Abstract: A fan-folded form set comprising a plurality of joined coupon/envelope members which are severable from adjacent coupon/envelope members along lines of perforation, and which coupon/envelope members are separable from each other. Each coupon/envelope is associated for a use, and each of the coupon/envelope members are related to the others in the set. The coupon/envelope members may be largely related in sequence. A method of producing the fan-folded form set and successive such form sets is described.

Abstract: The present invention provides an apparatus for producing a shipping form characterized by a folding mechanism, a cutting off mechanism, an aligning and feeding mechanism, a form inserting mechanism and a cutting mechanism.

Abstract: A method for producing mass quantities of discrete envelope and letter assemblies in a continuous operation, each of which includes an envelope and a separate letter having a business-fold disposed within the envelope, both formed from the same single sheet of material, and enabling the producer to print a personalized letter upon the sheet prior to the formation of the envelope assembly. The highly desirable end result which is attained is that the completed letter is in a business-letter-fold and the sheet moves continuously forward as the assembly is formed, such that the salutory heading of the letter opens to view when the letter is withdrawn from the envelope, and the signatory panel is folded between the salutation panel and the intermediate portion of the letter. The method is capable of continuous operation inasmuch as each sheet continuously moves in the same direction throughout each of the steps of the method.

Abstract: The subject invention provides a method of making a pocket folder having a plurality of page inserts from a pre-printed web. A first fold line is provided along a first transverse line which divides the web into integral folder and insert sections. A second fold line is provided along a second transverse line adjacent an end of the folder section opposite the insert section, thereby forming a folder pocket member. A third fold line formed along the longitudinal midline of the folder portion divides the folder portion into first and second cover sheets. The insert section is cut inside of and parallel to opposite longitudinal edges of the web to form lateral marginal portions. The insert portion is also cut adjacent to and parallel with the longitudinal center line to form a pair of insert pages separated by a medial marginal portion. The lateral and medial portions are removed and the insert pages are folded along the first transverse fold line to superpose the folder cover sheets.

Abstract: A mailer is prepared using laser electronic printing with variable data and digitally stored data. The sheet fed Xerox 8700 and 9700 laser printer, for instance, is limited to a width of 11" which necessitates a prefolding of the mailer blank to a length of 14", passing the prefolded blank through the laser printer with the longitudinal axis of the blank extending laterally of the path of feed, arranging the blank such that the 11" printing area will effectively cover the area of the blank to be printed using the digital data and the variable data. A computer communicates with the laser printer for providing individual variable data and form-type digitally stored data. A folder and gluer is provided for folding the blank into a suitable mailer.

Abstract: Apparatus for forming an assembly of sealed envelopes used as a postal mailer includes a main envelope processing unit for producing envelopes from the envelope-forming continuous sheet, and an intermediate element supply unit exchangably connected with the main envelope processing unit to supply the intermediate element to the main envelope processing unit.

Abstract: A method of producing an envelope having an integrally formed external pouch on one side for accommodating a despatch note, waybill or the like, comprises the steps of longitudinally folding a sheet of plastics material from a first reel and transporting the folded plastics sheet to a downstream sealing station while simultaneously feeding a strip of sheet plastics to overlie the folded plastics of the first reel to be transported therewith, and sealing folded plastics to form the envelope while simultaneously applying the same process to the strip plastics, to form the pouch on one wall of the envelope.

Abstract: An improved high speed method for producing quantities of discrete envelope assemblies and an assembly produced thereby, each assembly including an envelope and separate double folded enclosure formed from the same blank of sheet material and having personalized information printed on both the envelope and enclosure that is unique to each assembly.The method provides for continuous operation of the method steps all occurring one after the other as each assembly travels in the same general direction throughout all processing operations.

Abstract: An improved high speed method for producing quantities of discrete envelope assemblies and assemblies produced thereby, each assembly including an envelope and separate enclosure formed from the same blank of sheet material and having personalized information printed on both the envelope and enclosure that is unique to each assembly.The method provides for continuous operation of the method steps all occurring one after the other as each assembly travels in the same general direction throughout all processing operations.

Abstract: A combination of a self-opening shopping bag and a coupon packet is disclosed together with apparatus and a method for making same. A flat coupon packet containing coupons is affixed to the front panel of the bag. The coupon packet is sized and positioned widthwise between the side gussets of the bag and spaced apart from the bottom of the bag so that, when the bag is folded flat, only the front and rear panels of the bag underlie the packet. The coupon-applying apparatus is designed and positioned to apply coupons at the beginning of the bag-making procedure. It includes a glue applicator mounted adjacent the former of the bag-making machine for applying a strip of glue to a side of the continuous sheet opposite the forming means, the strip extending lengthwise of the sheet in a predetermined lateral position. A packet feeder is mounted on the former just downstream of the glue applicator for feeding coupon packets lengthwise of the paper flat onto the continuous sheet upon the strip of glue.

Abstract: Direct mail articles comprise an outer envelope containing a pre-formed reply envelope, detachable reply devices, such as coupons and a reply card, and optionally, one or more separate enclosure sheets. The reply envelope is provided with a plurality of apertured pockets adapted to receive at least one of the reply devices, where the apertures permit visual or machine sorting of the sealed envelopes based on the presence or absence of a particular reply device in a particular pocket. Methods of preparing personalized, finished articles from one or more integral sheets or webs are described.

Abstract: An improved high speed method for producing quantities of discrete envelope assemblies, each assembly including an envelope and separate double folded enclosure formed from the same blank of sheet material and having personalized information printed on both the envelope and enclosure that is unique to each assembly.The method provides for continuous operation of the method steps all occurring one after the other as each assembly travels in the same general direction throughout all processing operations.

Abstract: A method for producing quantities of discrete envelope assemblies including at least one separate enclosure for each assembly, the invention allows formation of the envelope and enclosure from the same sheet of material and allows marking of both envelope and enclosure with indicia which can be unique to each assembly. The method particularly allows continuous, high speed manufacture of assemblies personalized by name and address or the like by printing the indicia on a web of sheet material followed by formation of the web into a plurality of separate envelopes and enclosures with the envelopes and enclosures having like indicia being associated, the method including the use of a fugitive adhesive effected during manufacture, the contour cutting of the web prior to folding and the maintenance of a singular direction of travel of the web and elements cut therefrom throughout manufacture.

Abstract: An improved high speed method for producing quantities of discrete envelope assemblies, each assembly including an envelope and separate enclosure formed from the same blank of sheet material and having personalized information printed on both the envelope and enclosure that is unique to each assembly.The method provides for continuous operation of the method steps all occurring one after the other as each assembly travels in the same general direction throughout all processing operations.

Abstract: Envelopes and letter sheets are mounted on a continuous carrier in such a manner that they alternate and are continuously shingled. The envelope flaps are first affixed to the carrier sheet, with the envelopes in an open position and with their flap folds adjacent and parallel to infolds between carrier sheet panels. The letter sheets are then affixed to the same panels, with the free end of each sheet extending across both an outfold and the next infold. When the carrier sheet is fanfolded, each envelope closes over the top margin of the following letter sheet, and the lower margin of each letter sheet extends across the upper margin of the following envelope.

Abstract: An improved machine and method of making and folding an insert and a personalized envelope therefor.

Abstract: A number of bill paying envelopes for use in making periodic payments are removably affixed to a continuous prefolded web which carries the envelopes through a computer controlled printer wherein confidential account information is printed on the inside surface of the envelope flap, the web being subsequently folded to provide a flat booklet of said envelopes.

Abstract: Methods for manufacturing articles suitable for mailing, comprising an outer envelope containing at least one enclosure and a pre-formed return envelope, wherein the outer envelope, enclosure and pre-formed reply envelope are prepared from one or more integral sheets.

Abstract: A double envelope construction comprised of one envelope inside another envelope is formed in one pass on an envelope folding machine by providing a pre-cut envelope blank and a paper blank of smaller size than the envelope blank, adhering the paper blank to the envelope blank by means of fugitive adhesive, applying remoistenable seal gum to the flap portion of the envelope blank, drying the seal gum, and scoring the adhered together envelope and paper blanks at predetermined locations and folding the scored blanks while applying adhesive to predetermined areas thereof to form an outer envelope from the envelope blank and an inner envelope inside the outer envelope from the paper blank. The envelope blank or the paper blank, or both, may be preprinted prior to being fed to the envelope folding machine or may be printed by a printer in-line with the envelope folding machine.

Abstract: An envelope insert for a magazine has a uniform double thickness of sheet material throughout so that a plurality of envelope inserts can be stacked evenly for automatic insertion into magazines. The envelope insert is comprised of substantially coextensive first and second sheets which have superposed edges. The first sheet has a perforation line which is spaced from the end of the first sheet, and the second sheet has a perforation line which is located between the end of the sheet and the perforation line of the first sheet to provide a flap portion on the first sheet between the perforation line of the first sheet and the perforation line of the second sheet. The flap portion is provided with adhesive so that it can be folded over the second sheet and secured thereto after the sheets are torn along the perforation lines.

Abstract: An improved machine and method of making and folding an insert and a personalized envelope therefor.