Abstract: Disclosed are a welded structure and a welding method which make it possible to improve welding strength and welding quality. A welded structure in which a first member and a second member are joined by means of welding, wherein the first member comprises a second-member joining part which is joined to the second member, and the second member comprises a first-member joining part which is joined to the first member. If the direction in which the first member and the second member are arranged is the first direction, and the direction intersecting the first direction is the second direction, the welded structure comprises a cavity part which is provided between the first-member joining part and the second-member joining part, and a welded part which is provided between the cavity part and both end parts in the second direction of the joining surface where the first-member joining part and the second-member joining part are joined.

Abstract: A differential gear has a simple structure, is able to produce a difference of differential limiting force between a driving operation of a vehicle in which the differential gear is installed and a coasting operation of the vehicle, secures the strength of a thrust bearing adopted for the differential gear, and provides a stabilized differential limiting force, in the driving operation, helical side gears receive thrusting forces acting away from each other, the differential case has inward support faces to axially support the helical side gears, the helical side gear has an annular inward counter face and an annular outward counter face on the inner circumferential side of opposite ends of a teeth area, and between the inward counter faces, there is a thrust bearing having a plurality of circumferentially arranged rollers.

Abstract: An axle assembly with an input member, a first planetary gear set, a differential assembly, and a second planetary gear set. The first planetary gear set has a first transmission input that is driven by the input member. The differential assembly has a differential carrier and first and second differential output members received in the differential carrier. The second planetary gear set has a planet carrier coupled to the differential carrier for common rotation. A sun gear of the first planetary gear set is non-rotatably coupled to a sun gear of the second planetary gear set.

Abstract: An axle assembly for a motorcycle having a plurality of drive wheels. The axle assembly is configured to permit a user to replace an endless power-transmitting element without substantially disassembling the axle housing assembly. A method for forming the axle assembly and a method for replacing an endless power-transmitting element are also provided.

Abstract: A hypoid gear set for a vehicle drivetrain includes a pinion gear in meshing engagement with a ring gear. The hypoid gear set has a negative pinion offset. The hypoid pinion and ring gears provide a predetermined gear ratio that can be varied up to a fifty percent faster ratio within a single carrier packaging envelope defined by a maximum ring gear diameter.

Abstract: A drive axle system for a vehicle drive train having a clutching device is provided. The drive axle system includes a first shaft, a first axle assembly, a second axle assembly, a first clutching device, and a second clutching device. The first axle assembly is drivingly engaged with the first shaft. The first clutching device divides one of a pair of output axles into first and second portions. The second clutching device selectively engages a driving gear of the second axle assembly with one of the first shaft and a portion of the first axle assembly.

Abstract: A drive system includes a rotating power source, a planetary differential including a ring gear engaged with the power source, a sun gear secured to a first shaft and a carrier secured to a second shaft, a member secured to an output shaft, and a coupler alternately connecting and disconnecting the member and the ring gear.

Abstract: A differential device has a differential case that houses a gear group, and a ring gear that is disposed fitted to the differential case. The differential case and the ring gear are supported rotatably about a drive shaft. The ring gear is made up of a helical gear. The ring gear abuts the differential case in the axial direction of the drive shaft. The ring gear and the differential case are welded at an abutting portion of the ring gear and the differential case in the axial direction of the drive shaft.

Abstract: A multi-speed transmission includes a first input shaft, a second input shaft, a first friction engagement mechanism, a second friction engagement mechanism, a first synchromesh mechanism, a second synchromesh mechanism, and a third friction engagement mechanism. A differential mechanism includes a first rotational element, a second rotational element, and a third rotational element. The first rotational element is coupled to a first countershaft. The second rotational element is coupled to a second countershaft. The third rotational element is coupled to an output member. A third synchromesh mechanism is capable of coupling a driving gear of a first gear train to the first input shaft or is capable of coupling a driven gear of the first gear train to the output member so as to enable power to be transferred between the first input shaft and the output member using the first gear train.

Abstract: A differential gear unit has a pinion gear that can spin as well as revolve, a differential case that has a pinion retaining portion that supports the pinion gear, and a pair of side gears that mesh with the pinion gear. Frictional force generated at a portion where the pinion gear contacts the pinion retaining portion when the rotation speed of one side gear is faster than the rotation speed of the other side gear is different from the frictional force generated between the pinion gear and the pinion retaining portion when the rotation speed of the one side gear is slower than the rotation speed of the other side gear.

Abstract: A drive train having a locking differential and a control unit for controlling operation of the locking differential. The control unit is responsive to selected vehicle characteristics to sua sponte activate or inactivate a locking mechanism of the locking differential to cause the locking differential to operate in a locked manner or an unlocked manner, respectively. A method for operating a locking differential is also provided. The method includes: utilizing only preselected vehicle criteria indicative of the operational state of the vehicle to identify a situation in which a locking mechanism associated with the locking differential is to be energized; and responsively energizing the locking mechanism.

Abstract: A differential case assembly includes a differential case having an open end and a side wall with an interior surface. A plurality of major internal splines is formed on the interior surface of the side wall, The differential case assembly further includes a gear assembly with a retainer insert and a cross pin. The retainer insert is disposed adjacent the interior surface of the side wall between a pair of the major internal splines. The retainer insert has a hole formed therein. The cross pin has an end received in the hole of the retainer insert. The gear assembly is thereby aligned within the differential case.

Abstract: A vehicle drive assembly is provided. The vehicle drive assembly includes an engine, a transmission operably coupled with the engine, an output shaft operably coupled with the transmission, a differential operably coupled with the output shaft, an axle shaft rotatably coupled to the differential, at least one wheel selectively coupled to the axle shaft via a rotatable axle stub, an electric wheel motor operably coupled to the at least one wheel via the rotatable axle stub, and a coupling device operably coupled with the electric wheel motor for selectively coupling the axle stub with the axle shaft.

Abstract: The invention relates to differential drives for driving axles and wheels of transport means. The differential includes output shafts, which are kinematically interconnected by at least one differential pinion. The differential pinion is connected to the differential's housing by means of at least one intermediate member, which rotates freely in the housing coaxially to the geometrical axis of the differential pinion, and—conjugated surface zones of the differential pinion and the intermediate member, which zones are offset relative to the geometrical axis of the differential pinion. The conjugated surface zones may have different configurations. The invention makes it possible to simplify the design of a self-locking differential and to significantly increase the range of the blocking effect.

Abstract: Technologies relating to differential output control are disclosed. A differential output control apparatus may be coupled between a rotating device output and a controlled rotating output. The differential output control apparatus may comprise an adjustable mechanical link coupling two linked differential inputs, and configured to adjust a relative rotation speed or relative torque of the linked differential inputs. The differential output control apparatus may receive the rotating device output and adjust the adjustable mechanical link to control the rotation speed and/or torque of the controlled rotating output.

Abstract: A vehicle driveline with an axle assembly having an input member, a first output member, a second output member and a power distribution system that includes a transmission and a differential. The differential has first and second differential outputs. The first differential output is coupled directly to the first output member. The transmission is configured to control rotary power transmitted through the differential to the first and second output members. The axle assembly is operable in a first mode, which has no effect on a torque transmitted from the second differential output to the second output member, a second mode, which reduces the torque that is transmitted from the second differential output to the second output member, and a third mode that increases the torque that is transmitted from the second differential output to the second output member.

Abstract: An axle assembly for a motorcycle having a plurality of drive wheels. The axle assembly is configured to permit a user to replace an endless power-transmitting element without substantially disassembling the axle housing assembly. A method for forming the axle assembly and a method for replacing an endless power-transmitting element are also provided.

Abstract: A vehicle power transmission device includes: an input shaft; a planetary gear type speed reducer disposed concentrically to the input shaft to reduce and output rotation input to the input shaft; and a differential gear device disposed adjacently to the input shaft in a shaft center direction, the differential gear device being rotationally driven by the speed reducer to transmit a drive force to a pair of axles disposed on the shaft center while allowing a rotational difference between the axles, the speed reducer including a sun gear that is fit with a shaft end portion of the input shaft in a relatively non-rotatable manner, the sun gear being prevented from relatively moving toward the differential gear device by an annular snap ring fit and attached to an annular snap ring groove formed on an outer circumferential surface of the shaft end portion of the input shaft on the differential gear device side of the sun gear, the differential gear device including a differential case having a cylindrical end po

Abstract: The various embodiments disclosed and pictured herein are directed to an epicyclic joint with at least one axis of rotation. The epicyclic joint includes rotational members mounted to frame members in such a manner that rotational energy may be transposed along multiple axes of rotation without the need for the frame members to rotate. Epicyclic gear sets and compensation gears and shafts are employed to mitigate vibration, stress, and perturbation of the rotating members when the orientation of the epicyclic joint is varied along any of the axes of rotation. Planetary gear sets or differential gear sets may be used with the epicyclic joint, as may spur gears and miter gears.

Abstract: The invention relates to a drive assembly for a motor vehicle with a drive unit and multiple driven axles. The drive assembly comprises a transfer case 12 which distributes torque introduced by the drive unit 4 to a first driveline 5 and to a second driveline 7, wherein the first driveline 5 is permanently drivingly connected to the transfer case 12 in order to transfer torque to a first driving axle 6 and wherein optionally, in addition to the first driveline 5, the second driveline 7 can be drivingly connected to the transfer case 12 in order to transfer torque to the second driving axle 8, and a propeller shaft 24 which is arranged in the torque flow between the transfer case 12 and the second driving axle 8, wherein there are provided first coupling means 22 for coupling and uncoupling the propeller shaft 24 relative to the drive unit 4, as well as second coupling means 26 for coupling and uncoupling the propeller shaft 24 relative to the second driving axle 8.

Abstract: A transmission arrangement is provided for a motor vehicle that includes, but is not limited to a first gear wheel, a first shaft, and a first shaft-like connecting element. The first shaft-like connecting element includes, but is not limited to a first end portion and a second end portion. The first shaft-like connecting element is connected with its first end portion to the first gear wheel and with its second end portion to the first shaft. The first shaft-like connecting element is connected with its first end portion to the first gear wheel via a first plug connection. The first plug connection is secured by means of a first retaining element provided on the circumferential surface of the first shaft-like connecting element.

Abstract: An axle drive, includes an axle drive housing, a differential gear cage, and a left and a right roller bearing, by which the differential gear cage is mounted in a rotatable manner in the axle drive housing. The differential gear cage has a left and a right bearing seat for the left or the right roller bearing. The left and the right bearing seat is formed in each case by a separate component, which is different from the differential gear cage.

Abstract: A power transmitting device that includes a dog ring and a thrust plate. The dog ring is formed of metal and has a plurality of locking features and a set of dog teeth. The locking features are spaced apart around the dog ring and extend in a radial direction. The dog teeth extend in an axial direction.

Abstract: A differential gearbox including a disk on the input side, a first drive part that is non-rotatably connected to a first driven axle, and a second drive part that is non-rotatably connected to a second driven axle. A planetary gear arrangement is provided between the first drive part and the second drive part for transmitting torque from the disk on the input side to the first drive part and the second drive part. The first drive part is a first drive disk and includes a concavity radially outwardly of the first driven axle. The second drive part is a second drive disk extending radially outwardly of the second driven axle. The concavity is directed away from the second drive disk. The planetary gear arrangement is disposed in a space that is formed by the concavity of the first drive disk and the opposing region of the second drive disk.

Abstract: A transfer case includes an input shaft, first and second output shafts, and a planetary gearset including a sun gear, a ring gear and planet gears rotatably supported on a carrier coupled to the first output shaft. A collar is driven by the sun gear and selectively drives the carrier. The ring gear is moveable between first and second positions. The collar is coupled to the ring gear for movement therewith between first and second positions. The collar is operable in its first position to couple the sun gear to the carrier and operable in its second position to be released from engagement with the carrier. The ring gear is operable in its first position to be released from coupled engagement with a stationary member and operable in its second position to be coupled to the stationary member. A mechanism moves the ring gear between its first and second positions.

Abstract: A coupling assembly for optionally connecting a driving axle in a motor vehicle having multiple driving axles is disclosed. The coupling assembly comprises an externally controllable friction coupling with a coupling input part and an output part. The input part is rotatingly drivable around an axis of rotation A. A differential drive with an input element and two output elements which are drivingly connected to the input element, are also included. The input element of the differential drive is arranged coaxially relative to the coupling output part and drivably connected to the coupling output part for the purpose of transmitting torque. A driveline assembly having such a coupling assembly is also disclosed.

Abstract: A differential lock mechanism includes a shift member and a shift collar that is moveable by the shift member between an engaged position with a differential assembly and a disengaged position. A pneumatic control provides a first pneumatic signal to move the shift collar into the engaged position and provides a second pneumatic signal to return the shift collar to the disengaged position.

Abstract: A torque transmitting component that includes a hollow adjuster that is employed to preload and/or position a bearing that supports a differential assembly relative to a housing. One of the housing and the adjuster includes a first engagement feature and the other one of the housing and the adjuster includes a second engagement feature. A retaining member is press-fit to the first engagement feature and is non-rotatably coupled to the second engagement feature to inhibit rotation of the adjuster relative to the housing. A method is also provided.

Abstract: A diff case is attached to a side face of a ring gear wheel on the opposite side to the side on which the ring gear wheel and a pinion gear wheel mesh with each other. The ring gear wheel integrally has a boss portion, in which a driven shaft is fitted, on the meshing side with the pinion gear wheel. An annular member slidably movable in an axial direction thereof is provided on the boss portion with a guide portion for guiding the annular member. A lock pin is provided on the annular member for inserting into pin holes formed in the ring gear wheel and a left output side cam to place the differential mechanism into a locked state.

Abstract: A torque split type automatic transmission which transmits the torque output from an engine through two paths, adds the torque passing through and increased in each path, and outputs a final torque is provided, wherein the torque of the engine is divided into two portions by a torque split device and each portion of the torque is transmitted respectively to first and second power delivery paths, wherein the first power delivery path is directly connected to a driving wheel, and wherein the second power delivery path is provided with a launching device and a transmission device disposed in series so as to increase the torque, and output of the second power delivery path is added to the torque of the first power delivery path to output the final torque.

Abstract: A clutch device is used in combination with a differential device. The clutch device is comprised of: a clutch housed in and rotatable with the differential device and axially movable from a disengaged state into an engaged state; a plunger slidably fit on the differential device and being axially movable from a first position where the plunger does not force the clutch to a second position where the plunger forces the clutch into the engaged state; an anti-rotated solenoid configured to drive the plunger; and a retainer supported by the differential device and in contact with both the plunger at the first position and the solenoid, whereby the plunger is barred from going beyond the first position and the solenoid is axially positioned in place.

Abstract: A vehicle drive train includes a first power disconnection device and a first driveline for transferring torque to a first set of wheels. A second driveline for transferring torque to a second set of wheels includes a differential gearset having an output coupled to a second power disconnection device. A hypoid gearset is positioned within the second driveline in a power path between the first and second power disconnection devices. The second power disconnection device includes a clutch having a first set of clutch plates fixed for rotation with the differential gearset output. The clutch further includes a second set of clutch plates fixed for rotation with a shaft adapted to transfer torque to one of the wheels of the second set of wheels. A valve limits a flow of coolant to the clutch when the second power disconnection device operates in a disconnected mode.

Abstract: A power transmission device includes a planetary gear set and a first and a second connecting mechanism. The planetary gear set receives power from a power source and outputs it to a power-driven member. The first connecting mechanism connects a first and a second rotor of the planetary gear set through a separate path. The second connecting mechanism connects the second rotor and a third rotor of the planetary gear set through a separate path. The controller is operable selectively in a first operation mode in which the second connecting mechanism is engaged, while the first connecting mechanism is disengaged and a second operation mode in which the second connecting mechanism is engaged, while the first connecting mechanism is disengaged. This ensures suitable mechanical connections among the power source, the power-driven member, and the power split mechanism which match with an operating condition of the power transmission device.

Abstract: A locking differential includes a housing with an interior chamber in which a two-piece split-center driver is located. The split-center driver is positioned on opposite sides of a cross-pin assembly. A pair of axially spaced output shafts extend from the interior chamber and are coupled to a pair of side gears.

Abstract: A differential assembly for a vehicle includes a differential casing rotatable about an axis. The differential casing defines a cavity. A pair of side gears is disposed within the differential casing cavity. First and second pairs of pinion gears are rotatably positioned in the cavity in driving engagement with the side gears. A thrust block has circumferentially spaced apart recesses. Rotation of the thrust block is restricted by the first and second pairs of pinion gears being in communication with the recesses. A spring biases the thrust block into engagement with one of the side gears.

Abstract: A planetary wheel end assembly includes an axle shaft having an inboard end and an outboard end and a planetary gear assembly that receives driving input from the axle shaft. The planetary gear assembly includes a sun gear that is fixed for rotation with the axle shaft, a plurality of planet gears that are in meshing engagement with the sun gear, a non-rotating ring gear that is in meshing engagement with the planet gears, and a planetary spider that supports the plurality of planet gears. The planetary spider provides driving output to rotate a wheel component. The sun gear includes a sun gear body having a plurality of sun gear teeth in meshing engagement with the planet gears and a plurality of splines that are coupled with mating splines on the axle shaft. The plurality of splines are axially inboard of the plurality of sun gear teeth.

Abstract: A differential carrier with an axis of rotation A around which the differential carrier can be rotatably supported in a differential housing is disclosed. The differential carrier comprises a first half-shell and a second half-shell. Each half-shell comprises a central carrier portion and two outer bearing portions. The two half-shells are connected to one another in the region of their bearing portions. A differential assembly which comprises such a differential carrier is also disclosed.

Abstract: A differential includes a side gear comprising a helical face gear; a helical pinion configured for meshing engagement with the side gear; a pinion housing configured to house the helical pinion; and a first support member configured to support the helical pinion. The side gear rotates around a differential axis. The helical pinion has a first end and a second end opposing the first end. The pinion housing comprises a generally annular ring and includes an outer radial surface; an inner radial surface; and an aperture extending radially inwardly from the outer radial surface. The first support member is disposed radially inwardly relative to the inner radial surface of the pinion housing. In some embodiments, the differential further includes a second support member configured to support the helical pinion. The second support member is disposed radially outwardly relative to the outer radial surface of the pinion housing.

Abstract: A gear set is provided including a side gear comprising a helical face gear with at least one helical tooth and a helical pinion. The helical pinion may have at least one helical tooth and may have an apex angle that is less than about 20°. The helical pinion may be configured for meshing engagement with the side gear. A differential may also be provided. The differential comprises a differential case and a gear set. The differential may further include a torque ring configured to support the helical pinion.

Abstract: A transmission has a rotatable differential cage (74) and two output shafts (64). In order to distribute a torque between the output shafts (64), at least one balancing wheel (76) is rotatably mounted on the differential cage (74), which balancing wheel (76) is drive-coupled to a respective drive wheel (78) of the output shafts (64). The gearing also has at least one concavely curved coupling wheel (80) which is drive-coupled firstly to at least one of the drive wheels (78) and secondly to at least one hollow shaft (82). The hollow shaft (82) surrounds one of the output shafts (64). The hollow shaft (82) can be braked or driven relative to a part of the gearing.

Abstract: A variable ratio transmission is described having an infinitely variable ratio, for enabling or tidal turbine (10) or the like running at relatively low but continuously varying speeds, to drive smoothly a constant speed machine, such as a synchronous generator or the like, without excessive transient torques.

Abstract: A differential comprising at least one drive wheel, at least two axle wheels, at least one compensating wheel and at least one connecting element, wherein the connecting element experiences at least a first torque at least from the drive wheel, and wherein the connecting element transmits at least a second torque to at least one of the at least two axle wheels. The drive wheel is constructed such that the drive wheel at least partially surrounds at least one inner chamber; the connecting element is arranged at least partially inside the inner chamber that is at least partially surrounded by the drive wheel, and the connecting element is constructed in one piece.

Abstract: An axial setting device includes two discs which are centered on a common axis. One is axially supported and the other one is axially displaceable, and at least one is rotatingly drivable. The two discs on their end faces, each have a plurality of circumferential ball grooves. The ball grooves each comprise a depth which decreases in the same direction, and each pair of opposed ball grooves accommodates a ball. At least the ball grooves of one of the two discs, starting from the region of the greatest groove depth, comprise a first groove portion with a greater pitch and an adjoining second groove portion with a smaller pitch, wherein the first groove portion extends over a smaller circular-arch-shaped portion than the second groove portion.

Abstract: A controlled differential actuator particularly adapted for differential applications for motor vehicle powertrains. The differential operator incorporates an electromagnetically applied first or primary clutch coupled to a second multi-disc clutch pack through a ball ramp operator. Energization of the solenoid coil selectively applies the main clutch pack which is coupled to a differential carrier and one of the axle half shafts connected with the differential assembly. Modulation of current applied to the solenoid coil allows a selective frictional coupling between the differential axle half shafts which provides desirable traction features for the associated motor vehicle.

Abstract: In a vehicle differential unit according to an embodiment of the invention, a planetary carrier that is a rotatable member that rotatably supports planetary gears is formed of cylindrical members that are unable to rotate relative to each other on the rotational axis of a pair of output shafts. The vehicle differential unit has a thrust force generation portion that receives a driving force from a drive source of a vehicle and generates a thrust force along the direction of the rotational axis of the pair of output shafts, and a relative movement limiting portion that limits a relative movement between the cylindrical members along the axial direction due to the thrust force when the vehicle is in the drive mode.

Abstract: A friction coupling assembly includes: an actuator in the form of a ball ramp assembly, a plate package, and a ball bearing. The actuator has two coaxial discs, wherein the faces of the two discs each have ball grooves of increasing depth. Pairs of opposed ball grooves hold balls to axially support the two discs. The plate package is arranged coaxially relative to the discs and has outer plates for fixing to a coupling carrier and inner plates for fixing to a coupling hub. The ball bearing is for axially supporting the at least one rotatingly drivable disc, wherein a first bearing race of the ball bearing is integrally formed with the at least one rotatingly drivable disc.

Abstract: A power transfer device for a front wheel drive motor vehicle includes an input shaft driven by a power source, a second shaft driven by the first shaft through one of a plurality of speed gearsets, an output gearset driven by the second shaft and a differential assembly. The differential assembly includes an electronically controlled, hydraulically actuated, clutch operable to place the differential assembly in one of an open mode, a locked mode and a limited slip mode. A clutch actuator includes an electric motor coupled to a pump where the pump provides pressurized fluid to the clutch to operate the clutch in one of the locked and limited slip modes.

Abstract: A differential carrier in accordance with the invention comprises a rotatable housing and permanent differential locking members installed within cavities of the housing. The locking members have locking holes with teeth that immovably link the locking members with the drive axle shafts. The locking members also include locking protrusions projecting from the locking members with the locking protrusions mechanically engaging the housing such that the locking members rotate simultaneously with rotation of the housing, whereby the locking members cause the axle shafts to rotate such that oppositely disposed wheels mounted on the axle shafts simultaneously and continuously rotate.

Abstract: The invention relates to a crown gear (2) which can engage a spur gear (201 ), and to a differential assembly (25) in the form of a crown gear differential for the driveline of a motor vehicle. The crown gear (2) comprises an annular toothing portion (3) forming a crown toothing (6), and a hub (4) axially projecting beyond the crown toothing (6). Between the crown toothing (6) and the hub (4) there are formed transition portions (12) which adjoin addendum lines (8) of the crown toothing (6) and change into the hub (4).

Abstract: A differential gear includes a drive, in particular a bevel drive pinion, a left output shaft and a right output shaft, a rotatably mounted basket, which is driven by the drive, and which is coupled with the left output shaft by a left superposition gear and with the right output shaft by a right superposition gear, a double planetary gear set, which exhibits an internal geared wheel, which is mounted on the basket, as well as radially outer planet gears, which mesh with the internal geared wheel, radially inner planet gears, which mesh with the radially outer planet gears and with a gearwheel, which is connected to a first of the two output shafts, and a planet carrier, on which the radially inner and the radially outer planet gears are mounted. The planet carrier can be coupled with the second of the two output shafts by way of a clutch.