Abstract: A process for facilitating the removal of impurities e.g. radionuclides, such as uranium and thorium, and/or one or more of their radionuclide daughters, from titaniferous material includes contacting the titaniferous material with one or more reagents at an elevated temperature selected to enhance the accessibility of at least one of the radionuclide daughters in the titaniferous material. The reagent(s) may be a glass forming reagent and is selected to form a phase at the elevated temperature which disperses onto the surfaces of the titaniferous material and incorporates the radionuclides and one or more radionuclide daughter. The titaniferous material may be, e.g., ilmenite, reduced ilmenite, altered ilmenite or synthetic rutile.
Type:
Grant
Filed:
September 19, 1997
Date of Patent:
June 8, 1999
Assignee:
RGC Mineral Sands
Inventors:
Harold Robert Harris, Halil Aral, Warren John Bruckard, David Edward Freeman, Martin Richard Houchin, Kenneth Joun McDonald, Graham Jeffrey Sparrow, Ian Edward Grey
Abstract: A method for producing engineered materials from salt/polymer aqueous solutions in which an aqueous continuous phase having at least one metal cation salt is mixed with a hydrophilic organic polymeric disperse phase so as to form a metal cation/polymer gel. The metal cation/polymer gel is then treated to form a structural mass precursor, which structural mass precursor is heated, resulting in formation of a structural mass having predetermined characteristics based upon the intended application of the structural mass.
Abstract: Liquid gallium or gallium alloy is utilized as a mercury substitute for a variety of applications. The liquid gallium or gallium alloy is either free of metal oxides or has only very low quantities of metal oxides.
Type:
Grant
Filed:
November 20, 1995
Date of Patent:
August 11, 1998
Assignee:
Virginia Tech Intellectual Properties, Inc.
Abstract: A process for treatment of a solid material containing fluoride and sodium, such as spent potlining from aluminum reduction cells, comprising the following steps: 1) contacting the solid material with recycled caustic liquor and source of calcium in a digestor; 2) passing the mixture to a separating device to separate into liquid and solid fraction; 3) recycling part of the liquid fraction containing caustic concentration of 75-200 g/l, calculated as Na.sub.2 CO.sub.3 to step (1); and 4) recovering concentrated caustic liquor from liquid fraction. The product of the process is a solid residue having low levels of leachable fluoride and a concentrated caustic liquor.
Type:
Grant
Filed:
October 17, 1996
Date of Patent:
July 7, 1998
Assignee:
Comalco Aluminium Limited
Inventors:
Ian Lewis Kidd, Darren Paul Rodda, Grant Ashley Wellwood
Abstract: A method of treating spent potliner material from aluminum reduction cells is disclosed. The spent potliner material is introduced into a sulfuric acid digester to produce a gas component including hydrogen fluoride and hydrogen cyanide and a slurry component including carbon, silica, alumina, sodium sulfate, iron, calcium and magnesium. The gas component is recovered and heated an effective amount to eliminate hydrogen cyanide and produce a remaining gas component including CO.sub.2, H.sub.2 O, nitrogen oxides and HF. The remaining gas component is directed through a water scrubber to form hydrofluoric acid, and the hydrofluoric acid is admixed with aluminum hydroxide to create aluminum fluoride. The slurry component is rinsed with water to separate a first solid fraction containing carbon, alumina and silica from a second liquid faction. The pH of the liquid fraction is adjusted to first create and separate aluminum hydroxide and then to separate sodium sulfate.
Abstract: An industrial waste management facility (IWMF) for disposing of spent potlining includes a co-current gas-fired rotary kiln for containing a molten pool of spent potlining throughout the entire length of the rotary kiln from the inlet to the outlet, an ash quencher and cooler for receiving molten residue from the discharge end of the rotary kiln, a secondary combustion chamber, and a down-draft transition chamber for channeling discharge gases from the rotary kiln to the secondary combustion chamber. Pneumatic injection slingers feed and distribute spent potlining into the inlet end of the rotary kiln. A discharge dam provides a predetermined average depth of molten bath material in the rotary kiln over its entire length. A blended ratio of comminuted materials injected through the pneumatic injection slinger feeder is adjusted and controlled in response to signals received from a radiative optical kiln bath temperature measurement system.
Type:
Grant
Filed:
February 21, 1995
Date of Patent:
January 20, 1998
Assignee:
Aluminum Company of America
Inventors:
Herman J. Hittner, R. Lee Byers, John N. Lees, Jr., David W. Rierson, Ludmila Dinter-Brown
Abstract: A process for producing nano size powders comprising the steps of mixing an aqueous continuous phase comprising at least one metal cation salt with a hydrophilic organic polymeric disperse phase, forming a metal cation salt/polymer gel, and heat treating the gel at a temperature sufficient to drive off water and organics within the gel, leaving as a residue a nanometer particle-size powder.
Abstract: A method of treating sodium cyanide in spent carbonaceous and/or refractory material, i.e., spent potlining, from an electrolytic cell for producing aluminum from alumina dissolved in a sodium-containing electrolyte, wherein sodium cyanide forms in the carbonaceous material during operation of the cell. The method comprises grinding the spent carbonaceous and/or refractory material containing sodium cyanide to provide particles of spent carbonaceous material and adding a reactive material capable of reacting with the sodium cyanide to provide a mixture of reactive material and spent potlining material. Thereafter, the mixture is heated to a temperature effective in reacting the reactive material with the sodium cyanide to destroy the sodium cyanide in the spent potlining.
Type:
Grant
Filed:
June 12, 1996
Date of Patent:
November 4, 1997
Inventors:
Rudolph Keller, C. Norman Cochran, David B. Stofesky
Abstract: A process is disclosed for treating used aluminum chlorofluoride catalyst either alone or mixed with organics. It involves forming a solution of the catalyst in water or an aqueous acid and then adjusting the pH and/or composition of the aqueous phase formed to precipitate compounds containing the aluminum and/or fluorine.
Type:
Grant
Filed:
February 12, 1996
Date of Patent:
September 2, 1997
Assignee:
E.I. Du Pont de Nemours and Company
Inventors:
William Henry Gumprecht, William Joel Huebner
Abstract: A process for treatment of aluminum dross residue (NMP) having available aluminum nitride (AlN) and/or free aluminum (Al) and/or aluminum chlorides (AlCl.sub.3) having a particle size within the range of 0.3 to 300 microns, i.e., "fines" to produce a high alumina lightweight aggregate is described. The process is characterized in that the NMP is fed into a rotating sealed kiln and heated to a temperature in the range of 2000.degree. to 4000.degree. F. while feeding oxygen or a mixture of oxygen and water into the kiln with less than about 20% of the total heat energy input for heating the NMP to a temperature between 2000.degree. and 4000.degree. F. being supplied from an external source. The process does not require prior agglomerization of the fines.
Abstract: A process for facilitating the removal of impurities e.g. radionuclides, such as uranium and thorium, and/or one or more of their radionuclide daughters, from titaniferous material includes contacting the titaniferous material with one or more reagents at an elevated temperature selected to enhance the accessibility of at least one of the radionuclide daughters in the titaniferous material. The reagent(s) may be a glass forming reagent and is selected to form a phase at the elevated temperature which disperses onto the surfaces of the titaniferous material and incorporates the radionuclides and one or more radionuclide daughters. The titaniferous material may be, e.g., ilmenite, reduced ilmenite, altered ilmenite or synthetic rutile.
Type:
Grant
Filed:
April 6, 1995
Date of Patent:
November 26, 1996
Assignee:
RGC Mineral Sands, Ltd.
Inventors:
Harold R. Harris, Halil Aral, Warren J. Bruckard, David E. Freeman, Martin R. Houchin, Kenneth J. McDonald, Graham J. Sparrow, Ian E. Grey
Abstract: The present invention relates to a process for forming glass-ceramic tiles. Spent aluminum potliner containing carbonaceous material, fluorine, and glass forming materials is oxidized under conditions effective to combust the carbonaceous material and volatilize partially the fluorine in the glass forming materials. The oxidized glass forming materials are vitrified to form a glass melt. This glass melt is then formed into tiles containing fluorine.
Abstract: Aluminum and fluorine are recovered from fluorine containing waste materials from the production of aluminum metal (FCWM) as ALF.sub.2 OH hydrate by a process comprising: leaching FCWM with dilute sulphuric acid at a pH value within the range of 0-3; if needed adding aluminum in an acid soluble form; adjusting the pH value of the aqueous phase to a value within the range 3.7-4.1 at the end of the leaching period by addition of a caustic aqueous solution; precipitating silica at a temperature not exceeding 60.degree. C.; separating the reaction mixture into a solid phase containing precipitated silica and non-soluble residues of the FCWM and a purified solution; and precipitating AlF.sub.2 OH hydrate from the purified solution at a temperature within the range 90.degree.-100.degree. C. and at a pH value not exceeding about 4.1 by controlled continuous addition of an aqueous caustic solution. Reducing and/or non-oxidizing operating conditions are maintained during all these process steps. The precipitated AlF.
Abstract: The invention provides an autoclave configuration for pressure leaching lateritic ores at elevated temperatures. The autoclave configuration includes at least one primary autoclave. The primary autoclave includes a slurry inlet port for receiving slurries of lateritic ore from a lateritic slurry supply, an acid inlet port for receiving leaching acids, an agitation means for agitating the slurries of lateritic ore, and an outlet port for removing partially leached slurries of lateritic ore. A multi-compartment autoclave follows the primary autoclave. The multi-compartment autoclave is divided into at least two chambers connected in series. The chambers contain a means for agitating the partially leached slurries and divider walls for separating the chambers. An inlet port is connected to the first of the chambers for receipt of the partially leached slurries. An outlet port is connected to the last of the series of chambers for removal of the finally leached slurries.
Abstract: Polyhedral .alpha.-alumina particles having a particle size on the order of a micrometer and high purity are prepared by maintaining a compression molded aluminum material having, on its surface, a binary compound of aluminum and oxygen atoms or a ternary compound of aluminum, oxygen and hydrogen atoms in an aluminum melt.
Abstract: An aqueous alumina dispersion prepared from high quality, submicrometer alumina powder, suitable for manufacturing fine ceramic products, is disclosed. The sub-micrometer alumina particles have a surface area of 2.5 to 50 m.sup.2 per gram of the alumina particles. There are three components in the dispersion: sub-micrometer alumina particles (10 to 68 percent based on weight of the colloidal dispersion), semicarbazide hydrochloride derivative (0.1 to 5 percent based on the weight of the alumina particles), and water (the balance).
Abstract: An industrial waste management facility (IWMF) for disposing of spent potlining includes a co-current gas-fired rotary kiln for containing a molten pool of spent potlining throughout the entire length of the rotary kiln from the inlet to the outlet, an ash quencher and cooler for receiving molten residue from the discharge end of the rotary kiln, a secondary combustion chamber, and a down-draft transition chamber for channeling discharge gases from the rotary kiln to the secondary combustion chamber. Pneumatic injection slingers feed and distribute spent potlining into the inlet end of the rotary kiln. A discharge dam provides a predetermined average depth of molten bath material in the rotary kiln over its entire length. A blended ratio of comminuted materials injected through the pneumatic injection slinger feeder is adjusted and controlled in response to signals received from a radiative optical kiln bath temperature measurement system.
Type:
Grant
Filed:
June 29, 1993
Date of Patent:
December 19, 1995
Assignee:
Aluminum Company of America
Inventors:
Herman J. Hittner, R. Lee Byers, John N. Lees, Jr., David W. Rierson, Ludmila Dinter-Brown
Abstract: A process for recycling spent potlining material from aluminum reduction cells contaminated with fluoride and aluminum values. The process comprises first reducing the average particle size of the spent potlining material to smaller than 28 Tyler mesh to form a powder. The powder is then treated with an aqueous sodium hydroxide solution containing about 10 to 60 g/L of sodium hydroxide at a temperature in the range of between 60.degree. and 90.degree. C. to form a solution containing fluoride and sodium aluminate and a residual solid. The solution is removed from the residual solid and the content of NaOH is adjusted in the solution to the range of about 10 to 60 g/L of NaOH, if the content differs from this range, to produce a solution suitable for cyanide destruction. This solution is then heated to a temperature in the range of about 160.degree. to 220.degree. C. at a pressure in the range of about 150 to 350 p.s.i. for a time of between about 1/2 and 3 hours to destroy cyanide values in the solution.
Type:
Grant
Filed:
February 26, 1993
Date of Patent:
November 28, 1995
Assignee:
Alcan International Limited
Inventors:
Robert J. Grolman, George C. Holywell, Frank M. Kimmerle, Gilles R. Turcotte
Abstract: The invention relates to a process for the recovery of micas by flotation starting with slurried ore from which the fines have been optionally removed, comprising a stage of bringing the said slurry into contact with an appropriate cationic collector, followed by an actual flotation stage and recovery of the supernatant formed for subsequent treatment and optional rewashing, characterized in that it is carried out at a pH higher than 6 and in that the stage of bringing the said slurry into contact with the cationic collector is preceded by a stage of bringing the said slurry into contact with an activating agent chosen from soluble metal salts.The invention also relates to the micas obtained by the process.
Type:
Grant
Filed:
February 2, 1994
Date of Patent:
August 8, 1995
Assignee:
Mircal
Inventors:
Andre Van Lierde, Jean-Philippe Beuvelet
Abstract: A method and apparatus for treating non-ferrous metal drosses in order to recover the free metal contained therein. The dross is heated by a plasma torch in a rotary furnace, preferably to a temperature above 800.degree. C. The plasma heating and rotary motion make it possible to recover metal from the dross without employing the conventional salt bath. This means that the gases exiting the furnace can be treated more easily to remove pollutants and the solid residues can be discarded without risk of causing environmental pollution. By controlling the speed of rotation of the furnace, large dross lumps can be accommodated and so the conventional grinding and screening procedure of the dross can advantageously be eliminated.
Type:
Grant
Filed:
April 28, 1993
Date of Patent:
June 6, 1995
Assignee:
Alcan International Limited
Inventors:
Ghyslain Dube, Jean-Paul Huni, Serge Lavoie, Wesley D. Stevens
Abstract: A method for removing thallium ions from aqueous solutions uses manganese dioxide sludge produced during the electrolysis of zinc. The preferred allotropy of MnO.sub.2 is the .alpha.-form, which selectively absorbs thallium ions with minimum interference from other elements and metal ions present in the solution, and is significantly more economical than other reagents currently used for the same purpose.
Abstract: Disclosed is a boride material for electronic elements, which is represented by a chemical formula of A.sub.1-x E.sub.x B.sub.12 (where A is Zr of Hf, E is Sc or Y, and 0.1.ltoreq.x.ltoreq.0.9) and the crystal system of which is a cubic one at a temperature not lower than its phase transition temperature and is a hexagonal one at a temperature not higher than its phase transition temperature. The boride material is prepared by mixing oxide powders or sulfate powders of the constitutive elements A and E and a boron powder followed by shaping the powder mixture and then sintering the shaped body.
Type:
Grant
Filed:
September 3, 1993
Date of Patent:
December 27, 1994
Assignees:
International Superconductivity Technology Center, Hokkaido Electric Power Co.
Abstract: A process for heat treating spent pot linings from Hall-Heroult electrolytic cells which comprise carbon and silico-aluminous materials impregnated with fluorides. The pot linings are ground to a particle size less than 5 mm, and formed into an intimate mixture with calcium sulfate or calcium sulfate dihydrate having a particle size less than 1 mm. The mixture is injected into the center of a vortex formed by a flow of circulating hot gas at the top part of a reactor at a temperature between 700.degree. and 1100.degree. C., and extracted from the bottom part of the reaction at a temperature between 400.degree. and 750.degree. C. after a contact time of less than 2 seconds.
Type:
Grant
Filed:
June 25, 1993
Date of Patent:
November 15, 1994
Assignee:
Aluminium Pechiney
Inventors:
Eric Barrillon, Pierre Personnet, Jean-Claude Bontron
Abstract: In a process utilizing steam, the method of producing at least a portion of said steam includes heating a solid substance so as to generate steam, followed by capturing the generated steam at a pressure greater than one atmosphere gage pressure for use in the process at a pressure greater than one atmosphere gage pressure. Suitable solid substances are aluminum hydrate or aluminum fluoride. New hydrated aluminum containing products and uses for those products are obtained by the use of the process.
Abstract: An aqueous slurry of about 100-1000 centipoises viscosity suspending about 200-2000 g/l of aluminum hydroxide particles smaller than 5 .mu.m is spray-dried, and the dried powders are calcined to obtain alumina powders. The alumina powders have a sharp particle size distribution, being suitable for electronic, abrasive and refractory applications.
Abstract: A process for the treatment of spent pot linings impregnated with alkali metal cyanide and fluoric products by grinding previously crushed pot linings in the presence of lime, suspending the ground pot linings in an aqueous medium in order to precipitate a flux in the form of CaF.sub.2 accompanied by the release of soda, followed by the heating of the suspension at a temperature T>140.degree. C. in the presence of clay to form, after fixing the free soda, insoluble synthetic silicate compounds of the feldspathoid or zeolite type and finally the separation by filtration of the resulting solid phase from the liquid phase, which liquid phase is recycled to form a new ground pot lining suspension.
Abstract: The invention relates to a thermal shock treatment in a reactor of ground spent pot linings, constituted both by carbon-containing products and silico-aluminous products impregnated with fluorine-containing mineral compounds, mixed with a pulverulent mineral additive able to combine hot, with or without melting or fusion, with the fluorine-containing impregnating compounds in order to form new stable and insoluble compounds such as CaF.sub.2, binary, ternary or quaternary compounds of NaF, CaF.sub.2, SiO.sub.2, Al.sub.2 O.sub.3, CaSO.sub.4, Na.sub.2 SO.sub.4, of the nephelite, hauynite or similar type.
Type:
Grant
Filed:
June 17, 1991
Date of Patent:
September 14, 1993
Assignee:
Aluminium Pechiney
Inventors:
Eric Barrillon, Pierre Personnet, Jean-Claude Bontron
Abstract: A process for recovery of metallic aluminum, sodium and potassium chloride and an aluminum oxide-metallic aluminum product from secondary aluminum dross. A secondary aluminum dross feed is separated by particle size into a first dross portion which is water leached, filtered, evaporated in an evaporator to produce crystallized sodium and potassium chloride salts, magnesium chloride remaining in solution. A purge stream is removed from the evaporator wherein the crystallized salts are separated therefrom. The purge stream is then discharged onto the crystallized salts.
Abstract: Gallium values are recovered from basic aqueous solutions thereof, e.g., Bayer liquors, by (i) contacting such basic aqueous solution (A) with a medium (I) containing a gallium extractant, whereby the gallium values are transferred to the medium (I), (ii) contacting such gallium-enriched medium (I) with a basic aqueous solution (B) and back-extracting the gallium values into the basic aqueous solution (B), (iii) contacting such gallium-enriched basic aqueous solution (B) with a second medium (II) containing a gallium extractant, whereby the gallium values are transferred to the medium (II), and (iv) contacting such gallium-enriched medium (II) with an aqueous solution (C), which may be acidic or basic, and back-extracting the gallium values into the aqueous solution (C); such gallium-enriched aqueous solution (C) may, for example, be directly electrolyzed to produce gallium metal.
Abstract: A process for recovery of copper from a copper residue obtained during purification of a zinc sulfate solution comprises leaching the copper residue in a concentrated sulfuric acid solution in the presence of an oxidant at a temperature of between 60.degree. and 80.degree. C. and separating the solids from the leach solution, electrowinning copper from the leach solution, returning the electrolyte solution to the initial leaching stage to initiate dissolution of the copper residue, and bleeding a portion of the electrolyte solution to reduce the concentration of impurities in the solution.
Type:
Grant
Filed:
June 10, 1991
Date of Patent:
April 6, 1993
Assignee:
Noranda Inc.
Inventors:
George Houlachi, Carole Allen, Francis Belanger
Abstract: A method is disclosed for detoxification of aluminum spent potliner by thermal treatment in a rotary kiln while blended with limestone and metal silicates to destroy cyanides and convert the soluble fluoride salts to relatively insoluble calcium fluoride and fluoride-bearing minerals, quenching the hot kiln discharge with an aqueous lime slurry to convert residual soluble fluoride salts on the particle surfaces to an insoluble form, and treating aqueous landfill runoff and capture with lime or limestone and recycling the treated water to the process. The treated material is suitable for landfilling in a non-hazardous waste landfill or marketing as a raw material. Air emissions are innocuous and there is no aqueous discharge.
Type:
Grant
Filed:
October 11, 1991
Date of Patent:
November 17, 1992
Assignee:
Reynolds Metals Company
Inventors:
Donald B. Banker, Dennis G. Brooks, Euel R. Cutshall, Douglas D. Macauley, Dennis F. Strahan
Abstract: In a process utilizing steam, the method of producing at least a portion of said steam, including heating a water-containing, solid substance for generating steam and capturing the generated steam for said process. A suitable solid substance is Al(OH).sub.3 . New alumina products and uses therefor are obtained.
Abstract: A Bayer alumina recovery process is described in which lime is added at an intermediate or final wash stage of the red mud recovery circuit to improve flocculation, especially with flocculants having lower anionic content. The process is particularly useful with liquors containing high amounts of sodium carbonate and for process where the mud is settled by mud stacking.
Type:
Grant
Filed:
July 18, 1989
Date of Patent:
June 9, 1992
Assignee:
Allied Colloids Limited
Inventors:
Gillian M. Moody, Trevor K. Hunter, Christine A. Rushforth
Abstract: The chromic anhydride contained in soluble form (chromic acid) in exhausted, polluted chromium plating baths is recovered by alkalizing the exhausted chromium plating liquid to a pH comprised between 3 and 7 at a temperature of 70.degree. C. with a commercial sodium hydroxide solution, keeping the mass in reaction at this temperature for an hour and filtration separating the precipitate obtained. The filtered solution having a specific gravity of 1.25 kg/l, contains CrO.sub.3 (22% in weight) which is then reduced with sulphur dioxide to obtain a solution containing basic chromium sulphate and sodium sulphate, suitable for use as a tanning bath; in this manner pollution is avoided and the waste chromium is exploited. The solution containing CrO.sub.3 can also be introduced into a hexavalent chromium salt production cycle.
Type:
Grant
Filed:
November 7, 1990
Date of Patent:
May 12, 1992
Assignee:
Luigi Stoppani S.p.A.
Inventors:
Giuseppe Bruzzone, Giovanni Ghelli, Diego Perrone
Abstract: In the Bayer process for producing alumina from bauxite of the type wherein the bauxite is added to a caustic solution to produce a soluble aluminate solution and an insoluble red mud fraction which is then subjected to one or more separation steps to produce a thickener overflow which is then subjected to a Kelly Filter Press to polish the thickener overflow the improvement which comprises treating the thickener overflow and the filter aid with a filtration improving amount of dextran.
Type:
Grant
Filed:
June 10, 1991
Date of Patent:
February 25, 1992
Assignee:
Nalco Chemical Company
Inventors:
Lawrence J. Connelly, Steven J. Abbatello, David C. Davis, David A. Undlin
Abstract: A method of producing Al-26 from potassium chloride by exposing it to a proton beam in order to break potassium and chlorine atoms into smaller pieces, which include Al-26. The Al-26 is isolated from the potassium chloride and other substances produced by the beam by means of extraction and ion exchange.
Type:
Grant
Filed:
December 17, 1990
Date of Patent:
October 15, 1991
Assignee:
The United States of America as represented by the United States Department of Energy
Inventors:
Fred J. Steinkruger, Dennis R. Phillips
Abstract: A process for treating spent potlining from the electrolytic smelting of aluminum in cryolite includes incinerating the potlining to combust carbonaceous material to form an ash at a temperature low enough to maintain low fluorine vapor pressures, admixing siliceous material with the potlining either before of after the ash-forming stage, and heating the ash and siliceous material to form a glassy residue.The residue formed by the process of the present invention produces a spent potlining suitable for landfill characterized by a low leachability of fluorine in water.
Abstract: This invention provides improved methods for the preparation of precursor powders that are used in the preparation of superconducting ceramic materials that contain thallium. A first solution that contains the hydrogen peroxide and metal cations, other than thallium, that will be part of the ceramic is quickly mixed with a second solution that contains precipitating anions and thallium (I) to form a precipitate which is dried to yield precursor powders. The precursor powders are calcined an sintered to produce superconducting materials that contain thallium.
Type:
Grant
Filed:
August 2, 1989
Date of Patent:
March 19, 1991
Assignee:
The United States Department of Energy
Inventors:
Bruce C. Bunker, Diana L. Lamppa, James A. Voigt
Abstract: A process for the production of large boehmite crystal aggregates, useful for soft polishing applications is provided herein. A caustic aluminate liquor is contacted with an oxygen-containing gas at elevated temperatures and pressures in the presence of about 1-50 mg/L of copper ions. The liquor is oxidized until a molar ratio of Na.sub.2 O.sub.free to Al.sub.2 O.sub.3 of less than or equal to 1 is achieved, and the oxidized liquor is cooled under quiescent conditions of little or no agitation which causes the crystallization and precipitation or novel large boehmite particles.
Abstract: An improvement is disclosed applicable to the production of calcined and hydrous kaolins in particulate form. A process and system are disclosed in which the calciner is integrated with a filtration process and a preceding spray dryer by passing the dust-laden calciner hot off-gases to the spray dryer to achieve savings in energy. Waste heat from the calciner, and concomitantly dustlike clay particles carried in the off-gas, are thereby passed to the dryer and subsequently treated and their values recovered.
Type:
Grant
Filed:
February 3, 1989
Date of Patent:
October 9, 1990
Assignee:
ECC America Inc.
Inventors:
Charles D. Anderson, Carl S. Cummings, J. Richard Hudson
Abstract: The present invention provides a process for treating spent potlining from the electrolytic smelting of aluminum in cryolite including burning the spent potlining to form an ash, mixing with a siliceous material either before or after the ash-forming step, and heating to form a residue suitable for landfill. The ash and siliceous material are mixed in a specified mole ratio of at least about 1.4 silicon to sodium. The process further includes cooling the residue rapidly.The residue formed by the process of the present invention produces a spent potlining suitable for landfill characterized by a low leachability of fluorine in water.
Abstract: A process for the production of a refractory compound, e.g. a carbide or nitride, of a metallic or non-metallic element, by reacting a mixture of a compound of the metallic or non-metallic element having at least two groups reactive with hydroxyl groups and an organic compound having at least two hydroxyl groups to produce an oxygen-containing polymeric product, and pyrolysing the polymeric product, e.g. in an inert atmosphere to produce a carbide or in an atmosphere of reactive nitrogen compound to produce a nitride, in which the reaction mixture contains an aluminium compound containing at least one group reactive with hydroxyl groups.The presence of the aluminium compound in the reaction mixture leads to an increase in the proportion of carbon in the product initially produced by pyrolysis, and to a higher purity in the refractory compound which is ultimately produced.
Type:
Grant
Filed:
October 27, 1987
Date of Patent:
August 21, 1990
Assignee:
Imperial Chemical Industries PLC
Inventors:
James D. Birchall, Mary J. Mockford, David R. Stanley
Abstract: A process for recovering purified cesium chloride from a cesium aluminum silicate ore in which the ore is digested with aqueous hydrochloric acid and the silica solids removed to obtain an aqueous acidic digest solution of metal chlorides consisting of cesium chloride together with other metal chlorides, by(a) evaporating water from the digest solution to obtain a solid mixture of metal chlorides, including cesium chloride and hydrated aluminum chloride;(b) heating solid phase mixture at a temperature effective for converting the hydrated aluminum chloride to aluminum oxide without decomposing the cesium chloride;(c) extracting the resulting solids with water to obtain an aqueous extract of cesium chloride; and(d) separating the residual solids containing the aluminum oxide to produce a purified extract of cesium chloride.
Type:
Grant
Filed:
May 16, 1989
Date of Patent:
July 3, 1990
Assignee:
Carus Corporation
Inventors:
G. Chithambarathanu Pillai, Kenneth S. Pisarcyzk
Abstract: Spent potlinings from aluminum reduction cells are fed to an aluminum reclamation furnace as a partial replacement for or supplement to the molten salt flux used in the reclamation process. This rids the spent potlinings of materials which would leach into soil or groundwater if the potlinings were otherwise disposed of at dumpsites, rendering them suitable for dumping with no hazard to the environment. Benefits to the reclamation process may be had at the same by substituting the less expensive potlinings for the salt flux materials and by using the fuel potential of the potlinings to reduce the external fuel requirement.
Abstract: A process for producing aluminum hydroxide including the steps of:(a) dissolving colorant-containing aluminum hydroxide for forming a solution;(b) treating the solution for collecting colorant into solid phase material;(c) separating the solid phase material from the solution; and(d) precipitating aluminum hydroxide of improved whiteness from the solution.
Type:
Grant
Filed:
November 23, 1988
Date of Patent:
April 10, 1990
Assignee:
Aluminum Company of America
Inventors:
Richard H. Goheen, William A. Nigro, Paul J. The
Abstract: Compositions comprising carbon-based supports and containing heteropolycyclic compounds such as bipyridyl, phenanthroline or derivatives thereof are used in separation of dissolved late transition metals such as Fe, Co, Ni and Cu from solutions, in particular when such solutions contain high concentrations of other dissolved metals such as Zr, Hf, La, Al and Ba. Such compositions are also used to separate late transition metals such as Pt group metals from each other.
Abstract: A method for recovering gallium, which comprises a capturing step of contacting an aqueous solution containing gallium to a chelating agent containing a water-insoluble substituted quinolinol as the active ingredient, to let the chelating agent capture gallium, and an eluting step of contacting an eluting solution composed of an aqueous solution of an acid or strong base containing said substituted quinolinol, to the chelating agent from the capturing step, to elute gallium therefrom.
Type:
Grant
Filed:
August 3, 1988
Date of Patent:
September 12, 1989
Assignees:
Mitsubishi Chemical Industries Limited, Nippon Light Metal Company, Ltd.
Abstract: Modified starch compositions and their use for flocculating mineral waste residues, particularly the red mud containing alumina liquors from bauxite residues, comprising the addition to an alumina liquor of a flocculating amount of a methylated starch which, optionally, may be hydrolyzed, or a methylated starch which is also sulfonated and, optionally, may be hydrolyzed. Preferably, the methylated starch compositions are potato and dasheen starch derivatives prepared at temperatures of about 50.degree. to about 85.degree. C.
Abstract: Alumina particles having average particle size of about 1-20 microns are converted to alpha alumina in a steam-fluidized bed maintained at about 380.degree.-600.degree. C. and a pressure greater than about 1000 psig. Acidifying the steam reduces average crystallite size of the product and lowers content of some impurities. A preferred product is alpha alumina having an average crystallite size of less than about 0.2 micron.