Flame Shaping, Or Distributing Components In Combustion Zone Patents (Class 431/8)
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Patent number: 7384615Abstract: A method of decreasing pollutants produced in a combustion process. The method comprises combusting coal in a combustion chamber to produce at least one pollutant selected from the group consisting of a nitrogen-containing pollutant, sulfuric acid, sulfur trioxide, carbonyl sulfide, carbon disulfide, chlorine, hydroiodic acid, iodine, hydrofluoric acid, fluorine, hydrobromic acid, bromine, phosphoric acid, phosphorous pentaoxide, elemental mercury, and mercuric chloride. Oil shale particles are introduced into the combustion chamber and are combusted to produce sorbent particulates and a reductant. The at least one pollutant is contacted with at least one of the sorbent particulates and the reductant to decrease an amount of the at least one pollutant in the combustion chamber. The reductant may chemically reduce the at least one pollutant to a benign species. The sorbent particulates may adsorb or absorb the at least one pollutant.Type: GrantFiled: December 2, 2004Date of Patent: June 10, 2008Assignee: Battelle Energy Alliance, LLCInventors: Richard D. Boardman, Robert A. Carrington
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Publication number: 20080131823Abstract: The invention relates to a combustion method wherein a fuel and a combustion agent with a high oxygen content are injected into a combustion chamber (20), particularly of a thermal generator (10), said combustion chamber having at least one fuel injection means (28) and at least one wall (22) essentially parallel to the axis (XX?) of said injection means. According to the invention, the method comprises: injection of a fuel from the axis (XX?) of the fuel injection means (28) to wall (22); injection, at a rate of 1 to 300 m/s, of a combustion agent at a distance from said axis, encountering the fuel in the vicinity of said wall in order to effect mixing over the entire volume of the combustion chamber before entering into reaction.Type: ApplicationFiled: July 7, 2005Publication date: June 5, 2008Inventors: Tidjani Niass, Etienne Lebas
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Publication number: 20080131824Abstract: A burner device is made available, comprising a combustion chamber with a combustion space and an injection device for injecting a mixture of fuel and oxidant into the combustion space, wherein the injection device has a plurality of nozzles arranged on a circular line, the nozzles each have a nozzle chamber, fuel nozzles or fuel pipes for the coupling in of fuel open into the nozzle chambers, oxidant can be coupled into the nozzle chambers via a feed device for generating a mixture and wherein nozzle apertures of the nozzles in the combustion space are designed as elongated holes.Type: ApplicationFiled: October 25, 2007Publication date: June 5, 2008Applicant: Deutsches Zentrum fuer Luft- und Raumfahrt e.V.Inventors: Claus Wahl, Manfred Aigner, Harald Schuetz, Oliver Lammel, Rainer Lueckerath
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Publication number: 20080118413Abstract: A reactor air supply system including a first air inlet configured to receive air supplied from a first air supply. The system includes a burner having a burner nozzle configured to discharge fuel for mixing with the first air and configured to ignite the fuel/air mixture. A second air inlet is provided that is configured to receive heated air supplied from a second air supply, and a duct is provided to receive the ignited fuel/air mixture and the heated air supplied from the second air supply. The duct has an outlet configured to connect to a reactor. The duct is configured to receive the heated second air such that the heated second air mixes with the ignited fuel/air mixture at a location downstream of the burner.Type: ApplicationFiled: November 16, 2006Publication date: May 22, 2008Applicant: H2GEN INNOVATIONS, INC.Inventors: Franklin D. Lomax, Edward T. McCullough, Nicholas James Sazdanoff
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Patent number: 7357903Abstract: An organically complexed nanocatalyst composition is applied to or mixed with coal prior to or upon introducing the coal into a coal burner in order to catalyze the removal of coal nitrogen from the coal and its conversion into nitrogen gas prior to combustion of the coal. This process leads to reduced NOx production during coal combustion. The nanocatalyst compositions include a nanoparticle catalyst that is made using a dispersing agent that can bond with the catalyst atoms. The dispersing agent forms stable, dispersed, nano-sized catalyst particles. The catalyst composition can be formed as a stable suspension to facilitate storage, transportation and application of the catalyst nanoparticles to a coal material. The catalyst composition can be applied before or after pulverizing the coal material or it may be injected directly into the coal burner together with pulverized coal.Type: GrantFiled: May 16, 2005Date of Patent: April 15, 2008Assignee: Headwaters Heavy Oil, LLCInventors: Bing Zhou, Sukesh Parasher, Jeffrey J. Hare, N. Stanley Harding, Stephanie E. Black, Kenneth R. Johnson
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Patent number: 7335014Abstract: A method of extending the droplet half-life of water droplets in a combustion furnace by increasing the relative humidity in the droplets' environment; thereby reducing the evaporation rate of the water from the droplet and increasing the half-life of the droplets in the droplets' environment.Type: GrantFiled: December 20, 2003Date of Patent: February 26, 2008Assignee: Mobotec USA, Inc.Inventor: Brian S. Higgins
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Publication number: 20070298356Abstract: A method and a burner for combustion in a heating furnace of a fuel with an oxidant in the form of oxygen gas, wherein fuel and oxidant are supplied to a burner head. Fuel and oxidant, respectively, are injected via the burner head through at least two pairs of nozzles, wherein one nozzle pair is defined by a separate fuel nozzle and a separate oxidant nozzle. The nozzles of the nozzle pairs are uniformly distributed over the furnace-interior-facing surface of the burner and within the circumference of the burner head. An oxidant nozzle is provided on each side of a fuel nozzle.Type: ApplicationFiled: August 23, 2006Publication date: December 27, 2007Applicant: AGA ABInventors: Lennart Rangmark, Tomas Ekman
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Patent number: 7282171Abstract: An oxygen fueled combustion system includes a furnace having at least one burner, an oxygen supply for supplying oxygen having a predetermined purity, and a carbon based fuel supply for supplying a carbon based fuel. The oxygen and the carbon based fuel are fed into the furnace in a stoichiometric proportion to one another to limit an excess of either the oxygen or the carbon based fuel to less than 5 percent over the stoichiometric proportion. The combustion of the carbon based fuel provides a flame temperature in excess of 4500° F. The exhaust gas stream from the furnace has substantially zero nitrogen-containing combustion produced gaseous compounds from the oxidizing agent and reduced green-house gases. Substantially less carbon based fuel is required than conventional combustion systems without a loss of energy output.Type: GrantFiled: May 29, 2003Date of Patent: October 16, 2007Assignee: Jupiter Oxygen CorporationInventor: Dietrich M. Gross
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Patent number: 7270539Abstract: A burner assembly for the destruction of noxious vapors and other waste streams includes an inner burner element in the form of a sudden expansion burner and an outer burner element that encircles the inner burner element and forms an annular passageway between the two elements. Waste vapors may be conducted directly into the flame of the inner burner element (direct inject) or routed through the annular passageway and preheated, for injection at the flame or beyond. The burner elements may include solid or perforated cones mounted on their exits to enhance mixing and injection of the streams. The burner assembly may be equipped with water injection nozzles for flash oxidation of contaminants in waste waters.Type: GrantFiled: October 28, 2004Date of Patent: September 18, 2007Assignee: Soil-Therm Equipment, Inc.Inventor: Mark L. Sujata
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Patent number: 7264466Abstract: A method and apparatus provide combustion in a radiant tube in first, second and third stages, with flue gas recirculation that begins at the second stage.Type: GrantFiled: September 10, 2004Date of Patent: September 4, 2007Assignee: North American Manufacturing CompanyInventors: Todd A. Miller, Dennis E. Quinn, Thomas F. Robertson
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Patent number: 7249946Abstract: The invention relates to a thermal generator comprising a furnace tube (2) wherein a fuel is burnt, recombustion means (14, 15) for reducing the nitrogen oxides content present in said fumes and means (3) for recovering the heat of the fumes resulting from said combustion. The invention is characterized in that recombustion means (14, 15) are arranged in containment means (11).Type: GrantFiled: May 23, 2002Date of Patent: July 31, 2007Assignee: Institut Francais du PetroleInventors: Gérard Martin, Willy Nastoll, John Roesler
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Patent number: 7243496Abstract: A method of operating a combustor (10), to provide intimately mixed hot combusted gas (44) for a gas turbine (46), includes feeding gaseous oxidant (12) and gaseous fuel (16) into the combustor (10) near a combustion flame (28) which has a tip end (39) and a root end (29), where corona discharge occurs through adjustment of an electric field (34), and where the corona discharge causes ionized particles (36) to form and also causes intimate turbulent mixing of the gases.Type: GrantFiled: January 29, 2004Date of Patent: July 17, 2007Assignee: Siemens Power Generation, Inc.Inventors: Dennis Pavlik, David Walter Branston, Guenter Lins, Thomas Hammer
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Patent number: 7241138Abstract: In a burner (1) having an interior space (22) surrounded by at least one shell (8, 9) in which burner (1) fuel is injected through fuel nozzles (6) arranged at the burner shells (8, 9) into a combustion air stream (23) flowing within the interior space (22), the fuel/air mix which is formed flows to a flame front (3) in a combustion chamber (2) within a delay time (?), where it is ignited, the formation of combustion-driven thermoacoustic oscillations is avoided by virtue of the fact that means (24), which allow fuel to be injected into the combustion air stream (23) via at least two fuel injection holes (25) distributed over the length of the means (24) are arranged so as to project from the burner base (27) into the interior space (22) substantially in the direction of the combustion chamber (2), so that the delay time (?) between injection of the fuel and its combustion at the flame front (3) corresponds to a distribution (12) which avoids combustion-driven oscillations in premix operation.Type: GrantFiled: June 24, 2004Date of Patent: July 10, 2007Assignee: ALSTOM Technology Ltd.Inventors: Peter Flohr, Christian Oliver Paschereit
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Patent number: 7235217Abstract: Apparatus and method for rapidly heating one or more reactants for use in a fuel reformer. The apparatus includes a combustion section having an outer wall enclosing a combustion chamber and a catalyst disposed within the combustion chamber. A heat recovery section is in fluid communication with the combustion section and has an outer wall defining a heat recovery chamber. At least one heat exchanging element is located within the heat recovery chamber having an inlet for receiving a fuel reforming reactant and an outlet for directing a heated reactant out of the heat recovery section. The combustion section is elevated relative to the heat recovery section such that heated combustion gases are displaced down into the heat recovery section. The housing has an internal diameter of less than about 10 inches, or alternatively, has a length and a diameter in a ratio of between about 7:1 and about 4:1.Type: GrantFiled: April 4, 2003Date of Patent: June 26, 2007Assignee: Texaco Inc.Inventor: Kevin Hoa Nguyen
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Patent number: 7204688Abstract: Gas burner for a dryer including a gas nozzle for receiving, and injecting gas, a mixing tube for mixing the gas injected from the gas nozzle and primary air, igniter fitted to an outlet of the mixing tube for igniting the gas mixed with the primary air coming out of the outlet of the mixing tube, and a flame holder fitted to the outlet of the mixing tube having flame holes for splitting, and ejecting the gas mixed with the primary air in burning the gas, thereby forming shorter flame lengths, and securing stability of the flame by enhancing an initial igniting capability, and splitting the flame into many parts to increase introduction of secondary air into the flame.Type: GrantFiled: July 19, 2002Date of Patent: April 17, 2007Assignee: LG Electronics Inc.Inventor: In Hee Han
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Patent number: 7198482Abstract: Compact low NOx gas burner apparatus and methods for discharging fuel gas and air mixtures into furnace spaces wherein the mixture is burned in folded flame patterns and flue gases having low NOx content are formed are provided. A burner apparatus of the invention is basically comprised of a housing having a burner tile attached thereto and means for introducing air therein. The burner tile has an opening therein with a wall surrounding the opening which extends into a furnace space. The exterior sides of the wall are divided into sections by radially positioned baffles with alternate sections having the same or different heights and slanting towards the opening at the same or different angles. Primary fuel gas mixed with flue gases and air is discharged through the burner tile. Secondary fuel gas is discharged adjacent to the external slanted wall sections whereby the secondary fuel gas mixes with flue gases in the furnace space.Type: GrantFiled: March 9, 2004Date of Patent: April 3, 2007Assignee: John Zink Company, LLCInventors: I-Ping Chung, Jesse Steven Chambers, Carol Ann Schnepper, Roger L. Poe, Jaiwant D. Jayakaran, Richard T. Waibel, Michael G. Claxton, Marianne Zimola, Darin Robert Foote
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Patent number: 7189073Abstract: A burner with staged fuel injection includes at least two separate stages (4a, 4b) for fuel injection arranged along the swirl body (1). The burner is distinguished in that, between the first and the second stage (4a, 4b), a separating element (8) is provided, which extends in the direction of the combustion chamber (3) and separates the combustion air flow which enters in the region of the first stage (4a) from the combustion air flow which enters in the region of the second stage (4b). The burner can be operated with low combustion pulsations even in the case of low burner powers.Type: GrantFiled: December 8, 2004Date of Patent: March 13, 2007Assignee: ALSTOM Technology Ltd.Inventors: Douglas Pennell, Adnan Eroglu
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Patent number: 7172412Abstract: A pyrolysis heater particularly for the cracking of hydrocarbons in the production of olefins has a burner arrangement in the firebox which includes staged combustion low NOx hearth burners firing upwardly in the firebox adjacent to the walls. Wall stabilizing gas fuel injection tips, located at an elevation above the hearth burners, inject fuel upwardly between the walls and the flame from the hearth burners. This prevents rollover of the flame onto the process heater coil and overheating of the coil.Type: GrantFiled: November 19, 2003Date of Patent: February 6, 2007Assignee: ABB Lummus Global Inc.Inventors: Erwin M. J. Platvoet, Robert John Gartside, Peter Robert Ponzi, Paul Chapman, Frank D. McCarthy
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Patent number: 7168947Abstract: Methods and systems for reducing nitrogen oxides in combustion flue gas is provided. The method includes combusting a fuel in a main combustion zone such that a flow of combustion flue gas is generated wherein the combustion flue gas includes at least one nitrogen oxide species, establishing a fuel-rich zone, forming a plurality of reduced N-containing species in the fuel rich zone, injecting over-fire air into the combustion flue gas downstream of fuel rich zone, and controlling process parameters to provide conditions for the reduced N-containing species to react with the nitrogen oxides in the OFA zone to produce elemental nitrogen such that a concentration of nitrogen oxides is reduced.Type: GrantFiled: July 6, 2004Date of Patent: January 30, 2007Assignee: General Electric CompanyInventors: Vladimir M. Zamansky, Vitali Victor Lissianski, Boris Nickolaevich Eiteneer
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Patent number: 7163392Abstract: The present invention is an air-staged low NOx burner for firing a gaseous fuel. The burner fires three stages, with the first stage of combustion taking place substantially within a burner cup section of a refractory baffle, the second stage of combustion taking place adjacent to the baffle and downstream of the baffle, and the third stage of combustion within a furnace. The flow of main combustion air adjacent to the baffle creates a negative pressure zone adjacent to the baffle. The present invention is also a method for low NOx staged combustion.Type: GrantFiled: September 3, 2004Date of Patent: January 16, 2007Inventors: James J. Feese, Bruce A. Wartluft
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Patent number: 7157069Abstract: Disclosed is an apparatus for the combustion synthesis of carbon nanotubes characterized with the combustor having an oxidizing agent inlet, a fuel inlet and an inert gas inlet, such that the inverse diffusion flame occurs within the combustor, thereby producing carbon nanotubes without using vacuum, and a method for the combustion synthesis of carbon nanotubes using the same. According to the present invention, it is possible to directly collect samples including carbon nanotubes without oxidation and a substrate may be installed with ease. Moreover, the manufacturing cost can be lowered to a level suitable for mass production so that the carbon nanotube technology can be extended to various applications.Type: GrantFiled: January 9, 2003Date of Patent: January 2, 2007Assignee: Korea Institute of Science and TechnologyInventors: Jong-Soo Jurng, Gyo-Woo Lee, Jung-Ho Hwang, Sung-Min Chin, Sung-Jun Lee, Gwi-Nam Bae
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Patent number: 7137808Abstract: A method and device are for influencing combustion processes, and include an electrical device. The electrical device engages with the flame front so that the electrical field thus produced, only penetrates areas of the flame front in which a stabilizing and harmful-substance-reducing effect is produced. The electrodes of the burner are arranged outside the region of the flame in the associated device.Type: GrantFiled: July 31, 2002Date of Patent: November 21, 2006Assignee: Siemens AktiengesellschaftInventors: David Walter Branston, Günter Lins, Jobst Verleger
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Patent number: 7094049Abstract: The present invention provides a quartz glass single hole nozzle for feeding fluid capable of performing high-precision control of a flow rate, a burner for heat processing equipped with the quartz glass single hole nozzle, a quartz glass multihole burner head for feeding fluid preferably used in flame processing or the like, and a quartz glass burner for heat processing equipped with the multihole burner. By using the nozzle, even if a distal end portion of the quartz glass burner, namely the nozzle is broken by contact with a workpiece or the like, it is enough to only replace the broken nozzle with a new one without a necessity for replacing the entire expensive quartz glass burner. When applying the nozzle to a metal burner, there can be given usefulness of the quartz glass such as heat resistance and contamination resistance or the like.Type: GrantFiled: December 3, 2002Date of Patent: August 22, 2006Assignees: Atock Co., Ltd., Shin-Etsu Quartz Products Co., Ltd.Inventors: Toru Mizuno, Hirokazu Mizuno, Ichiro Yanase, Hyung-Bae Kim
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Patent number: 7086853Abstract: A combustor having a filter used to trap soot generated during its operation that is arranged upstream of a fuel reformer, is disclosed. During a startup period, the combustor functions to regenerate the filter by burning the trapped soot with a lean fuel-air mixture thereby regenerating the filter while continuously heating downstream components.Type: GrantFiled: December 12, 2003Date of Patent: August 8, 2006Assignee: Nissan Motor Co., Ltd.Inventor: Motohisa Kamijo
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Patent number: 7014458Abstract: Methods and apparatus for combustion of a hydrocarbon fuel in a combustion chamber of a furnace or boiler are presented, the combustion normally using only air as an oxidant, part of the air entering the combustion chamber through one or more burners, and a remaining portion of air entering the combustion chamber at a plurality of locations downstream of the burners. The methods comprise injecting oxygen-enriched gas through a plurality of lances into the combustion chamber at a plurality of downstream locations, the oxygen-enriched gas injected at a velocity ranging from subsonic to supersonic, and the oxygen-enriched gas being present in an amount sufficient to provide an oxygen concentration of no more than 2% on a volume basis greater than when air is used alone as oxidant.Type: GrantFiled: December 8, 2003Date of Patent: March 21, 2006Assignees: American Air Liquide, Inc., L'Air Liquide, Societe Anonyme a Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: Ovidiu Marin, Benjamin Bugeat, Eric Streicher, Pietro Di Zanno
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Patent number: 6981866Abstract: A burner for a thermal post-combustion device comprises a combustion nozzle, which comprises a substantially hollow-cylindrical base member (1) at least virtually closed at one end by a cover (2). Fuel gas is supplied thereto axially at a particular pressure. The fuel gas flows out radially via main discharge openings (8) of the combustion nozzle. These main discharge openings (8) are at such a radial distance from the axis of the base member (1) and exhibit such a cross-section that, at the particular pressure of the supplied fuel gas, individual flames form at the main discharge openings (8) which substantially do not overlap. While maintaining the same total burner power, in this way the individual flames remain colder than in known burners, which produce a cohesive ball of flame instead of individual flames.Type: GrantFiled: August 15, 2003Date of Patent: January 3, 2006Assignee: Eisenmann Maschinenbau KG (Komplementar: Eisenmann-Stiftung)Inventor: Apostolos Katefidis
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Patent number: 6978767Abstract: A vehicle traveling through an environmental media such as air experiences drag. The drag is actively modulated by energy beams which may either increase or decrease the drag. The energy beams may provide either a chemical, acoustic or electromagnetic energy at a transition region between turbulent and laminar flows or at the leading edge of a laminar flow or in the direction of a crosswind in order to facilitate the respective increase or decrease in drag. If the vehicle is a sailing ship, areas of the sails are selectively roughened or widened to enhance the thrust derived from the wind. Furthermore, the keel or hull of the sailing ship may be modified to improve the hydrodynamic characteristics of the sailing ship. If the vehicle is an automobile, the tires or road surface may be selectively heated to improve the traction of the automobile.Type: GrantFiled: July 16, 2004Date of Patent: December 27, 2005Assignee: Bonutti IL, LLCInventor: Peter M. Bonutti
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Patent number: 6957955Abstract: Fuel such as coal is combusted by feeding fuel and gaseous oxidant containing more than 21 vol. % oxygen, and preferably 21.8 to 29 vol. % oxygen, to a combustion stage at a stoichiometric ratio below that at which, if the stage were operated with air as the only oxidant, the same amount of NOx would be produced, and combusting the fuel and oxidant in said stage to produce combustion products and unburned fuel.Type: GrantFiled: December 19, 2002Date of Patent: October 25, 2005Assignee: Praxair Technology, Inc.Inventors: Hisashi Kobayashi, Lawrence E. Bool, III
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Patent number: 6951454Abstract: A dual fuel burner including an elongated supply pipe and a gas injector for a boiler furnace having a plurality of peripheral openings around a center opening. The peripheral openings are pitched radially away from the longitudinal axis of the gas injector and also pitched either clockwise or counter-clockwise, to impart a swirling motion to gaseous fuel exiting the injector through the openings. A first sleeve member is concentrically spaced about the supply pipe and the gas injector to form an inner annular passageway for conveying a mixture of primary air and pulverized coal to the furnace combustion zone. A second sleeve member is concentrically spaced about the first sleeve member to form an outer annular passageway for conveying secondary air to the furnace combustion zone, and a plurality of circumferentially spaced vanes mounted within the outer annular passageway for inducing a swirling motion to the secondary air discharging from the outer annular passageway into the furnace combustion zone.Type: GrantFiled: May 21, 2003Date of Patent: October 4, 2005Assignee: The Babcock & Wilcox CompanyInventors: Hamid Sarv, Ronald C. Lenzer
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Patent number: 6946165Abstract: A method and device of treating an irregularly shaped article to prepare the article for painting is provided. The device includes a burner which can produce an adjustable flame tongue which can fit into crevices, openings and other irregular topographical features of an item to be painted or otherwise coated. The burner device further provides means to apply a grafting chemical on a freshly oxidized surface. Further, the invention provides means to colorize treated objects so that they may be recognized as having been treated. In another embodiment, the grafting chemicals may be enhanced with electrolytic solutions such that electrostatic methods of painting may be subsequently employed on the item. In an alternate embodiment, the burner is adapted to spray a powder inside of a generally enclosed flame, and is used in conjunction with chop guns to manufacture glass or carbon fiber preforms.Type: GrantFiled: October 2, 2003Date of Patent: September 20, 2005Assignee: FTS, LLCInventors: Russell Brynolf, Michael D. Elberson
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Patent number: 6939130Abstract: A combustion apparatus comprising a pre-combustor stage and a primary combustion stage, the pre-combustor stage having two co-axial cylinders, one for oxidant and one for fuel gas, in which the fuel gas is preheated and the primary combustion stage having rectangular co-axial passages through which fuel and oxidant are admitted into a refractory burner block. Both passages converge in the vertical plane and diverge in the horizontal plane. The passage through the refractory burner block also has a rectangular profile and diverges in the horizontal plane. The outlets to the primary combustion stage are recessed in the refractory burner block at a distance which may be varied.Type: GrantFiled: December 5, 2003Date of Patent: September 6, 2005Assignee: Gas Technology InstituteInventors: Hamid A. Abbasi, William J. Hobson, Jr., David M. Rue, Valeriy Smirnov
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Patent number: 6929469Abstract: An apparatus includes a furnace structure defining a reaction zone. A burner structure communicates with the reaction zone through a burner port. The burner port is centered on a burner axis and has a radius. A fuel inlet structure communicates with the reaction zone through a fuel port. The fuel port is centered on a fuel port axis that is spaced radially from the burner axis a distance within a range from about twice the radius to about six times the radius. The fuel port axis is skewed relative to the burner axis to direct the fuel emerging from the fuel port to flow into the reaction zone along a spiral flow path.Type: GrantFiled: February 26, 2003Date of Patent: August 16, 2005Assignee: North American Manufacturing CompanyInventors: Bruce E. Cain, Thomas F. Robertston, Thomas B. Neville, Mark C. Hannum, John N. Newby
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Patent number: 6926516Abstract: The present invention relates to a combustion method and a burner for forming a flame temperature having a flat temperature distribution which is the same as that in a case of a long furnace length even if a furnace length is short, and performs complete combustion. Further, a regenerative burner technique can be applied even if a furnace length is short. Combustion air whose quantity is less than the theoretical air quantity or not less than the theoretical air quantity is injected into a furnace so as to form a jet flow cross section having a larger specific surface area than that in a case of supplying the same quantity of combustion air from a circular throat, and fuel is injected toward this air jet flow to cause the fuel to be rapidly mixed with the air jet flow with strong turbulences before losing the velocity energy of the fuel. More preferably, an air throat 13 has a flat rectangular opening 13a.Type: GrantFiled: August 17, 2000Date of Patent: August 9, 2005Assignee: Nippon Furnace Kogyo Kabushiki KiashaInventors: Jun Sudo, Toshiaki Hasegawa
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Patent number: 6913457Abstract: An improved process for burning a fuel to produce a flue gas is disclosed. The fuel is burned in a main combustion zone in the presence of a main combustion oxidant to produce combustion products. The combustion products are mixed in a post-combustion zone positioned downstream from the main combustion zone. The post-combustion zone is provided with a recirculation zone positioned proximate to the main combustion zone and an injection zone positioned downstream from the recirculation zone. An post-combustion oxidant is injected into the combustion products in the injection zone. At least one of (a) the residence time of the combustion products in the post-combustion zone, (b) the temperature range of the combustion products contained within the injection zone and (c) the oxygen content of the oxidant is controlled to optimize the level of CO and NOx in the flue gas.Type: GrantFiled: March 24, 2004Date of Patent: July 5, 2005Assignee: American Air Liquide, Inc.Inventors: Erwin Penfornis, Ovidiu Marin, Rajani Varagani, M. Usman Ghani
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Patent number: 6910879Abstract: A method of combustion and a burner assembly wherein at least one fuel and at least one oxidizer are injected separately. The oxidizer comprises a primary oxidizer stream and a secondary oxidizer stream. The primary oxidizer stream is divided into at least two portions. One portion is injected close to the fuel whereby generating a first incomplete combustion. The second portion is injected downstream of the first injection point with the fuel source consisting of the remaining uncombusted fuel of the first incomplete combustion in addition to the fuel. The secondary oxidizer stream is injected downstream from the primary oxidizer stream, whereby resulting in combustion with the unreactive fuel gases remaining from the first combustion.Type: GrantFiled: April 4, 2002Date of Patent: June 28, 2005Assignee: L'Air Liquide, Société Anonyme à Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procédés Georges ClaudeInventors: Jacques Dugue, Thierry Legiret, Rémi Pierre Tsiava, Olivier Louedin
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Patent number: 6908298Abstract: A method of and system for air-fuel injection for stable combustion in fuel combustors. It provides rapid mixing, continuous ignition and stable combustion under very fuel-rich and very fuel-lean conditions, mixtures that may even be beyond flammable limits. The rapid and intimate mixing are achieved by sizing, orienting and operating fuel and air orifices such that the reactant streams directly impinge, and the velocity head in the fluid in greater supply, in multiple orifices, is higher than the velocity head of the other reactant stream, by a factor of two (2) to five (5). The continuous ignition is achieved by preheating air to temperatures sufficiently high such that the resulting air-fuel mixture, after impingement and mixing, is above the fuel autoignition temperature.Type: GrantFiled: October 29, 2002Date of Patent: June 21, 2005Inventor: Owen W. Dykema
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Patent number: 6905328Abstract: A low NOx burner nozzle assembly for a radiant wall burner includes an elongated hollow burner tube and a discharge nozzle. The burner tube defines a conduit for supplying a mixture of fuel and air to a radiant combustion area of a combustion zone that surrounds the nozzle assembly. The discharge nozzle is mounted on the tube at the downstream end of the conduit adjacent the radiant combustion area and the same is adapted for directing the mixture of fuel and air into the radiant combustion area in an essentially radial direction. The discharge nozzle includes a plurality of flow directing members arranged in an array which extends circumferentially around the discharge nozzle, and the same are arranged to define therebetween a plurality of passageways which extend in a generally radial direction. The passageways are arranged so as to have different respective flow areas. The discharge nozzle also has an end cap to prevent axial flow of the primary air/fuel mixture.Type: GrantFiled: July 22, 2003Date of Patent: June 14, 2005Assignee: John Zink Company, LLCInventor: Roger L. Poe
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Patent number: 6890171Abstract: An improved burner and a method for combusting fuel in burners used in furnaces such as those found in steam cracking. The burner includes a burner tube having a downstream end and an upstream end for receiving fuel and air, flue gas or mixtures thereof, a fuel orifice located adjacent the upstream end of the burner tube, for introducing fuel into the burner tube, a burner tip mounted on the downstream end of the burner tube and adjacent a first opening in the furnace, the burner tip having a plurality of air flow notches positioned about an outer periphery thereof, a peripheral tile surrounding the outer periphery of the burner tip, forming the first opening in the furnace, and a burner tip seal in contact with at least a portion of the outer periphery of the burner tip and the peripheral tile, wherein a plurality of air gaps is formed between an inner periphery of the burner tip seal and the air flow notches, the plurality of air gaps effective for providing a portion of the air for combustion.Type: GrantFiled: March 14, 2003Date of Patent: May 10, 2005Assignee: ExxonMobil Chemical Patents, Inc.Inventors: George Stephens, David B. Spicer, James H. Belt, Robert Trimble
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Patent number: 6877979Abstract: A method for heating flat or curved surfaces comprising injecting fuel and oxidant along the length, width or longitudinal side of a combustion space formed between two flat or curved plates, transferring heat from the combustion products via convection and radiation to the surface being heated on to the material being dried/heated, and recirculating at least 20% of the combustion products to the root of the flame.Type: GrantFiled: June 4, 2003Date of Patent: April 12, 2005Assignee: Gas Technology InstituteInventors: Hamid Ali Abbasi, Yaroslav Chudnovsky
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Patent number: 6875398Abstract: A coherent jet lance and operating method employing two sets of ports for delivering fuel and oxidant respectively for formation of a flame envelope around one or more gas jets wherein the ports of at least one set and preferably of each set are angled outwardly on the lance face with respect to the lance axis.Type: GrantFiled: January 15, 2003Date of Patent: April 5, 2005Assignee: Praxair Technology, Inc.Inventor: William John Mahoney
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Patent number: 6866501Abstract: A burner is provided which includes a plurality of burner subunits that each share a single air supply, a single fuel supply and a single control system. Each burner subunit has a plurality of air orifices and a plurality of fuel orifices of sufficient quantity and of a cross-sectional area to control a transverse heat flux profile of the burner. The burner subunits are spaced with respect to one another to control a longitudinal heat flux profile of the burner. The single air supply and said single fuel are adapted to provide an air-fuel mix that ensures the transverse and the longitudinal heat flux profiles are maintained at different fuel and air input rates. A burner of similar design using premixed air and fuel is also disclosed.Type: GrantFiled: May 10, 2004Date of Patent: March 15, 2005Assignee: Air Products and Chemicals, Inc.Inventors: Shoou-I Wang, Xianming Jimmy Li
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Publication number: 20040259045Abstract: Process heaters operated with a burner that uses high-oxygen oxidant gas instead of air and that recirculates and entrains combustion gases, wherein oxidant gas is injected at an angle to the fuel nozzle.Type: ApplicationFiled: June 19, 2003Publication date: December 23, 2004Inventor: Christopher Brian Leger
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Publication number: 20040209208Abstract: A burner is provided which includes a plurality of burner subunits that each share a single air supply, a single fuel supply and a single control system. Each burner subunit has a plurality of air orifices and a plurality of fuel orifices of sufficient quantity and of a cross-sectional area to control a transverse heat flux profile of the burner. The burner subunits are spaced with respect to one another to control a longitudinal heat flux profile of the burner. The single air supply and said single fuel are adapted to provide an air-fuel mix that ensures the transverse and the longitudinal heat flux profiles are maintained at different fuel and air input rates. A burner of similar design using premixed air and fuel is also disclosed.Type: ApplicationFiled: May 10, 2004Publication date: October 21, 2004Inventors: Shoou-I Wang, Xianming Jimmy Li
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Publication number: 20040197719Abstract: Compact low NOx gas burner apparatus and methods for discharging fuel gas and air mixtures into furnace spaces wherein the mixture is burned in folded flame patterns and flue gases having low NOx content are formed are provided. A burner apparatus of the invention is basically comprised of a housing having a burner tile attached thereto and means for introducing air therein. The burner tile has an opening therein with a wall surrounding the opening which extends into a furnace space. The exterior sides of the wall are divided into sections by radially positioned baffles with alternate sections having the same or different heights and slanting towards the opening at the same or different angles. Primary fuel gas mixed with flue gases and air is discharged through the burner tile. Secondary fuel gas is discharged adjacent to the external slanted wall sections whereby the secondary fuel gas mixes with flue gases in the furnace space.Type: ApplicationFiled: February 10, 2004Publication date: October 7, 2004Inventors: I-Ping Chung, Jesse Steven Chambers, Carol Ann Schnepper, Roger L. Poe, Jaiwant D. Jayakaran, Richard T. Waibel, Michael G. Claxton, Marianne Zimola, Darin Robert Foote
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Patent number: 6796790Abstract: A burner assembly for a radiant burner includes a burner tube structure in the form of an elongated burner conduit having spaced inlet and outlet ends. The conduit is adapted and arranged for directing a fuel lean gaseous mixture comprising a portion of the total fluid fuel to be combusted and oxygen therealong from the inlet end to the outlet end. The assembly also includes a main burner nozzle at the outlet end of the conduit, which nozzle has a central axis, a wall extending around a centrally located chamber therein, and a downstream end spaced from the outlet end of the conduit. The main burner nozzle is arranged and adapted for receiving the mixture from the conduit in the chamber and redirecting the same through a plurality of apertures in the wall and into a combustion zone in a direction transverse to the axis and at a velocity which is greater than the flame speed of the gaseous mixture.Type: GrantFiled: September 7, 2001Date of Patent: September 28, 2004Assignee: John Zink Company LLCInventors: Demetris T. Venizelos, Wesley Ryan Bussman, Ralph Robert Hayes, Jesse S. Chambers, Roger L. Poe
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Binary burner with Venturi tube fuel atomization and Venturi jets for the atomization of liquid fuel
Patent number: 6793487Abstract: A burner, in particular, for a motor vehicle supplementary or parking heater, for the burning of liquid fuel, in the presence of combustion air, has a combustion chamber (10), with a jet for the atomization of liquid fuel, arranged before said chamber. The jet has a Venturi tube (11) at the largest diameter end of the diffuser section thereof, opening into the combustion chamber (10), and the liquid fuel is introduced into the Venturi region which is at a low pressure when compared with the upstream end of the diffuser section (12), and through the inlet section (13) of which the air is pumped.Type: GrantFiled: January 15, 2003Date of Patent: September 21, 2004Assignee: Webasto Thermosysteme International GmbHInventors: Christian Hubbauer, Bernd Mittmann, Thomas Kerscher, Christine Sallinger -
Patent number: 6790030Abstract: Multi-stage combustion technology combined with nitrogen-enriched air technology for controlling the combustion temperature and products to extend the maintenance and lifetime cycles of materials in contact with combustion products and to reduce pollutants while maintaining relatively high combustion and thermal cycle efficiencies. The first stage of combustion operates fuel rich where most of the heat of combustion is released by burning it with nitrogen-enriched air. Part of the energy in the combustion gases is used to perform work or to provide heat. The cooled combustion gases are reheated by additional stages of combustion until the last stage is at or near stoichiometric conditions. Additional energy is extracted from each stage to result in relatively high thermal cycle efficiency. The air is enriched with nitrogen using air separation technologies such as diffusion, permeable membrane, absorption, and cryogenics.Type: GrantFiled: November 14, 2002Date of Patent: September 14, 2004Assignee: The Regents of the University of CaliforniaInventors: Larry E. Fischer, Brian L. Anderson
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Publication number: 20040161716Abstract: The invention relates to a thermal generator comprising a furnace tube (2) wherein a fuel is burnt, recombustion means (14, 15) for reducing the nitrogen oxides content present in said fumes and means (3) for recovering the heat of the fumes resulting from said combustion. The invention is characterized in that recombustion means (14, 15) are arranged in containment means (11).Type: ApplicationFiled: November 28, 2003Publication date: August 19, 2004Inventors: Gerard Martin, Willy Nastoll, John Roesler
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Patent number: 6776606Abstract: A catalyst composition and method for oxidizing fuels is disclosed. The catalyst composition comprises at least one compound having one of a group III, group IIA or Lanthanide element such as, for example, Aluminum, Magnesium or Cesium, and at least one compound having at least one element selected from group IA, group IVA, group VI, group VII, group VIII, group IB, group IIB, and combinations thereof, such as, for example platinum, rhodium and rhenium. A method for oxidizing an fuel, the method comprising providing a fuel and a catalyst mixture; transporting the fuel and the catalyst to the flame zone separately; mixing the fuel and the catalyst; and oxidizing the fuel. The method and catalyst mixture may be used for oxidation of any hydrocarbon based fuel. Improved results from the use of the group III, group IIA or Lanthanide group element include increased power, reduced harmful emissions, and smoother oxidation process.Type: GrantFiled: March 1, 2002Date of Patent: August 17, 2004Assignee: Emmissions Technology, LLCInventor: James W. Haskew
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Patent number: 6773256Abstract: An ultra low NOx burner for process heating is provided which includes a fluid based flame stabilizer which provides a fuel-lean flame at an equivalence ratio in the range of phi=0.05 to phi=0.3 and fuel staging lances surrounding the flame stabilizer in circular, flat, or load shaping profiles, each lance comprising a pipe having a staging nozzle at a firing end thereof, each lance having at least one hole for staging fuel injection, and each hole having a radial divergence angle and an axial divergence angle. The at least one hole and the divergence angles provide circular, flat or load shaping flame pattern. The burner provides NOx emissions of less than 9 ppmv at near stoichiometry combustion conditions.Type: GrantFiled: February 5, 2002Date of Patent: August 10, 2004Assignee: Air Products and Chemicals, Inc.Inventors: Mahendra Ladharam Joshi, Kevin Ray Heier, Aleksandar Georgi Slavejkov