Abstract: A wristband and label form. The form comprises a first portion having a plurality of releasable labels die cut therein and a second portion having a void and a wristband formed of a single ply. The wristband is releasably secured to the second portion and has a first panel and a second panel. The first panel has a printable area comprising printable coating. The printable area is accessible through the void and is configured to receive indicia from a printer through the void while the wristband is releasably secured to the second portion. Upon removal of the wristband from the second portion, the second panel is foldable over the first panel to laminate the printable area.

Abstract: A combination wristband and label form. The form has a front sheet and a back sheet. The front sheet has a void. The back sheet has a wristband die cut therein and separable therefrom. The wristband has a printable portion and a laminating portion. The printable portion is coated with ink that faces away from the back sheet. The wristband is devoid of paper. The printable portion is configured to be printed through the void while the wristband is attached to the combination wristband and label form.

Abstract: A magnetic repair guide device comprising a first layer having a transparent upper surface, a second layer affixed below the first layer, a repair guide having visual images of the components of a consumer electronic product to be repaired and textual and/or visual instructions to repair the consumer electronic product, a space provided between the first layer and the second layer, the space being configured to removeably receive the magnetic repair guide below the transparent upper surface so that the one or more visual images and the one or more textual and/or visual instructions remain visible through the transparent upper layer and a third layer affixed below the second layer. The third layer has sufficient magnetic strength to enable the transparent upper surface to hold ferromagnetic parts of the components kept over designated places as indicated in the repair guide after being removed from the consumer electronic product.

Abstract: A sealed letter formation system folds an envelope sheet while enclosing a content, forms an envelope having the content enclosed therein, and seals the envelope. The sealed letter formation system includes a folder and a positioner. The folder folds the envelope sheet at only one place before enclosing the content. The positioner is provided downstream in a conveying direction of the folder to position the envelope sheet in a conveyance perpendicular direction perpendicular to the conveying direction of the envelope sheet before folding the envelope sheet while enclosing the content.

Abstract: A release apparatus for a load on a device, in particular on an underwater device, includes a hook device, with which a hook is mounted on a hook-holding device such that it can rotate about a rotational axis and can be displaced between a closed and a released position by rotation about the rotational axis with the aid of a hook actuation mechanism. The apparatus includes a load rest, which is formed on the hook and in which a holding element of the load rests when in the non-released state, and a restricted guidance device, which is configured to guide the load in an ejection direction when released, wherein, when the holding element of the load rests on the load rest, the hook in the closed position is torque-free with respect to a torque exerted by the load on the hook in relation to the rotation about the rotational axis.

Abstract: A flexible packaging bag is closed at one end by means of a header having a removable outer header portion and an inner header portion (16A) both of which are sealed. The seal in the inner header portion is peelable. An elliptical aperture is defined in the outer header portion. The aperture is dimensioned to enable the insertion of one or more fingers and is offset proximal to a first side edge of the outer header portion. The aperture is used to suspend the bag from a display hook at an angle and can be grasped as an aid to tearing when removing the outer header portion.

Abstract: Tracking and management data for distribution of informational, legal, or contractual notices and tracking associated response, or non-response, is disclosed. The system generates and links tracking data for both the distribution and the response, generates indicators that include the tracking data, and encodes the indicators so that the indicators are detectable as they traverse various events and locations throughout the lifecycle. A detailed audit trail of each event in the distribution and response lifecycle is constructed using data matching methods and various statistics regarding the lifecycle, such that the response habits of notice recipients are formulated.

Abstract: A method for single pass printing of mailer envelopes and contents includes: providing an envelope with an open window in the envelope; inserting a sheet into the envelope having an unprinted region so that the unprinted region is exposed through the window of the envelope; feeding the envelope into a printer; and printing a first customer-specific data (such as an address) on the envelope and a second customer-specific data (such as a barcode) on the exposed region of the sheet. The printer may be an inkjet printer so that the data is printed in a single pass, without removing the envelope from the printer.

Abstract: A system for assembling a shipping package includes a feeder feeding an envelope from a supply of envelopes and a transport mechanism that transports a shipping container from a supply of shipping containers and places the shipping container in position for the feeder to insert the envelope into the shipping container. The envelope contains a replacement presentation instrument and a shipping indicator, and the shipping indicator includes a shipping address visible through a first substantially clear window in the envelope. Each shipping container has a second substantially clear window, and when the envelope has been inserted into the shipping container, the shipping address is visible through the second substantially clear window.

Abstract: The present teachings relate to methods and systems for preparing an integrated mailpiece using a document processing system such as a wrapping document processing system. The manufactured mailpiece is an integrated bidirectional mailpiece having outgoing and return envelope functionality. In the outgoing format, the integrated mailpiece may optionally contain advertisements, coupons, inserted documents, statements or payment coupons.

Abstract: An inserting system is provided for securing an envelope having a window. The system includes a deck slidably supporting the envelope, where the deck defines an insertion area, and a securing mechanism in the insertion area securing the envelope in an insertion location during insertion of a collation. The securing mechanism includes a first securing element selectively securing a first portion of the envelope between the window and an open edge of the envelope and a second securing element selectively securing a second portion of the envelope between the window and a closed edge of the envelope. The inserting system may also include a deflection element disposed on the deck between the first securing element and the second securing element, wherein the deflection element guides the collation away from an edge of the window.

Abstract: A method for forming a document set is described. The document set is formed from rectangular sheets of the same size and includes an envelope sheet and at least one insert sheet. The method includes the steps of printing the envelope sheet with envelope information, this envelope information including a unique code identifier, printing each of the insert sheets with insert information, this insert information including a unique code identifier, and further more collating the envelope sheet and the insert sheets to form the document set.

Abstract: A method for creating mailpieces from a single web of printed material. The web of printed material includes printed matter to be used on envelopes, and other printed matter to be used on mail content to be included in the envelopes. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. The method starts with cutting consecutive sections of the web into separated sheets. Some of the separated sheets are envelope sheets including envelope printed matter, and some of the sheets are mail content sheets including mail content printed matter. The method includes cutting variable sized sheets depending on whether a sheet is a mail content sheet, or an envelope sheet. The method further includes cutting variable sized envelope sheets depending on the size of the mailpieces.

Abstract: A pressure control valve for a packaging container includes a supporting body having a recess a is disposed in an axially captive fashion either by means of gluing or by means of securing projections A device for attaching the pressure control valve to a material web has a stroke die and a sealing die that cooperates with the stroke die and contains a needle holder for producing holes in the material web.

Abstract: The invention relates to a continuous strip of detachable consecutive interconnected products manufactured by folding, such as envelopes and the like, and to a process for manufacturing the said strip, two of those consecutive products being interconnected through a joint (22) which is not part of the products themselves and links up detachably, through successive lines of demarcation, with each of those two consecutive products in such a way that, on removing this joint (22), the said two consecutive products are entirely separated.

Abstract: A mailing envelope assembly is disclosed. The assembly includes a sealed outer envelope. The assembly further includes an inner envelope contained within the outer envelope. The inner envelope has a flap, closed ends and an interior portion. The interior portion has an interior longitudinal length and an interior transverse width. The assembly still further includes a foldable insert that is contained and oriented within the outer envelope. The insert typically has a longitudinal length as contained in the outer envelope that is greater than the interior longitudinal length of the inner envelope. The longitudinal length of the insert as contained in the outer envelope is no greater than twice the interior transverse width of the inner envelope.

Abstract: An inline formed package having an envelope and insert material, is formed from a single repeat of a printed web both of which are crossfolded simultaneously, approximately along the half repeat line, and the area of the insert material is greater than half the area of the repeat.

Abstract: An envelope consisting of a front side and a rear side which are interconnected by side flaps, has a fold-back flap to which a layer of contact adhesive is applied. The adhesive used is a strong contact adhesive which is effective without moistening or activation by any other means. The fold-back flap is laid against the rear side of the envelope for the purposes of transport and storage, an area coated with a parting agent being provided so that the adhesive can be detached before use. The envelope is closed by pressing the otherwise uncoated closing flap onto the adhesive-coated fold-back flap. The adhesive is applied to the fold-back flap by transfer, i.e. the adhesive is applied to the parting agent layer during production and then transferred to the fold-back flap when the latter is redressed.

Abstract: A multiple envelope assembly is made at a common location from a number of different webs of paper using a machine with multiple stations. A first envelope is adhesively secured to a second envelope which has an area at least 10% (preferably at least 20%) greater than the first envelope, and at least one of and preferably both of the outer surfaces of the first and second envelopes have common variable indicia (such as an addressee's name). The common variable indicia is also provided on one or more inserts in each of the first and second envelopes. Addressee indicia is provided on the outer surfaces of at least one of the first and second envelopes. The variable indicia is preferably applied using an ink jet printing assembly, while non-variable multi-color indicia is applied to the envelopes and/or inserts using multi-color flexographic print stations.

Abstract: A combination folder and sealer machine is much more compact than prior separate and individual folder and sealer machines. The combination folder and sealer machine comprises a folder station that grips a folded sheet simultaneously with a sealer station downstream of the folder station. The sheet is thus under complete control as it is propelled from the folder station to the sealer station, thereby eliminating any skewing that might occur between the two stations. Folding rollers at the folder station are biased toward each other, but the sealing rollers at the sealing station are biased away from each other. A single motor drives the folder and sealer stations as well as a feeder station. Drive trains for the sealer and folder stations are on opposite sides of the machine. A bearing mechanism enables any folding roller to be removed from the machine without removing any other roller and without affecting the machine side walls.

Abstract: A combination folder and sealer machine is much more compact than prior separate and individual folder and sealer machines. The combination folder and sealer machine comprises a folder station that grips a folded sheet simultaneously with a sealer station downstream of the folder station. The sheet is thus under complete control as it is propelled from the folder station to the sealer station, thereby eliminating any skewing that might occur between the two stations. Folding rollers at the folder station are biased toward each other, but the sealing rollers at the sealing station are biased away from each other. A single motor drives the folder and sealer stations as well as a feeder station. Drive trains for the sealer and folder stations are on opposite sides of the machine. A bearing mechanism enables any folding roller to be removed from the machine without removing any other roller and without affecting the machine side walls.

Abstract: A combination folder and sealer machine is much more compact than prior separate and individual folder and sealer machines. The combination folder and sealer machine comprises a folder station that grips a folded sheet simultaneously with a sealer station downstream of the folder station. The sheet is thus under complete control as it is propelled from the folder station to the sealer station, thereby eliminating any skewing that might occur between the two stations. Folding rollers at the folder station are biased toward each other, but the sealing rollers at the sealing station are biased away from each other. A single motor drives the folder and sealer stations as well as a feeder station. Drive trains for the sealer and folder stations are on opposite sides of the machine. A bearing mechanism enables any folding roller to be removed from the machine without removing any other roller and without affecting the machine side walls.

Abstract: A printed advertising device is formed by folding a sheet to form a wrapper. The wrapper may enclose a variety of enclosures such as product samples or order forms. The enclosures are retained within the advertising device by a novel arrangement that is required to be opened in steps requiring involvement and participation by a user and building anticipation. The advertising device is created by several manipulations of a web, such as folding and applying adhesive using web printing equipment. The advertising device may be a mailing device, a magazine insert or a stand-alone circular. insert or a stand-along circular.

Abstract: A single web is printed in side-by-side relation with variable and non-variable information forming document and envelope web portions. The web is split longitudinally and the document web portion is cut to form discrete documents. Each document is folded about transverse foldlines to form a folded document and rotated 90.degree. for registration with matching envelope portions on the envelope web. Glue lines are applied to the envelope web. The envelope web is then plow-folded along both margins to form first and second flaps overlying and containing the document within the envelope portion of the envelope web. The glue lines are sealed to one another and excess envelope web material between adjacent envelopes is removed whereby envelopes containing documents sealed within the envelopes and forming mailers are provided.

Abstract: A method is provided for manufacturing a personalized direct mail article requiring no envelope or other wrapper in the format of an oversized brochure having front and rear cover sheets, at least one interior sheet and a detachable preformed business reply envelope and at least one detachable reply device, all of which are joined to the cover sheets during mailing and all of which are formed from a single integral web to insure that there can be no mismatching of the several personalized elements forming the article.

Abstract: A direct mail article that is produced from an integral web or sheet of card stock that can be transmitted through the mails without an outer wrapper or envelope comprises a large or oversized card approximately the size of a book or magazine cover, a preformed reply envelope that is separably joined to the card directly or through an intermediate reply device panel that is separably joined to the envelope flap. The preformed reply envelope and reply device panel are folded to a superposed position on the card and secured to the card for mailing by releasable adhesive means. Alternatively, the direct mail article comprises a large card and a reply device panel, the reply device panel comprising at least one business reply card and at least one advertising panel, all of which are separably joined along transverse parting lines to each other and to the card and folded to a superposed position on the card where they are secured for mailing by releasable adhesive means.

Abstract: From a web of paper a mailing item (10) comprising envelope and contents is printed personalized on a first conveying section (2) in individual stations. After being turned over the web of paper is supplemented, where necessary, by further paper parts, it then being cut to contour laterally and provided with side flaps folded inwards for the envelope. After this, the cut-to-size item is parted as a unit from the web of paper by a cross-cutter (43) and the contents folded on themselves transversely as well as on the cut-to-size item for the envelope. This unit is then diverted at right angles to a second conveying section (3) in which the cover sheets of the envelope are folded open with interposition of the contents, the cover sheets thereby being secured to each other by the side flaps. After this, the envelope opening is closed by the closing flap.

Abstract: A mailing envelope with a plurality of inserts is made by imaging variable color indicia on both faces of a paper substrate and imaging sense marks, and reply indicia, on at least one face of the substrate. The sense marks are used to properly align and slit the substrate web into a web of pre-determined width (removing the sense marks), and then label portions are flexographically printed on the first face of the web with magnetic ink. Adhesive and a release liner (e.g. using transfer tape) are applied to the second face of the web at the label portions and the labels are die cut from the label portions. The web is cut into sheets of predetermined length, each sheet including at least one set of labels, and the sheet is buckle folded to form a folded sheet with a plurality of panels in the sheet, at least one panel having a set of labels.

Abstract: There is provided a separable multiple ply envelope assembly or mailer and process for making same having superimposed outerplies adhered together at their peripheral edges so as to form an envelope and including at least one extractible insert sheet formed from a respective inner ply, and a removable tear-off stub portion along at least one side or face of the assembly to which a corresponding side of the envelope and the insert are both attached, characterized in that the insert sheet is folded prior to its insertion between, and adherence together of the outer plies. Processes for constructing such an assembly are also disclosed.

Abstract: A mailing form, including an upper sheet of material adhesively fastened to a lower sheet, is configured for the printing of information on a single side during passage of the form through a non-impact printer. At a first end of the form, the upper and lower sheets are fastened together permanently, forming a pocket to be used as a return envelope. The portion of the upper sheet which extends away from this pocket is divided into an inner flap, on which information is printed, and an outer flap, which is temporarily fastened to the lower sheet in order to protect an adhesive pattern during the printing process. After the printing process, the outer flap is removed and discarded, the inner flap is folded along lines provided for folding, and the lower sheet is folded on itself to enclose the inner flap. As the adhesive pattern holds the lower sheet shut in this position, address and return address information printed on the inner flap is visible through apertures in the lower sheet, which forms an envelope.

Abstract: A method for making a packet mailer includes the steps of applying wet glue patterns to a sheet, then folding that sheet and perforating the sheet to form a packet mailer that includes an outer enclosure with at least two open ends and at least one inner closure.

Abstract: The present invention is an envelope sheet capable of being automatically printed and formed into a standard business envelope using a high-speed separate sheet printer in line with high-speed separate sheet folding and pressure sealing equipment. The present envelope sheet comprises a front panel connected to a back panel along a bottom fold line, to a closing flap along a top fold line, to a left-side flap along a left-side fold line and to a right-side flat along a right-side fold line. The front panel, back panel, closing flap and both side flaps each have an upper surface and a lower surface. The back panel is adhered to the left-side and right-side flaps with a latent adhesive sandwiched therebetween. The present invention also includes a method and apparatus for automatically printing and forming an envelope from the present envelope sheet, as well as automatically stuffing the envelope while it is being formed.

Abstract: A method of writing a bank draft using an electronic printer and placing the bank draft in an envelope is accomplished by providing a single sheet of paper. The sheet of paper is completely opaque and sized to be received within the electronic printer. The paper sheet has a front surface and a back surface and a perimeter which is defined by opposite side and end edges. A line of perforations extend between the opposite side edges and divide the paper sheet into an envelope portion and a bank draft portion. The paper sheet is fed into the electronic printer where recipient indicia is printed on the envelope portion and bank draft indicia is printed on the bank draft portion. The paper sheet is then discharged from the electronic printer and folded so that the envelope portion forms an envelope for the bank draft.

Abstract: The invention is directed to an apparatus and method for making an envelope from ordinary size, readily available, writing paper. Preferably, the apparatus is a compact desk-top size machine that can be combined with any common office printer, such as a laser printer, or even be incorporated thereinto to form a single machine. The apparatus enables the provision of a system for integrating and simplifying office computerized printing of letters and addressing of envelopes, by using a single paper tray whereby, for example, following the printing of a letter on one or more sheets of paper, the subsequently fed final sheet of paper from the paper tray is routed to the envelope making apparatus, perhaps after the printing of an address on the final sheet, whereby an envelope is created.

Abstract: A method of preparing items to be mailed, in which periodically at least one main document is inserted into an envelope by way of a mail preparation system comprising an inserter station. A printing is printed through use of a printer on an envelope, which printing corresponds to a given main document. In accordance with the invention the printed envelope is fed from the printer to the inserter station, where the given main document is inserted into the printed envelope that corresponds to that main document. Furthermore a system for preparing items to be mailed comprises a printer, an envelope supply path and an inserter station connected thereto. In accordance with the invention the printer (6) is connected to the envelope supply path (5), in such a way that the envelopes can be fed from the printer (6) along the envelope supply path (5) to the inserter station (2).

Abstract: A system for forming and sealing envelopes stuffs each envelope with an insert. Envelope blanks are received and fed to an envelope former. The envelope former partially forms the envelope blanks with a sealed longitudinal end and an open longitudinal end. Insert blanks are fed and are formed into inserts. The inserts are moved along longitudinal axes and into the open longitudinal ends of the partially formed envelope blanks parallel to the envelope longitudinal axes.

Abstract: A mailed business-solicitation letter personalized with an intended recipient's address at one selected location and his/her name at a second selected location, which is embodied in a cardboard mailing enclosure to provide an external display of the mailing address to assist in the delivery thereof and to present the name as a personalized salutation of the letter, to thereby contribute to obviating the stigma of unsolicited "junk" mail.

Abstract: The invention is directed to an apparatus and method for making an envelope from ordinary size, readily available, writing paper. Preferably, the apparatus is a compact desk-top size machine that can be combined with any common office printer, such as a laser printer, or even be incorporated thereinto to form a single machine. The apparatus enables the provision of a system for integrating and simplifying office computerized printing of letters and addressing of envelopes, by using a single paper tray whereby, for example, following the printing of a letter on one or more sheets of paper, the subsequently fed final sheet of paper from the paper tray is routed to the envelope making apparatus, perhaps after the printing of an address on the final sheet, whereby an envelope is created.

Abstract: A mailer for use with computer printing techniques. The mailer utilizes die-cut window envelopes provided with a transparent window web an undersurface of which is coated with a chemical composition. A sheet contained in the envelope and visible through the window is coated on its surface presented to the window with a second, different chemical composition. The coating compositions are characterized in that impression of impact printing forces against the window web and applied therethrough to the underlying coated sheet produces impact-pattern-correlated visual imprints on the envelope-housed sheet, the imprints being clearly viewable through the transparent web of the envelope window.

Abstract: Jamming or wrinkling of inserts in a pocketed letter with an imaged insert may be avoided by a method of making a business form that includes the steps of providing a first ply (60) including a plurality of longitudinally spaced window forming die cuts (30,64), providing a second ply (72) which is narrower than the first ply (60) and having a plurality of longitudinally spaced variable information receiving spaces (36), one for each die cut (30), die cutting (at 78) the second ply (72) at locations corresponding to individual form lengths and transversely of the length of the ply (72), providing a third ply (80) having a width slightly greater than the second ply (72) and substantially less than the first ply (80), collating the plies (60,72,80) (at 88) such that the information receiving spaces (36) align with a corresponding one of the windows (30) and adhering with glue (40,42,48) the first and third plies together, and thereafter transversely cutting the plies (92) to form individual form lengths.

Abstract: A business form (and related process) includes a web folded medially to form two plies secured one to another about their marginal edges with a third ply secured about three of its four edges to one of the first and second plies forming a return envelope. The edges of the third ply are offset inwardly relative to the edges of the first and second plies. A fourth insert ply is adhesively secured between the first and third plies along only two of its transverse and longitudinal edges. The two edges are substantially aligned with two of the edges of the second ply, leaving two other edges of the fourth ply inwardly offset from the remaining edges of the second ply.

Abstract: A mailer product and apparatus and method in which a first sheet is printed by a computer printer and then augmented by a second sheet prior to entering folding means, one of the sheets being twice transversely folded.

Abstract: A method is provided for constructing a mailer type business form in a continuous manner so that an easy opening tear strip is provided in both the outgoing and return envelopes. This allows not only the addressee of the outgoing envelope to readily remove its contents, but allows the addressor of the outgoing envelope--when the return envelope is received thereby--to readily retrieve the contents of the return envelope. This substantially enhances the utility of the ultimate mailer product. Desirably, the tear strips are formed by a slit and perforation in the bottom sheet of each of the outgoing and return envelopes, and within the mailer the tear strips are parallel to each other. An insert is also typically provided between the top sheet of the outgoing envelope and the top sheet of the return envelope, and is pasted to outgoing envelope at the left and right.

Abstract: A document pressing envelope is constructed by providing first and second substantially rectangular sheets of transparent material and a strip of opaque material, each of the sheets having corresponding first, second, third and fourth edges. A strip of first adhesive material is disposed on a first major surface of the first sheet, adjacent to the first edge thereof. The strip of opaque material is placed on the first major surface of the first sheet, to substantially cover the strip of first adhesive material. Strips of second adhesive material are disposed on a first major surface of the second sheet, adjacent to the first, second and third edges thereof. The respective first major surfaces of the first and second sheets are placed in facing contact, so that the respective second and third edges of the sheets are substantially in alignment to define respective closed ends of the envelope.

Abstract: A combined letter and return card system is disclosed. A sheet of letterhead stock is provided with an opening near the upper left of the sheet in the position where the recipient's inside address is normally typed. A preprinted return card is affixed to the reverse side of the sheet in position to rearwardly overfit the window opening. A space for applying the recipient's address on the return card is exposed through the opening. The return card includes a perforated tear strip which is secured to the reverse side of the letterhead sheet by employing a continuous stripe of adhesive. Additionally, upper portions of the return card are adhered by a plurality of transversely spaced, small adhesive dots. The recipient's address is printed through the opening onto the card simultaneously with imprinting an individualized salutation on the front face of the letter. The message may also be printed at the same time as the salutation and address, or the message may be pre-printed.

Abstract: Unit mailing costs of promotional mailing may be reduced utilizing a dual mailer including first and second stuffed envelope assemblies (12), (14), in side-by-side relation joined by a line of weakening (18), wherein one of the envelope assemblies (12) contains a frank (30) while being free of address information and the other of the envelope assemblies (14) includes an address receiving area (32) while being free of a frank. A first message (Offer #1) is contained within the first envelope assembly (12), and a second message (Offer #2) different from the first message (Offer #1), is contained within the second envelope assembly (14).

Abstract: Apparatus for manufacturing sealed postal mails or other sealed envelope assemblies using a discrete envelope blanks split from an envelope-forming continuous sheet, an intermediate element split from an intermediate element-forming continuous sheet and additional inserting elements, both having sizes adapted to be enclosed within the envelope blank. The apparatus includes a reader for reading an encoded data preliminarily printed on the intermediate elements that produces an output signal corresponding to the number of insert sheet elements to be enclosed together with the intermediate elements. A grouping station is provided for stacking the insert sheets successively supplied to be enclosed together with the intermediate elements. The grouping station is activated in response to the output signal from the reader. A feeder is provided for feeding a selective collection of inserting elements and intermediate elements from the grouping station to an envelope folding.

Abstract: A mailer having an oversized insert and method wherein an interior ply is transversely folded and adhered to an unfolded interior ply.

Abstract: A direct mail article (75) comprising an envelope containing at least one separate enclosure sheet (30, 40, 50, 140, 150, 230) and a separate postcard reply device (33, 133) which can be personalized is made from one or more composite sheets (14, 14',114, 214) of a continuous web (10A, 10B, 100) of relatively light-weight paper stock. In the preferred embodiment, the mailing article is formed from two webs (10A, 10B) of light weight paper stock and the postcard reply device (33) of sufficient weight to meet postal regulations is formed by bonding appropriately printed sections 32a, 32b) of the web together and then separating the enclosure sheets (30, 40, 50) and reply device (33) after both have been folded into the envelope, thus ensuring that mismatching of personalized letters and envelopes does not occur.

Abstract: A method of producing an envelope having an integrally formed external pouch on one side for accommodating a despatch note, waybill or the like, comprises the steps of longitudinally folding a sheet of plastics material from a first reel and transporting the folded plastics sheet to a downstream sealing station while simultaneously feeding a strip of sheet plastics to overlie the folded plastics of the first reel to be transported therewith, and sealing folded plastics to form the envelope while simultaneously applying the same process to the strip plastics, to form the pouch on one wall of the envelope.