Abstract: In a curtain wall of metal-stud-frame type in which a metal frame is attached to the back surface of a concrete panel through a flexible anchor, a self-supporting type solid, knitted goods formed by knitting fibers in three dimensional directions with a pitch between each fabric exceeding 5 mm is buried in the skin of said concrete panel and the forward end of said flexible anchor is held in the space of cell of said solid, knitted goods. The curtain wall has a high bending strength and is easily manufactured and, therefore, suitable for use in external materials of buildings.

Abstract: A flat plastic key is designed to actuate a rotary cylinder lock having lock tumblers, an elongated key receptable for receiving the key and a rotary lock face including a rectangular lock entrance slot with spaced apart sidwalls. The key and the lock include alignable longitudinal axes. The plastic key includes a head for receiving a lock actuating input torque within a force input area. The key also includes a shank having a first end surface joined to the end surface of the head and a spaced apart second end surface. The shank is designed to extend through the lock entrance slot of the lock face. When fully inserted, the resulting area of overlap between the sides of the fully inserted key shank and the lock entrance slot define a shank torque transfer surface where torque is transferred from the shank to the sidewalls of the lock entrance slot. The key also includes a solid plastic bit and a rigid metal insert.

Abstract: A composite gas turbine engine blade is made by braiding a plurality of fibers to form a preform having an airfoil precursor portion and an integral root precursor portion. A plurality of fiber shaping inserts are positioned in the root precursor portion, either by braiding the root precursor portion around the inserts or inserting the fiber shaping inserts into the root precursor portion after braiding, to impart an enlarged, divergent shape (e.g., dovetail precursor shape) to the braided root precursor portion. The braided preform with the enlarged, shaped root precursor portion is infiltrated with matrix material and shaped to near net shape to provide the composite blade with a dovetail shaped root.

Abstract: In the method for manufacturing a super abrasive cutting saw, press molds are formed with uneven portions on the main opposite surfaces. The molds define a space portion for containing the periphery of a cutting saw plate. Two masses of compressed sinterable powders are prepared. The two masses of compressed powder are brought to oppose each other while holding the periphery of the cutting saw plate therebetween for engagement. The press molds are engaged to press and hold the masses. Heating the compressed powder to sinter while pressing the same fuses the two masses of compressed powder together and to the cutting saw plate and forms a sinter around the periphery of the cutting saw plate. An apparatus used in the method of manufacturing the super abrasive cutting saw includes the space portion for containing at least the periphery of the cutting saw plate and the pressed powder.

Abstract: A process for coating the pores of a mineral matrix with collagen by pumping collagen through the molded matrix is disclosed. The resulting coated matrix can be used as a prosthesis in bone repair.

Abstract: A device for repairing a hole in a plasterboard wall formed of a flat relatively thin, stiff coverboard, an insulation board secured by adhesive to the coverboard rear surface, the insulation board being dimensioned less than the coverboard leaving a clear space around the peripheral of the coverboard rear surface, the insulation board being dimensioned to be received in the hole to be repaired, and screws or adhesive for securing the coverboard rear surface peripheral clear space to the wall to thereby retain the insulation board in the hole with the coverboard completely covering the hole.

Abstract: This invention provides a method of inserting a piece into a mold for molding a mouth of a preform which utilizes a cavity surface of a mold for molding an outer side of a mouth and a cavity recess for molding a support ring to support a heat resistant short tubular piece within the mold, wherein spacers (3), (4) and (5) in the form of projections are integrally formed at fixed intervals on the outer side of the piece (1) and the fore end of the projection (2). The piece (1) is inserted into a central portion of an opened mold (10) for molding a mouth, after which the mold is closed, the projections (2) and (21) are inserted into the cavity recess (14), the spacers (3), (4) and (5) are pressed against the cavity surface, and the piece (1) is held and secured to the central portion of the cavity (18) by the mold through the spacers.

Abstract: A method for forming soft, resilient, smooth, energy dissipating articles from foamed partially cross-linked polyolefins wherein sheet stock is cut into a preform and the preform while at room temperature is positioned within a mold cavity formed by partible mold halves. The preforms and the cavity of the molds are so arranged and constructed that after molding there is no flashing needing trimming because the polyolefin is substantially confined within the cavity without any lateral projection into the parting surfaces of the mold.

Abstract: An air blower for a therapy pool has its motor blower assembly resiliently mounted to the housing for decreased transmission of noise and vibration to the case and attached plumbing. A resilient, elastomeric annulus, reinforced at its inner edge, connects the motor to the blower housing by means of an improved connection between the flexible annulus and the housing. The outer peripheral edge of the flexible annulus is formed with a pair of circumferential locking ribs and a number of circumferentially spaced holes, and this edge is permanently secured to the housing by being molded to and integrally embedded within a housing mounting ring that forms part of the blower housing.

Abstract: A process for manufacturing an optical fiber light sensor or panel wherein the optical fibers and the panel or sensor are formed simultaneously employing a perforated platen. The platen is covered with a layer of thermofusible product material so that the material when melted will flow through the holes in the platen to create a series of short vertical fibers. The fibers are then drawn to a desired length and sheathed before being gathered into a bundle.

Abstract: Method for making a transportable brick panel in which a mold on which a brick panel is to be formed is set out, with the mold including a substantially flat bottom surface. A soft deformable membrane is laid over the bottom surface, with the membrane being such as to form a seal around face edges of bricks placed on it to prevent fine cementitious particles in mortar placed between the bricks from contaminating faces of the bricks. The deformable membrane is also such as to inhibit movement of bricks placed on the membrane. Courses of brickwork are arranged in the mold on the membrane, with individual bricks being substantially evenly spaced apart with spaces therebetween for receiving fluid mortar in the spaces. Reinforcing bars are arranged to pass through aligned holes in columns of bricks so as to structurally extend through the top and bottom courses of bricks. Fluid mortar is poured to fill the spaces between the individual bricks and penetrate holes in the bricks.

Abstract: A blade of an exposure control such as an iris control device or a shutter control device is provided for use in cameras. A sheet of a resin or metallic material configured as desired into the final blade form is placed in an injection molding machine which has a pin-forming cavity on one side of the sheet. The sheet is broken and penetrated at its portions where pins are to be formed and fixed, such that portions of the material of the sheet are deformed to project into the cavity. A molten resin is injected through a sprue formed on the opposite side of the sheet to the cavity so that the injected resin fills the cavity to form a pin in such a manner that the deformed and projected portion of the material of the sheet is embedded in the pin-forming resin. Another pin is formed on the other side of the sheet simultaneously with the first-mentioned pin in the same manner in the same die apparatus.

Abstract: A method of making a spring-energized elastomeric seal is disclosed in which the seal has a C-shape or a U-shape spring substantially surrounded by an elastomer. The method uses a male die section upon which the spring is loaded. A female die section is positioned around the male section. Elastomer is injected, cooled and the die sections pulled apart yielding the finished seal.

Abstract: A method for making a steel/concrete tank is provided. A steel interior tank is pressurized during or after pouring of a concrete outer tank around a steel inner tank. Pressurization is commenced before the concrete has set, and is maintained until substantial setting of the concrete. The resulting structure is less susceptible than previous structures to cracking of the exterior concrete upon pressure-testing of the structure for leaks.

Abstract: A process for manufacturing a disc brake pad in which the friction material is attached to the backing plate mechanically bonded with adhesives and through mechanical attachment to an expanded metal mesh utilizing uncompacted friction material and a compacted friction material preform.

Abstract: A method and apparatus for producing molded articles attached to a flexible web by molding the articles in the cavity of a mold which includes entrances for the web and elements for centering the web in the cavity. Structures are provided to trim waste from the molded article and automatically advance the web upon opening of the cavity. Elements are provided to separate articles with a predetermined length of web material attached.

Abstract: A method of molding a pin holding structure on a lead frame having a plurality of inner lead pins associated with an island, wherein fluid resinous material is dispensed across successive ones of the inner lead pins and is then hardened while under pressure between flat presser plates. The resin is high in heat resistance as well as in purity, electrical non-conductivity, and low in linear expansibility.

Abstract: A roof flashing and method of making same in which both the collar and base member of the flashing are made of elastomeric material. The base member is molded first and has an opening therein surrounded by a stepped flange provided with a series of circumferential slots therein. The collar is molded onto the base member during a subsequent molding operation in which the material of the collar is injected through the slots and completely around the top, bottom and inner side edge of the flange to form a series of closed loops thus providing a positive mechanical lock between the collar and base member. Also, the heat of the elastomeric material of the collar during the second stage molding process causes some melting of the elastomeric material of the base member whereby the collar and base are also fused together.

Abstract: A cleated dust control mat having a rubber or rubber-like backing in which the longitudinal edges of the rubber-like backing projecting outward from the pile surface thereon is smooth and thicker than the body of the rubber or rubber-like backing material. The thicker edges are produced by using a perforated silicone pad which is narrower than the desired width and has beveled edges thereon to provide a curved transition therein between the body and the longitudinal edges of the backing material.

Abstract: A swim fin provided with a canal-like member for conveying and controlling the fluid flow produced during each swimming stroke. The fin comprises at least at the central portion of its blade a section which, by dynamical deformation, gives rise to a canal-like fluid flow conveying member on that side of the fin opposed to the side under active stroke. The canal-like member is inverted as soon as the swimming stroke is reversed, so as to perform its fluid flow conveying action during both swimming strokes.

Abstract: A metal blade trowel having a handle formed of a thermoplastic material directly attached by injection molding through an elongate aperture extending along the longitudinal centerline of the blade.

Abstract: The present invention discloses a method of making a high strength, shock absorbing wheel generally comprising a two piece hub, preferably of molded construction a unitary solid wheel molded onto the hub of the wheel, and axle shaft bearings pressed into a central aperture provided in the hub of the wheel. The hub of the wheel comprises two identical halves, divided along a plane of separation perpendicular to the longitudinal axis of the axle upon which the wheel will rotate, with each hub section including a plurality of apertures disposed about its outer rim to form a plurality of passageways through the outer rim of the assembled hub sections, and further including a plurality of concentric groooves disposed about its outer edge and face to form a plurality of keyways therein.

Abstract: A method of connecting two thermoplastic pipes and joint resulting therefrom which includes an electrically conductive insert sleeve with radially extending barbs alternately projecting to the inside and outside diameter of the sleeve into the adjacent fused plastic to achieve the joint.

Abstract: A thrust reverser cascade basket and method including an elongated metal frame having elongated metal strongbacks and metal transverse end portions joining opposite ends of respected strongbacks. Reinforced hard plastic is pressure injection molded on the strongbacks, and transverse vanes formed of the plastic extend between the strongbacks and are integral therewith. The strongbacks have openings having the plastic molded therein, the openings being between the vanes, and substantially all plastic knit lines are formed along strongback surfaces, spaced adjacent mid-span locations between the vanes. The vanes are free of the knit lines.

Abstract: A molding process for automatic spraying hot lavatory seats is characterized by directly positioning the hot spraying device composed of juxtaposed electric heat pipe and hot water pipes into a mold for molding the seat body, so that after molding, the seat body directly contains the spraying device in its thick wall.

Abstract: A composite unit including metal and resin wherein a metal member and a resin member are formed integrally. A seal film made of resin or rubber having high affinity to metal and characterized by flexibility is interposed between contact surfaces of the metal member and the resin member. The seal film is formed of a dispersion having as its main component a copolymer of alkyl methacrylate-alkyl acrylate. The metal member is formed of an Fe group material and the resin member is formed of polyamide resin. The seal film, after being coated on the outer surface of the metal member as a liquid material is embedded in the resin member by insert-molding resin. The metal member is formed to provide a bracket of a starter motor and the resin member to provide a brush holder. A seal member made of rubber is baked onto the contact surfaces between the bracket and the brush holder, and the seal member is embedded in the brush holder made of resin.

Abstract: A flexible link belt is made by injection molding link portions into and through a flexible carrier webbing, whereby the link portions are also bonded to each other through holes in the webbing. The injection mold used for making the links has two mold sections each with a cavity portion corresponding to the respective link portion. The carrier webbing is held in place between the two mold sections. An injection nozzle reaches into one mold portion and a movable core reaches into the other mold portion preferably in such a position that the injection nozzle and the movable core face each other across the flexible webbing. The core distributes the injected plastics material into both mold portions and so that the plastics material must move primarily through the holes or interstices in the webbing.

Abstract: A balloon catheter having a distal ballon, and a catheter extending from the proximal end of the balloon, out of the body, forming a conduit for ballon inflation fluid, is sized and adapted, with the balloon deflated to a relatively small size, for introduction of the balloon into the body, and the balloon is adapted to be inflated to a relatively larger size by introduction of inflation fluid into the balloon for outside the body via the conduit. The balloon catheter includes a vent disposed at the distal end of the balloon for selectively venting gas above a predetermined pressure from the interior of the balloon while restricting passage of inflation fluid from the balloon at operating pressure.

Abstract: A protective web for use in the manufacture of garments to reinforce parts of the garments corresponding to parts of the human body most likely to be exposed to scratching or fleshing of the skin or muscles. This web is characterized in that it comprises a piece of fabric that may be a woven, knitted or non-woven textile or yet be made of synthetic material. A plurality of small rigid platelets capable of resisting wear and abrasion are secured over this piece of fabric. The small platelets are so uniformly distributed and spaced over the piece of fabric as to allow the web to yield under all movements of the body of the garment wearer. According to a preferred embodiment, the rigid platelets are made of polymeric thermoplastic or thermosetting material and are secured to the fabric by gluing, compression molding or yet by welding in the case where the fabric used is made of synthetic material.

Abstract: A method for mounting an insert fastener to accommodate a bolt in lightweight panels is described. A hole is bored in a panel to penetrate the core and upper facial sheet and then is filled with a quick setting resin. A fastener having a flat circular head and central threaded bore is inserted into the hole. Integral with and depending from the head is a cylindrical body with a pair of radial flanges parallel to each other and to the head. The flanges are spaced apart from each other and the head. The edges of the flanges are serrated. Two holes, one on each side of the central bore, are present in the head to allow excess resin potting material to leave the hole in the lightweight panel. A bolt for holding auxiliary structures to the panel is screwed into the central bore.

Abstract: Manufacture of low profile clip connectors characterized by a cap in the form of a planar strip of plastic material provided with plural tapered holes spaced along its length. The cap is loaded into a test clip mold along with a cable/contact sub-assembly with the cap in juxtaposition with the side of the cable opposite the contacts which are soldered to respective conductors of the cable. After the mold is closed, molten plastic material is introduced into the mold cavity to form the balance of a clip body, the molten material flowing up through an insulation removed area of the cable around the soldered junctions and into the tapered holes in the cap which locks the cap to the thusly molded balance forming portion of the clip body. During molding, the cap is used as a back stop for the cable to prevent shifting of the cable as the molten plastic is forced into the mold cavity.

Abstract: A method of producing a plain bearing shell with shock-absorbing anti-friction coating consisting in placing a blank (1) in the form of a compressed tangle of metal wire helices into a die (2), overlaying the blank (1) with a sheet (3) of fluoroplastic, heating the blank (1) and the sheet (3) to 220.degree.-260.degree. C., punching them under a pressure of 100-150 MPa with a time delay of 4-6 min, and cooling.

Abstract: Webs for reducing bending in board-shaped construction elements when in use have their main direction of load perpendicular to the board plane. The devices have a sandwich of at least one first material layer, one second material layer, and one third material layer. The third material layer lies between the other two material layers and has a substantially higher coefficient of heat expansion than the other two material layers, so as to set up contracting biasing forces in the third material layer. The third material is made of a sheet metal strip. The two other materials are made of thermosetting plastic, which sets at a temperature considerably above the working temperature of the construction element.

Abstract: A filter comprises a pleated fabric filter bag of generally rectangular configuration within which is removably disposed an internal reinforcing cage of wire or rigid plastics material. The pleated fabric filter bag has an open end and a closed end and at its open end there is moulded integrally with the bag an apertured plastics end cap which has an internal configuration corresponding to the pleated fabric bag. The closed end of the bag is sealed either by the bag material or by an integrally moulded imperforate plastics end cap.The filter can be disposed vertically or horizontally within the casing of a filtering apparatus and if disposed horizontally it can be stacked in vertical array.The rectangular pleated fabric filter permits a substantially greater area of filter fabric within a given size of filtering apparatus, casing or housing than has been possible hitherto.

Abstract: The present invention relates to a method of impregnating into a porous metal matrix mounted on a backing a PTFE based composition wherein the PTFE based composition is mounted on a layer of supporting material so as to form a tape to assist in carrying it to and forcing it into the porous metal matrix, whereupon the layer of supporting material is removed. In one embodiment, the present invention may be in the form of a composite bearing material having a metal backing supporting a PTFE filled porous metal matrix of bronze or other copper alloys and a surface layer above the porous metal matrix of just the PTFE based composition.

Abstract: An injection mold comprises two or more mold sections, which enclose a cavity for molding an injection-molded part. The mold cavity is adapted to be supplied with the molding material through at least one entrance opening. The injection mold is maintained at a temperature at which the molding material is set. Said molding material is injected in a liquid state at a greatly differing temperature. To simplify the injection molding operation, to avoid damage by the removal of sprues, and to accelerate the manufacture,the molding material is injected through the entrance opening directly into the cavity by means of at least one injection nozzle. The injection mold comprises an injection nozzle having a nozzle tip which fits the entrance opening.

Abstract: A method of building a tire in a mold having a mold core and a cavity between the mold core and the inner walls of the mold, the cavity defining tread, sidewa1l, and bead areas of the tire. A flexible mesh fabric is tied to the mold core by tying together corresponding ends of strings running through respective edges of the fabric extending around respective sides of the core. The fabric serves as a spacer between a radial reinforcement and an inner surface of the tire. The fabric is placed on the core such that it remains in spaced relation to the bead ring area of the tire. The tire body is formed of a castable or sprayable elastomer.

Abstract: A keyboard pad for use in conjunction with computers is made of a rigid plastic material while the keys of the basic pad are made of rubber so that the assembly of the keys into the pad may be automatically facilitated, reducing or limiting the need for manual construction thereby reducing the cost of materials and constructing the keyboard assembly.

Abstract: A method of manufacturing an electrical clip-like connector of low profile including an electrical cable having plural insulated electrical conductors, and at least one connector body including therein plural electrical contacts having contacting portions for engaging respective leads of an electrical device and coupling portions electrically connected to respective conductors of the cable, comprising the steps of simultaneously urging the coupling portions of the contacts into mechanical and electrical engagement with respective conductors of the cable to form electrical junctions therebetween, using a premolded insert of electrically non-conductive material placed within a cavity of a mold in supporting engagement with the mold to support the contacts in proper position in relation to the mold cavity, and after having closed the mold, flowing molten plastic material into the mold cavity to form the balance of the connector body about at least a portion of each of the contacts, cable, electrical junctions an

Abstract: A thrust reverser cascade basket and method including an elongated metal frame having elongated metal strongbacks and metal transverse end portions joining opposite ends of respected strongbacks. Reinforced hard plastic is pressure injection molded on the strongbacks, and transverse vanes formed of the plastic extend between the strongbacks and are integral therewith. The strongbacks have openings having the plastic molded therein, the openings being between the vanes, and substantially all plastic knit lines are formed along strongback surfaces, spaced adjacent mid-span locations between the vanes. The vanes are free of the knit lines.

Abstract: A marine drive water pump impeller (1) is provided for a marine rotary vane positive displacement water pump. A filament wound annular drive hub (3) is cured with resin polymer. A rubber annular base (6) having a plurality of flexible radial vanes (7), is molded in place around the drive hub (3). The resin polymer and the rubber are compatible and enable substantial bond strength therebetween. The hub (3) is wound in the circumferential hoop direction, providing substantial hub strength. The invention overcomes frozen water pump problems in marine drives used in freezing environments.

Abstract: A flexible link belt is made by injection molding link portions into and through a flexible carrier webbing, whereby the link portions are also bonded to each other through holes in the webbing. The injection mold used for making the links has two mold sections each with a cavity portion corresponding to the respective link portion. The carrier webbing is held in place between the two mold sections. An injection nozzle reaches into one mold portion and a movable core reaches into the other mold portion preferably in such a position that the injection nozzle and the movable core face each other across the flexible webbing. The core distributes the injected plastics material into both mold portions and so that the plastics material must move primarily through the holes or interstices in the webbing.

Abstract: A cuvette set for blood analysis, comprising a carrier and guide band (2) for fixing the bottom parts of cuvettes (1) so as to build a row of cuvettes parallel to the band, said carrier and guide band (2) being provided with fastening means, such as holes (5) for a control device which carries the row of cuvettes through an analyzer. In order to produce a dimensionally accurate structure, said carrier and guide band (2) is made of a metal and it is provided with fastening means, such as holes (4) for engaging parts (3) protruding from the bottom of plastic cuvettes (1).

Abstract: An improved seat belt retractor of the emergency locking variety is described. The primary improvement resides in providing a spur gear component which is insert molded directly onto one of the toothed sprockets of the retractor spool. By eliminating the two-piece prior art assembly, and molding the spur gear directly onto the toothed sprocket, the spur gear strength characteristics are vastly improved. Moreover, the relative positioning between the teeth of the spur gear and those of the toothed sprocket may be controlled with a very high degree of accuracy. This design further eliminates the required step of assembling the spur gear and sprocket together, and avoids problems of these components becoming separated during assembly or use.

Abstract: The present invention provides a dunnage rack including a molded pallet having a plurality of legs with caster supports integrally secured thereto, and to a method of forming such a dunnage rack. The dunnage rack is formed by first providing a mold for the pallet. A lower end of each leg portion of the mold is then blanked off with a caster support. The caster supports include a base plate arranged to support a caster and a plurality of flanges which extend upwardly from the edge, of the base plate into the mold. The flanges have an irregular surface. In a preferred embodiment, the irregular surface is formed by a plurality of openings or apertures. A molding material introduced into the mold engages the flange irregular surface to secure the caster support to the pallet legs.

Abstract: A corrosion-resistant door constituted by a one-piece integrated structure of high strength, free of assembly joints and seams. The door includes a rectangular core formed by a slab of rigid closed-cell foam plastic or other material having an array of holes therein extending between the opposing faces of the slab. The core is encapsulated within a rigid plastic shell formed by resin-impregnated fiberglass having a smooth, non-porous resin outer skin. The structure is reinforced by resin dowels which extend through the holes in the core to bridge the opposing faces of the shell. The door is fabricated by a resin transfer molding technique in which a core wrapped in dry fiberglass or other reinforcing material is placed in the mold and a liquid catalyzed resin is injected therein, which then cures to define the shell.

Abstract: A laminate article including a moulded support member formed from a thermosetting polymeric composition including an effective amount of a polyurethane, a plasticiser for the polyurethane resin, and a polyurethane curing agent, a reinforcing member fully embedded within the moulded support member.

Abstract: A method of making an electrically-conductive floor covering presses a polymeric bottom layer into apertures in a top layer having a higher flow viscosity than the bottom layer, the pressure also bonding the layers together. The bottom layer contains from about 3% to about 80% by weight carbon black or graphite for electrical conduction; the top layer contains not more than about 0.5% thereof. The apertures in the top layer are at least 1 mm in diameter and regularly or irregularly spaced from the next adjacent aperture from about 2 mm to about 40 mm, the area of the apertures not exceeding 40% per unit area of the top layer. The dark color of the bottom layer resulting from its carbon black or graphite content therefore need not significantly affect the appearance of the top layer, but provides electrical conductivity through the apertures.

Abstract: A knife roll assembly for a meat tenderizer includes a plurality of disc-shaped knife blades, each having a peripheral cutting edge and a central shaft-receiving opening. Each of the blades defines a cluster of holes extending through the blade between the opening and the blade periphery. The blades are supported in groups by several molded members that also maintain a predetermined spacing between adjacent blades. The molded material extends radially between adjacent pairs of blades from the central opening and beyond the holes, terminating short of the cutting edges. The molded material further passes through each hole of the blades of a group to define one of a plurality of unitary blade modules, each module including the blade support member and the group of blades interconnected by the member. The modules are placed on a shaft by passing the shaft through the central openings of the blades with the modules disposed with their end surfaces in mutual contact.

Abstract: An operating structure of an electrical switch is an assembly comprising a contact arm part, a fixed contact part and an insulating part preferably sandwiched therebetween. The contact arm part and the fixed contact arm are made of electrically conducting material. The insulating part is preferably of a thermoplastic material. The contact arm part and the fixed contact part are provided each with two securing holes. To assemble the three parts, the material of the insulating part in its portions associated with the securing holes is locally brought into a plastic state and bulged out through the securing holes. Then, the bulges are flattened, clinched or the like, at the other side to form a structure which is joined by quasi-rivets of plastic. The manufacture of this structure takes place in a timed sequence with suitable stamping and forming tools.