Producing Cathode-ray Tube Or Element Thereof Patents (Class 430/23)
  • Patent number: 5229234
    Abstract: In an electrophotographic process for manufacturing a luminescent screen assembly on an interior surface of a faceplate panel of a CRT, the panel is first coated with a conductive layer and then overcoated with a photoconductive layer. A substantially uniform charge is established on the photoconductive layer. Selected areas of the photoconductive layer are exposed to actinic radiation, through a shadow mask, to affect the charge on the layer. The unexposed areas of the photoconductive layer are developed with triboelectrically-charged, dry-powdered, light-absorptive screen structure material. The photoconductive layer is reexposed to further discharge those open areas free of the light absorptive material while retaining the charge on those areas having light absorptive matrix material thereon. The reexposure increases the voltage contrast between the exposed and the unexposed areas of the photoconductive layer.
    Type: Grant
    Filed: January 27, 1992
    Date of Patent: July 20, 1993
    Assignee: RCA Thomson Licensing Corp.
    Inventors: George H. N. Riddle, Louis S. Cosentino
  • Patent number: 5229233
    Abstract: An apparatus for fusing a polymer powder deposited on a surface of a faceplate panel of a cathode-ray tube comprises a housing having a faceplate support surface and enclosing a chamber. A shutter adjacent to the panel support surface separates the faceplate panel from the chamber. A reservoir for holding a solvent is within the chamber and at least one piezoelectric transducer communicates with the reservoir for atomizing the solvent to create a fog. A fan within the chamber distributes the fog onto the polymer powder. A method for fusing the polymer powder onto the faceplate panel also is described.
    Type: Grant
    Filed: September 5, 1989
    Date of Patent: July 20, 1993
    Assignee: RCA Thomson Licensing Corp.
    Inventors: George H. N. Riddle, Robert E. Simms
  • Patent number: 5217833
    Abstract: A method of producing a fluorescent screen of a cathode-ray tube inclusive of a process to form carbon stripes by coating an inner surface of a panel with a carbon film and then drying, exposing and developing such a carbon film. The method comprises the steps of perceiving the carbon stripes on the inner surface of the panel as video information by optical means, then inputting the video information to an image processor to calculate the line widths of the carbon stripes, and controlling the exposure during the carbon stripe exposure process on the basis of the line widths thus calculated. According to this method, the line widths of the carbon stripes can be maintained constant to enhance the quality stability, and the measuring operation is remarkably simplified by a completely automated mechanical system.
    Type: Grant
    Filed: February 19, 1992
    Date of Patent: June 8, 1993
    Assignee: Sony Corporation
    Inventors: Takehiro Yamanaka, Susumu Saikawa, Yoshinori Yamano
  • Patent number: 5213918
    Abstract: A color reference CRT of the type employing a screen of a pattern of individual phosphor elements of different color components, is produced by adjusting the screen weights of the different color components to achieve the desired reference color when the screen is scanned by an electron beam of predetermined beam current and anode potential.
    Type: Grant
    Filed: March 11, 1992
    Date of Patent: May 25, 1993
    Assignee: North American Philips Corporation
    Inventor: Robert L. Donofrio
  • Patent number: 5173382
    Abstract: A photosensitive composition comprising a water-soluble polymer, a dichromate and at least one aromatic diazonium salt selected from aromatic diazonium sulfates, sulfonates and chromates has high sensitivity, and a pattern having high resolution can be formed therefrom with a shortened exposure time.
    Type: Grant
    Filed: January 9, 1990
    Date of Patent: December 22, 1992
    Assignee: Hitachi, Ltd.
    Inventors: Hajime Morishita, Nobuaki Hayashi, Saburo Nonogaki, Masato Ito, Masahiro Nishizawa, Kiyoshi Miura
  • Patent number: 5156936
    Abstract: Contact device (10) for the photocathode (11) of photoelectric tubes is produced by a metallic deposit on a substrate (12) intended to receive the photocathode. According to the invention, the contact device (10) is formed by narrow conductive contacts (20) deposited on the useful area (21) of the substrate (12).
    Type: Grant
    Filed: February 27, 1991
    Date of Patent: October 20, 1992
    Assignee: U.S. Philips Corporation
    Inventor: Michel E. A. Beghin
  • Patent number: 5151337
    Abstract: The method of electrophotographically manufacturing a luminescent screen on a substrate of a color CRT, according to the present invention, includes the steps of forming a photoreceptor by sequentially coating the substrate to form a conductive layer and an overcoating of a photoconductive layer, establishing an electrostatic charge on the photoconductive layer, and exposing selected areas of the photoconductive layer to visible light to affect the charge thereon. Then the photoconductive layer is developed by the application of suitable triboelectrically charged, dry-powdered screen structure materials. The improved process provides at least one wear-resistant, conductive contact patch on a peripheral portion of a surface of the substrate. The contact patch has a first portion which underlies at least one of the layers of the photoreceptor and is in electrical contact with the conductive layer, and a second portion which extends from the photoreceptor.
    Type: Grant
    Filed: June 26, 1990
    Date of Patent: September 29, 1992
    Assignee: RCA Thomson Licensing Corp.
    Inventors: Charles M. Wetzel, Peter M. Ritt, Owen H. Roberts, Jr., Harry R. Stork
  • Patent number: 5149608
    Abstract: An emulsion covered photo printing plate for use in printing an echant resist pattern on a light sensitive etchant resist located on a metal web covered with an etchant resist wherein the emulsion layer contains an exterior master pattern separated from an interior master pattern by a strip line with the interior master pattern having optically clear spacers located on top of the emulsion layer opaque projections and the nonopaque emulsion layer and the exterior emulsion layer having clear spacers located on top of the exterior emulsion layer with the area of the strip line being substantially devoid of spacers to provide evacuation channel past the strip line between the exterior master pattern and the interior master pattern.
    Type: Grant
    Filed: June 9, 1989
    Date of Patent: September 22, 1992
    Assignee: BMC Industries
    Inventors: Dean T. Deibler, Joseph A. Marcanio
  • Patent number: 5134047
    Abstract: In a method of manufacturing a color cathode ray tube utilizing an external surface exposure process, a fluorescent slurry to be applied to a panel contains a photosensitive resin composition composed of an aqueous emulsion of polyvinyl compound resin containing a saponified polyvinyl acetate with an addition-condensed photosensitive group as a protective colloid and an aqueous solution of a saponified polyvinyl acetate with an addition-condensed photosensitive group. Accordingly, a resistance of a fluorescent layer formed on the panel against an aqueous solution of hydrogen peroxide is improved, and an anti-fogging performance of the fluorescent layer is also improved.
    Type: Grant
    Filed: April 12, 1990
    Date of Patent: July 28, 1992
    Assignee: Sony Corporation
    Inventors: Koki Inada, Hiroshi Itoh, Hideaki Takazawa, Tadashi Asazuma
  • Patent number: 5132188
    Abstract: A method of electrophotographically manufacturing a luminescent screen on an interior concave surface of a CRT faceplate panel having a major axis with a first center of curvature and a minor axis with a second center of curvature, the method including the steps of utilizing a charging apparatus for uniformly charging a photoconductive layer disposed on the concave surface of the faceplate panel by providing a corona voltage from a corona generator to at least one corona charger which has an arcuately-shaped charging electrode, the corona charger has a center of curvature substantially concentric with a center of curvature of the concave surface of the panel, a support arm attached to the corona charger is pivotably located at the other center of curvature, the corona charger substantially conforms to, and is spaced from the photoconductive layer on the concave surface, and moving the corona charger across the concave surface.
    Type: Grant
    Filed: August 13, 1990
    Date of Patent: July 21, 1992
    Assignee: RCA Thomson Licensing Corp.
    Inventors: Pabitra Datta, George H. Riddle, Ronald N. Friel, Robert E. Simms, Carl C. Steinmetz
  • Patent number: 5132187
    Abstract: In a method of manufacturing a color cathode ray tube, a photosensitive layer is formed on a inner surface of a panel and a shadow mask is mounted in the panel. The photosensitive layer is exposed to a light beam which is emitted from a light source and passes through a lens system, a shutter and apertures of the shadow mask to form a pattern corresponding to the apertures of the shadow mask in an exposure step. In the exposure step, the shutter is moved along the inner surface of the panel and the light source is also moved in synchronism with the movement of the shutter. Thus, the light beam is so shifted as to satisfy the .gamma.-.DELTA.p characteristic of the cathode ray tube, which reflects the angle of deflection .gamma. of the electron beam and the corresponding displacement of the center (F) of the deflection .DELTA.p from where the center of deflection would be when the angle of deflection is zero.
    Type: Grant
    Filed: May 31, 1990
    Date of Patent: July 21, 1992
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Katsuei Morohashi
  • Patent number: 5128224
    Abstract: A method of manufacturing an aperture pattern printing plate in a limited number of steps using only one original printing plate. The method produces transparent portions on a portion of the printing plate corresponding to a non-effective area of a shadow mask, and opaque portions on a portion of the printing plate corresponding to an effective area of a shadow mask. The method has the steps of bringing a transparent plate having an unexposed transparent photosensitive layer formed on at least one of its principal surfaces into contact with an original plate having opaque areas corresponding to apertures in a to be constructed shadow mask. A first exposure is performed on the photosensitive layer through the original plate. The photosensitive layer is then developed to render exposed portions of the photosensitive layer opaque. These opaque portions are then etched away. A portion of the photosensitive layer corresponding to the non-effective area of a shadow mask is then covered to prevent exposure.
    Type: Grant
    Filed: March 1, 1990
    Date of Patent: July 7, 1992
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Yasuhisa Ohtake, Yasushi Magaki, Mitsuaki Yamazaki, Seiji Sagou, Hiroshi Tanaka
  • Patent number: 5108858
    Abstract: The present invention relates to a method for making a viewing screen structure for a cathode-ray tube. The method includes the steps of coating a support surface with a film of a polymeric material, a suitable dichromate and a sensitizer therefor which is a chromium ion migration enhancer having a reduced sensitivity to thermal and dark hardening; exposing the film to an image in the form of radiant energy until the solubility of the irradiated regions thereof is selectively altered, thereby producing in the film regions of greater solubility and regions of lesser solubility; removing those regions of the film with greater solubility to bare portions of the underlying support surface while retaining those regions of the film with lesser solubility. The bare portions of the support surface and the retained film regions are overcoated with a composition of light-absorbing material which is adherent to the support surface.
    Type: Grant
    Filed: August 13, 1990
    Date of Patent: April 28, 1992
    Assignee: Videocolor
    Inventors: Himanshu M. Patel, Antimo Pezzulo
  • Patent number: 5093217
    Abstract: An apparatus for electrophotographically manufacturing a luminescent screen assembly on a substrate for use within a CRT includes a developer for developing a photoconductive layer, having a latent image thereon, with a dry-powdered, triboelectrially-charged screen structure materials. The photoconductive layer overlies a conductive layer in contact with the substrate. A grid-developing electrode is located at a distance from the photoconductive layer that is large relative to the smallest dimension of the latent image. The electrode is biased with a suitable potential to influence the deposition of the charged screen structure materials onto the latent image on the photoconductive layer. A method for electrophotographically manufacturing the screen assembly utilizing the grid-developing electrode is also disclosed.
    Type: Grant
    Filed: October 11, 1989
    Date of Patent: March 3, 1992
    Assignee: RCA Thomson Licensing Corporation
    Inventors: Pabitra Datta, Randall E. McCoy, Ronald N. Friel, John A. van Raalte, Wilber C. Stewart
  • Patent number: 5083959
    Abstract: An apparatus for uniformly charging a photoconductive layer disposed on an interior, non-planar surface of a faceplate panel of a CRT during electrophotographic screen processing of the panel includes a corona generator having at least one corona charger and a mechanism for moving the corona charger across the non-planar surface of the faceplate panel. The corona charger substantially conforms to, and is spaced from the photoconductive layer on the non-planar, interior surface of the faceplate panel.
    Type: Grant
    Filed: August 13, 1990
    Date of Patent: January 28, 1992
    Assignee: RCA Thomson Licensing Corp.
    Inventors: Pabitra Datta, George H. N. Riddle, Ronald N. Friel, Robert E. Simms, Carl C. Steinmetz
  • Patent number: 5073463
    Abstract: A method of manufacturing a phosphor screen for a cathode ray tube comprises the step of forming a suspension of a phosphor material and a resin particle having an average particle size of 0.5 to 20 micrometers in an aqueous solution containing a photosensitive resin, a dispersing agent and a binder; coating an inner surface of a cathode ray tube with the suspension to form a phosphor screen; then forming an intermediate layer on the phosphor screen; then forming a metal back layer on the intermediate film; and finally baking the whole product so that the brightness of the phosphor screen of the cathode ray tube can be increased.
    Type: Grant
    Filed: September 12, 1989
    Date of Patent: December 17, 1991
    Assignee: Sony Corporation
    Inventor: Koji Fujita
  • Patent number: 5028501
    Abstract: In accordance with the present invention, a method of manufacturing a luminescent screen assembly on a substrate of a CRT includes the steps of providing a coating of a non-luminescent screen structure material in a predetermined pattern on the substrate and depositing a plurality of color-emitting screen structure materials on the substrate. The color-emitting screen structure materials are surrounded by the non-luminescent material. An electrostatically-charged dry-powdered resin is deposited onto the aforementioned color-emitting and non-luminescent screen structure materials and fused to form a substantially continuous film.
    Type: Grant
    Filed: June 14, 1989
    Date of Patent: July 2, 1991
    Assignee: RCA Licensing Corp.
    Inventors: Peter M. Ritt, Harry R. Stork
  • Patent number: 5006432
    Abstract: A shadow mask is formed by forming two photosensitive resin layers respectively on both major surfaces of a band-like metal sheet. The first resin layer is formed by coating a resin solution on the first major surface with the first major surface directed upward, and drying the solution while maintaining the metal sheet horizontal. Likewise, the second resin layer is formed by coating a resin solution of the second major surface with the second major surface directed upward, and drying the solution while maintaining the metal sheet horizontal. Predetermined openings are made in the first and second resin layers by exposing and developing. Then, the bared portions of metal sheet are etched to form apertures therein.
    Type: Grant
    Filed: October 24, 1988
    Date of Patent: April 9, 1991
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Seiji Sagou, Yasuhisa Ohtake
  • Patent number: 5002844
    Abstract: Photoresist for forming the phosphor screen of color cathode-ray tube made up of the composition rate of pure water 10-50%, polyvinyl alcohol 5-30%, dichromate potassium salt 0.5-5%, diethylene glycol 0.5-10%, ethylene glycol 0.5-5%, urea 0.5-10%, acetamide 0.5-5%, butanediol 0.5-10%, paraaldehyde 0.5-5%, dioxane 0.5-5%, a surfactant 0.5-5%.
    Type: Grant
    Filed: August 31, 1988
    Date of Patent: March 26, 1991
    Assignee: Samsung Electron Devices Co., Ltd.
    Inventors: Won-Dae Cheong, Sang-Yul You, Soo-Min Jeong
  • Patent number: 5001026
    Abstract: The need for annealing the internal magnetic shield of a cathode ray tube to eliminate registration errors caused by non-uniformity of magnetic properties of the shield resulting from the forming process, is eliminated by using a shader plate with a convex curvature to adjust the screen pattern to compensate for such errors.
    Type: Grant
    Filed: February 9, 1989
    Date of Patent: March 19, 1991
    Assignee: North American Philips Corporation
    Inventors: William W. Bozek, Richard I. Brown, Mark D. Dorogi
  • Patent number: 4980262
    Abstract: A photographic contact printing process is disclosed having application in the mass production of replicate video discs from a master disc, and other applications wherein it is desired to replicate micro-detail over a relatively large area. A problem with conventional contact printing from a mask to a photographic medium is one of maintaining intimate contact over a relatively large area since dust, dirt, etc., are almost impossible to completely eliminate in any practical manner. In accordance with the present invention, a contact printing process is provided wherein intimate contact is not necessary for making high quality contact prints. The present invention recognizes that in contact printing information from a master disc to a replicate disc, the contact printing process is significantly less sensitive to imperfect contact between the master disc and the replicate disc if one employs a replicate disc comprising a photosensitive material having a certain optical properties.
    Type: Grant
    Filed: August 29, 1979
    Date of Patent: December 25, 1990
    Assignee: Eastman Kodak Company
    Inventors: Harold T. Thomas, Dennis G. Howe
  • Patent number: 4960659
    Abstract: A method for preparing a shadow mask with a plurality of apertures for a color picture tube from a metal shadow mask sheet includes the step of exposing the entire surface of the photosensitive layers provided on the both surfaces of the metal sheet to an unpatterned light before or after the step of exposing the photosensitive layers to patterned light in order to form resist films.
    Type: Grant
    Filed: January 13, 1989
    Date of Patent: October 2, 1990
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Seiji Sagou
  • Patent number: 4943512
    Abstract: A photocurable resin composition is described, which comprises a specific type of photosensitive polymer obtained by copolymerization of a monomer of the following general formula [I] ##STR1## in which R.sup.1 represents H, CH.sub.3 or C.sub.2 H.sub.5, X represents --O-- or --NH--, Y represents a linear or branched hydrocarbon group having from 1 to 4 carbon atoms, and .PHI. represents ##STR2## Z.sup..crclbar., in which Z.sup..crclbar. represents an anion, and R.sup.2, R.sup.3 and R.sup.4 are independently an alkyl group having from 1 to 4 carbon atoms, and a monomer of the following general formula [II] ##STR3## in which R.sup.5 represents H, CH.sub.3 or C.sub.2 H.sub.5, and n and x are independently an integer of from 1 to 4. The photosensitive polymer is photocrosslinked with a diazide compound. The resin composition is particularly suitably for use in formation of a color filter because of good dyeability and good adhesion to a substrate.
    Type: Grant
    Filed: October 4, 1988
    Date of Patent: July 24, 1990
    Assignee: Chisso Corporation
    Inventors: Hiroshi Kawabata, Katsuhiko Kobayashi, Hideo Sato
  • Patent number: 4927692
    Abstract: A laminated antistatic electrical test mask for use with bed-of-nails test equipment in analyzing electrical properties between locations on a circuit board or card wherein the mask material prevents unused probes from contacting the product to be tested. The mask includes a plurality of layers comprised alternatively of cured glass cloth and a hygroscopic material, with a plurality of apertures disposed through the mask for receipt of test probes. In a particular embodiment, the layers are comprised of prepreg and a cellulose-containing material such as bonded paper. Electrostatic charges are more evenly distributed throughout the multiple layers of the composition to reduce charge densities presented to the test probes thereby significantly reducing destruction of JFETs associated with the probes from electrostatic discharge therethrough.
    Type: Grant
    Filed: November 25, 1988
    Date of Patent: May 22, 1990
    Assignee: International Business Machines Corporation
    Inventors: Padmanabhan Dhanakoti, Gerry W. Moore, Harold F. Smith
  • Patent number: 4921767
    Abstract: The method of electrophotographically manufacturing a screen assembly on a substrate for use within a CRT, according to the present invention, includes the steps of sequentially coating a substrate with a conductive layer and an overcoating of a photoconductive layer, establishing an electrostatic charge on the photoconductive layer, and exposing selected areas of the photoconductive layer to visible light to affect the charge thereon. Then the photoconductive layer is developed with a charged screen structure material. The improved process utilizes a dry-powdered screen structure material having at least a surface charge control agent thereon to control the triboelectrical charging of the screen structure material.
    Type: Grant
    Filed: December 21, 1988
    Date of Patent: May 1, 1990
    Assignee: RCA Licensing Corp.
    Inventors: Pabitra Datta, Ronald N. Friel
  • Patent number: 4917978
    Abstract: The method of electrophotographically manufacturing a luminescent screen assembly on a substrate of a CRT, according to the present invention, includes the steps of coating the substrate with a conductive layer and overcoating the conductive layer with a photoconductive layer, establishing an electrostatic charge on the photoconductive layer, and exposing selected areas of the photoconductive layer to visible light to affect the charge thereon. Then, the selected areas of the photoconductive layer are developed with triboelectrically charged, dry-powdered, surface-treated screen structure materials. The improved process increases the adherence of the surface-treated materials to the photoconductive layer by contacting the surface-treated materials with a solvent to render the photoconductive layer and the materials tacky.
    Type: Grant
    Filed: January 23, 1989
    Date of Patent: April 17, 1990
    Assignee: Thomson Consumer Electronics, Inc.
    Inventors: Peter M. Ritt, Harry R. Stork
  • Patent number: 4888266
    Abstract: The invention relates to a process for producing supports intended for the optical recording and reading of information. A layer containing a diazo compound is deposited onto a metallized substrate. Recording is obtained by exposing the support to light through a mask, the exposed zones of the layer of diazo compound being decomposed. Dry development in ammonia vapors shows up transparent zones and opaque zones corresponding to the information.
    Type: Grant
    Filed: March 13, 1987
    Date of Patent: December 19, 1989
    Assignee: Thomson Brandt
    Inventors: Jean-Pierre Lacotte, Claude Puech
  • Patent number: 4866466
    Abstract: A method of producing a color picture tube screen particularly for a high definition tube. In producing a high definition screen light from a point source (S) is directed through a segmented lens (18) and a shadow mask (24) onto a layer of photoresist applied to the internal surface of a faceplate panel (12). The segmented lens (18) comprises a rectilinear array of differently inclined facets (F). In order to obtain a substantially uniform illumination of the faceplate panel (12), the segmented lens (18) is wobbled in an oblique direction such that in moving from one extreme position to another, the image of a facet on the panel occupies substantially the previous position of the image of another facet obliquely adjacent the first mentioned facet when at the one extreme position.
    Type: Grant
    Filed: April 25, 1988
    Date of Patent: September 12, 1989
    Assignee: U.S. Philips Corporation
    Inventor: Jan van der Waal
  • Patent number: 4861422
    Abstract: A method of manufacturing a shadow mask, comprising the steps of forming a first resist pattern having a large number of openings on one major surface of a thin metal plate and a second resist pattern on the other major surface, the second resist pattern having a large number of openings with an opening size larger than that of the first resist pattern, etching the thin metal plate surface having the first resist pattern to form first recesses, removing the first resist pattern, forming an etching-resistive layer on the thin metal plate surface having the first recesses to fill the first recesses, etching the thin metal plate surface having the second resist pattern to form second recesses which have a size larger than that of the first recesses and communicate with the first recesses, treating and swelling the etching-resistive layer with an alkali solution, spraying warm water to the etching-resistive layer to remove the etching-resistive layer, and removing the second resist pattern.
    Type: Grant
    Filed: May 18, 1988
    Date of Patent: August 29, 1989
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Makoto Kudou, Katsumi Ichikawa
  • Patent number: 4859549
    Abstract: A method of forming a fluorescent screen for a color CRT, by exposing a photosensitive film on the inner surface of a curved panel, to form color stripes with different stripe widths. A flat mask is used, with slits aligned with the curved panel. The spacing of the mask and the width of the slits are controlled to produce a predetermined pattern factor F according to the expression: ##EQU1## where A is the width of the slits in the mask, b is the distance between the mask and the panel surface, and .lambda. is the wavelength of the exposing light.
    Type: Grant
    Filed: March 9, 1988
    Date of Patent: August 22, 1989
    Assignee: Sony Corporation
    Inventor: Masatake Hayashi
  • Patent number: 4857428
    Abstract: A photoresist film containing a phosphate of a formalin condensate of diazodiphenylamine, 2.5-bis (4'-azide-2'- sulphobenzilidene) cyclopentanone Na, polyvinylalcohol, and polyvinylpyrrolidone is formed on the inner surface of a faceplate. The photoresist film is hardened by light exposure using a point or linear light source, which is essentially a circular light source, via a shadow mask having a large number of apertures. A light absorbing film is formed on this photoresist film. Then the hardened photoresist film and the light absorbing film on top of it are removed using a peeling agent.
    Type: Grant
    Filed: January 14, 1988
    Date of Patent: August 15, 1989
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Norio Koike
  • Patent number: 4855200
    Abstract: A high contrast and brightness fluorescent screen of a color picture tube has a light absorbing layer in the form of fine dots or stripes provided for the inner surface of a panel of the tube on which the phosphor layer is formed, and a light reflection layer provided at an interface between the light absorbing layer and the phosphor layer. To manufacture the fluorescent screen, a photosensitive resin layer coated on an inner surface of the panel is exposed to light through a photomask mounted on outside of the panel to form a pattern. Nonluminous light absorbing substance is applied on the pattern to form the light absorbing layers.
    Type: Grant
    Filed: December 28, 1987
    Date of Patent: August 8, 1989
    Assignee: Hitachi, Ltd.
    Inventors: Yoshifumi Tomita, Masahiro Nishizawa, Saburo Nonogaki
  • Patent number: 4841315
    Abstract: An exposure apparatus of the present invention for forming a fluorescent screen over the inner surface of the panel of a color cathode ray tube has a drive device capable of automatically aligning a short-arc mercury-vapor lamp to hold the position of the center axis within a required exposure accuracy, whereby the position of the arc center of the short-arc mercury-vapor lamp is displaced toward the center axis of the panel to correct arc variations depending upon a lighting period of the short-arc mercury-vapor lamp.
    Type: Grant
    Filed: July 27, 1988
    Date of Patent: June 20, 1989
    Assignees: Hitachi Ltd., Hitachi Device Engineering Co., Ltd.
    Inventors: Misao Kokabu, Hitoshi Nakamura, Takashi Fujimura, Nobuyasu Hayashi
  • Patent number: 4828949
    Abstract: A method for manufacturing a phosphor screen is disclosed, which includes the steps of coating a photo-sensitive phosphor paste on a necessary portion, exposing the coated photo-sensitive phosphor paste through a photo-mask, and developing the exposed phosphor paste thereby to form a phosphor stripe. Also, a photo-sensitive phosphor paste is disclosed, in which at least one glycol selected from glycol groups of 1, 2-propanediol, 1, 3-propanediol, 1, 3-butanediol, 2-methyl-2, 4-pentanediol and so on is contained with a weight ratio of 0.1 to 2.0 relative to a solid component of polyvinyl alcohol.
    Type: Grant
    Filed: May 19, 1987
    Date of Patent: May 9, 1989
    Assignee: Sony Corporation
    Inventors: Hiroshi Kato, Reiko Saito
  • Patent number: 4824412
    Abstract: Apparatus for use in fabricating the faceplate section of a color cathode ray tube, which faceplate comprises a target surface and a shadow mask foil support frame affixed to and circumscribing the target surface. The apparatus comprises a pedestal having registration affording means associated therewith and a tensioning structure which includes a fixture comprising a pair of collars for clamping the edge of the shadow mask foil to support and maintain the foil taut. An anvil is provided for engaging a peripheral portion of the clamped foil to induce a deflection of the foil and, thereby, a predetermined tension in the foil. A first indexing means effects repeatable registrations between the clamping fixture and the pedestal registration affording means.
    Type: Grant
    Filed: December 21, 1987
    Date of Patent: April 25, 1989
    Assignee: Zenith Electronics Corporation
    Inventors: Lawrence W. Dougherty, James R. Fendley
  • Patent number: 4816863
    Abstract: An exposure control system which permits accurate reproduction of optical density levels on a final image is characterized by a dynamically corrected look-up table. The look-up table is used to calculate each desired exposure intensity level for each image pixel on the basis of data obtained during the exposure and development of an immediately preceding image.
    Type: Grant
    Filed: November 25, 1986
    Date of Patent: March 28, 1989
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Denny L. Y. Lee
  • Patent number: 4790786
    Abstract: A reusable factory fixture frame is disclosed for use in the manufacture of a color cathode ray tube having a flat faceplate and a tensed foil shadow mask. The frame provides for mounting an in-process shadow mask during photoexposure of an in-process faceplate in a lighthouse. The frame comprises generally rectangular frame means and quick-release mechanical mask-retaining means for temporarily and removably supporting an in-process shadow mask in tension. The frame has at least first six-point indexing means on a first side for registration with complementary registration-affording means on an exposure lighthouse, and second six-point indexing means on a second, opposed side for registration with complementary registration-affording means on an in-process faceplate. As a result, the in-process shadow mask can be precisely registered and re-registered with the lighthouse and the in-process faceplate for the photoexposure of the in-process faceplate while retaining the in-process shadow mask in tension.
    Type: Grant
    Filed: May 18, 1987
    Date of Patent: December 13, 1988
    Assignee: Zenith Elecronics Corporation
    Inventor: Paul Stauss
  • Patent number: 4776822
    Abstract: A proceses is disclosed for use in the manufacture of a color cathode ray tube having a rectangular flat faceplate. The process comprises positioning the faceplate in a predetermined x-y plane by referencing faceplate a-b-c reference areas on two adjacent edges or sides of the faceplate with complementary a-b-c reference points on a faceplate locating fixture; the fixture also has three spaced six-point precision indexing means. With the faceplate a-b-c reference areas and the faceplate locating fixture a-b-c points mutually referenced, six-point precision indexing means are attached to the faceplate in registation with the precision indexing means on the faceplate locating fixture. Using the precision indexing means attached to the faceplate, a shadow mask is registered with the faceplate through the use of complementary precision indexing means to provide a faceplate-shadow mask assembly in mutual precise registry.
    Type: Grant
    Filed: November 12, 1987
    Date of Patent: October 11, 1988
    Assignee: Zenith Electronics Corporation
    Inventors: Lawrence W. Dougherty, James R. Fendley, James L. Kraner
  • Patent number: 4772345
    Abstract: A method of manufacturing a phosphor screen of uniform thickness on an inner surface of a panel of a cathode ray tube, comprising the steps of forming a powder-receptive adhesive pattern on the inner surface of a substantially rectangular panel having a skirt portion at the periphery, forming a sealed vessel consisting essentially of a container for containing phosphor powder and the panel by combining integrally the container and the panel so that the openings of both are opposed, and rotating the sealed container about an axis parallel to the inner surface of the panel.
    Type: Grant
    Filed: March 30, 1987
    Date of Patent: September 20, 1988
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Seiji Sagou, Takeo Itou
  • Patent number: 4755257
    Abstract: A photoetching method for processing a thin metal sheet to produce apertured shadow masks. The disclosed method utilizes a supporting layer for supporting a metal sheet. A photoresist layer is formed on the metal sheet for defining pattern images. An etching solution is supplied to metal sheet surfaces exposed through voids of the photoresist layer defining the pattern images to etch the metal surfaces. Then the photoresist layer is removed from the metal sheet, and the metal sheet is removed from the supporting sheet. The resulting metal sheet constitutes a shadow mask having a multiplicity of apertures. Productivity may be doubled by applying two metal sheets to opposite faces of the supporting sheet, respectively, and processing both metal sheets simultaneously.
    Type: Grant
    Filed: April 6, 1987
    Date of Patent: July 5, 1988
    Assignee: Dainippon Screen Mfg. Co., Ltd.
    Inventors: Toshio Yamamoto, Masaru Kawasaki, Takefumi Kandori, Ryoichi Ando
  • Patent number: 4746588
    Abstract: A photosensitive film on a glass surface is prepared by: dispensing a quantity of aqueous emulsion containing the film constituents on the surface, distributing the emulsion as a layer over the surface, leveling the distributed layer and then drying the layer. To burst any bubbles that form during distribution, and to remove residual effects of the bubbles, a mist of a surface-tension-reducing liquid, such as methyl alcohol, is contacted with the distributed layer during leveling.
    Type: Grant
    Filed: November 25, 1985
    Date of Patent: May 24, 1988
    Assignee: RCA Corporation
    Inventors: Lawrence H. Ditty, Victor C. Sledzinski
  • Patent number: 4728519
    Abstract: In order to provide a structure which is not susceptible to the so called "peel-off" phenomenon which tends to occur with arrangements wherein electroluminescent layers are arranged one over the top of each other in discrete overlapping layers, and to avoid the use of yeild reducing etchants which readily attack the electroluminescent material through the inevitable pin holes and cracks which appear in the insulating layers covering the elements during the production of the panel, the light emitting elements are formed in side by side or non-overlapping relationships via a lift off technique. This obviates both the peel-off phenomenon and use of corrosive etchants.
    Type: Grant
    Filed: November 16, 1984
    Date of Patent: March 1, 1988
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Satoshi Tanimoto
  • Patent number: 4720282
    Abstract: A method for holding a cathode-ray tube in a fixed position during processing utilizes mounting lugs attached to the tube. The apparatus includes a platform having a plurality of legs positioned to support, respectively, the ends of the mounting lugs. Each of the legs has a recess therein aligned with an aperture in the respective lug end. Each lug is secured to the respective leg by a clamp, pivotally attached to each leg, which projects through the aperture into the respective recess when pivoted.
    Type: Grant
    Filed: January 12, 1987
    Date of Patent: January 19, 1988
    Assignee: RCA Corporation
    Inventors: Thomas L. Chase, Kenneth A. Long
  • Patent number: 4713034
    Abstract: In-process articles of manufacture are disclosed for the manufacture of a high-resolution color cathode ray tube having a tensed foil shadow mask. A first article-in-process comprises a faceplate with a target area for receiving at least one pattern of phosphor deposits. The faceplate has attached at preselected, widely spaced locations on the sides thereof a plurality of discrete, detachable first indexing elements. An article-in-process comprises a shadow mask support assembly having a frame ultimately constituting a part of the tube envelope; the frame supports the shadow mask in precise adjacency to the target area. The frame has attached on the sides thereof a like plurality of discrete, detachable second indexing elements which are in facing adjacency to the first indexing elements on the faceplate when the faceplate and frame are mated. Temporary attachment of the indexing elements is by means of a thermally degradable cement.
    Type: Grant
    Filed: July 23, 1985
    Date of Patent: December 15, 1987
    Assignee: Zenith Electronics Corporation
    Inventors: Sae D. Lee, Kazimir Palac
  • Patent number: 4696879
    Abstract: A method for constructing a color cathode ray tube wherein a light source is placed at a number of positions and exposures are made and a film on the inside surface of the panel is exposed to form prescribed stripe width patterns using the transmission light intensity distribution which are superposed plural Fresnel diffraction waveforms and wherein correction lens system is selected which correspond to the exposure of various light source positions and have different values and the absolute value of the transmission light intensity distribution and the derivative .differential.I/.differential.x of the transmission light intensity distribution at positions corresponding to the edge of the stripe width pattern are optimized throughout the inside surface of the panel.
    Type: Grant
    Filed: October 10, 1984
    Date of Patent: September 29, 1987
    Assignee: Sony Corporation
    Inventors: Jun Yamazaki, Yukio Ito
  • Patent number: 4695523
    Abstract: A method of screening a tensed mask CRT faceplate to correct for color purity errors resulting from screening of the tube through a tension mask whose supporting frame is distorted by the tensile forces exerted by the mask on the frame. The method includes heating the tensed mask during photoscreening of the tube to a temperature sufficient to substantially reduce the strain imparted to the support frame.
    Type: Grant
    Filed: April 26, 1985
    Date of Patent: September 22, 1987
    Assignee: Zenith Electonics Corporation
    Inventor: Kazimir Palac
  • Patent number: 4687825
    Abstract: A method of manufacturing a phosphor screen of a cathode ray tube, comprises forming a pattern having a particle-receptive adhesive surface on an inner surface of a faceplate having a peripheral wall, rotating the faceplate about an axis perpendicular to its inner surface and passing its center, and charging phosphor particles onto the inner surface of the faceplate during or before rotation thereof so as to allow the phosphor particles to slide on the inner surface of the faceplate and to attach to the particle-receptive adhesive surface. The method can form a phosphor film having a uniform and sufficient thickness without an irregularity in the amount of phosphor attached.
    Type: Grant
    Filed: September 16, 1985
    Date of Patent: August 18, 1987
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Seiji Sagou, Takeo Itou
  • Patent number: 4680196
    Abstract: A method is disclosed for use in the manufacture of a color cathode ray tube having a shadow mask with a pattern of minute apertures for color selection. A removable film effective to prevent particle occlusion of the apertures is disposed on at least one side of the mask. The film has an extremely small, substantially uniform thickness dimension, a low index of refraction, and is of such high transparency as to exhibit a negligible optical effect during photoscreening operations.
    Type: Grant
    Filed: April 15, 1986
    Date of Patent: July 14, 1987
    Assignee: Zenith Electronics Corporation
    Inventor: Leonard Dietch
  • Patent number: 4678447
    Abstract: An assembly-in-process consisting of three components-in-process is disclosed. The components-in-process comprise, respectively, a faceplate with a sealing area circumscribing a target area including of plurality of first registration-affording V-grooves; secondly, a shadow mask support assembly having a frame ultimately constituting a part of the tube envelope, and a sealing area having a like plurality of registration-affording V-grooves in alignment with the first V-grooves; and third, a like plurality of balls disposed between the mated first and second V-grooves for establishing precise registration between the faceplate and the frame in the process of screening a pattern of phosphor deposits on the target area and later in the final assembly of the tube.
    Type: Grant
    Filed: June 10, 1985
    Date of Patent: July 7, 1987
    Assignee: Zenith Electronics Corporation
    Inventor: Charles J. Prazak, III
  • Patent number: 4671776
    Abstract: A manufacturing method of a color picture tube includes the steps of forming a shadow mask having a main surface portion in which a plurality of apertures are formed, coating at least one surface of the main surface portion of the shadow mask with ceramic material, heat-treating the shadow mask, thereby chemically bonding said ceramic material to said surface so as to remain the residual tensile stress in said shadow mask, and forming a phosphor screen, for emitting multi-color light by bombardment of the electron beams selectively transmitted through the apertures, on an inner surface of a panel using the shadow mask. The heat treatment of the shadow mask is performed before forming the phosphor screen to prevent improper change in the relationship between the positions of the apertures and phosphors due to residual tensile stress.
    Type: Grant
    Filed: September 7, 1984
    Date of Patent: June 9, 1987
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Kiyoshi Tokita