Abstract: A system and method for controlling blisters. The method begins by mixing the ingredients to form a dough with a moisture content between about 35% and 60%. The dough is sheeted and cut. Thereafter, the dough is pre-heated to reduce the moisture content to between about 10% and about 45%. The preforms are then docked and dehydrated. The docking system, in one embodiment, has a backing plate and a docking device with at least two docking pins of varying lengths. The docking device is adjustable relative to the backing plate. The system also has a removing plate which removes preforms from the docking pins.

Abstract: The invention relates to a process for producing thermoformed articles such as food packagings or parts thereof with a mechanical weakening between adjoining functional areas, which, for utilization by a user, can be at least partly separated at the mechanical weakening, in a thermoforming die having an upper die and a lower die, the mechanical weakening being introduced with a three-dimensional extension during the period of time during which the material to be formed is located in the thermoforming die, and a thermoforming die for implementing the process.

Abstract: The invention relates to a process for producing thermoformed articles such as food packagings or parts thereof with a mechanical weakening between adjoining functional areas, which, for utilization by a user, can be at least partly separated at the mechanical weakening, in a thermoforming die having an upper die and a lower die, the mechanical to weakening being introduced with a three-dimensional extension during the period of time during which the material to be formed is located in the thermoforming die, and a thermoforming die for implementing the process.

Abstract: The invention relates to a process for producing thermoformed articles such as food packagings or parts thereof with a mechanical weakening between adjoining functional areas, which, for utilization by a user, can be at least partly separated at the mechanical weakening, in a thermoforming die having an upper die and a lower die, the mechanical weakening being introduced with a three-dimensional extension during the period of time during which the material to be formed is located in the thermoforming die, and a thermoforming die for implementing the process.

Abstract: Described herein are various embodiments of an apparatus, system and method for manufacturing irregularly shaped panel filters. For example, according to one illustrative embodiment, a system for manufacturing irregularly shaped panel filters includes a filter medium source, a scoring section in filter medium receiving communication with the filter medium source, a first gathering section in filter medium receiving communication with the scoring section, an unfolding section in filter medium receiving communication with the first gathering section, a shaping section having a laterally moveable cutting portion in filter medium receiving communication with the unfolding section, and a second gathering section in filter medium receiving communication with the shaping section.

Abstract: A device and method for forming a groove pattern in a light-guiding plate for obtaining high luminance and decreasing processing time, thereby improving yield. The device has a tool unit including a tool guide and a head which is further provided with a heating plate disposed below the tool unit; a stamper disposed under the heating plate; and a plurality of cutting tools extending from a lower side of the stamper at fixed intervals, for forming a plurality of groove patterns in a surface of the light-guiding plate.

Abstract: The present method of forming a groove in an inner surface of a member for covering an airbag includes the steps of heating a blade by use of an induction-heating device and pushing the blade against the inner surface of the member. The induction-heating device is preferably a coil for induction heating. In addition, the present method of forming the groove preferably includes the steps of placing the member on a work bench having the coil, supplying alternating current to the coil, bringing the blade close to the coil, pushing the blade against the inner surface of the member, stopping current supply to the coil, and pulling the blade away from the inner surface of the member.

Abstract: An apparatus comprises an operating device and a die suitable for interacting to form containers from a sheet material, a cutting device for separating said containers from said sheet material, said cutting means being so shaped as to be removably connectable to said operating device.

Abstract: Apparatus for cutting a puff extrudate utilizing a blade that passes through the extrudate while the extrudate is in a viscous melt stage. The present invention utilizes a tube to facilitate production of a curly puff extrudate. A gap is provided in between the tube and the extruder die to allow a blade to access the extrudate as it exits an orifice in the die. The blade accesses the extrudate at the viscous melt stage, before the extrudate has cooled and hardened. The blade nicks the extrudate, as opposed to completely cutting it, which allows the extrudate to remain connected throughout processing such as curling in the containment tube. The gap also allows steam to be vented form the extrudate as it exits the orifice in the die. The nicked extrudate separates when fried or baked.

Abstract: A device and method for forming a groove pattern in a light-guiding plate for obtaining high luminance and decreasing processing time, thereby improving yield. The device has a tool unit including a tool guide and a head which is further provided with heating plate disposed below the tool unit; a stamper disposed under the heating plate; and a plurality of cutting tools extending from a lower side of the stamper at fixed intervals, for forming a plurality of groove patterns in a surface of the light-guiding plate.

Abstract: A gnocchi tool maker that comprised of a paddle and two elliptical shape handles that rotate around the paddle allowing the gnocchi maker to use either the engraved “V” or, and “U” grooves of the paddle.

Abstract: There is provided an optical recording medium-manufacturing apparatus that is capable of accurately transferring a disk-shaped apparatus during a manufacturing process, and at the same time occupies a small installation area. A control section causes a cut-forming machine installed at a cut-forming location to form a cut in a resin layer of a disk-shaped substrate, then causes an indexing mechanism to rotate a transfer stage to thereby transfer the disk-shaped substrate formed with the cut to a central hole-forming location, and then causes a punching machine to punch a central hole.

Abstract: To provide manufacturing method for a double tube having a hole formed therein and a mold for implementing such method, which reduce the time required for manufacturing, do not leave shavings in the gap between the outer tube and the inner tube, and offer highly accurate hole positioning. The manufacturing method for a double tube having a hole formed therein pertaining to the present invention uses a mold in which a punch is located in at least one of the split mold halves that form the outer circumferential surface, an indentation is formed by drawing the punch into the mold, and fluid pressure is applied between the outer tube and the inner tube of the double tube located within the mold to form a hole in the circumferential wall of the outer tube via such indentation. Furthermore, the punch is placed in the mold in a watertight fashion.

Abstract: A method for weakening a portion of a web includes moving a web in a machine direction between at least a first location and a second location, wherein the second location is positioned downstream of the first location, forming a line of weakness in the web at the first location, wherein the web has a first tensile strength across the line of weakness, and weakening the line of weakness at a second location, wherein the web has a second tensile strength across the line of weakness after the line of weakness is weakened at the second location and wherein the first tensile strength is greater than the second tensile strength.

Abstract: In the invention, an oscillating horn of an ultrasonic processing apparatus is moved along a planned process line and along the side of a rear face of a resin skin which is fixedly held so that the front face is closely in contact with a flat face of a surface table, whereby a resin for the skin is sequentially fused by ultrasonic vibration, and a fused resin is removed to sides to process a linear groove. Therefore, the linear groove having a reproducible constant breakage resistance can be efficiently processed on the side of the rear face of the skin, without applying any damage to a design face, and with reduced power consumption and simple control.

Abstract: A breaking-line cutting machine for the twist-off bottle cap includes a main mechanism having an input tray, an output tray, a cutting set and a plurality of rotary components to pick up the unfinished bottle caps from the input tray to the cutting set for cutting the dashed breaking-line at there and delivering the finished bottle caps to the output tray, a semi-finished product feeding system to feed the unfinished bottle caps into the input tray and finished product container receives the finished bottle caps from the output tray via a conveyer. It is characterized in the introrsely curved inner edge of the cutting set by which the contact area between cutting set and the bottle cap is enlarged in order to make a precise and neat dashed breaking-line in the cap.

Abstract: A tamper indicating closure comprising a base wall and a peripheral skirt having an internal thread adapted to engage the threads of a container wherein a tamper indicating band is provided on the skirt by a plurality of circumferentially spaced bridges. The band includes portions adapted to engage an annular bead on the container. The bridges are formed by using a primary knife having an interrupted cutting edge to produce a circumferential score in the side wall of the closure leaving spaced connectors or bridges followed by using a secondary knife having a continuous cutting edge to provide a continuous external score line and an accurately dimensional radial thickness of the bridges. In a preferred method and apparatus, the closures engage the successive primary and secondary knives and are moved such that the closures roll relative to the knives.

Abstract: The present invention provides a method and apparatus for use in manufacturing a composite part includes molding a composite part on a lay-up tool, machining a sacrificial portion of a first surface for securing a first hardware device with the composite part while the part is on the lay-up tool and cutting the part forming a peripheral edge while the part is on the lay-up tool. The method can further include positioning the first hardware device in contact with a machined interface of the composite part and machining the part including drilling a plurality of positioning holes through the hardware device and the part while the part is on the lay-up tool. The machining can include machining the sacrificial portion creating a machined interface and positioning the hardware device on the machined interface.

Abstract: A concrete block produced from a workpiece that includes at least a portion of a top surface that is roughened by a roughening assembly. The roughening assembly may include a shaft having a plurality of roughening members, the shaft being rotated in a direction opposed to the movement of the workpiece. A splitting mechanism is provided downstream of the roughening assembly to split the workpiece into one or more blocks. The blocks may be placed in a wall having a setback, with the roughened top surface of each block enhancing a natural appearance of the ledge created as a result of the setback.

Abstract: A method and apparatus for cutting a puff extrudate utilizing a blade that passes through the extrudate while the extrudate is in a viscous melt stage. The present invention utilizes a tube to facilitate production of a curly puff extrudate. A gap is provided in between the tube and the extruder die to allow a blade to access the extrudate as it exits an orifice in the die. The blade accesses the extrudate at the viscous melt stage, before the extrudate has cooled and hardened. The blade nicks the extrudate, as opposed to completely cutting it, which allows the extrudate to remain connected throughout processing such as curling in the containment tube. The gap also allows steam to be vented form the extrudate as it exits the orifice in the die. The nicked extrudate separates when fried or baked.

Abstract: An apparatus and a method for treating the surfaces and edges of a block to mimic the appearance of natural stone. The apparatus and method can treat up to four sides of a block, can be adjusted to provide varying degrees of surface and edge treatment, and useful in high volume block production equipment. Blocks are produced having a natural, weathered appearance without the damage, breakage, dust, or expense associated with conventional splitting and tumbling methods.

Abstract: In a method and apparatus for cutting expanded graphite sheet material, at least one cutting tool is urged against the sheet(s). The cutting tool has at least one ridge extending therefrom that includes a substantially tapered cross-section having sloping sides and an edge surface. At least a portion of the sheet material is displaced as the ridge is urged against the sheet. A region of the sheet material in contact with the ridge is compressed so that the density of the region reaches or exceeds the breaking density of the sheet.

Abstract: A device for producing a scoring line in the cylindrical wall of a plastic cup, comprising: a mandrel, provided with elements for positioning and retaining a cup applied thereon; a plurality of jaws, an end whereof is articulated to the mandrel so as to oscillate on radial planes; respective circular arc-shaped blades being applied to the opposite end of the jaws and being arranged on a plane which is perpendicular to the axis of the mandrel; actuation elements for the jaws being further provided, as well as elements for actuating the mandrel with respect to the actuation means so as to actuate the arc-shaped blades radially from a position which is external to the cup to a position for engaging the wall of the cup at which the blades form a scoring line in the wall.

Abstract: A device for producing a scoring line in the cylindrical wall of a plastic cup, comprising: a mandrel, provided with elements for positioning and retaining a cup applied thereon; a plurality of jaws, an end whereof is articulated to the mandrel so as to oscillate on radial planes; respective circular arc-shaped blades being applied to the opposite end of the jaws and being arranged on a plane which is perpendicular to the axis of the mandrel; actuation elements for the jaws being further provided, as well as elements for actuating the mandrel with respect to the actuation means so as to actuate the arc-shaped blades radially from a position which is external to the cup to a position for engaging the wall of the cup at which the blades form a scoring line in the wall.

Abstract: A tamper-indicating closure of integrally molded plastic construction that includes a base wall having a peripheral skirt with internal threads for engaging external threads on the finish of a container. A tamper-indicating band is connected to the lower or free edge of the skirt by a plurality of circumferentially spaced integral bridges. At least one of the bridges has a greater circumferential dimension than other of the bridges. A thin integral membrane is disposed in the band immediately circumferentially adjacent to the one bridge, and extends both axially and circumferentially of the band. A stop flange is positioned on the band for engaging a bead on a container to inhibit removal of the closure, such that the membrane and the other bridges rupture upon removal of the closure but the band remains connected to the closure by the one bridge of enlarged circumferential dimension.

Abstract: A method of forming a side wall of a cupped cake cup at high speed, including paying off a paper sheet through a plurality of paying off rolls; cutting a blank off the paper sheet with a paper cutter disposed at least one of normal and oblique to a direction in which the paper sheet is fed; immediately before or after the cutting, applying a sealing agent; supplying the blank to a specified roll gap formed between a forming cone roll and a holding cone roll capable of rotating in opposite directions; performing shaping, cutting and sealing works on the blank during one rotation of the forming and holding cone rolls, wherein the blank is made into the side wall of the cupped cake cup; separating the side wall of the cup from the forming cone roll; and guiding the side wall of the cupped cake cup in the axial direction of the forming cone roll.

Abstract: An apparatus for producing a container cap. The cap is formed of plastic and includes a flat top, a casing emanating from the flat top, and a guarantee area provided in an edge zone of the casing. The guarantee area includes at least one holding section on a surface thereof and at least one vertical incision extending over a height of the guarantee area. The apparatus includes a centering device which rotates and securely holds the cap in a fixed position based on the at least one holding section, and a cutting device which cuts the at least one vertical incision into a wall of the guarantee area at a predetermined distance from the at least one holding section while the centering device rotates and securely holds the cap in the fixed position.

Abstract: A method for the manufacture of a screen useful for forming three-dimensional films, the screens and the three-dimensional films produced using those screens are disclosed. In forming a screen, a substrate material is applied to a base. A predetermined amount of portions of the substrate are removed to form a predetermined pattern in the substrate. A screen material is applied to the patterned substrate material. A predetermined amount of portions of the screen material are removed to form a predetermined pattern in the screen material. The predetermined pattern in the screen defines a plurality of first perforations in the screen material. The substrate material is removed from the screen material, such that second perforations are formed in the screen, whereby each first perforation is in communication with an adjacent second perforation.

Abstract: An apparatus for scoring surfaces of objects, such as unbaked bread loaves, is provided. A tray is configured to hold unbaked bread loaves. A conveyor advances the tray along a transport path. Sensors detect the tray's presence and orientation. A control unit processes the detection signal's and controls a member that causes the tray to rotate. Two or more sets of knives located above the production line contact and score the upper surface of the bread loaves in different orientations. A mechanism realigns the tray on the conveyor.

Abstract: Systems for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more inorganic aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and the passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, cardboard, polystyrene, plastic, or metal. The systems yield sheets can be rolled, pressed, scored, perforated, folded, and glued.

Abstract: A system is provided for automatically and continuously producing chewing gum and/or chewing gum base. A system controller receives inputs of parameters necessary for production. Ingredients are automatically and continuously fed and mixed to form a desired end product. During production of chewing gum, the gum is automatically and continuously discharged from the mixer and can be automatically dusted, rolled, scored and wrapped. The system is continuously monitored with appropriate sensing devices. Signals indicative of the sensed conditions are sent to the controller, and the system automatically adjusts to produce a consistent end product. An alarm is activated upon sensing of a predetermined condition.

Abstract: A line of weakening (24) formed of spaced bridges (44) separated by slits (42) is formed in the skirt of a temperevident closure after the closure has been moulded. The line of weakening (24) is formed by a cutting operation using a knife blade (32) along the edge of which the closure is rolled without slipping. During the operation the snap-engagement band (20) of the closure is held in contact with the interior face of the skirt in transverse alignment with the knife blade (34) and the location of the line of weakening (24).

Abstract: Compositions and methods for manufacturing containers from sheets having a hydraulically settable matrix are disclosed. Suitable compositions are prepared by mixing together a hydraulic binder, water, and appropriate additives (such as aggregates, fibers, and rheology-modifying agents) which impart predetermined properties so that a sheet formed therefrom has the desired performance criteria. Hydraulically settable sheets are formed from the mixture by extrusion, then calendering the sheets using a set of rollers and then drying the sheets in an accelerated manner to substantially harden the sheets. The resulting hydraulically settable sheets may have properties substantially similar to sheets made from presently used materials like paper, cardboard, polystyrene, or plastic. The sheets can be laminated, corrugated, coated, printed on, scored, perforated, cut, folded, rolled, spiral wound, molded, assembled and seamed to mass produce articles of manufacture from the sheets such as food and beverage containers.

Abstract: A method for making plastic case blanks is disclosed. A molten plastic material is passed through a nip of a first, preforming pair of molding cylinders to form a semi-solidified sheet having a first thickness, The semi-solidified sheet is then molded to form a final sheet having a second, uniform thickness less than the first thickness and the final sheet is scored to form folding scores and cut to form a plurality of the blanks. The molding, scoring and cutting are simultaneously performed by passing the semi-solidified sheet through a nip of a second pair of cylinders. One of the second pair of cylinders has scoring means for forming the folding scores in the final sheet and cutting means for cutting the final sheet to form the plurality of the blanks and the other of the second pair of cylinders has recess means complementary to the cutting means for receiving the cutting means and effectuating the cutting.

Abstract: A process and apparatus for forming a reclosable closure profile, wherein the configuration of the closure profile is mechanically altered for controlling the width of the gap in a groove member by passing the closure profile, while still hot enough to be formed, through a profile gapping means, whereby the surfaces of the closure profile contact the gapping means, thereby maintaining the desired final gap width of the closure profile and/or whereby the gapping means includes a cutting means for notching the base of the groove member for controlling the closure force of the groove member.

Abstract: In a process for manufacturing finite extruded profiles (3) from elastomer material with at least one projecting sealing lip (12) of different contour (32) over the length of the profile, for simple and very accurate manufacture the invention proposes that by means of two needles (10, 11) which act laterally on the sealing lip (12) and whose depth of contact (a) is controlled by a cam disk (5), the specified contour configuration (32) in the corresponding profile area (12) is incised in the form of grooves and the projecting profile section (38) severed after vulcanization (FIG. 1).

Abstract: A method of creating a score in a pouch formed from a thermoplastic film is described. Ultrasonic energy is used to create the score in a film that is later formed into a pouch. The score can be used to open the pouch by pulling opposite sides of the scored area. The ultrasonic force is applied to the film as a part of a downstream process in a blown film manufacturing line to produce the pouch.

Abstract: A method is shown for forming a wiper blade in which a continuous length of elastomer is extruded through a die having a die opening shaped to produce a pair of wiper blades joined in edge-to-edge relation. The elastomer is preformed to produce a weakened mid- section and then cured. The cured elastomer is then separated into two separate lengths of wiper blade by pulling the length of continuous elastomer along the weakened mid-section.

Abstract: A method is shown for forming a wiper blade in which a continuous length of elastomer is extruded through a die having a die opening shaped to produce a pair of wiper blades joined in edge-to-edge relation. The elastomer is scored in the mid-section thereof to produce a score line and then cured. The scored and cured elastomer is then separated into two separate lengths of wiper blade by dividing the length of continuous elastomer along the score line.

Abstract: An apparatus for forming frangible score lines in rigid plastic sheet material. The apparatus utilizes a flat surface having a serrated edge having points and notches. The rigid plastic sheet material is laid on the flat surface. A scoring means is positioned to strike downwardly on the sheet material whereby the points of the serrated edge of the flat surface will extend into the sheet material a distance further than the notches of the serrated edge to thus form a corrugated fracturable score line in the plastic sheet material. The apparatus is useful for forming score lines in lids for drink cups intended for fast food service.

Abstract: A method for making an article, such as a plastic food container lid having frangible score lines. The article is formed of a sheet of plastic material having substantially constant thickness with score lines defining an offset portion thereof which is connected to the remaining sheet material by a segment that is thinner than the sheet material and being rupturable for the removal of the offset portion. The periphery of the inwardly directed portion of the offset portion overlaps the periphery of the outwardly directed portion of the offset portion on the opposite side of the sheet material. The fracturable score lines are corrugated along their length by a plurality of successive grooves and ridges with the grooves extending deeper into the material than the ridges.

Abstract: In an apparatus for the production of articles from a planar web of thermoplastic material, having heating, hot shaping and punching devices, a web conveying mechanism for stepwisely transporting the web along the substantially planar path through the apparatus includes a plurality of driven stationary conveying units arranged at opposite edges of the web along the path thereof, each conveying unit including a driving wheel and a cooperating free wheeling supporting roller arranged opposite to each other and having their axes of rotation extending substantially parallel to each other and to the plane of the web, the driving wheel having a wedge-like converging circumference with a toothed circumferential edge and connected to a driving mechanism which synchronously drives the driving wheels, and the free wheeling supporting roller having a cylindrical circumference supporting the web in an adjustable position relative to the driving wheel, such that the toothed circumferential edge partly penetrates the web a

Abstract: A machine and method for manufacturing a disposable absorbent continence pad. The machine has a series of stations including a shell-forming station for forming a shell from thermoplastic material, a slitting station for forming slits in a facing material to be sealed to a shell in order to permit the facing material to adapt to the shape of the shell and a sealing station where the facing material and the shell are heat sealed together. The shell-forming station, slitting station and sealing station have special components to assure accurate molding of the shell and prevent wrinkles in the facing material. The manufacturing method embodies a series of processing steps as carried out at the aforesaid stations.

Abstract: There have been provided synthetic resin food containers and the method and device for moulding the containers.The container has a bottom wall, a side wall extending at an obtuse angle to the bottom wall and a rim or legs extending from the undersurface of the bottom wall.The device comprises a male mould including a main body, a bottom forming portion received in the main body for vertical movement relative to the main body and a pressurizing portion disposed for vertical movement relative to the bottom forming portion; and a female mould for receiving a portion of the bottom forming portion.The method comprises the steps of forcing said portion of the bottom forming portion into the female mould to form the bottom of the container, raising the bottom forming portion and substantially simultaneously move the pressurizing portion to form the rim or legs on the bottom of the container.

Abstract: Apparatus for continuously forming individual products pieces containing filler therein and having large perforations in the top layer. A first continuous flat dough sheet is formed and transported on a conveyor belt. Portions of the filler are periodically deposited on the first dough sheet. A second continuous flat dough sheet is formed and transported on a conveyor belt of a material to which the dough of the second continuous flat dough sheet adheres in response to pressure. A device for moving cutting elements through the second dough sheet forms a multitude of holes and presses the perimeter of each dough piece therein so as to adhere to the conveyor belt. An arrangement lifts the second dough sheet off of the conveyor belt means without disturbing the cut out dough pieces adhered thereto.

Abstract: An apparatus for the manufacture of selectively apertured thermoplastic sheet or film, comprising a rotatable molding element means for receiving the film and which means has a predetermined pattern therein wherein as the film is contacted with the rotatable molding element means and a fluid pressure differential is applied to the surface of the film, a desired pattern of perforated areas and non-perforated areas are imparted to the film with each of said areas being continuous across the web of the film and alternating in the machine direction.

Abstract: An egg carton thermoformed from a plastic sheet has a cover extension and a cell section extension formed by stretching the plastic sheet in the opposite direction from the sheet line from the direction in which the cover and the cell section are formed. Latching elements on these extensions lock the egg carton without the need for a latch flap. This permits the eighteen cell carton to be loaded on conventional egg loading machinery. The mold for forming the carton has formers which mate with cavities to stretch the lastic into the cover and cell section extensions.

Abstract: A novel closure-making process and apparatus are disclosed for formation of plastic closures. The closures include a plastic closure cap which is compression molded to provide a closure having the requisite strength. The process includes steps for formation of a sealing liner within the closure cap if desired, with formation of a novel liner-retaining arrangement provided for secure retention of the liner within the cap. The process also includes steps for formation of a tamper-indicating pilfer band integrally with the plastic cap of the closure for formation of closures requiring a suitable tamper-indicating device.

Abstract: A tinsel facetting apparatus and method for use in facetting a metallized polyvinyl chloride (PVC) strip including a pair of serrated rolls having a thermal element located in each roll. The PVC strip is facetted as it travels between the two rolls which are maintained at a predetermined temperature determined by the color of the PVC strip. The apparatus and method further provide for timed slitting of the PVC strip into spaced sections constituting facetted icicles, each spaced section separated from the next by a header portion and timed cutting the PVC strip into segments including a spaced section and an unslit header portion so the facetted icicles hang freely from the header portion.

Abstract: An unmanned pelletizing device for plastic material for preventing the breakage of strands of the plastic material formed between a cooling roll and a pinch roll. The cooling roll is partially submerged in a tank of cooling water. A cutter includes a fixed knife having a plurality of grooves formed therein for registration with the plastic strands.