Metal Compound Other Than Which Could Be Produced In Situ By Reaction Of A Group Ia, Iia, Or Group Iiia Metal Compound Present With A Titanium Or Vanadium Compound Present Patents (Class 502/129)
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Patent number: 6884747Abstract: Linear low density polyethylenes (LLDPEs) that have relatively high melt index ratios (MIR) and relatively high melt strength (MS) are described. This combination of melt properties is achieved by a substantially non-blended LLDPE. Catalysts used to produce these polyethylenes are generally a blend of bridged bisindenyl zirconocene dichlorides, where one zirconocene contains saturated indenyls and the other unsaturated indenyls.Type: GrantFiled: September 27, 2001Date of Patent: April 26, 2005Assignee: Univation Technologies, LLCInventors: Armenag Hagop Dekmezian, Natalie Ann Merrill
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Patent number: 6875719Abstract: A catalyst composition for preparing olefin polymers. The catalyst composition includes a metallocene compound and an activating cocatalyst. In the metallocene compound, two cyclopentadienyl groups are bridged by X (carbon) in a ring structure and the bridge X forms a three-, four-, or five-member ring structure. The bite angle ? formed by the two cyclopentadienyl rings and X is equal to or greater than 100 degrees. The obtained olefin polymer has high cycloolefin conversion and a high glass transition temperature. In addition, the catalyst composition can still maintain relatively high activity at high temperature reaction conditions. The metallocene compound is represented by formula (I) below.Type: GrantFiled: September 17, 2002Date of Patent: April 5, 2005Assignee: Industrial Technology Research InstituteInventors: Jing-Cherng Tsai, Ming-Yuan Wu, Tung-Ying Hsieh, Yuh-Yuan Wei, Chao-Ying Yu
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Patent number: 6870015Abstract: There are provided: (I) a catalyst component for addition polymerization comprising: (i) a transition metal compound having (a) two cyclopentadiene type anion skeleton-carrying groups, which are linked with each other directly or through a bridging group, and (b) a hafnium atom as its central metal, and (ii) a transition metal compound having (a) two substituted cyclopentadiene type anion skeleton-carrying groups, which are not linked with each other, and (b) a zirconium atom or a titanium atom as its central atom; and (II) a process for producing a catalyst for addition polymerization, which comprises the step of contacting the above catalyst component with a co-catalyst component for activation.Type: GrantFiled: September 25, 2002Date of Patent: March 22, 2005Assignee: Sumitomo Chemical Company, LimitedInventors: Hideki Oshima, Kazuo Takaoki
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Patent number: 6861485Abstract: A multi-catalyst system is disclosed. The catalyst system comprises catalyst A and catalyst B. Catalyst A comprises a supported bridged indenoindolyl transition metal complex. Catalyst B comprises a supported non-bridged indenoindolyl transition metal complex. The catalyst system of the invention produces polyolefins which have bi- or multi-modal molecular weight distribution.Type: GrantFiled: June 20, 2003Date of Patent: March 1, 2005Assignee: Equistar Chemicals, LPInventor: Shaotian Wang
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Patent number: 6855654Abstract: The invention relates to a process for uniformly dispersing a transition metal metallocene complex on a carrier comprising (1) providing silica which is porous and has a particle size of 1 to 250 microns, having pores which have an average diameter of 50 to 500 Angstroms and having a pore volume of 0.5 to 5.0 cc/g; (2) slurrying the silica in an aliphatic solvent having a boiling point less than 110° C.Type: GrantFiled: September 16, 2002Date of Patent: February 15, 2005Assignee: ExxonMobil Oil CorporationInventors: Yury V. Kissin, Robert I. Mink, Thomas E. Nowlin, Pradeep P. Shirodkar, Sandra D. Schregenberger, Grace O. Tsien
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Patent number: 6831033Abstract: A solid titanium complex catalyst for polymerization and copolymerization of ethylene is prepared by the process that includes: (1) preparing a magnesium solution by reacting a halogenated magnesium compound with an alcohol; (2) reacting the magnesium solution with an ester compound having at least one hydroxyl group and a silicon compound having an alkoxy group to produce a magnesium composition; and (3) producing a solid titanium catalyst by reacting the magnesium composition solution with a mixture of a titanium compound and a haloalkane compound; and optionally reacting the solid titanium catalyst with an additional titanium compound.Type: GrantFiled: June 12, 2002Date of Patent: December 14, 2004Assignee: Samsung General Chemicals Co., Ltd.Inventors: Chun-Byung Yang, Sang-Yull Kim, Weon Lee
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Patent number: 6828268Abstract: A catalyst system composition comprising a chromium compound supported on a silica-titania support, wherein said catalyst system has been reduced with carbon monoxide, and a cocatalyst selected from the group consisting of i) alkyl lithium compounds, ii) dialkyl aluminum alkoxides in combination with at least one metal alkyl selected from the group consisting of alkyl zinc compounds, alkyl aluminum compounds, alkyl boron compounds, and mixtures thereof and iii) mixtures thereof can be used to polymerize olefins to produce a low density polymer with a decreased melt index and/or high load melt index. This catalyst system also can be used with a Ziegler-Natta catalyst system to polymerize olefins. Polymerization processes using these catalyst system compositions are also provided.Type: GrantFiled: November 5, 1999Date of Patent: December 7, 2004Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Joseph S. Shveima, Elizabeth A. Benham, Rolf L. Geerts, James L. Smith
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Publication number: 20040242407Abstract: The present invention relates to an olefin polymerisation catalyst comprising a catalyst component in the form of particles having a predetermined size range and a low surface area, but high activity, said catalyst being suitable for use in olefin polymerisation, to the process for preparing the catalysts as such and to their use in polymerisation olefins.Type: ApplicationFiled: July 13, 2004Publication date: December 2, 2004Inventors: Peter Denifl, Timo Leinonen, Erik Van Praet, Thomas Garoff, Kari Pesonen
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Patent number: 6825294Abstract: Provided are catalysts for styrene polymerization capable of efficiently and inexpensively producing styrenic polymers having a syndiotactic structure; and a method for producing styrenic polymers. The catalysts comprise (A) a transition metal compound, (B) an oxygen-containing compound and/or a compound capable of reacting with a transition metal compound to form an ionic complex, (C) a specific metal compound, preferably a specific organoaluminium compound of a general formula: ((R1)3—CO)n-Al—(R2)3−n wherein R1 represents an aliphatic hydrocarbon group having from 1 to 30 carbon atoms, an aromatic hydrocarbon group having from 6 to 30 carbon atoms or the like; R2 represents a hydrocarbon group; n is 1 or 2, and optionally (D) an alkylating agent. In the method for producing styrenic polymers, used is the catalyst.Type: GrantFiled: September 28, 2000Date of Patent: November 30, 2004Assignee: Idemitsu Petrochemical Co., Ltd.Inventors: Nobuhiro Yabunouchi, Norio Tomotsu
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Patent number: 6812305Abstract: A catalyst system for the polymerization of olefins is prepared by initially charging one or more compounds of the formula I a or I b, subsequently adding a molecularly defined activator of the formulae II a to c [(L—H)]+[(M′)Q1Q2Q3Q4]− II a [(CAr3)]+[(M′)Q1Q2Q3Q4]− II b [(M′)Q1Q2Q3] II c and finally adding an alkylating agent selected from among LiR11, MgR11R12 and AlR12R13R14.Type: GrantFiled: September 30, 2002Date of Patent: November 2, 2004Assignee: BASF AktiengesellschaftInventors: Marc Oliver Kristen, Gerhard Hauck
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Patent number: 6762145Abstract: The present invention relates to a catalyst for polymerization and co-polymerization of ethylene. More particularly, the present invention relates to a solid titanium catalyst containing magnesium, wherein said catalyst is produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with alcohol; reacting said solution with an ester compound having at least one hydroxy group, or a phosphorous compound and a silicon compound having alkoxy groups; producing a solid component with an adjusted particle morphology by adding a mixture of a titanium compound and a silicon compound; reacting the same with an aluminum compound; and then reacting the same with a titanium compound, or a titanium compound and a vanadium compound. As a result, the catalyst of the present invention has high catalytic activity with excellent catalyst morphology.Type: GrantFiled: December 1, 2000Date of Patent: July 13, 2004Assignee: Samsung General Chemicals Co., Ltd.Inventors: Chun-Byung Yang, Weon Lee, Sang-Yull Kim
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Patent number: 6699813Abstract: A catalyst composition that is the combination of or the reaction product of ingredients comprising (a) an lanthanide compound, (b) an alkylating agent, (c) a nickel-containing compound, and optionally (d) a halogen-containing compound, with the proviso that the halogen-containing compound must be present where none of the lanthanide compound, the alkylating agent, and the nickel-containing compound contain a labile halogen atom.Type: GrantFiled: November 4, 2002Date of Patent: March 2, 2004Assignee: Bridgestone CorporationInventors: Steven Luo, Yoichi Ozawa, Koji Masaki, David Lawson
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Publication number: 20040023793Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted treated solid oxide compound.Type: ApplicationFiled: March 18, 2003Publication date: February 5, 2004Inventors: Max P. McDaniel, Kathy S. Collins, Anthony P. Eaton, Elizabeth A. Benham, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
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Patent number: 6683018Abstract: A process for the preparation of a supported catalyst system, an inorganic carrier material being reacted with a metal compound of the formula M1(R1)r(R2)5(R3)t(R4)u I in the presence of an inert solvent in a first step and, in a subsequent step, the suspension thus obtained being reacted with a metallocene complex and a compound forming metallocenium ions, in which process the solvent is not removed after the first step and the subsequent step is carried out without isolation of the pretreated carrier material thus obtained.Type: GrantFiled: August 14, 2000Date of Patent: January 27, 2004Assignee: BASF AktiengesellschaftInventors: Marc Oliver Kristen, Laurent Deloux, Peter Kölle, Ulrich Moll, Ursula Rief
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Publication number: 20040014909Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted fluorided silica-alumina.Type: ApplicationFiled: May 23, 2003Publication date: January 22, 2004Inventors: Max P. McDaniel, Elizabeth A. Benham, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
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Patent number: 6620759Abstract: Mixtures of different polyolefins may be made by direct, preferably simultaneous, polymerization of one or more polymerizable olefins using two or more transition metal containing active polymerization catalyst systems, one of which contains nickel complexed to selected ligands. The polyolefin products may have polymers that vary in molecular weight, molecular weight distribution, crystallinity, or other factors, and are useful as molding resins and for films.Type: GrantFiled: February 27, 2002Date of Patent: September 16, 2003Assignee: E. I. du Pont de Nemours and CompanyInventors: Lynda Kaye Johnson, Joel David Citron
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Publication number: 20030171511Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted treated solid oxide compound.Type: ApplicationFiled: March 17, 2003Publication date: September 11, 2003Inventors: Max P. McDaniel, Kathy S. Collins, Gil R. Hawley, Michael D. Jensen, Elizabeth A. Benham, Anthony P. Eaton, Joel L. Martin, Christopher E. Wittner
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Patent number: 6617278Abstract: The present invention provides a catalyst system and processes for preparing the system for use in ethylene polymerization and copolymerization. The catalyst system is obtained by dissolving any electron-donor activator and optionally, a metal halide adjusting agent, into a solution of magnesium halide in a solvent system consisting essentially of organic epoxy compounds and organic phosphorous compounds to form a homogeneous solution. At least one coprecipitator and a titanium halide or its derivative is then mixed to form a solid component, followed by incorporating in combination with an organic aluminum component prior to use in polymerizations. The electron donor activator is an ether or alcohol, and the coprecipitator is an organic acid, anhydride, ether, or ketone.Type: GrantFiled: March 16, 1999Date of Patent: September 9, 2003Assignees: China Petro-Chemical Corporation, China Petro-Chemical Corporation Beijing Research Institute of Chemical IndustryInventors: Maozhu Jin, Yijing Sun, Yi Wang, Rengi Peng, Baolan Zhu, Zhaowen Ma
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Publication number: 20030153698Abstract: The group IIa metal containing catalyst system of this invention can be utilized to synthesize rubbery polymers having a high trans microstructure by solution polymerization. Such rubbery polymers having a high trans microstructure content, such as polybutadiene rubber, styrene-isoprene-butadiene rubber, styrene-butadiene rubber, can be utilized in tire tread rubbers that exhibit improved wear and tear characteristics. This invention more specifically reveals a catalyst system which is comprised of (a) an organolithium compound, including organolithium functionalized compounds, (b) a group IIa metal salt selected from the group consisting of group IIa metal salts of di(alkylene glycol)alkylethers and group IIa metal salts of tri(alkylene glycol) alkylethers, and (c) an organoaluminum compound, and optionally an organomagnesium compound.Type: ApplicationFiled: April 17, 2002Publication date: August 14, 2003Inventors: Adel Farhan Halasa, Wen-Liang Hsu, Chad Aaron Jasiunas, John Robert Zuppo, Laurie Elizabeth Austin
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Publication number: 20030130551Abstract: A catalytic composition for oligomerizing ethylene, in particular to 1-hexene, is obtained by mixing at least one chromium carboxylate characterized in that it also contains a free carboxylic acid in a set proportion, with at least one aryloxy compound of an element M selected from the group formed by magnesium, calcium, strontium and barium, with general formula M(RO)2-nXn in which RO is an aryloxy radical containing 6 to 80 carbon atoms, X is a halogen atom or a hydrocarbyl radical containing 1 to 30 carbon atoms and n is a whole number that can take the values 0 or 1, and with at least one hydrocarbylaluminum compound selected from the group formed by tris(hydrocarbyl)-aluminum compounds, chlorinated or brominated hydrocarbylaluminum compounds and aluminoxanes.Type: ApplicationFiled: December 4, 2002Publication date: July 10, 2003Applicant: Institut Francais du PetroleInventors: Sebastien Drochon, Severine Guibert, Lucien Saussine
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Patent number: 6576583Abstract: This invention provides a process for producing a catalyst composition comprising contacting at least one group 4 metallocene, at least one organoaluminum compound, and at least one solid. The solid is selected from the group consisting of titanium tetrafluoride, zirconium tetrafluoride, and a treated solid oxide compound. The treated solid oxide compound comprises a solid oxide compound having titanium tetrafluoride or zirconium tetrafluoride deposited on the surface of the solid oxide compound. The solid oxide compound comprises oxygen and at least one element selected from the group consisting of groups 2-9 and 11-17 of the Periodic Table of Elements, including lanthanides and actinides. This invention also provides the catalyst composition produced by this process.Type: GrantFiled: February 11, 2000Date of Patent: June 10, 2003Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Marvin M. Johnson, Bruce B. Randolph, Kathy S. Collins, Elizabeth A. Benham, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
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Patent number: 6555631Abstract: Blends of two or more polyethylenes are made by reacting ethylene with an oligomerization catalyst that forms &agr;-olefins, and two polymerization catalysts, one of which under the process conditions copolymerizes ethylene and &agr;-olefins, and the other of which under process conditions does not readily copolymerize ethylene and &agr;-olefins. The blends may have improved physical properties and/or processing characteristics.Type: GrantFiled: September 28, 2000Date of Patent: April 29, 2003Assignee: E. I. du Pont de Nemours and CompanyInventors: Lin Wang, Maria Spinu, Joel David Citron
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Patent number: 6548442Abstract: This invention is directed to an organometal compound catalyst that is useful for polymerizing at least one monomer to produce a polymer. The catalyst is produced by combining a titanium, zirconium or hafnium organometal compound, preferably a metallocene, at least one organoaluminum compound, and a treated solid oxide. The treated solid oxide compound contains at least one halogen, zirconium and a solid oxide compound.Type: GrantFiled: December 3, 1999Date of Patent: April 15, 2003Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Kathy S. Collins, Gil R. Hawley, Michael D. Jensen, Elizabeth A. Benham, Anthony P. Eaton, Joel L. Martin, Christopher E. Wittner
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Patent number: 6538078Abstract: The present invention relates to a highly active titanium based supported catalyst suitable for olefin (co)polymerization, preparation and use of the same. The catalyst according to the present invention is obtained by supporting a titanium based catalyst component containing a halide promoter on spherical silica. The resultant catalyst is excellent in its particle morphology and flowability, has highly catalytic activity, has excellent hydrogen response and has superior comonomer incorporation, the polymer prepared by using such a catalyst has its particle morphology further improved.Type: GrantFiled: December 21, 2000Date of Patent: March 25, 2003Assignees: China Petro-Chemical Corporation, Beijing Research Institute of Chemical Industry SinopecInventors: Hekuan Luo, Ruiguo Tang, Hua Yang, Qinfang Zhao
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Patent number: 6528596Abstract: A modified particles obtained by contacting particles(a) with a metal compound(b) selected from the group consisting of compounds of the Group VI, VII, XIV metal elements and compounds of the lanthanide series, and contacting the particles with a compound(c) having a functional group containing active hydrogen or a non-proton donative Lewis basic functional group and an electron-withdrawing group; a carrier composed of the modified particles; a catalyst component for olefin polymerization composed of said modified particles; a catalyst for olefin polymerization obtained by contacting the modified particles(A) and a transition metal compound(B), or further an organometallic compound(C); and a process for producing an olefin polymer with the catalyst.Type: GrantFiled: December 22, 2000Date of Patent: March 4, 2003Assignee: Sumitomo Chemical Company, LimitedInventors: Kazuo Takaoki, Tatsuya Miyatake
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Patent number: 6524987Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises contacting a organometal compound/organoaluminum mixture, a treated solid oxide compound, and, optionally, a second organoaluminum compound. The solid oxide has been treated with an electron-withdrawing compound, in particular a chlorine, preferably zinc chloride and carbon tetrachloride.Type: GrantFiled: December 22, 1999Date of Patent: February 25, 2003Assignee: Phillips Petroleum CompanyInventors: Kathy S. Collins, Syriac J. Palackal, Max P. McDaniel, Michael D. Jensen, Gil R. Hawley, Kenneth R. Farmer, Christopher E. Wittner, Elizabeth A. Benham, Anthony P. Eaton, Joel L. Martin
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Patent number: 6525150Abstract: Olefins are homopolymerized or copolymerized in the presence of a catalyst containing a reaction product obtained from vanadium oxytrichloride and 2,2′-thiobis(6-t-butyl-4-methylphenyl), an organic aluminum compound, such as trimethylaluminum, and an ionized ionic compound, such as N,N-dimethylanilinium tetrakis(pentafluorophenyl)borate, and the like. By using this catalyst to polymerize ethylene with an &agr;-olefin, such as propylene, 1-heptene, 1-octene, and the like, or a non-conjugated diene, such as 5-ethylidene-2-norbomene, and the like, a polymer having a high degree of copolymerization is obtained.Type: GrantFiled: April 21, 2000Date of Patent: February 25, 2003Assignee: JSR CorporationInventors: Toshiyuki Hayakawa, Fumio Tutumi
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Patent number: 6521560Abstract: This invention provides a solid titanium catalyst component which comprises magnesium, titanium, halogen and an electron donor, is free from elimination of titanium when washed with hexane at room temperature, and has a titanium content decrease ratio of less than 15 % by weight when washed with o-dichlorobenzene at 90° C. The catalyst component can be prepared by a process wherein solid titanium (i) which is free from elimination of titanium when washed with hexane at room temperature is contacted with a polar compound having a dipole moment of 0.50 to 4.00 Debye to decrease the titanium content by at least 25 % by weight, whereby a solid titanium catalyst component having a weight ratio of an electron donor to titanium of at least 6 is prepared. Olefin polymerization catalyst containing the solid titanium catalyst component can be used for (co)polymerization of olefins with high activity to obtain a polyolefin of high stereoregularity in decreased quantities of a low stereoregular polyolefin.Type: GrantFiled: July 2, 1998Date of Patent: February 18, 2003Assignee: Mitsui Chemicals Inc.Inventors: Shinichi Kojoh, Mamoru Kioka
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Patent number: 6518215Abstract: The invention generally relates to a catalyst, particularly a metallocene catalyst and catalyst system useful in the polymerization of olefins into a polymer product. The polymer product has a broad molecular weight distribution, a high molecular weight and a narrow composition distribution and is easily processable.Type: GrantFiled: November 17, 2000Date of Patent: February 11, 2003Assignee: ExxonMobil Chemical Patents Inc.Inventors: Robert Lee Bamberger, Moses Olukayode Jejelowo
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Patent number: 6506858Abstract: A process for the preparation of a catalyst material and the resultant catalyst material. The process comprises the steps of: (a) treating a particulate support material with an alkylating agent; (b) contacting the alkylating agent treated support material with a procatalyst; optionally (c) contacting the support material with an ionic catalyst activator, and optionally (d) recovering the catalyst-carrying support material. The process allows the simple and effective alkylation of procatalysts, such as metallocene procatalysts. The procatalyst comprises at least one triaza containing ligand.Type: GrantFiled: April 21, 2000Date of Patent: January 14, 2003Assignee: Borealis A/SInventors: Hikka Knuuttila, Kallee Kallio, Ove Andell
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Patent number: 6492293Abstract: A catalyst for the polymerisation and copolymerisation of 1-olefins is disclosed which comprises 1) a late transition metal complex 2) optionally an activating quantity of an activator compound, and 3) a support which has been impregnated with titanium or aluminium, and calcined at a temperature of between 200° C. and 1000° C., said calcining being after impregnation in the case of aluminium.Type: GrantFiled: November 1, 2000Date of Patent: December 10, 2002Assignee: BP Chemicals LimitedInventor: John Gabriel Speakman
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Patent number: 6486274Abstract: A Ziegler-Natta type catalyst having an improved hydrogen response provides for narrowing of the MWD of resulting polyolefins polymerized using such catalyst, with such catalyst generally made by a) contacting a soluble magnesium dialkoxide compound of the general formula Mg(OR″)2 with a halogenating agent capable of exchanging one halogen for one alkoxide to form a reaction product A, where R″ is a hydrocarbyl or substituted hydrocarbyl having from 1 to 20 carbon atoms; b) contacting reaction product A with a first halogenating/titanating agent to form reaction product B; and c) contacting reaction product B with a second halogenating/titanating agent to form a catalyst component; wherein in at least one of steps b) and c), the halogenating/titanating agent is a blend of Ti(OPr)4 and TiCl4. Catalyst components, catalysts, catalyst systems, polyolefin polymers, and methods of forming each are disclosed.Type: GrantFiled: October 13, 2000Date of Patent: November 26, 2002Assignee: Fina Technology, Inc.Inventors: Steven D. Gray, Tim J. Coffy
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Publication number: 20020082366Abstract: Mixtures of different polyolefins may be made by direct, preferably simultaneous, polymerization of one or more polymerizable olefins using two or more transition metal containing active polymerization catalyst systems, one of which contains nickel complexed to selected ligands. The polyolefin products may have polymers that vary in molecular weight, molecular weight distribution, crystallinity, or other gala factors, and are useful as molding resins and for films.Type: ApplicationFiled: February 27, 2002Publication date: June 27, 2002Inventors: Lynda Kaye Johnson, Joel David Citron
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Patent number: 6399531Abstract: A solid self-supported hybrid catalyst is disclosed which contains (i) a Ziegler-Natta catalyst component including at least one group IVB metal-containing alkoxide or aryloxide; and (ii) Cp, where Cp is a cycloalkadienyl hydrocarbon having from 3-30 carbon atoms. A method of making the self-supported hybrid catalyst and a method of polymerizing olefins using the catalysts also are disclosed. The catalysts are capable of producing polyolefins in high yield having a broad molecular weight distribution, or a bimodal molecular weight distribution.Type: GrantFiled: December 28, 1999Date of Patent: June 4, 2002Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Robert Charles Job, Walter Thomas Reichle
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Patent number: 6395669Abstract: A catalyst component formed by the steps of contacting a transition metal-containing metallocene of a transition metal of Group 4, 5 or 6 of the Periodic Table of the Elements with silica or an organic support. This product is contacted with an organomagnesium compound or complex followed by contact with an alcohol and a silane. Finally, the so-contacted product is contacted with a Group 4, 5 or. 6 transition metal-containing non-metallocene compound. The component is preferably combined with an aluminum-containing cocatalyst to form a catalyst system.Type: GrantFiled: July 27, 2000Date of Patent: May 28, 2002Assignee: Equistar Chemicals, LPInventors: William J. Sartain, Patricia A. Hooks, Keta M. Lindstrom, Stella L. Ellis, Douglas D. Klendworth, Albert P. Masino, Richard W. Fries, Therese A. Pastrick
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Publication number: 20020061985Abstract: A solid self-supported cycloalkadienyl catalyst component is disclosed that includes: (i) a mixed metal alkoxide complex which is the reaction product of a magnesium alkoxide or aryloxide and at least one group IVB metal-containing alkoxide or aryloxide; and (ii) Cp, where Cp is a cyclic or polycyclic hydrocarbon having from 3-30 carbon atoms. A self-supported hybrid catalyst also is disclosed which contains the above components (i) and (ii), as well as (iii) a Ziegler-Natta catalyst species. A method of making the self-supported cycloalkadienyl catalyst and the self-supported hybrid catalyst and a method of polymerizing olefins using the catalysts also are disclosed. The catalysts are capable of producing polyolefins in high yield having a broad molecular weight distribution, or a bimodal distribution.Type: ApplicationFiled: December 28, 1999Publication date: May 23, 2002Inventors: ROBERT CHARLES JOB, WALTER THOMAS REICHLE
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Patent number: 6391816Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted treated solid oxide compound. The post-contacted treated solid oxide compound has been treated with a vanadium compound, calcied, then treated with a halogen-containing compound.Type: GrantFiled: October 27, 1999Date of Patent: May 21, 2002Assignee: Phillips PetroleumInventors: Max P. McDaniel, Kathy S. Collins, Anthony P. Eaton, Elizabeth A. Benham, Joel L. Martin, Michael D. Jensen, Gil R. Hawley
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Patent number: 6372684Abstract: It is disclosed a new catalyst system, having high catalytic activity in the oligomerization of &agr;-olefins, comprising a bridged bis-amido Group 4 metal compound of formula (I): wherein M is Ti, Zr or Hf; Y is Si, Ge or Sn; X is a hydrogen, halogen or an hydrocarbon radical; R1, R2, R3, R4, R5 and R6 are hydrocarbon radicals, optionally containing Si, Ge, O, S, P, B or N atoms; Q is a neutral Lewis base; and m is 0-2; in association with a boron activating compound, and with one or more branched alkylaluminiums and/or alumoxanes of branched alkylaluminiums; said catalyst system allows oligomers to be obtained in high yields, with a high selectivity towards &agr;-oligomers.Type: GrantFiled: April 15, 1999Date of Patent: April 16, 2002Assignee: Shell Oil CompanyInventors: Andrew D. Horton, Bart Johan Ruisch, Klaas L. von Hebel, Henderikus Hyacinthus Deuling
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Publication number: 20020035219Abstract: It is disclosed a new catalyst system, having high catalytic activity in the oligomerization of &agr;-olefins, comprising a bridged bis-amido Group 4 metal compound of formula (I): 1Type: ApplicationFiled: September 14, 2001Publication date: March 21, 2002Inventors: Andrew D. Horton, Bart Johan Ruisch, Klaas L. von Hebel, Henderikus Hyacinthus Deuling
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Patent number: 6346499Abstract: Hydroxyaromatic compounds such as phenol are carbonylated with oxygen and carbon monoxide in the presence of a catalyst system comprising a metal from Groups 8-10 of the Periodic Table having an atomic number of at least 44, preferably palladium; an alkali metal or alkaline earth metal halide, preferably sodium bromide; at least one carboxylic acid amide such as N-methylpyrrolidone or dimethylacetamide; and a cocatalyst which is a compound of one or more metals including copper, titanium, zinc, lead, cerium and manganese.Type: GrantFiled: October 11, 2000Date of Patent: February 12, 2002Assignee: General Electric CompanyInventors: Bruce Fletcher Johnson, Grigorii Lev Soloveichik, Eric James Pressman, Kirill Vladimirovich Shalyaev
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Publication number: 20020013431Abstract: Ethylene is oligomerized with certain catalysts based on iron and cobalt complexes of 2,6-pyridinecarboxaldehydebis(imine) and 2,6-diacylpyridine-bis(imine) tridentate ligands.Type: ApplicationFiled: December 4, 2000Publication date: January 31, 2002Inventor: Alison Margaret Anne Bennett
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Publication number: 20020004448Abstract: The present invention relates to a catalyst composition and a method for making the catalyst composition of a polymerization catalyst and a carboxylate metal salt. The invention is also directed to the use of the catalyst composition in the polymerization of olefin(s). In particular, the polymerization catalyst system is supported on a carrier. More particularly, the polymerization catalyst comprises a bulky ligand metallocene-type catalyst system.Type: ApplicationFiled: July 10, 1998Publication date: January 10, 2002Inventors: AGAPIOS KYRIACOS AGAPIOU, CHI-I KUO, DAVID MICHAEL GLOWCZWSKI, STEVEN KENT ACKERMAN
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Publication number: 20010053831Abstract: A polypropylene composition comprising 0.001 to 10 parts by weight of a polyethylene having an intrinsic viscosity [&eegr;E] of 0.01 to less than 15 dl/g s measured in tetralin at 135° C. and 100 parts by weight of a polyolefin comprising at least polypropylene, wherein the polyethylene is finely dispersed as particles with a number average particle diameter of, e.g., 1 to 5000 nm in the polyolefin comprising at least polypropylene. By virtue of the above constitution, the polypropylene composition has excellent transparency and rigidity, is free from the creation of a sweeper roll flow mark in the preparation of a film and substantially free from a neck-in phenomenon of a film, and has high productivity.Type: ApplicationFiled: January 11, 1999Publication date: December 20, 2001Inventors: KATSUHIKO OHNO, MASAMI KIMURA, TAKETO HIROSE, YOSHITAKA MORIMOTO, JUN SAITO
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Patent number: 6323148Abstract: An ethylene polymerization catalyst and catalyst system which provides an ethylene copolymer which is characterized by desirable ER shift values. The high level ER shift of these polymers produce films having high impact strength. The catalyst is prepared by treating a support material with an agent selected from the group consisting of a compound having the structural formula BX53, where X5 is fluorine, chlorine, bromine, iodine or OR5, where R5 is C1-C6 alkyl; a compound having the structural formula X62 where X6 is fluorine, bromine or iodine; a compound having the structural formula NR6, where R6 is C1-C6 alkyl or OR7, where R7 is C1-C8 alkyl; and a compound having the structural formula Ti(OR8)4, where R8 is C1-C6 alkyl or phenyl to reduced surface hydroxyl group concentration of the support material. The thus treated support material is thereupon contacted with a dialkylmagnesium compound or complex, an alcohol compound or a silane compound and a transition metal compound, in that order.Type: GrantFiled: November 17, 1999Date of Patent: November 27, 2001Assignee: Equistar Chemicals, LPInventor: Mark K. Reinking
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Patent number: 6323358Abstract: A method and catalyst system for producing aromatic carbonates from aromatic hydroxy compounds. In one embodiment, the method includes the step of contacting at least one aromatic hydroxy compound with oxygen and carbon monoxide in the presence of a carbonylation catalyst system having an effective amount of a cobalt source in the absence of a Group VIII B metal source. In various alternative embodiments, the carbonylation catalyst system can include at least one inorganic co-catalyst, as well as a halide composition and/or a base.Type: GrantFiled: September 20, 2000Date of Patent: November 27, 2001Assignee: General Electric CompanyInventors: Ben Purushotam Patel, Grigorii Lev Soloveichik, Donald Wayne Whisenhunt, Jr., Kirill Vladimirovich Shalyaev
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Patent number: 6300271Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.Type: GrantFiled: May 18, 1998Date of Patent: October 9, 2001Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Patent number: 6300273Abstract: The present invention relates to catalysts for the polymerization of ethylene and its mixtures with olefins CH2═CHRVIII, comprising the reaction product of a solid catalyst component containing Ti, Mg and halogen, an alkyl-Al compound and a particular electron donor compound selected from the compounds containing at least two oxygen atoms bonded to different carbon atoms and selected by standard tests of reactivity with triethyl-Al and MgCl2 compounds. The catalyst of the invention are used in processes for the (co)polymerization of ethylene to prepare (co)polymers having narrow molecular weight distribution (MWD).Type: GrantFiled: June 12, 1997Date of Patent: October 9, 2001Assignee: Basell Technology Company B.V.Inventors: Mario Sacchetti, Illaro Cuffiani
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Patent number: 6278009Abstract: It is shown metallocenes with functionalized bridge of formula wherein M represents a transition metal of groups 3, 4, 5 or 6, L represents cyclopentadienyl-type ligands, Y represents a halogen and which can own one or various bridges between unities L. At least one of these bridges is functionalized through a group constituted by the union between a halogen atom and a silicon, germanium or tin atom. It is also shown a method for the synthesis of these metallocene compounds starting from the corresponding metallic halure and a precursor of the ligand which has leaving groups. These metallocene compounds are used as catalyst precursors for the homopolymerization and copolymerization of olefins. It is also shown methods for supporting these metallocenes on inorganic solids in order to obtain solid catalyst systems for olefins polymerization processes in a heterogeneous phase.Type: GrantFiled: January 30, 1998Date of Patent: August 21, 2001Assignee: Repsol Quimica S.A.Inventors: Luis Mendez Llatas, Antonio Muñoz-Escalona Lafuente, Jose Sancho Royo, Pilar Lafuente Cañas, Wilfried Michiels Vega, Begoña Peña Garcia
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Patent number: 6258903Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a combined catalyst system comprising a hydrogen generating olefin polymerization catalyst and from 10 ppm to 10 weight % of at least one hydrogen consuming olefin polymerization catalyst system, based upon the weight of the total catalyst present, not including any activators or supports.Type: GrantFiled: December 18, 1998Date of Patent: July 10, 2001Assignee: Univation TechnologiesInventors: Simon Mawson, Mark G. Goode
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Patent number: 6225427Abstract: A polyolefin elastomer possessing a unique combination of properties, i.e., high molecular weight (Mw), high Mooney viscosity (ML1+4 at 125° C.), low polydispersity index (Mw/Mn) and low glass transition temperature (Tg), is obtained by a polymerization process employing a particular type of a metallocene catalyst. The polyolefin elastomer is useful for manufacturing a variety of products including rubber articles such as hoses, belts and moldings, polymer blends containing one or more other hydrocarbon polymers and lubricating oils in which the elastomer functions as a viscosity modifier. Also disclosed is a cocatalyst for activating the metallocene procatalyst employing a specific molar ratio of the components of the cocatalyst to the transition metal of the procatalyst.Type: GrantFiled: October 15, 1998Date of Patent: May 1, 2001Assignee: Uniroyal Chemical Company, Inc.Inventors: Willie C. Burton, Xu Wu Feng, Daniel Gillis