, PING-SHENG SU
  • Patent number: 7595017
    Abstract: A system and method is disclosed for using a pre-formed film in a transfer molding process of the type that uses a transfer mold to encapsulate portions of an integrated circuit with a molding compound. A film of compliant material is pre-formed to conform the shape of the film to a mold cavity surface of the transfer mold. The pre-formed film is then placed adjacent to the surfaces of the mold cavity of the transfer mold. The mold cavity is filled with molding compound and the integrated circuit is encapsulated. The pre-formation of the film allows materials to be used that are not suitable for use with prior art methods.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: September 29, 2009
    Assignee: STMicroelectronics, Inc.
    Inventors: Harry Michael Siegel, Anthony M. Chiu
  • Publication number: 20090237901
    Abstract: A method (10) for manufacturing a monolithic molded electronic assembly (12). A mold (14) having first and second mold potions (14a-b) that mate to form an interior chamber (16) is provided. The mold has an injection port (22) and channel (24) connecting into the chamber. Electronic parts (30) having electronic contacts (32) are populated onto the second mold portion, to be substantially contained in the chamber. The mold potions are mated together and a liquid insulating molding material (36) is injected through the injection port channel to fill the chamber. The molding material is hardened to a solid, thereby embedding the electronic parts in the molding material as a monolithic sub-assembly (40). The monolithic sub-assembly is removed from the mold and one or more solderless conductive circuits (50) are applied to the electronic contacts of the electronic parts, thereby providing the electronic assembly.
    Type: Application
    Filed: March 17, 2009
    Publication date: September 24, 2009
    Applicant: Occam Portfolio LLC
    Inventor: Joseph C. Fjelstad
  • Publication number: 20090127732
    Abstract: An upper mold section and a lower mold section are closed with prescribed mold clamping pressure, for dipping sets of electronic components mounted on a substrate into a resin material melted in cavities. A pressurizing/driving portion pressurizes/drives a pressurizing member toward upper mold section with prescribed pressurizing/driving force, so that this pressurizing/driving force is transmitted to cavity side surface members through a first elastic member and a second elastic member and forward end surfaces of cavity side surface members come into contact with a surface of substrate. The pressurizing/driving force is transmitted to second elastic member, so that this pressurizing/driving force is uniformly transmitted to the respective ones of cavity bottom surface members and resin material heated and melted in respective cavities can be uniformly pressed.
    Type: Application
    Filed: November 13, 2008
    Publication date: May 21, 2009
    Inventor: Takashi TAMURA
  • Publication number: 20090108496
    Abstract: A method for packaging a light emitting diode is provided. The steps comprise: providing a material; drying the material; feeding the material into a feeding inlet; and providing a mold with pre-embedded light diodes. The material enters the feeding inlet and is injected into the mold by pressing a screw, allowing the material to combine with the light emitting diode.
    Type: Application
    Filed: March 17, 2008
    Publication date: April 30, 2009
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Chih-hsiang Lin, Ya-Lan Chuang, Pei-Jung Tsat, Shu-Ling Yeh, Chin-Lang Wu, Cing-Jiuh Kang, Hsin-Ching Kao
  • Patent number: 7520052
    Abstract: The objective of the invention is to provide a method of manufacturing a semiconductor device that allows individual molding of plural semiconductor chips carried on a surface of the substrate. It includes the following process steps: a process step in which plural semiconductor elements 102 are arranged on the surface of substrate 100; a process step in which the inner side of substrate 102 is fixed on lower die 130; a process step in which liquid resin 114 is supplied from nozzle 112 onto each of the semiconductor elements in order to cover at least a portion of each of semiconductor chips 102; a process step in which the upper die having plural cavities 144 formed in one surface is pressed onto the lower die, and liquid resin 114 is molded at a prescribed temperature by means of plural cavities 144; and a process step in which cavities 144 of upper die 140 are detached from the substrate, and plural molding resin portions are formed individually.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: April 21, 2009
    Assignee: Texas Instruments Incorporated
    Inventors: Yoshimi Takahashi, Masazumi Amagai
  • Patent number: 7510618
    Abstract: A patch and method for mounting an electronic monitoring device to the innerliner of a pneumatic tire is provided wherein the monitoring device is potted directly to an attachment patch. A frame is built on an attachment patch and the electronic monitoring device is disposed inside the frame. An encapsulation material is poured into the frame and cured to encapsulate the monitoring device directly against the patch. The patch may then be connected to the innerliner of a pneumatic tire.
    Type: Grant
    Filed: August 2, 2005
    Date of Patent: March 31, 2009
    Assignee: Bridgestone Firestone North American Tire, LLC
    Inventor: Russell W. Koch
  • Publication number: 20090025924
    Abstract: A logging sonde includes a tube defining a sealed chamber inside. An isolation layer is disposed on an exterior of the tube. At least one sensor is disposed on an exterior of the isolation layer. The sensor includes a lead in passing through a wall of the tube. An elastomer jacket is disposed on an exterior of the sensor and the isolation layer. A method for making a sonde includes affixing an electrically insulating isolator to an exterior of a tube. An hydraulic seal layer is affixed over an exterior of the isolator. A sensor is affixed over the exterior of the seal layer. An electrical connection is made from the sensor to an interior of the tube through the hydraulic seal layer and through the isolator. An elastomer jacket is applied over the exterior of at least part of the sensor and the exterior of the seal layer.
    Type: Application
    Filed: July 26, 2007
    Publication date: January 29, 2009
    Applicant: SCHLUMBERGER TECHNOLOGY CORPORATION
    Inventors: Qingyan He, Richard Dan Ward
  • Patent number: 7431875
    Abstract: The invention provides a mold for use in a compression molding apparatus that has a frame part (41) with a hole through its center; a bottom plunger (42); and a top plunger (43); wherein the plungers are fabricated to fit substantially snugly in the hole in the frame part, and wherein at least one plunger comprises at least one low-thermal conductivity insert (44, 44?). The mold is useful in compression molding processes used in the preparation of unitized membrane electrodes.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: October 7, 2008
    Assignee: E.I. du Pont de Nemours and Company
    Inventor: David P. Rule
  • Patent number: 7405656
    Abstract: This invention involves encapsulating an RFID device in an encapsulating material by known encapsulating processes to form a domed, encapsulated RFID tag. The encapsulating material may be translucent or opaque, flexible or hard, and has minimal effect on transmission or reception of radio frequency (RF) signals. The invention further involves a stand-off bracket, composed of one or more materials that have minimal effect on transmission or reception of RF signals, for mounting an RFID device on or near materials that impede RF transmission and reception. The encapsulated RFID tag and stand-off bracket, separately, may have an adhesive or other attachment means on one of their surfaces so that they may be adhered or otherwise attached to another surface. In one application, an encapsulated RFID tag in the 860-928 MHz range is mounted on a stand-off bracket and may be used for tracking items to which it is attached.
    Type: Grant
    Filed: October 25, 2004
    Date of Patent: July 29, 2008
    Assignee: United Parcel Service of America, Inc.
    Inventor: John Olsen
  • Patent number: 7402270
    Abstract: According to one embodiment of the invention, a mold tool for packaging integrated circuits includes a first mold press die including a first non-planar surface and a second mold press die including a second non-planar surface. The first and second non-planar surfaces form the upper and lower surfaces of a mold cavity when the first and second mold press die are engaged. The mold tool also includes a bright TiN coating disposed on the first non-planar surface. The bright TiN coating operates to decrease residue on the first non-planar surface from a mold compound.
    Type: Grant
    Filed: June 1, 2005
    Date of Patent: July 22, 2008
    Assignee: Texas Instruments Incorporated
    Inventor: Humberto Quezada Mercado
  • Patent number: 7380333
    Abstract: A method of making a chip resistor is provided. The method includes the following steps. First, a resistive element is provided on a substrate. Then, a resin layer is formed on the substrate to enclose the resistive element. Then, the substrate and the resin layer are cut in this order. To prevent the breakage of the substrate during the cutting, the resin layer has better machinability than the substrate.
    Type: Grant
    Filed: April 15, 2002
    Date of Patent: June 3, 2008
    Assignee: Rohm Co., Ltd.
    Inventors: Torayuki Tsukada, Takahiro Kuriyama
  • Patent number: 7364684
    Abstract: A method of making a fluid cooled microelectronic package in which fluid is circulated through the package in fluid-carrying channels defined at least in part by voids in an encapsulant that surrounds the package components. Preferably, the encapsulant channels are defined in part by heat producing components of the package so that coolant fluid directly contacts such components. The coolant fluid can be electrically conductive or non-conductive depending on the type of components being cooled. The coolant channels are formed by insert-molding a form in the encapsulant, and removing the form following the molding process. Alternately, the encapsulant is formed in two or more pieces that are joined to form the package, and the coolant channels are defined by recesses formed in at least one of the encapsulant pieces.
    Type: Grant
    Filed: August 16, 2004
    Date of Patent: April 29, 2008
    Assignee: Delphi Technologies, Inc.
    Inventors: Scott D. Brandenburg, Suresh K. Chengalva, Thomas A. Degenkolb
  • Patent number: 7308752
    Abstract: An optical pickup apparatus is described which includes a movable unit with an objective lens, a focus servo coil for moving the moveable unit containing the objective lens in the optical-axis direction, and tracking servo coils for moving the moveable unit containing the objective lens in the horizontal directions, and a liquid crystal element disposed for correcting the refractive index. Springs simultaneously provide support for the moveable unit and feed power to the liquid crystal element, the focus servo coil, and the tracking servo coils. A method for making said optical pickup apparatus is described. Two sheets, each having four springs extending across an opening formed by punching, are disposed parallel to each other at a predetermined distance. On these sheets, a fixed unit and a movable unit are formed by insert-molding. Excess portions of the metal sheets are removed, and a through-hole is formed so that connected portions of the wirings, lying side by side, are disconnected.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: December 18, 2007
    Assignee: Sony Corporation
    Inventor: Tetsu Tanaka
  • Patent number: 7217335
    Abstract: A method of manufacturing a hearing aid preferably includes the steps of: placing a moldable material in the ear canal of a patient to cast a form; using the form to form a hollow shell with an outer surface that approximates the shape of the patient's ear canal, the shell being of a soft polymeric material providing a mounting member; mounting electronic hearing aid components to the mounting member; joining the mounting member to the hollow shell to define a mold cavity; and filling the shell with a soft polymeric material that substantially encapsulates at least one of the electronic components and bonds to the mounting member, wherein the combination of shell, electronic components and soft polymeric material define a soft structure that is compliant to ear canal movement during use.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: May 15, 2007
    Assignee: Softear Technologies, L.L.C.
    Inventors: Roger P. Juneau, Lynn P. Creel, Edward J. Desporte, Michael Major, Gregory R. Siegle, Kelly M. Kinler
  • Patent number: 7166252
    Abstract: A method and apparatus for preventing board warpage during the application and curing or drying of liquid epoxies, or the like, on printed circuit boards using a clamping fixture assembly, which includes at least one clamping fixture support and at least one clamping fixture overlay. If desired, a plurality of printed circuit boards may be processed using an appropriate clamping fixture assembly. Furthermore, the clamping fixture maybe constructed so a slight bow or curvature thereof can counter either a convex or concave bow or curvature of the printed circuit board.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: January 23, 2007
    Assignee: Micron Technology, Inc.
    Inventors: Derek J. Gochnour, Leonard E. Mess
  • Patent number: 7082728
    Abstract: An electrical box for use with insulated concrete form building systems includes a main body having an electrical box cavity for housing electrical outlets, switches, and electrical connections. The insulated concrete form building systems utilize insulated forms to form concrete and the insulated forms are left in place after the concrete has been poured thereby creating an overall insulated concrete element that includes the concrete and the insulated forms. In accordance with the method and the arrangement of the invention, the electrical box includes an arrangement for attaching the electrical box to the insulated form without requiring the use of any additional fasteners.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: August 1, 2006
    Assignee: Plantilock Corporation
    Inventors: Drew B. McConaughy, Brad J. Hebig
  • Patent number: 7000317
    Abstract: The present invention is a method for manufacturing an electrical connector comprising an insulative housing with a base side and an opposed side and lateral sides interposed between said base side and said opposed side and at least one conductive contact extending from the base side of the insulation in a first leg and then laterally adjacent the top side of the housing in a second leg. In this method there is provided a mold comprising a first die and an opposed second die all defining an interior cavity and an exterior area. A molding compound input port extends between the exterior area and the interior cavity and a contact receiving aperture extending through the first die from the exterior area to the interior cavity. The conductive contact is then positioned so that the first leg extends upwardly from the exterior area through the contact receiving aperture into the interior cavity. The first leg extends through said interior cavity, and the second leg extends laterally adjacent the opposed die.
    Type: Grant
    Filed: August 29, 2000
    Date of Patent: February 21, 2006
    Assignee: FCI Americas Technology, Inc.
    Inventor: Conway Francis Spykerman
  • Patent number: 6989121
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipater. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipater.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: January 24, 2006
    Assignee: Micron Technology, Inc.
    Inventor: Steven G. Thummel
  • Patent number: 6977055
    Abstract: An elongated electrical cable or flexible circuit board includes an electrically conductive path and an insulating body encompassing and electrically isolating the conductive path, the insulating body including an exposed surface having an array of fastener elements extending therefrom, the fastener elements arranged and constructed to engage mating fastener elements associated with a supporting surface to selectively secure the cable or flexible circuit board to the supporting surface. The fastener elements can be loop-engageable fasteners and/or loops.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: December 20, 2005
    Assignee: Velcro Industries B.V.
    Inventors: Christopher M. Gallant, Michel Labrecque, Mark A. Clarner, John DeMain
  • Patent number: 6949709
    Abstract: The invention concerns a method for making a dashboard subassembly comprising electrical and/or electronic components (1) connected to conductors (2) and attached to a rigid support (3). The invention is characterized in that it consists in: providing a flexible mat (4) provided with said conductors (2); mounting said components (1) on said mat (4), connected to said electrical conductors (2); rigidizing said mat (4) by overmoulding it with a material designed to form said support (3). The invention also concerns a dashboard subassembly, in particular a motor vehicle dashboard console, obtained by said method.
    Type: Grant
    Filed: June 30, 2000
    Date of Patent: September 27, 2005
    Assignees: Valeo, Visteon Systemes Interieurs
    Inventors: Didier Barat, Andrew Nash
  • Patent number: 6911166
    Abstract: A method for injection molding a layer of phase change material around a surface of a plurality of identical motor components or hard disc drive components which includes providing a plurality of motor components or hard disc drive components; placing a motor component or hard disc drive component in a mold cavity of an injection molding machine having a controllable fill rate and a controllable injection pressure; closing said mold cavity; injecting a molten phase change material into said mold cavity at a fill rate and injection pressure; monitoring pressure in the mold cavity; controlling the fill rate of molten phase change material to obtain said motor component or hard disc drive component with the phase change material thereon, having a reproducible resonance spectrum; and repeating the above steps to produce a plurality of motor components or hard disc drive components each having a substantially uniform resonance spectrum.
    Type: Grant
    Filed: October 17, 2001
    Date of Patent: June 28, 2005
    Assignee: Encap Motor Corporation
    Inventor: Griffith D. Neal
  • Patent number: 6893244
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator. The pair of devices is positioned back-to-back within a single mold cavity for simultaneous encapsulation. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator.
    Type: Grant
    Filed: August 11, 2003
    Date of Patent: May 17, 2005
    Assignee: Micron Technology, Inc.
    Inventor: Steven G. Thummel
  • Patent number: 6858172
    Abstract: An electrical switchgear device includes a conductor, a base, and a current sensor positioned to detect current in the conductor and attached to the base using a support element. The device also includes an apparatus mounted to the base to interrupt current through the conductor when a signal from the current sensor indicates a predetermined condition. A housing positioned on the base encapsulates the current sensor, the support element, the current interrupting apparatus, and a portion of the conductor.
    Type: Grant
    Filed: April 8, 2004
    Date of Patent: February 22, 2005
    Assignee: Cooper Industries, Inc.
    Inventors: Ross S. Daharsh, Daniel Schreiber, Paul N. Stoving, Dan G. Marginean
  • Patent number: 6797542
    Abstract: At the time of performing resin molding for a matrix frame in the fabrication of semiconductor integrated circuit devices, a predetermined amount of air is fed into each of first cavities in a first row and second cavities in a second row, the first and second cavities being formed in a matrix arrangement in a lower mold of a molding die, so as to pressurize the interiors of the cavities, and a sealing resin is charged into the cavities, while the pressure therein is regulated in such a manner that the charging speeds of the sealing resin become equal in all of the cavities, whereby it is possible to stabilize the quality of the product being obtained.
    Type: Grant
    Filed: February 12, 2003
    Date of Patent: September 28, 2004
    Assignees: Renesas Technology Corp., Eastern Japan Semiconductor Technologies, Inc.
    Inventors: Bunshi Kuratomi, Fukumi Shimizu, Kenichi Imura, Katsushige Namiki, Fumio Murakami
  • Patent number: 6787093
    Abstract: A resin tape substrate with a semiconductor chip mounted thereon is put to an attachment area surface of a cavity bottom surface, and a plurality of suction holes connected to a suction system are disposed in the attachment area surface, wherein the attachment area surface of the cavity is formed in a semiconductor resin mold, so that the molten resin given into the cavity does not flow into the back surface of the resin tape substrate which is sucked on the attachment area surface in the mold.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: September 7, 2004
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Mika Kiritani
  • Patent number: 6761789
    Abstract: A hearing aid instrument of the in-the-ear type (and preferably CIC) provides a receptacle with electronic hearing aid components mounted thereto. The receptacle has a cavity for holding electronic components (eg. battery, microphone, amplifier). A soft polymeric body is preliminarily formed by encapsulating a plurality of the electronic hearing aid component shaped inserts. The body is soft and is shaped to conform to the ear canal of the user. After forming, the insert is removed to provide an insert cavity that can carry electronic components. The soft polymeric body and encapsulated electronic hearing aid components define a soft structure compliant to the ear canal during use and that is substantially solid and free of void spaces between at least some of the components and the ear canal.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: July 13, 2004
    Assignee: Softear Technologies, L.L.C.
    Inventors: Roger P. Juneau, Lynn P. Creel, Edward J. Desporte, Michael Major, Gregory R. Siegle, Kelly M. Kinler
  • Patent number: 6737002
    Abstract: A chip-on-flex HDI module is fabricated by dispensing encapsulant material onto the components of a populated dielectric film or sheet in an interrupted pattern which leaves the backsides of selected components free of encapsulant. The dispensing is accomplished by relative motion of the dispenser tip and the populated film, with the dispenser tip at a height slightly above the desired liquid fill height during dispensing. At the locations of the components which are to be free of encapsulant, the dispensing stops, and the tip may be raised to prevent residual viscous matter on the dispenser tip from contacting the backside of the exposed component.
    Type: Grant
    Filed: February 4, 2002
    Date of Patent: May 18, 2004
    Assignee: Lockheed Martin Corporation
    Inventors: James Wilson Rose, Donald Leroy Lester, Christopher James Kapusta, Paul Alan McConnelee
  • Patent number: 6733711
    Abstract: There is provided a flexible circuit module, including at least one rigid carrier, at least one solid state device mounted over a first side of the at least one rigid carrier, a flexible base supporting a second side of the at least one rigid carrier, a conductive interconnect pattern on the flexible base, and a plurality of feed through electrodes extending from the first side to the second side of the at least one rigid carrier and electrically connecting the conductive interconnect pattern with the at least one of a plurality of the solid state devices. The solid state devices may be LED chips to form an LED array module.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: May 11, 2004
    Assignee: General Electric Company
    Inventors: Kevin Matthew Durocher, Ernest Wayne Balch, Vikram B. Krishnamurthy, Richard Joseph Saia, Herbert Stanley Cole, Ronald Frank Kolc
  • Patent number: 6695943
    Abstract: A hearing aid instrument of the in-the-ear type (and preferably CIC) provides a plate member with electronic hearing aid components mounted thereto. The plate member is preferably of a harder material such as hard plastic. A soft polymeric body is bonded to the plate member and encapsulates preferably a plurality of the electronic hearing aid components. The body is soft and is shaped to conform to the ear canal of the user. The soft polymeric body and encapsulated electronic hearing aid components define a soft structure compliant to the ear canal during use and that is substantially solid and free of void spaces between at least some of the components and the ear canal. This combination of soft compliant structure and encapsulated electronic hearing aid components addresses problems of peripheral leakage, poor fit, pivotal displacement that occurs with jaw motion and internal cross talk of components housed in prior art hollow type hearing aids.
    Type: Grant
    Filed: May 14, 2001
    Date of Patent: February 24, 2004
    Assignee: Softear Technologies, L.L.C.
    Inventors: Roger P. Juneau, Lynn P. Creel, Edward J. Desporte, Michael Major, Gregory R. Siegle, Kelly M. Kinler
  • Publication number: 20040026823
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipater. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipater.
    Type: Application
    Filed: August 4, 2003
    Publication date: February 12, 2004
    Inventor: Steven G. Thummel
  • Patent number: 6689446
    Abstract: A method of producing a vehicle panel. The method comprises the steps of: laying wire on a first sheet of thermoplastic or thermoset composite material in a desired configuration; placing or forming a second sheet of thermoplastic or thermoset material on the first sheet of material thereby sandwiching the wire; and, pressing the sheets together so that they encase and insulate the wire, wherein the wire is left exposed at connection points formed by apertures in the sheets. A vehicle panel made according to the method is also disclosed.
    Type: Grant
    Filed: May 1, 2002
    Date of Patent: February 10, 2004
    Assignees: Yazaki Corporation, BI Composites Limited
    Inventors: Timothy Ronald Barnes, Michael Ian Birrell
  • Patent number: 6676885
    Abstract: The present invention provides a resin-molding method comprising the steps of: placing a circuit base member onto a mounting face of first one of paired dies, wherein a back face of the circuit base member is in contact with the mounting face; placing the paired dies in a closing state for clamping a peripheral region of the circuit base member with the paired dies; and injecting a molten resin into a cavity of the paired dies for filling the cavity with the injected resin, wherein, in the closing state, a first pressure effected to a front face of the circuit base member is set higher in pressure level than a second pressure effected to the back face of the circuit base member, so as to secure the circuit base member to the mounting face.
    Type: Grant
    Filed: February 12, 2001
    Date of Patent: January 13, 2004
    Assignee: NEC Electronics Corporation
    Inventors: Kazuo Shimizu, Hisayuki Tsuruta
  • Publication number: 20030218273
    Abstract: A method for manufacture of a resin block includes setting high-voltage and low-voltage side conductors in dies, assembling the dies, extruding resin so as to form a resin block having the high-voltage side conductor and the low-voltage side conductor embedded therein, cooling the molded resin block, and taking out the molded resin block from the dies.
    Type: Application
    Filed: June 17, 2003
    Publication date: November 27, 2003
    Inventors: Ryozo Takeuchi, Junpei Kusukawa, Koji Obata
  • Publication number: 20030209831
    Abstract: A method and apparatus for encapsulating a microelectronic substrate. In one embodiment, the apparatus can include a mold having an internal volume with a first portion configured to receive the microelectronic substrate coupled to a second portion configured to receive a pellet for encapsulating the microelectronic substrate. A plunger moves axially in the second portion to force the pellet into the first portion and around the microelectronic substrate. The pellet has overall external dimensions approximately the same as a conventional pellet, but has cavities or other features that reduce the volume of the pellet and the amount of pellet waste material left after the pellet encapsulates the microelectronic substrate. Accordingly, the pellet can be used with existing pellet handling machines. The mold and/or the plunger can have protrusions and/or other shape features that reduce the size of the first portion of the internal volume.
    Type: Application
    Filed: March 17, 2003
    Publication date: November 13, 2003
    Inventors: Vernon M. Williams, Chad A. Cobbley
  • Patent number: 6625856
    Abstract: This invention relates to a method of manufacturing an ultrasonic transducer. A plurality of leads end portions are inserted into a plurality of lead holes of an alignment jig. A backing layer is formed by resin molding. After that, the alignment jig is removed from the surface of the backing layer, and the surface of the backing layer is flattened. Since the end portions of the leads are exposed to this flattened surface of the backing layer, discrete electrodes formed on the back surfaces of transducer elements are electrically connected to these lead end portions. The accuracy of lead arrangement is thus improved by the use of the alignment jig. This reduces alignment errors of leads with respect to the discrete electrodes of the transducer elements.
    Type: Grant
    Filed: July 25, 2001
    Date of Patent: September 30, 2003
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Satoru Tezuka
  • Patent number: 6616880
    Abstract: The upper and lower mold plates of a transfer molding machine are configured for one-side encapsulation of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator. A buffer member, optionally with cut-outs or apertures, may be placed between the two back-to-back substrates for protecting the grid-arrays and enabling encapsulation of devices with varying thicknesses without adjustment of the molding machine. Alternately, the upper and lower plates are configured for one-side encasement using covers of a pair of substrate mounted electronic devices having an opposite conductor-grid-array and/or bare heat sink/dissipator.
    Type: Grant
    Filed: August 1, 2001
    Date of Patent: September 9, 2003
    Assignee: Micron Technology, Inc.
    Inventor: Steven G. Thummel
  • Patent number: 6612890
    Abstract: A method and system for fabricating electronic packaging units which include a molded body and a plurality of electrically conductive leads protruding therefrom. The packaging units are made by overlaying lead frames having leads and then depositing molding material on the leads. The packaging units are manufactured in an assembly line process which includes a feeder to feed the lead frames and a molder to deposit the molding material.
    Type: Grant
    Filed: November 20, 2000
    Date of Patent: September 2, 2003
    Assignee: Handy & Harman (NY Corp.)
    Inventor: Robert Peter Radloff
  • Patent number: 6601296
    Abstract: A method of making an article, such as an electrical connector includes an injection-molded plastic substrate and a pattern of injection-molded metal conductors supported on and mechanically interlocked with the substrate, wherein one of the substrate and the conductors is over-molded onto the other of the substrate and the conductors.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: August 5, 2003
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Daniel Phillip Dailey, Mohan R. Paruchuri, Prathap Amerwai Reddy
  • Patent number: 6576288
    Abstract: Where the length LD of a resin film forming region is, for example, 3 times as long as the pitch of the sprocket holes of the base film, the resin coating is performed by using 6 nozzles, and where the length LD is, for example, 6 times as long as the pitch of the sprocket holes, the resin coating is performed by using 3 nozzles. As a result, the transfer distance of the base film transferred in a single resin coating process is 18 times as long as the pitch of the sprocket holes. It follows that it is possible to set constant the time for the base film to pass through the drying section even if the length LD of the resin film forming region differs.
    Type: Grant
    Filed: December 14, 2000
    Date of Patent: June 10, 2003
    Assignees: Casio Computer Co., Ltd., Casio Micronics Co., Ltd.
    Inventor: Katsuya Ogita
  • Patent number: 6576178
    Abstract: An apparatus for sealing a resin uses a liquid resin. A substrate has a frame for surrounding the substrate and is provided with a plurality of semiconductor devices. The substrate has a first opening portion. A squeegee guide plate is placed on the frame and has a second opening portion. The second opening portion is larger than first opening portion in size. A first squeegee moves along the squeegee guide plate in a first direction and rakes the liquid resin. The liquid resin is protuberated in order to bury the semiconductor devices. A second squeegee moves along the squeegee guide plate in a second direction opposite to the first direction and further rakes the liquid resin so as to smooth a surface of the liquid resin. A turning mechanism serves to turn the second squeegee in a circular arc form during the movement of the second squeegee.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: June 10, 2003
    Assignee: NEC Compound Semiconductor Devices, Ltd.
    Inventors: Hideki Mizuno, Kiyomitsu Ishimura