Beam Lead Formation Patents (Class 438/461)
  • Patent number: 8168458
    Abstract: A semiconductor wafer contains a plurality of semiconductor die each having a peripheral area around the die. A recessed region with angled or vertical sidewall is formed in the peripheral area. A conductive layer is formed in the recessed region. A first stud bump is formed over a contact pad of the semiconductor die. A second stud bump is formed over the first conductive layer within the recessed region. A bond wire is formed between the first and second stud bumps. A third stud bump is formed over the bond wire and first stud bump. A dicing channel partially formed through the peripheral area. The semiconductor wafer undergoes backgrinding to the dicing channel to singulate the semiconductor wafer and separate the semiconductor die. The semiconductor die can be disposed in a semiconductor package with other components and electrically interconnected through the bond wire and stud bumps.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: May 1, 2012
    Assignee: STATS ChipPAC, Ltd.
    Inventors: Byung Tai Do, Reza A. Pagaila, Linda Pei Ee Chua
  • Patent number: 8143141
    Abstract: A laser processing method is provided, which, when cutting a substrate formed with a multilayer part including a plurality of functional devices, makes it possible to cut the multilayer part with a high precision in particular. In a state where a protective tape 22 is attached to the front face 16a of a multilayer part 16, a substrate 4 is irradiated with laser light L while using its rear face 4b as a laser light entrance surface, so as to form a modified region 7 within the substrate 4 along a line to cut, thereby generating a fracture 24 reaching the front face 4a of the substrate 4 from a front-side end part 7a of the modified region 7. Attaching an expandable tape to the rear face 4b of the substrate 4 and expanding it in the state where such a fracture 24 is generated can cut not only the substrate 4 but also the multilayer part 16 on the line to cut, i.e., interlayer insulating films 17a, 17b, with a favorable precision along the line to cut.
    Type: Grant
    Filed: September 15, 2010
    Date of Patent: March 27, 2012
    Assignee: Hamamatsu Photonics K.K.
    Inventors: Ryuji Sugiura, Takeshi Sakamoto
  • Patent number: 8119501
    Abstract: Provided is a method for separating a semiconductor wafer into individual semiconductor dies. The method for separating the semiconductor wafer, among other steps, may include implanting an impurity into regions of a semiconductor wafer proximate junctions where semiconductor dies join one another, the impurity configured to disrupt bonds in the semiconductor wafer proximate the junctions and lead to weakened regions. The method for separating the semiconductor wafer may further include separating the semiconductor wafer having the impurity into individual semiconductor dies along the weakened regions.
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: February 21, 2012
    Assignee: Agere Systems Inc.
    Inventors: Edward B. Harris, Kurt G. Steiner
  • Patent number: 8093694
    Abstract: A non-leaded integrated circuits package system is provided including etching differential height lead structures having inner leads at a paddle height, providing mold locks at the bending points of the differential height lead structures, etching an elevated paddle at a same height as the inner leads, mounting a first integrated circuit on the elevated paddle, and electrically connecting first electrical interconnects between the first integrated circuit and the inner leads.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: January 10, 2012
    Assignee: Stats Chippac Ltd.
    Inventor: You Yang Ong
  • Patent number: 8080859
    Abstract: The present invention relates to a semiconductor component that has a substrate and a projecting electrode. The projecting electrode has a substrate face, which faces the substrate and which comprises a first substrate-face section separated from the substrate by a gap. The gap allows a stress-compensating deformation of the projecting electrode relative to the substrate. The substrate face of the projecting electrode further comprises a second substrate-face section, which is in fixed mechanical and electrical connection with the substrate. Due to a smaller footprint of mechanical connection between the projecting electrode and the substrate, the projecting electrode can comply in three dimensions to mechanical stress exerted, without passing the same amount of stress on to the substrate, or to an external substrate in an assembly. This results in an improved lifetime of an assembly, in which the semiconductor component is connected to an external substrate by the projecting electrode.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: December 20, 2011
    Assignee: NXP B.V.
    Inventors: Joerg Jasper, Ute Jasper, legal representative
  • Patent number: 8067295
    Abstract: A double-side light receiving solar cell in a planer regular hexagon shape and having first electrodes on both surfaces are divided into four pieces by a line A-A? connecting two opposing apexes and by a line B-B? perpendicular to the line A-A? and connecting center points on two opposing sides. By matching oblique lines of two divided pieces without misalignment and with respective surfaces in an inversed state, the first electrodes on the same side of the two divided pieces align along the same single straight line. Then, the first electrodes that are on the same side are connected with a first inter connecter, thereby constructing a unit having a rectangular outline. Units thus constructed are arranged so that relevant sides match without misalignment. By handling on a unit basis as described above, it is possible to facilitate an arrangement of the cells and an electricity connection work.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: November 29, 2011
    Assignee: SANYO Electric Co., Ltd
    Inventors: Toshio Yagiura, Shingo Okamoto, Atsushi Nakauchi
  • Patent number: 8039367
    Abstract: A scribe line structure is disclosed. The scribe line structure includes a semiconductor substrate having a die region, a die seal ring region, disposed outside the die region, a scribe line region disposed outside the die seal ring region and a dicing path formed on the scribe line region. Preferably, the center line of the dicing path is shifted away from the center line of the scribe line region along a first direction.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: October 18, 2011
    Assignee: United Microelectronics Corp.
    Inventor: Ping-Chang Wu
  • Patent number: 8030136
    Abstract: A semiconductor device is made by disposing a plurality of semiconductor die on a carrier and creating a gap between each of the semiconductor die. A first insulating material is deposited in the gap. A portion of the first insulating material is removed. A conductive layer is formed over the semiconductor die. A conductive lining is conformally formed on the remaining portion of the first insulating material to form conductive via within the gap. The conductive vias can be tapered or vertical. The conductive via is electrically connected to a contact pad on the semiconductor die. A second insulating material is deposited in the gap over the conductive lining. A portion of the conductive via may extend outside the first and second insulating materials. The semiconductor die are singulated through the gap. The semiconductor die can be stacked and interconnected through the conductive vias.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: October 4, 2011
    Assignee: STATS ChipPAC, Ltd.
    Inventors: Reza A. Pagaila, Linda Pei Ee Chua, Byung Tai Do
  • Patent number: 8022501
    Abstract: The present invention relates to a semiconductor device and a method for isolating the same. The semiconductor device includes: a silicon substrate provided with a trench including at least one silicon pillar at a bottom portion of the trench, wherein the silicon pillar become sidewalls of micro trenches; and a device isolation layer selectively and partially filled into the plurality of micro trenches.
    Type: Grant
    Filed: July 16, 2009
    Date of Patent: September 20, 2011
    Assignee: Hynix Semiconductor Inc.
    Inventor: Seung-Ho Pyi
  • Publication number: 20110201178
    Abstract: A thin stacked semiconductor device has a plurality of circuits that are laminated and formed sequentially in a specified pattern to form a multilayer wiring part. At the stage for forming the multilayer wiring part, a filling electrode is formed on the semiconductor substrate such that the surface is covered with an insulating film, a post electrode is formed on specified wiring at the multilayer wiring part, a first insulating layer is formed on one surface of the semiconductor substrate, the surface of the first insulating layer is removed by a specified thickness to expose the post electrode, and the other surface of the semiconductor substrate is ground to expose the filling electrode and to form a through-type electrode. A second insulating layer if formed on one surface of the semiconductor substrate while exposing the forward end of the through-type electrode, and bump electrodes are formed on both electrodes.
    Type: Application
    Filed: April 25, 2011
    Publication date: August 18, 2011
    Applicant: OKI SEMICONDUCTOR CO., LTD.
    Inventor: Masamichi Ishihara
  • Patent number: 7981727
    Abstract: Electronic device wafer level scale packages and fabrication methods thereof. A semiconductor wafer with a plurality of electronic devices formed thereon is provided. The semiconductor wafer is bonded with a supporting substrate. The back of the semiconductor substrate is thinned. A first trench is formed by etching the semiconductor exposing an inter-layered dielectric layer. An insulating layer is conformably deposited on the back of the semiconductor substrate. The insulating layer on the bottom of the first trench is removed to create a second trench. The insulating layer and the ILD layer are sequentially removed exposing part of a pair of contact pads. A conductive layer is conformably formed on the back of the semiconductor. After the conductive layer is patterned, the conductive layer and the contact pads construct an S-shaped connection. Next, an exterior connection and terminal contact pads are subsequently formed.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: July 19, 2011
    Inventors: Chien-Hung Liu, Sih-Dian Lee
  • Patent number: 7955952
    Abstract: An integrated circuit chip and a method of fabricating an integrated circuit chip. The integrated circuit chip includes: a continuous first stress ring proximate to a perimeter of the integrated circuit chip, respective edges of the first stress ring parallel to respective edges of the integrated circuit chip; a continuous second stress ring between the first stress ring and the perimeter of the integrated circuit chip, respective edges the second stress ring parallel to respective edges of the integrated circuit chip, the first and second stress rings having opposite internal stresses; a continuous gap between the first stress ring and the second stress ring; and a set of wiring levels from a first wiring level to a last wiring level on the substrate.
    Type: Grant
    Filed: July 17, 2008
    Date of Patent: June 7, 2011
    Assignee: International Business Machines Corporation
    Inventors: Xiao Hu Liu, Chih-Chao Yang, Haining Sam Yang
  • Patent number: 7954215
    Abstract: A method for manufacturing an acceleration sensing unit includes: providing an element support substrate in which a plurality of element supporting members is arranged so as to form a plane, each of the element supporting members being coupled to the other element supporting member through a supporting part and having a fixed part and a movable part that is supported by the fixed part through a beam, the beam having a flexibility with which the movable part is displaced along an acceleration detection axis direction when an acceleration is applied to the movable part; providing an stress sensing element substrate in which a plurality of stress sensing elements is arranged so as to form a plane, each of the stress sensing elements being coupled to the other stress sensing element through an element supporting part and having a stress sensing part and fixed ends that are formed so as to have a single body with the stress sensing part at both ends of the stress sensing part; disposing the stress sensing element
    Type: Grant
    Filed: January 25, 2008
    Date of Patent: June 7, 2011
    Assignee: Epson Toyocom Corporation
    Inventor: Yoshikuni Saito
  • Patent number: 7923350
    Abstract: A method of manufacturing a semiconductor device. The method includes providing a wafer having a first face and a second face opposite the first face, selectively doping the wafer via the first face to selectively form etch stop regions in the wafer and etching the wafer at the second face to the etch stop regions.
    Type: Grant
    Filed: September 9, 2008
    Date of Patent: April 12, 2011
    Assignee: Infineon Technologies AG
    Inventors: Joachim Mahler, Edward Fuergut, Werner Kroeninger
  • Patent number: 7888237
    Abstract: A method of cutting a semiconductor wafer includes preparing a semiconductor wafer including a scribe region and a chip region, forming a groove in the scribe region, loading the semiconductor wafer with the groove formed therein in a chamber, and cutting the semiconductor wafer into a plurality of chips through increasing a pressure of the chamber by a first pressure change rate, and then reducing the pressure of the chamber by a second pressure change rate.
    Type: Grant
    Filed: November 5, 2008
    Date of Patent: February 15, 2011
    Assignee: Samsung Electronics Co., Ltd
    Inventors: Dong-Han Kim, Kyoung-Sei Choi, Chul-woo Kim
  • Patent number: 7871901
    Abstract: A method of manufacturing semiconductor chips including forming dividing-groove portions in accordance with dividing regions on the second surface of a semiconductor wafer where an insulating film is placed in the dividing regions of the first surface and performing etching of the entire second surface and the surfaces of the dividing-groove portions by performing plasma etching from the second surface. Thereby corner portions on the second surface side are removed, while the insulating film is exposed from the etching bottom portion by removing the dividing-groove portions in the dividing regions. Also, by continuously performing the plasma etching in a state in which the exposed insulating film is surface charged with electric charge due to ions in plasma, corner portions on in contact with the insulating film on the first surface side are removed, and semiconductor chips that have a high transverse rupture strength are provided.
    Type: Grant
    Filed: April 17, 2006
    Date of Patent: January 18, 2011
    Assignee: Panasonic Corporation
    Inventors: Kiyoshi Arita, Akira Nakagawa
  • Patent number: 7863161
    Abstract: In a method of cutting a wafer, a supporting member is attached to an upper surface of the wafer on which semiconductor chips are formed. An opening is formed at a lower surface of the wafer along a scribe lane of the wafer. The lower surface of the wafer may be plasma-etched to reduce a thickness of the wafer. A tensile tape may be attached to the lower surface of the wafer. Here, the tensile tape includes sequentially stacked tensile films having different tensile modules. The supporting member is then removed. The tensile tape is cooled to increase the tensile modules between the tensile films. The tensile tape is tensed until the tensile films are cut using the tensile modules difference to separate the tensile tape from the semiconductor chips. Thus, the lower surface of the wafer may be plasma-etched without using an etching mask.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: January 4, 2011
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Dae-Sang Chan, Jun-Young Ko, Wha-Su Sin, Jae-Yong Park
  • Patent number: 7863737
    Abstract: An integrated circuit package system including providing a plurality of substantially identical package leads formed in a single row, and attaching bond wires having an offset on adjacent locations of the package leads.
    Type: Grant
    Filed: April 1, 2006
    Date of Patent: January 4, 2011
    Assignee: Stats Chippac Ltd.
    Inventors: Byoung Wook Jang, Hun Teak Lee, Kwang Soon Hwang
  • Patent number: 7858493
    Abstract: In one example embodiment, a process for cleaving a wafer cell includes several acts. First a wafer cell is affixed to an adhesive film. Next, the adhesive film is stretched substantially uniformly. Then, the adhesive film is further stretched in a direction that is substantially orthogonal to a predetermined reference direction. Next, the wafer cell is scribed to form a notch that is oriented substantially parallel to the predetermined reference direction. Finally, the wafer cell is cleaved at a location substantially along the notch.
    Type: Grant
    Filed: February 22, 2008
    Date of Patent: December 28, 2010
    Assignee: Finisar Corporation
    Inventors: Weizhong Sun, Tsurugi Sudo, Jing Chai
  • Patent number: 7858497
    Abstract: A stacked device manufacturing method including a kerf forming step of forming a kerf on the front side of each of plural wafers along each street, the kerf having a depth corresponding to a predetermined finished thickness of each wafer, a first stacking step of stacking a first one of the wafers and a second one of the wafers in such a manner that the front side of the second wafer is opposed to the front side of the first wafer and that the electrodes of the second wafer are respectively bonded to the electrodes of the first wafer, a first back grinding step of grinding the back side of the second wafer to expose each kerf of the second wafer to the back side of the second wafer, a second stacking step of stacking a third one of the wafers to the second wafer in such a manner that the front side of the third wafer is opposed to the back side of the second wafer and that the electrodes of the third wafer are respectively bonded to the electrodes of the second wafer, and a second back grinding step of grindi
    Type: Grant
    Filed: October 8, 2009
    Date of Patent: December 28, 2010
    Assignee: Disco Corporation
    Inventor: Masaru Nakamura
  • Patent number: 7855460
    Abstract: An electronic component is provided with a first conductor, an insulator for covering a surface of the first conductor, a via hole penetrating the insulator, and a second conductor located on a surface of the insulator and electrically connected to the first conductor through the via hole, and includes a shielding film having conductivity, being interposed between the first conductor and the second conductor, and covering an interface between the first conductor and the insulator in the via hole by extending continuously at least from the surface of the first conductor constituting a bottom surface of the via hole to an inner wall surface of the via hole.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: December 21, 2010
    Assignee: TDK Corporation
    Inventor: Hajime Kuwajima
  • Patent number: 7842550
    Abstract: A method of fabricating a quad flat non-leaded package includes first forming a patterned conductive layer on a sacrificial layer. The patterned conductive layer includes a number of lead sets. A number of chips are attached to the sacrificial layer. Each of the chips is surrounded by one of the lead sets. Each of the chips is electrically connected to one of the lead sets, and a molding compound is formed on the sacrificial layer to cover the patterned conductive layer and the chips. The molding compound and the patterned conductive layer are then cut and singulated, and the sacrificial layer is pre-cut to form a number of recesses on the sacrificial layer. After the molding compound and the patterned conductive layer are cut and singulated and the sacrificial layer is pre-cut, the sacrificial layer is removed.
    Type: Grant
    Filed: December 11, 2008
    Date of Patent: November 30, 2010
    Assignee: ChipMOS Technologies Inc.
    Inventors: Chun-Ying Lin, Geng-Shin Shen, Po-Kai Hou
  • Patent number: 7829440
    Abstract: A method for the separation of multiple dies during semiconductor fabrication is described. On an upper surface of a semiconductor wafer containing multiple dies, a seed metal layer may be used to grow hard metal layers above it for handling. Metal may be plated above these metal layers everywhere except where a block of stop electroplating (EP) material exists. The stop EP material may be obliterated, and a barrier layer may be formed above the entire remaining structure. The substrate may be removed, and the individual dies may have any desired bonding pads and/or patterned circuitry added to the semiconductor surface. The remerged hard metal after laser cutting and heating should be strong enough for handling. Tape may be added to the wafer, and a breaker may be used to break the dies apart. The resulting structure may be flipped over, and the tape may be expanded to separate the individual dies.
    Type: Grant
    Filed: August 7, 2007
    Date of Patent: November 9, 2010
    Assignee: SemiLEDS Optoelectronics Co. Ltd.
    Inventors: Jiunn-Yi Chu, Chao-Chen Cheng, Chen-Fu Chu, Trung Tri Doan
  • Patent number: 7820528
    Abstract: In one embodiment, a method for forming a leaded molded array package includes placing a lead frame assembly into a molding apparatus having lead cavities. The method further includes forming seals between conductive leads within the lead frame assembly and the lead cavities, and encapsulating the lead frame assembly to form a molded array assembly. The molded array assembly is then separated into individual leaded molded packages.
    Type: Grant
    Filed: August 4, 2009
    Date of Patent: October 26, 2010
    Assignee: Semiconductor Components Industries, LLC
    Inventors: William F. Burghout, Francis J. Carney, Joseph K. Fauty, James P. Letterman, Jay A. Yoder
  • Patent number: 7799612
    Abstract: Methods and systems of applying a plurality of pieces of die attach film to a plurality of singulated dice are provided. The method can involve making intervals between rows and columns of a plurality of pieces of die attach film. The interval can be made by expanding an underlaid expandable film on which the plurality of pieces of die attach film are placed or by removing portions of the die attach film between rows and columns of the plurality of pieces of die attach film. The method can further involve placing a plurality of singulated dice back side down on the plurality of pieces of die attach film.
    Type: Grant
    Filed: June 25, 2007
    Date of Patent: September 21, 2010
    Assignee: Spansion LLC
    Inventors: Sally Foong, Tan Kiah Ling, Kee Cheng Sim, Wong Kwet Nam, Yue Ho Foong
  • Patent number: 7786577
    Abstract: A panel for the production of electronic components is disclosed. The components have a substantially planar semiconductor chip with chip through-contacts which are provided with electrically conductive material. A rewiring region is subdivided into an insulating layer and also a first rewiring arranged therein, the rewiring projecting laterally beyond the side edge of the planar semiconductor chip. The rewiring has external contacts for electrical connections toward the outside. The panel provides a filling layer made of plastic, which encapsulates the semiconductor chip in a side region between the chip front side and the chip rear side and which is connected to the rewiring region.
    Type: Grant
    Filed: September 28, 2006
    Date of Patent: August 31, 2010
    Assignee: Infineon Technologies AG
    Inventors: Jochen Dangelmaier, Horst Theuss
  • Patent number: 7767595
    Abstract: In a manufacturing process of a semiconductor device, a manufacturing technique of a semiconductor device by which a lithography step that uses a photoresist is simplified is provided. A manufacturing cost is reduced and throughput is improved. An irradiation object is formed over a substrate by sequentially stacking a first material layer and a second material layer. The irradiation object is irradiated with a first laser beam that is absorbed by the first material layer and a second laser beam that is absorbed by the second material layer so that the laser beams overlap. A part or all of the region irradiated with an overlap part of the laser beams is ablated to form an opening.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: August 3, 2010
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Koichiro Tanaka, Shunpei Yamazaki
  • Patent number: 7763525
    Abstract: A method for positioning a dicing line includes the steps of: bonding an adhesive tape on a semiconductor layer of a wafer; detecting an image of the wafer by an imaging device on the basis of a light transmitted through the wafer; and determining the dicing line of the wafer on the basis of a position of an image of a marker, which is disposed on the semiconductor layer of the wafer. The image of the marker is obtained by image recognition from the detected image of the wafer.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: July 27, 2010
    Assignee: Denso Corporation
    Inventors: Keisuke Goto, Kenichi Yokoyama
  • Patent number: 7745311
    Abstract: A dividing method for an optical device wafer includes a protective plate adhering step of releasably adhering the surface of an optical device wafer to the surface of a protective plate, a reverse face grinding step of grinding the reverse face of the optical device wafer, a dicing tape sticking step of sticking the reverse face of the optical device wafer on the surface of a dicing tape, a protective plate grinding step of grinding the reverse face of the protective plate adhered to the optical device wafer stuck on the dicing tape so as to have a predetermined thickness, a laser working step of irradiating a laser beam upon the protective plate along the streets formed on the optical device wafer to carry out laser working, which forms break starting points along the streets, for the protective plate, and a wafer dividing step of applying external force to the protective plate to break the protective plate along the break starting points to break the optical device wafer along the streets thereby to divide
    Type: Grant
    Filed: July 9, 2009
    Date of Patent: June 29, 2010
    Assignee: Disco Corporation
    Inventors: Hitoshi Hoshino, Takashi Yamaguchi
  • Patent number: 7713843
    Abstract: In the method of fabricating an optical semiconductor device, a semiconductor layer is formed on an InP region, and includes semiconductor films. A first etching mask is formed on the semiconductor layer. The semiconductor layer is etched through the first etching mask to form a semiconductor mesa and a first marking mesa, each mesa includes an active layer and an InP cladding layer, the InP cladding layer being provided on the active layer. The active layer is made of semiconductor material different from InP. An InP burying region is grown through the first etching mask on a side of the semiconductor mesa and a side of the first marking mesa to bury the semiconductor mesa and the first marking mesa. A second etching mask is formed on the InP burying region after removing the first etching mask, and has an opening located above the first marking mesa. InP in the InP burying region and the first marking mesa is etched through the second etching mask to form a second marking mesa.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: May 11, 2010
    Assignee: Sumitomo Electric Industries Ltd.
    Inventor: Masakazu Narita
  • Patent number: 7696069
    Abstract: Disclosed herein is a method of dividing a wafer having a plurality of streets which are formed in a lattice pattern on the front surface and having devices which are formed in a plurality of areas sectioned by the plurality of streets into individual devices along the streets. The method includes applying a laser beam of a wavelength having permeability for the wafer along the streets to form a deteriorated layer along the streets in the inside of the wafer; forming a groove in areas corresponding to the streets from the rear side of the wafer; and exerting external force to the wafer where the deteriorated layer and the groove have been formed along the streets to divide the wafer into individual devices along the streets.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: April 13, 2010
    Assignee: Disco Corporation
    Inventor: Masaru Nakamura
  • Patent number: 7696010
    Abstract: A method of dividing a wafer having devices which are formed in a plurality of areas sectioned by a plurality of dividing lines formed in a lattice pattern on the front surface, into individual devices along the dividing lines, comprising: a deteriorated layer forming step for forming a deteriorated layer in the inside of the wafer along the dividing lines by applying a laser beam of a wavelength having permeability for the wafer along the dividing lines; a wafer supporting step for putting the rear surface of the wafer on the surface of an adhesive tape which is mounted on an annular frame and whose adhesive strength is reduced by applying ultraviolet radiation thereto; an adhesive strength reducing step for reducing the adhesive strength of the adhesive tape by applying ultraviolet radiation to the adhesive tape to which the wafer has been affixed; and a dividing step for dividing the wafer into individual devices along the dividing lines where the deteriorated layer has been formed by exerting external for
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: April 13, 2010
    Assignee: Disco Corporation
    Inventors: Kazuma Sekiya, Masaru Nakamura, Satoshi Kobayashi
  • Patent number: 7687318
    Abstract: A semiconductor device is manufactured by, first, providing a wafer, designated with a saw street guide, and having a bond pad formed on an active surface of the wafer. The wafer is taped with a dicing tape. The wafer is singulated along the saw street guide into a plurality of dies having a plurality of gaps between each of the plurality of dies. The dicing tape is stretched to expand the plurality of gaps to a predetermined distance. An organic material is deposited into each of the plurality of gaps. A top surface of the organic material is substantially coplanar with a top surface of a first die of the plurality of dies. A redistribution layer is patterned over a portion of the organic material. An under bump metallization (UBM) is deposited over the organic material in electrical communication, through the redistribution layer, with the bond pad.
    Type: Grant
    Filed: May 4, 2007
    Date of Patent: March 30, 2010
    Assignee: STATS ChipPAC, Ltd.
    Inventors: Byung Tai Do, Heap Hoe Kuan
  • Patent number: 7645685
    Abstract: The present invention relates to a method for bonding a first thin plate having a first adhesion surface and a first back surface and a second thin plate having a second adhesion surface and a second back surface by an adhesive, the adhesive being sandwiched between said first adhesion surface and said second adhesion surface.
    Type: Grant
    Filed: March 17, 2006
    Date of Patent: January 12, 2010
    Assignee: TDK Corporation
    Inventors: Masaharu Ishizuka, Shigeru Shoji
  • Patent number: 7642114
    Abstract: To manufacture a micro structure and an electric circuit included in a micro electro mechanical device over the same insulating surface in the same step. In the micro electro mechanical device, an electric circuit including a transistor and a micro structure are integrated over a substrate having an insulating surface. The micro structure includes a structural layer having the same stacked-layer structure as a layered product of a gate insulating layer of the transistor and a semiconductor layer provided over the gate insulating layer. That is, the structural layer includes a layer formed of the same insulating film as the gate insulating layer and a layer formed of the same semiconductor film as the semiconductor layer of the transistor. Further, the micro structure is manufactured by using each of conductive layers used for a gate electrode, a source electrode, and a drain electrode of the transistor as a sacrificial layer.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: January 5, 2010
    Assignee: Semiconductor Energy Laboratory Co., Ltd.
    Inventors: Mayumi Yamaguchi, Konami Izumi
  • Patent number: 7638884
    Abstract: A thin semiconductor device package, comprising a thin substrate at least one thin die coupled with the substrate and having a perimeter dimension less than that of the substrate a mold material provided at a surface of the substrate adjacent to the perimeter of the die so that a surface of the mold material is coplanar with a surface of the die, and at least one electrically conductive pathway having at least one first terminal end configured to provide electrical continuity with the conductive element and at least one second terminal end formed at a surface of the mold material, the pathway extending from the first terminal end to the second terminal end.
    Type: Grant
    Filed: January 5, 2009
    Date of Patent: December 29, 2009
    Assignee: Intel Corporation
    Inventors: James D. Jackson, Damion T. Searls, Yoshihiro Tomita
  • Patent number: 7622366
    Abstract: A method of manufacturing a semiconductor device by which a wafer with devices formed in a plurality of regions demarcated by a plurality of streets formed in a grid pattern in the face-side surface of the wafer is divided along the streets into individual devices, and an adhesive film for die bonding is attached to the back-side surface of each of the devices. The adhesive film is attached to the back-side surface of the wafer divided into individual devices by exposing cut grooves formed along the streets by a dicing-before-grinding method, and thereafter the adhesive film is irradiated with a laser beam along the cut grooves through the cut grooves from the side of a protective tape adhered to the face-side surface of the wafer, so as to fusion-cut the adhesive film along the cut grooves.
    Type: Grant
    Filed: October 9, 2008
    Date of Patent: November 24, 2009
    Assignee: Disco Corporation
    Inventor: Masaru Nakamura
  • Patent number: 7605057
    Abstract: A method of manufacturing a semiconductor device can suppress the generation of burrs when an array of integrated circuits to which a supporting member is bonded for assistance is separated into chips. The supporting member having thinned regions (or void regions which are openings in the supporting member) located correspondingly beneath the scribing lines extending between the integrated circuits is bonded by an adhesive to the back side of a semiconductor substrate on which integrated circuits are arrayed at the primary side. Then, a dicing tape is attached to the support member to secure the entire assembly, and the assembly of the integrated circuits, the semiconductor substrate, the adhesive, and the supporting member are cut along the scribing lines, and then the dicing tape is removed.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: October 20, 2009
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Akio Shimoyama, Hajime Oda, Keiichi Sawai, Takayuki Taniguchi
  • Patent number: 7588999
    Abstract: In one embodiment, a method for forming a leaded molded array package includes placing a lead frame assembly into a molding apparatus having lead cavities. The method further includes forming seals between conductive leads within the lead frame assembly and the lead cavities, and encapsulating the lead frame assembly to form a molded array assembly. The molded array assembly is then separated into individual leaded molded packages.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: September 15, 2009
    Assignee: Semiconductor Components Industries, LLC
    Inventors: William F. Burghout, Francis J. Carney, Joseph K. Fauty, James P. Letterman, Jay A. Yoder
  • Patent number: 7569411
    Abstract: Metal MEMS structures are fabricated from metal substrates, preferably titanium, utilizing micromachining processes with a new deep etching procedure to provide released microelectromechanical devices. The deep etch procedure includes metal anisotropic reactive ion etching utilizing repetitive alternating steps of etching and side wall protection. Variations in the timing of the etching and protecting steps produces walls of different roughness and taper. The metal wafers can be macomachined before forming the MEMS structures, and the resulting wafers can be stacked and bonded in packages.
    Type: Grant
    Filed: January 22, 2007
    Date of Patent: August 4, 2009
    Assignee: The Regents of the University of California
    Inventors: Noel C. MacDonald, Marco F. Aimi
  • Patent number: 7485548
    Abstract: A system predicts die loss for a semiconductor wafer by using a method referred to as universal in-line metric (UILM). A wafer inspection tool detects defects on the wafer and identifies the defects by various defect types. The UILM method applies to various ways of classification of the defect types and takes into account the impact of each defect type on the die loss.
    Type: Grant
    Filed: March 10, 2006
    Date of Patent: February 3, 2009
    Assignee: Micron Technology, Inc.
    Inventors: Purnima Deshmukh, Steven J. Simmons
  • Patent number: 7482251
    Abstract: Methods are provided, and devices made by such methods. One of the methods includes procuring a semiconductor wafer, processing the wafer to form a plurality of circuits on a top side, forming trenches on the top side between the adjacent circuits, forming a trench passivation layer on side walls of the trenches, forming conductive bumps on the top side of the wafer; and removing material from the bottom side to thin the wafer, and eventually separate the wafer along the trenches into dies, where each die includes only one of the circuits.
    Type: Grant
    Filed: August 9, 2007
    Date of Patent: January 27, 2009
    Assignee: Impinj, Inc.
    Inventors: Ronald E Paulsen, Ronald L. Koepp, Yanjun Ma, Larry Morrell, Andrew E. Horch
  • Patent number: 7482249
    Abstract: A process and an apparatus are described for the treatment of wafers, in particular for the thinning of wafers. A wafer with a carrier layer and an interlayer arranged between the carrier layer and the wafer is also described, in which the interlayer is a plasmapolymeric layer that adheres to the wafer and adheres more strongly to the carrier layer than to the wafer.
    Type: Grant
    Filed: November 28, 2003
    Date of Patent: January 27, 2009
    Assignee: Fraunhofer-Gesellschaft zur Forderung der angewandten Forschung e.V.
    Inventors: Andreas Jakob, Klaus-D. Vissing, Volkmar Stenzel
  • Patent number: 7459376
    Abstract: A method of fabricating a semiconductor component includes providing a prefabricated frame that includes metal traces and lead-through contacts. A semiconductor chip is mounted into the prefabricated frame such that the semiconductor chip is embedded within a rim of the prefabricated frame. Contact regions on a surface of the semiconductor chip are electrically connected with the metal traces of the prefabricated frame such that the contact regions are electrically coupled to the lead-through contacts via the metal traces.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: December 2, 2008
    Assignee: Infineon Technologies AG
    Inventor: Harald Gross
  • Patent number: 7459377
    Abstract: The present invention aims at providing a method for dividing a substrate that is capable of dividing each substrate into chips in the same square-like form without causing chip breaking and capable of forming all cleaved facets flat. In the method for dividing a substrate of the present invention, an electron beam 1 with the intensity that causes a dislocation inside the substrate is irradiated to a substrate surface 2 to generate a crack starting from such dislocation, and a cleaved facet 5 is formed to divide the substrate.
    Type: Grant
    Filed: June 7, 2005
    Date of Patent: December 2, 2008
    Assignee: Panasonic Corporation
    Inventors: Tetsuzo Ueda, Daisuke Ueda
  • Patent number: 7416963
    Abstract: This invention offers a manufacturing method to reduce a manufacturing cost of a semiconductor device having a through-hole electrode by simplifying a manufacturing process and to enhance yield of the semiconductor device. A first insulation film is formed on a top surface of a semiconductor substrate. A part of the first insulation film is etched to form an opening in which a part of the semiconductor substrate is exposed. Then a pad electrode is formed in the opening and on the first insulation film. A second insulation film is formed on a back surface of the semiconductor substrate. Then a via hole having an aperture larger than the opening is formed. And a third insulation film is formed in the via hole and on the second insulation film. The third insulation film on a bottom of the via hole is etched to expose the pad electrode. After that, a through-hole electrode and a wiring layer are formed in the via hole.
    Type: Grant
    Filed: July 15, 2005
    Date of Patent: August 26, 2008
    Inventors: Mitsuo Umemoto, Yoshio Okayama, Kazumasa Tanida, Hiroshi Terao, Yoshihiko Nemoto
  • Patent number: 7399683
    Abstract: A manufacturing method of a semiconductor device of this invention includes forming metal pads on a Si substrate through a first oxide film, bonding the Si substrate and a holding substrate which bolsters the Si substrate through a bonding film, forming an opening by etching the Si substrate followed by forming a second oxide film on a back surface of the Si substrate and in the opening, forming a wiring connected to the metal pads after etching the second oxide film, forming a conductive terminal on the wiring, dicing from the back surface of the Si substrate to the bonding film and separating the Si substrate and the holding substrate.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: July 15, 2008
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takashi Noma, Hiroyuki Shinogi, Yukihiro Takao
  • Patent number: 7371663
    Abstract: Alignment methods of IC device substrates. A first IC device substrate has a first front side for defining a plurality of first IC features, a first backside opposite the first front side, and a first alignment pattern formed on the first front side or the first backside. A second IC device substrate has a second front side for defining a plurality of second IC features, a second backside opposite the second front side, and a second alignment pattern formed on the second front side or the second backside. A first optical detector and a second optical detector are applied to detect the first and second alignment patterns, so as to align the first and second IC device substrates. Specifically, the first and second alignment patterns face toward the first and second optical detectors in opposite directions.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: May 13, 2008
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Hsueh-Chung Chen, Chine-Gie Lou, Su-Chen Fan
  • Patent number: 7351641
    Abstract: As disclosed herein, structures and methods are provided for forming capped chips. As provided by the disclosed method, a metal base pattern is formed on a chip insulated from wiring of the chip, and a cap is formed including a metal. The cap is joined to the metal base pattern on the chip to form the capped chip. In one embodiment, a front surface of the chip is exposed which extends from a contact of the chip to an edge of the chip. In another embodiment, a conductive connection is formed to the contact, the conductive connection extending from the contact to a terminal at an exposed plane above the front surface of the chip.
    Type: Grant
    Filed: August 11, 2005
    Date of Patent: April 1, 2008
    Assignee: Tessera, Inc.
    Inventors: Belgacem Haba, Masud Beroz, Glenn Urbish, David B. Tuckerman
  • Patent number: 7335517
    Abstract: A multichip semiconductor device is disclosed in which chips are stacked each of which comprises a semiconductor substrate formed on top with circuit components and an interlayer insulating film formed on the top of the semiconductor substrate. At least one of the chips has a connect plug of a metal formed in a through hole that passes through the semiconductor substrate and the interlayer insulating film. The chip with the connect plug is electrically connected with another chip by that connect plug.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: February 26, 2008
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Nobuo Hayasaka, Katsuya Okumura, Keiichi Sasaki, Mie Matsuo