Abstract: A method is described for surface finishing complex and simple surface shapes by abrasion of selected zones of surface, leaving contiguous zones unfinished.

Abstract: The present invention relates to a saw blade for cutting and finishing the surface of a work piece. The saw blade having a set of teeth disposed about the outer edge for making a cut in a work piece and an abrasive secured to the lateral surface of the saw blade. The abrasive extending laterally outwardly from the surface of the saw blade and providing a finishing effect on the work piece as the abrasive widens the cut beyond the cut of the saw blade teeth. A method for cutting and finishing a surface of a work piece utilizing a saw blade with an abrasive secured to a lateral surface of the blade and the abrasive extending beyond the cut of the saw blade teeth.

Abstract: The invention is based on an insert tool with a rotationally driveable disk-shaped hub and an abrasive disposed in particular in a radially outer region, in particular of the kind used for a cut-off wheel, a grinding disk, a rough grinding disk, a cutting disk, or an abrasive paper. The invention proposes that the hub (10) have at least one mount (16, 18, 20), which is disposed off-center, extends in the axial direction (14), and is intended for a bolt that constitutes a functional element of a quick-action clamping system.

Abstract: Embodiments of the invention abrade the information bearing surface of a compact disc (CD), DVD or other digital information bearing disk, in order to render it unreadable by standard consumer grade disk readers. This is accomplished via embodiments of the invention that are extremely lightweight, highly portable and inexpensive. Embodiments may or may not employ an outer case in order to retain the remnants of the abraded information layer of the disk. In order to operate one embodiment of the invention, the apparatus is opened and a compact disc is inserted with the face of the disk against the abrasive mechanism. After closing the apparatus, the outer housing of the apparatus is rotated with sufficient pressure against the abrasive mechanism in order to cause the substrate to be damaged sufficiently to render it unreadable by consumer based disk readers. The apparatus can be opened over a trash bin in order to empty both the disk and the particulate matter generated by the abrasive process.

Abstract: A grinding wheel having a tool portion formed by firmly fixing diamond grains to an end face of a cup-shaped core by brazing. A circumferentially continuous groove is formed in a substantially central portion of the end face of the core. The abrasive grains are firmly fixed to an end face portion excluding regions near an outer rim and near an inner rim of the end face and near the boundaries with the groove under the condition that, with respect to all the abrasive grains, skirts of a brazing material layer for holding the abrasive grains have a length one or more times an average grain size of the abrasive grains. The provision of the groove in the end face of the core can enhance the capability of ejecting chips that occur during machining; besides, chips can be captured in the groove to preclude the occurrence of scratches resulting from the chips.

Abstract: In a stepping motor in which a cylindrical magnet which is magnetized in an axial direction is coupled with a rotary shaft and the magnet is clamped with rotor stacks formed by laminating annular magnetic plates, the surfaces of which are electrically insulated, to form a rotor, and around the outer circumference of the rotor stator cores which are wound with stator coil are disposed, a sleeve is pressed in between the magnet and the rotor stacks, and the rotary shaft and interposed therebetween. The cutting operation for the outer diameter of the rotor during the manufacturing processes is carried out while holding both ends of the sleeve, subsequently, the rotary shaft is inserted, thereby, regardless of the length of the rotary shaft, the manufacturing processes are carried out to reduce the number of the molds.

Abstract: The invention is based on an insertable tool having a rotationally drivable, disk-shaped hub (10, 12), on which a grinding means (14) forming a cutoff disk, grinding disk, roughing disk, or abrasive disk is secured in the radially outer region. It is proposed that the grinding means (14) and the hub (10, 12) are joined via joining means (26) in the manner of a positive connection at least in the direction of rotation.

Abstract: A cutting tool having a crystalline tip is pressed with a uniform pressure against the outboard surface of a vehicle wheel as the wheel is rotated. The smoothed wheel surface is then chrome plated to provide a cosmetic finish to the wheel face.

Abstract: Ceramic aggregate particles comprising a plurality of solid particulates bonded together by ceramic binding material and methods of providing a plurality of such particles having substantially uniform cross-sectional shape are provided. The ceramic aggregate particles may incorporate a high percentage of solid particulates. The ceramic binding material may closely conform to the outermost surfaces of the solid particulates contained within the ceramic aggregate particle. When abrasive particulates are employed as the solid particulates, abrasive articles can be made which provide consistent high cut rates and consistent surface finish over relatively long periods of time.

Abstract: There is disclosed a polishing plate for polishing a workpiece by rubbing the workpiece to be processed with the polishing plate, comprising at least a substrate and a polishing material, the polishing material being a vapor phase synthetic polycrystalline diamond film deposited on a surface of the substrate to rub the workpiece to be processed. The present invention provides a polishing plate of which production cost is low and which can effectively polish a surface of a workpiece to be processed comprising a very hard material such as DLC, SiC, SiN, Si or the like and extremely smooth the surface.

Abstract: A metal bonded drilling and boring tool which can prevent the separation of abrasive grains during drilling and boring to maintain a stable working performance for a long period of time without the need for tool exchange. The tool includes a rod-shaped body having a substantially semispherical front end portion and numerous abrasive grains bonded to an outer circumferential surface of the rod-shaped body at the front end portion and at a portion having a given length from the front end portion by a bond member formed primarily of copper alloy. The bond member contains a material selected from the group consisting of Ti, Al, and a mixture thereof. The copper alloy is selected from the group consisting of bronze containing 10 to 33 wt % of Sn, brass containing 5 to 20 wt % of Zn, and aluminum bronze containing 5 to 20 wt % of Al.

Abstract: A reaming tool is capable of reaming out several axially interspaced borings of a workpiece. The reaming tool includes a guide shank that can be clamped into a machine spindle and which can be supported in prepared borings of the workpiece to be machined by using external supporting elements. The reaming tool also includes a reaming head coaxially connected on the front end thereof. In order to be able to easily change a worn tool, the reaming head is connected to the guide shank by an auto-centering clamping mechanism. The supporting elements positioned in the proximity of the clamping mechanism can, during a clamping process, be radially spread outwardly from a smaller dimension to a predetermined diameter guide dimension.

Abstract: An abrasive composite material containing a matrix, abrasive grains, and carbon fiber having a multi-layer structure, each fiber filament of the carbon fiber having an outer diameter of about 2 to about 500 nm and an aspect ratio of about 5 to about 15,000, and including a hollow space extending along its center axis. Preferably, the carbon fiber has a BET specific surface area of about 4 m2/g or more; the carbon fiber has, at a carbon (002) plane, an interlayer distance (d002) of about 0.345 nm or less as measured by means of X-ray diffractometry; and the ratio of the peak height (Id) of the band at 1,341 to 1,349 cm−1 in a Raman scattering spectrum of the carbon fiber to the peak height (Ig) of the band at 1,570 to 1,578 cm−1 in the spectrum; i.e., Id/Ig, is about 1.5 or less. More preferably, the carbon fiber contains branched vapor grown carbon fiber; boron is contained, in an amount of about 0.

Abstract: A grinding wheel has a flat, circular carrier surface (1) on which a plurality of elongated grinding members (2) are arranged running least partially radially. A discharge opening (3) is disposed ahead of each of the grinding members (2) in the circumferential direction (U). Furthermore, the carrier surface (1) has a basically truncated conical central depression (4) facing away from the grinding members (2). The discharge openings (3) abut the L-shaped grinding members (2) in a direction of rotation (D) and extend approximately over the entire length of the grinding members (2).

Abstract: A tool for surface smoothing machines, includes a substantially plane support, provided at one side with a coupling for fitting to a smoothing machine, and at the opposite side with a housing that protrudes relative to the plane; a housing for an abrasive member, provided on a body protruding from the support and provided with an external raised edge; a layer made of deformable material inserted into the housing containing a sector of abrasive material inserted into said housing. These features prevent the same support from coming into contact with the surface to be polished when the tool is worn, which may therefore damage the surface itself. The wedge shape is such that in each portion, the sector exhibits a rest surface that is proportional to the speed at which it moves onto the surface to be polished, so as to obtain a perfectly even wear of the entire tool.

Abstract: A solid fats and oils is impregnated in an air space of a stone matrix, as lubrication particles, of a grinding stone. The fats and oils is melted out of the air space to a peripheral surface of the grinding stone to lubricate friction between the grinding stone and a workpiece and to create a space again in the air space of the stone matrix. The created space can perform to receive a cutting tip and to discharge it. The melted lubrication particles lubricate friction between the grinding stone and the workpiece to restrain a generation of heat in order to reduce a grinding resistance. As a result, it restrains a loss of grinding particles on the peripheral surface of the grinding stone to keep a high quality of the grinding characteristics of the workpiece and to extend a truing interval and a life of the grinding stone.

Abstract: A process for point superabrasive machining of a nickel based material comprising the steps of providing a tool having a grinding surface coated with a superabrasive material, orienting the tool relative to a surface of the nickel based material to be machined so that there is point contact between the surface to be machined and the grinding surface, and forming a part by removing material at the point contract by rotating the tool. The tool comprises an enlarged portion, a tip portion, and a first shaft portion extending from the enlarged portion to the tip portion, the first shaft portion and the tip portion being coated with an abrasive material, and the first shaft portion having a constant diameter.

Abstract: Agglomerate abrasive grain is disclosed. The agglomerate abrasive grain can be incorporated into abrasive products such as coated abrasives, bonded abrasives, nonwoven abrasives, and abrasive brushes. A method of making agglomerate abrasive grain is also disclosed.

Abstract: Polishing pads having a surface morphology that results in a high degree of planarization efficiency when planarizing a wafer surface are disclosed. One conditioned polishing pad is non-porous and has a surface height distribution with a surface roughness Ra<3 microns. Another conditioned polishing pad is porous and has a surface height probability distribution with a pad surface height Ratio R≧60%, or alternatively has an asymmetric surface height probability distribution characterized by an asymmetry factor A10≦0.50. Methods of pad conditioning and planarizing a wafer using the polishing pads are also disclosed.

Abstract: The invention relates to a grinding segment comprising a ceramic part (11) manufactured of grinding ceramic material and provided with a fastening hole (12), through which the grinding segment (10) is attached to a frame (9) of a grinder stone by means of a fastening bolt. A fastening sleeve (14) is arranged in the fastening hole, and the fastening bolt is supplied through the sleeve. The fastening sleeve is pressed against the frame of the grinder stone due to the fastening force. A space filled with bonding agent is formed between the ceramic part and the fastening sleeve to join them together. The invention further relates to a grinder stone comprising a cylindrical frame (9) and grinding segments (10) according to the invention.

Abstract: A method of forming and applying a diamond coating or other superhard coating to a tool, most preferably a downhole tool, such as a drill bit. A superhard powder is placed into slurry and then formed, preferably using a tape casting method, into a green tape that is capable of being handled and applied to a substrate. The tape is then applied to a desired surface on a part or tool, being affixed initially thereto by a suitable braze. The tape is then cured to the surface using a thermal cycle that transforms the tape into a solid diamond composite coating. In another aspect, diamond tape is combined with ceramic tape having electronic circuitry components integrated therein.

Abstract: A super abrasive tool comprises scattered super abrasive grains fixed on a working surface with a bond layer. The bond layer has a flat surface and protrusions. Each protrusion has one grain and the average height from the flat surface to the top of the grain is in a specific range. A process for producing a super abrasive tool comprises forming in a spacer holes having a cylindrical portion having a diameter smaller than the average diameter of grains at the lower face and a portion having a diameter increasing to a specific value at the upper face; placing one grain in each hole; fixing the grains by forming a bond layer on the upper face of the spacer; and removing the spacer. The super abrasive tool maintains sufficient protrusion of super abrasive grains, causes no releasing of the grains nor loading and has excellent cutting ability.

Abstract: An edge sharpening device has a metal body and at least one honing surface coated with ceramic created in an electrolytic bath. Profiles of the device can be triangular, planar, or V-shaped as well as curved. The ceramic can be deposited by passing a modified shaped wave alternating current through the incipient sharpening device in the presence of a passivating agent and an electrolytic agent.

Abstract: An abrasive body which includes an abrasive layer bonded to a substrate along an interface and at least one strip-like projection extending from the interface into the substrate. The projection has a profile which includes a substantially flat central portion and connecting surfaces to either side of the central section. The surface is sloped from the central section to the interface.

Abstract: A vehicle wheel has an outboard face which includes a smoothed portion to provide a cosmetic finish to the wheel face. The smoothed portion is formed by pressing a cutting tool having a non-symmetrical tip against the wheel surface as the wheel is rotated.

Abstract: An abrasive tool insert is formed from a substrate having an inner face that has a center, and annular face which annular face has a periphery. The inner face slopes outwardly and downwardly from the center at an angle ranging from between about 5° and 30° from the horizontal. The annular face surrounds by the inner face and terminates at the periphery. The annular face slopes downwardly and outwardly from the inner face at an angle of between about 20° and 75° from the horizontal. A continuous abrasive layer, having a center and a periphery forming a cutting edge, is integrally formed on the substrate and defines an interface therebetween.

Abstract: Sintered metal bonded segments with an abrasive action, and containing particles of hard material, for tools for machining or cutting hard and/or brittle materials with a tool support which accommodates the sintered metal bonded segments, which are made up of individual segment modules.

Abstract: A grinding wheel fixture (S) for the accommodation of a dressable grinding wheel (5) is provided with an annular groove (6, 6′, 8) for the accommodation of balancing lugs (9, 10), the balancing lugs (9, 10) being for manual balancing purposes displaceable and fixable within the annular groove (6, 6′, 8) with respect to their angular position. The balancing lugs (9, 10) are divisible into at least two groups, the groups being displaceable and fixable in any desirable angular position independent of each other. The grinding wheel fixture permits a simple, quick, and nevertheless highly exact dynamic balancing, whereby repeated re-measurement and repeated correction are no longer necessary.

Abstract: A backing plate for an abrasive flap wheel has a sunk inner part and an outer flange. The sunk inner part has a hub which is provided with a location hole having an internal thread. The internal thread serves to fasten the backing wheel to the threaded shaft of a driving machine.

Abstract: A method of manufacturing a polishing substrate is disclosed. The method includes disposing into a mold a reaction mixture of dibasic acid and a hydroxylated polymer, and applying a pressure and a temperature to the reaction mixture that are sufficient to cause polymerization and substrate formation in the mold. The dibasic acid is preferably adipic acid. Before pressure and temperature are applied to the reaction mixture, the reaction mixture is capable of being fortified with a polishing agent and/or a filler for controlling modulus and/or the coefficient of expansion.

Abstract: A composite diamond compact is provided which has a diamond compact (12) bonded to a cemented carbide substrate (10). The composite diamond compact is characterised by the second phase for the diamond compact (12) and the binder for the cemented carbide substrate (1)) both being a nickel/cobalt alloy.

Abstract: A bonded abrasive tool, having a structure permeable to fluid flow, comprises sintered agglomerates of a plurality of abrasive grains and a binding material, the binding material being characterized by a melting temperature between 500 and 1400° C., and the sintered agglomerates having a loose packing density of ≦1.6 g/cc and three-dimensional shape; a bond material; and about 35-80 volume % total porosity, including at least 30 volume % interconnected porosity. Methods for making the sintered agglomerates and abrasive tools containing the sintered agglomerates are described.

Abstract: The invention concerns a device for sharpening or polishing the blade of a knife, having a slit 2 which is provided in a base plate 1 and which is open towards the outside, for guiding the knife blade, and with processing rods 3, 3′ which are pivotably disposed on each side of the slit 2 in opposition to an elastically resilient restoring force and which intersect in the region of the slit 2, wherein the knife blade can be applied to their point of intersection 16.

Abstract: An abrasive tool includes a superabrasive grain component, a filler component that comprises hollow bodies and a vitreous bond. Natural and synthetic diamond, cubic boron nitride and combinations thereof can be employed as the superabrasive grain component. The vitreous bond component includes zinc oxide and at least two alkali metal oxides. The vitreous bond component can further include barium oxide. A method for producing an abrasive tool includes combining a superabrasive grain component, a filler component that includes hollow bodies and a vitreous bond component that includes zinc oxide and at least two alkali metal oxides. The combined components are fired at a temperature in a range of between about 600° C. and about 850° C., preferably in an ambient air atmosphere.

Abstract: An abrasive article including from about 40 to about 80 volume percent interconnected porosity, the article being useful as a segment for a segmented grinding wheel, and a method for fabricating the same. The method includes blending a mixture of abrasive grain, bond material and dispersoid particles, the mixture including from about 40 to about 80 volume percent dispersoid particles. In one embodiment the mixture includes from about 50 to about 80 volume percent dispersoid particles. In another embodiment the mixture includes an organic bond material and from about 40 to about 80 volume percent dispersoid particles. The powder mixture is then pressed into an abrasive laden composite and thermally processed. After cooling the composite is immersed into a solvent, which dissolves substantially all of the dispersoid particles, leaving a highly porous, bonded abrasive article.

Abstract: Apparatus of carrier in a chemical mechanical polishing equipment comprises a carrier module for holding a wafer face down. A retaining ring and conditioning module is coupled to the carrier module, which is used for protecting the wafer edge against contact with a polishing pad in a deformed shape and executing a conditioning of the polishing pad. A first support module is coupled to the retaining ring and conditioning module, which is used for rotating, pressing down, and supplying conditioning chemicals for the retaining ring and conditioning module.

Abstract: A rotating blade for a cutting machine having a new arbor mounting hole. The arbor mounting hole has five sides arranged in a cut gem configuration. The arbor mounting hole is symmetrical on either side of a mid-line. However, the mid-line of the arbor mounting hole need not pass through the geometric center of the blade. Inserts are provided. The inserts fit into the arbor mounting hole. Each of the inserts defines an aperture for receiving a drive arbor of a different configuration. The apertures are off-set in the inserts, to compensate for the off-set arbor mounting hole, so that the apertures are disposed at the geometric center of the blade when any insert is placed in the arbor mounting hole.

Abstract: The present invention provides a multi-layered diamond dicing blade. More particularly, the blade is a multi-layered dicing blade comprising an inner layer with a first set of diamond particles and an outer layer overlying the inner layer. The inner layer extends to the outermost periphery of the dicing blade. The outer layer comprises a second set of diamond particles having a size smaller than the first set of diamond particles.

Abstract: The invention relates to a diamond saw blade which is made by attaching improved undercut preventing tips, produced by diffusing and joining cobalt-based powder onto ultra hard tips at a high temperature, to respective shank slot walls formed on the circumference of a diamond saw blade by means of laser welding in order to remove drawbacks of high cost or insecurity with the conventional art.

Abstract: An ultra-hard semiconductive polycrystalline diamond (PCD) material formed with semiconductive diamond particles doped with Li, Be or Al and/or insulative diamond particles having semiconductive surfaces, tools incorporating the same, and methods for forming the same, are provided. The ultra-hard PCD material may be formed using a layer of insulative diamond grit feedstock that includes additives therein, then sintering to convert a plurality of the diamond crystals to include a semiconductive surface. In another embodiment, the ultra-hard PCD material is formed by sintering semiconductive diamond grit feedstock consisting of diamond crystals doped with Li, Al or Be. The ultra-hard semiconductive PCD cutting layer exhibits increased cuttability, especially in EDM and EDG cutting operations.

Abstract: An abrasive article includes a plurality of abrasive particles securely affixed to a substrate with a corrosion resistant matrix material. The matrix material includes a sintered corrosion resistant powder and a brazing alloy. The brazing alloy includes an element which reacts with and forms a chemical bond with the abrasive particles, thereby securely holding the abrasive particles in place. A method of forming the abrasive article includes arranging the abrasive particles in the matrix material, and applying sufficient heat and pressure to the mixture of abrasive particles and matrix material to cause the corrosion resistant powder to sinter, the brazing alloy to flow around, react with, and form chemical bonds with the abrasive particles, and allow the brazing alloy to flow through the interstices of the sintered corrosion resistant powder and form an inter-metallic compound therewith.

Abstract: A segment type diamond tool, used for cutting or drilling brittle substances, such as stones, bricks, concrete structures, or asphalt structures, is disclosed. In the diamond tool, the segments are each set with diamonds in a single-layered structure or a multi-layered structure, and are alternately or intermittently arranged on a steel core, different from conventional diamond tools having segments randomly set with diamonds. Such a diamond arrangement of this invention allows the diamonds to more effectively perform their cutting action, and so the diamond tool has an increased cutting rate, in addition to reducing the amount of fine debris generated during a cutting or drilling process to ill-affect worker's health or cause environmental pollution.

Abstract: In a depressed-center abrasive wheel assembly a reinforcement layer of polygonal shape is located between a front face of the abrasive wheel and a front flange. The reinforcement layer is dimensioned to entirely cover the depressed center portion of the wheel. An example of polygonal reinforcement layer has a hexagonal shape and is made of fiberglass cloth. A polygonal shape reinforcement layer can also be employed between the front flange and the front face in an abrasive flat wheel assembly that employs a wheel without internal reinforcement.

Abstract: An abrasive device includes at least two abrasive tracks disposed on a support portion, the abrasive tracks having abrasive surfaces with abrasive elements. The abrasive device may be used to perform various abrasive processes either consecutively or in parallel by means of different abrasive surfaces.

Abstract: A cutting tool with a synthetic diamond layer 2 having a cutting edge 5 is described, wherein the cutting edge 5 has a profile structured by etching of decreasing layer thickness. Furthermore, a process is described for producing such a cutting tool.

Abstract: A core drill having a shank and a cup shaped base metal section constructed of a disk shaped top wall and a cylindrical side wall provided on a fore-end of the shank. A grinding stone portion is mounted on an outer end part of the base metal section, with abrasive grains fixed to the outer end part of the base metal section. Abrasive grain layers are formed in a spiral pattern on inner and outer side surfaces of the cylindrical side wall of the base metal section, with abrasive grains fixed to the inner and outer side surfaces of the cylindrical side wall thereof. When the grinding stone portion is put into rotational contact with a workpiece, the workpiece is ground through to form a circle hole in section leaving a cylindrical core therein.

Abstract: A blade sharpening assembly generally consisting of a support member having a first opening and at least a second opening spaced from the first opening, a blade holding assembly including a first member having a projecting section receivable in the first opening and cooperable with a portion of the support member for detachably securing the blade holding assembly in supported relation on the support member, a second member pivotally connected to the first member and means for pivoting one of the blade members relative to the other blade member about a fulcrum point to cause opposed end portions of the blade members to converge and engage a blade disposed therebetween in clamping relation, and a sharpening member including a sharpening stone engageable with a blade clamped between the blade holding sections, a longitudinally projecting guide rod receivable within the second opening in the support member and a gripping section which may be gripped to move the sharpening member with a reciprocating motion when t

Abstract: An abrasive molding comprising at least 90% by weight, based on the abrasive molding, of an inorganic material having a stock hardness of 50-400 kg/mm2, and said abrasive molding having a relative density of 20-70% and an average particle diameter of 0.001-50 &mgr;m. The abrasive molding preferably has pores having a pore size distribution such that the integrated pore volume of pores having a diameter of 0.01-1 &mgr;m is at least 20% of the integrated total pore volume of the entire pores, and the integrated pore volume of pores having a diameter of 1-360 &mgr;m is in the range of 10% to 70% of the integrated total pore volume of the entire pores. The abrasive molding is suitable for polishing a material having a Vickers hardness not larger than 300 kg/mm2.

Abstract: The present invention provides a multi-layered diamond dicing blade. More particularly, the blade is a multi-layered dicing blade comprising an inner layer with a first set of diamond particles and an outer layer overlying the inner layer. The inner layer extends to the outermost periphery of the dicing blade. The outer layer comprises a second set of diamond particles having a size smaller than the first set of diamond particles.

Abstract: A superabrasive cutting insert formed from a generally flat composite wafer of predetermined shape and thickness. The wafer includes a center layer of ultra-hard material, which is integrally bonded to top and bottom support layers or in some cases a single support layer. The outer edge of the center layer forms at least one cutting edge along at least one side of the wafer. The wafer includes at least one profiled chip breaker formed inwardly of the cutting edge by selectively removing a portion of at least one of the support layers inwardly from the cutting edge.