Metal Compound Other Than Which Could Be Produced In Situ By Reaction Of A Group Ia, Iia, Or Group Iiia Metal Compound Present With A Titanium Or Vanadium Compound Present Patents (Class 502/129)
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Patent number: 6214950Abstract: A process for preparation of polyolefins using an olefin polymerization catalyst comprising (A) a solid catalyst component and (B) an organometallic compound component. The solid catalyst component (A) is prepared by a process comprising the steps of: (I) obtaining a solid (A-1) by reacting: (i) an organomagnesium component soluble in a hydrocarbon solvent and represented by the formula (M1)&agr;(Mg)&bgr;(R1)p(R2)q(OR3)r; and (ii) an Si—H bond-containing chlorosilane compound represented by the formula: HaSiClbR44−(a+b), in a ratio of from 0.01 to 100 mol (ii) per mol (i); (II) reacting the solid (A-1) with an alcohol (A-2) in a ratio of from 0.05 to 20 mol of the alcohol per mol of C—Mg bonds contained in the solid (A-1), to form a reaction product; and (III) reacting the reaction product with a titanium compound (A-4). The solid catalyst component (A) is adjusted to have an alkoxy group/titanium molar ratio of 2.4 or lower and an alkoxy group/magnesium molar ratio of 0.Type: GrantFiled: September 1, 1999Date of Patent: April 10, 2001Inventor: Nozaki Takashi
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Patent number: 6211106Abstract: A catalyst composition for preparing high-syndiotacticity polystyrene polymers which comprises: (a) a titanium complex represented by the following formula of TiR′1R′2R′3R′4 or TiR′1R′2R′3, wherein R′1, R′2, R′3, and R′4 are, independently, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an amino group, a hydrogen atom, or a halogen atom; (b) a cyclopentadienyl complex represented by the following formula: wherein R1-R13 are, independently, alkyl group, aryl group, silyl group, halogen atom, or hydrogen atom; Ra and Rb are, independently, alkyl group, aryl group, alkoxy, aryloxy group, cyclopentadienyl group, hydrogen atom, or halogen atom; and Xa is a Group IIA element and Xb is a Group IIIA element.Type: GrantFiled: June 18, 1998Date of Patent: April 3, 2001Assignee: Industrial Technology Research InstituteInventors: Jing-Cherng Tsai, Yi-Chun Chen, Sheng Te Yang, Meei-Hwa Wang, Shian-Jy Wang
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Patent number: 6207607Abstract: Disclosed is the homogenous reaction at 40-200° C. of MgX12−nR1OH (where n=2.0-6.4) with TiX24 and a higher (C6-C20) alkyl ester of a carboxylic acid, optionally in the presence of a solvent. In such a completely homogenous reaction, no carrier appears. In order to obtain a product in the liquid stage, the molar ratio between the ester and the MgX12.nR1OH should be at least 0.8/j wherein j is the number of carboxyl groups in the ester. If the ester has two carboxyl groups, for instance, j is 2 and the molar ratio should be at least 0.8/2, that is, 0.4.Type: GrantFiled: December 23, 1998Date of Patent: March 27, 2001Assignee: Borealis A/SInventors: Thomas Garoff, Timo Leinonen, Sirpa Ala-Huikku
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Patent number: 6184316Abstract: A catalyst for the polymerization of vinylaromatic monomers, and particularly styrene, with a high yield and a high syndiotacticity index, comprises the product consisting of the following two components in contact with each other: A) an &eegr;5-cyclopentadienyl complex of titanium; B) an organo-oxygenated compound of aluminum; and contains a sufficient amount of at least one carboxylated product having the following general formula: R—COO—G (I) wherein R—COO is a carboxylic group comprising the organic radical R having from 1 to 30 carbon atoms, and G represents a hydrogen atom, an aliphatic or aromatic hydrocarbon group having from 1 to 20 carbon atoms or a metal atom, possibly substituted, linked to said carboxylic group.Type: GrantFiled: February 25, 1998Date of Patent: February 6, 2001Assignee: Enichem S.p.A.Inventors: Francesco Masi, Riccardo PO′, Francesco Menconi, Giuseppe Conti, Francesco Ciardelli, Angelina Altomare, Federico Orsini, Roberto Santi, Nicoletta Cardi
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Patent number: 6177376Abstract: The present invention relates to a process for preparing a metallocene catalyst system, which comprises reacting a metallocene starting compound in a solvent with a compound capable of transferring hydrocarbon radicals and converting the resulting metallocene compound which is &sgr;-substituted by one or more hydrocarbon radicals in solution without isolation into a polymerization-active catalyst system by means of an activator.Type: GrantFiled: January 29, 1998Date of Patent: January 23, 2001Assignee: Targor GmbHInventors: Cornelia Fritze, Hans Bohnen, Frank K{umlaut over (u)}ber
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Patent number: 6165929Abstract: A process is provided to produce a composition of matter. The process comprises contacting at least one organometal compound, at least one solid mixed oxide compound, and at least one organoaluminum compound to produce the composition.Type: GrantFiled: May 18, 1998Date of Patent: December 26, 2000Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Shirley J. Martin, Kathy S. Collins, Marvin M. Johnson
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Patent number: 6147025Abstract: A metallocene catalyst is provided which comprises the product obtained by combining (a) a metallocene procatalyst, preferably one containing a bridging group possessing at least two bulky groups, and (b) a cation-generating cocatalyst. A process for activating a metallocene procatalyst is also provided which comprises combining the metallocene procatalyst with the components of a cation-generating cocatalyst.Type: GrantFiled: December 15, 1997Date of Patent: November 14, 2000Assignee: Uniroyal Chemical Company, Inc,Inventors: Daniel J. Gillis, Richard Karpeles
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Patent number: 6136744Abstract: A cation-generating cocatalyst is provided for activating a metallocene procatalyst. The cocatalyst comprises (1) a metal- and/or metalloid-containing first component, e.g., an aluminum compound, (2) a neutral metal- and/or metalloid-containing second component, e.g., a borane compound, and (3) an anionic metal- and/or metalloid-containing third component, e.g., a metal containing borate.Type: GrantFiled: December 15, 1997Date of Patent: October 24, 2000Assignee: Uniroyal Chemical Company, Inc.Inventors: Daniel J. Gillis, Richard Karpeles
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Patent number: 6107230Abstract: This invention provides compositions for polymerizing at least one monomer to produce a polymer. The compositions are produced by a process comprising contacting at least one organometal compound, at least one organoaluminum compound, and at least one treated solid oxide compound. The treated solid oxide compound is produced by a process comprising contacting at least one solid oxide compound with at least one electron-withdrawing anion source compound and at least one metal salt compound.Type: GrantFiled: May 18, 1998Date of Patent: August 22, 2000Assignee: Phillips Petroleum CompanyInventors: Max P. McDaniel, Kathy S. Collins, Marvin M. Johnson, James L. Smith, Elizabeth A. Benham, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Patent number: 6103655Abstract: Procedure for the preparation of a solid carrier for olefin polymerization catalysts, comprising the steps:a) impregnating a silica with Mg-chloride solubilized in ethylbenzoate, in the presence of further electron donors,b) optionally drying the impregnated silica obtained in (a) and impregnating it with a solution of Mg-alkyls in SiCl.sub.4 at a temperature from -10 to 20.degree. C. and subsequently treating the obtained slurry at a temperature from 40.degree. C. to reflux temperature, optionally adding a further amount of electron donors,c) drying the obtained carrier.The carrier which is obtained according to the above procedure is advantageously used for the preparation of supported catalysts for the polymerization of olefins.Type: GrantFiled: February 13, 1998Date of Patent: August 15, 2000Assignee: Borealis GmbHInventors: Luciano Luciani, Wolfgang Neissl, Norbert Hafner
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Patent number: 6100353Abstract: Supported catalyst systems are obtainable bya) application of a mixture ofA) at least one metallocene complex andB) at elast one metal compoundto a carrier which, if required, may have been pretreated, andb) subsequent activation by reaction with a solution or suspension of a compound forming metallocenium ions.Type: GrantFiled: September 6, 1995Date of Patent: August 8, 2000Assignee: BASF AktiengesellschaftInventors: John Lynch, David Fischer, Franz Langhauser, Hans-Helmut Gortz, Jurgen Kerth, Gunther Schweier
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Patent number: 6071845Abstract: A catalyst obtained by contacting (A) a compound of a transition metal of the group V of the Periodic Table represented by formula (I):R.sub.n M(O).sub.m X.sub.p .cndot.L.sub.Type: GrantFiled: December 6, 1996Date of Patent: June 6, 2000Assignee: Ube Industries, Ltd.Inventors: Nobuhiro Tsujimoto, Michinori Suzuki, Kei Tsukahara, Shigeru Ikai, Koji Imaoka, Yoshiyuki Kai, Jun Yamashita
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Patent number: 6017842Abstract: Catalyst compositions that are highly tolerant of catalyst poisons comprising a catalytic derivative of a Group 4 metallocene metal complex and an Group 13 metal compound according to the formula R.sup.1.sub.2 M"(NR.sup.2.sub.2),wherein R.sup.1 and R.sup.2 independently each occurrence is a hydrocarbyl, silyl, halocarbyl, halohydrocarbyl, hydrocarbyl-substituted silyl, halocarbyl-substituted silyl, or halohydrocarbyl-substituted silyl group, said R.sup.1 and R.sup.2 having from 1 to 30 carbon, silicon, or mixtures of carbon and silicon atoms, andM" is a Group 13 metal,the molar ratio of complex to Group 13 compound being from 1:0.1 to 1:100.Type: GrantFiled: July 18, 1997Date of Patent: January 25, 2000Assignee: The Dow Chemical CompanyInventors: Robert K. Rosen, James C. Stevens
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Patent number: 5990034Abstract: An olefin polymerization catalyst comprising (A) a solid catalyst component and (B) an organometallic compound component. The solid catalyst component (A) is prepared by a process comprising the steps of:(I) obtaining a solid (A-1) by reacting:(i) an organomagnesium component soluble in a hydrocarbon solvent and represented by the formula (M.sup.1).sub..alpha. (Mg).sub..beta. (R.sup.1).sub.p (R.sup.2).sub.q (OR.sup.3).sub.r ; and(ii) an Si--H bond-containing chlorosilane compound represented by the formula: H.sub.a SiCl.sub.b R.sup.4.sub.4-(a+b), in a ratio of from 0.01 to 100 mol (ii) per mol (i);(II) reacting the solid (A-1) with an alcohol (A-2) in a ratio of from 0.05 to 20 mol of the alcohol per mol of C--Mg bonds contained in the solid (A-1), to form a reaction product; and(III) reacting the reaction product with a titanium compound (A-4). The solid catalyst component (A) is adjusted to have an alkoxy group/titanium molar ratio of 2.4 or lower and an alkoxy group/magnesium molar ratio of 0.15 or lower.Type: GrantFiled: December 5, 1997Date of Patent: November 23, 1999Assignee: Asahi Kasei Kogyo Kabushiki KaishaInventor: Takashi Nozaki
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Patent number: 5962361Abstract: A method of making a solid, substantially dry olefin polymerization procatalyst precursor is disclosed whereby a solid precursor containing magnesium and titanium is formed in a slurry or solution, the solid then is separated from the solution and then dried at a temperature above 50.degree. C. for over an hour. Solid, substantially dry olefin polymerization procatalyst precursors made by the method also are disclosed, whereby the precursors are easier to handle, have better flowability, reduced clumpness and provide catalysts that can be used to produce polymers having improved extrudability, less filter clogging, less "talc"-like polymer particles of <10 micron in size and reduced polymer product segregation in storage.Type: GrantFiled: October 14, 1998Date of Patent: October 5, 1999Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: Michael Philip Zum Mallen
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Patent number: 5948869Abstract: Catalytic composition effective in the selective hydrogenation of olefinic double bonds prepared by the reaction between:(A) at least one bis(cyclopentadienyl)Titanium derivative having the general formula (I) (C.sub.5 H.sub.5).sub.2 Ti(R) (R.sub.1) wherein R and R.sub.1, the same or different, are halogens; the above compound (I) being solid or dispersed in one or more non-solvent diluents;(B) at least one organo derivative having general formula (II) M(R.sub.2) (R.sub.3) wherein M is selected from Zinc and Magnesium, and R.sub.2 and R.sub.3, the same or different, are selected from C.sub.1 -C.sub.16 alkyls;(C) at least one modifier.Type: GrantFiled: June 26, 1997Date of Patent: September 7, 1999Assignee: Enichem S.p.A.Inventors: Andrea Vallieri, Claudio Cavallo, Gian Tommaso Viola
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Patent number: 5936049Abstract: Disclosed is a process for preparing a solid titanium catalyst component, comprising contacting (a) a liquid magnesium compound, (b) a liquid titanium compound, (c) an electron donor and (d) a solid divalent metallic halide. In this process, the solid divalent metallic halide is one having a crystalline structure of the cadmium chloride type. The contact of the component (a) with the component (b) is preferably carried out in the presence of the solid divalent metallic halide (d). According to this process, there can be obtained a solid titanium catalyst component capable of polymerizing olefins with an extremely high activity and capable of producing polyolefins of high stereoregularity when .alpha.-olefins of 3 or more carbon atoms are polymerized.Type: GrantFiled: April 7, 1997Date of Patent: August 10, 1999Assignee: Mitsui Chemicals, Inc.Inventors: Shinichi Kojoh, Masao Nakano
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Patent number: 5922631Abstract: Olefin polymerization catalysts are described that comprise the reaction product of (a) a metallocene and/or a Ziegler-Natta catalyst compound (TICl.sub.4, etc.,) and (b) a liquid clathrate composition formed from (i) an aluminoxane, (ii) an organic, inorganic or organometallic compound, and (iii) an aromatic solvent. These liquid clathrates are obtained by the reaction, in aromatic solvents, of aluminoxanes such as, methylaluminoxane, with organic, inorganic or organometallic compounds that form stable clathrates with the aluminoxane and the solvent.Type: GrantFiled: April 18, 1997Date of Patent: July 13, 1999Assignee: Albemarle CorporationInventor: Samuel A. Sangokoya
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Patent number: 5914375Abstract: An catalyst composition for preparing high-syndiotacticity polystyrene polymers which comprises: (a) a titanium complex represented by the following formula of TiR'.sub.1 R'.sub.2 R'.sub.3 R'.sub.4 or TiR'.sub.1 R'.sub.2 R'.sub.3, wherein R'.sub.1, R'.sub.2, R'.sub.3, and R'.sub.4 are, independently, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an amino group, a hydrogen atom, or a halogen atom; (b) a cyclopentadienyl complex of silicon (Si), germanium (Ge), or tin (Sn) represented by the following formula: ##STR1## wherein R.sub.1, R.sub.2, R.sub.3, R.sub.4 and R.sub.Type: GrantFiled: August 4, 1997Date of Patent: June 22, 1999Assignee: Industrial Technology Research InstituteInventors: Jing-Cheng Cheng Tsai, Shian-Jy Wang, Shu-Ling Peng, Mickey Sue
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Patent number: 5858904Abstract: A catalyst for the production of a vinyl polymer, which comprises: in combination, (A) a transition metal complex of the formula: ##STR1## wherein each of T.sup.1, T.sup.2, T.sup.3 and T.sup.4, independently of each other, is C.sub.1-20 -alkyl or C.sub.6-20 -aryl, M is a Group IV-VI transition metal and Q is C.sub.1-20 -alkoxy, (B) an aluminoxane or ionic compound having a non-coordinating anion and a cation and (C) a Lewis acid.Component (B) can be a combination of an aluminoxane and an ionic compound having a non-coordinating anion and a cation.Type: GrantFiled: September 27, 1995Date of Patent: January 12, 1999Assignee: Idemitsu Kosan Co., Ltd.Inventors: Mizutomo Takeuchi, Hajime Shouzaki, Norio Tomotsu
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Patent number: 5834393Abstract: A supported catalyst component comprising (a) a support material, an organometal compound, and (b) an activator compound comprising b.1) a cation which is capable of reacting with a transition metal metallocene compound to form a catalytically active transition metal complex, and b.2) a compatible anion having up to 100 nonhydrogen atoms and containing at least one substituent comprising an active hydrogen moiety; a supported catalyst comprising the supported catalyst component and a transition metal compound; process for making the same; an addition polymerization process using the supported catalyst; complex compounds, and a method for preparing the same.Type: GrantFiled: March 4, 1996Date of Patent: November 10, 1998Assignee: The Dow Chemical CompanyInventors: Grant Berent Jacobsen, Peter Wijkens, Johann T. B. H. Jastrzebski, Gerard Van Koten
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Patent number: 5824618Abstract: A catalyst component is disclosed for use in the homo- or copolymerization of olefinic hydrocarbons. The catalyst component is comprised of a first compound of the formula M.sup.1 (OR.sup.1).sub.p R.sup.2.sub.q X.sup.1.sub.4-p-q, M.sup.1 being titanium a second compound of the formula M.sup.2 (OR.sup.3).sub.m R.sup.4.sub.n X.sup.2.sub.z-m-n, with M.sup.2 being a metal of Groups Ia-IIIa or IIb of the Periodic Table, and a third compound which is an organocyclic compound having two or more conjugated double bonds. A process is also disclosed for the production of hydrocarbon polymers in which the above catalyst component is combined with a modified organoaluminum compound to form a catalyst composition capable of providing controlled molecular weight, wide distribution thereof and other desirable qualities in the polymer product.Type: GrantFiled: June 6, 1995Date of Patent: October 20, 1998Assignee: Nippon Oil Co., Ltd.Inventors: Yoshio Tajima, Naoki Kataoka, Yosuke Numao, Takashi Seki, Kazuo Matsuura
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Patent number: 5814709Abstract: The invention provides a catalyst composition suitable for hydrogenation of polymers containing ethylenic unsaturation, which comprise:(a) a titanium compound of the formula, ##STR1## wherein A.sub.1 and A.sub.2 are the same or different and each represents a substituted or unsubstituted cyclopentadienyl or indenyl group,wherein X.sub.1 and X.sub.2 are the same or different and each represents hydrogen, halogen, a lower alkyl or lower alkoxy, optionally substituted phenyl or phenoxy, or aralkyl having from 7 to 10 carbon atoms, or phenylalkoxy having from 7 to 10 carbon atoms, carboxyl, carbonyl, a --CH.sub.2 P(Phenyl).sub.2, --CH.sub.2 Si(lower alkyl).sub.3, or --P(phenyl).sub.2 group.(b) an alkalimetal hydride, added as such or prepared in situ in the polymer solution from the alkalimetal terminated living polymer and/or from additionally added alkalimetal alkyl and hydrogen, the molar ratio of the alkalimetal:titanium in the polymer solution during hydrogenation being at least 2:1;(c) a borium compoundB(R.Type: GrantFiled: April 9, 1997Date of Patent: September 29, 1998Assignee: Shell Oil CompanyInventors: Eric Johannes Maria De Boer, Bart Hessen, Adriaan Albert Van Der Huizen, Wouter De Jong, Adrianus Johannes Van Der Linden, Bart Johan Ruisch, Lodewijk Schoon, Heleen Johanna Augusta De Smet, Frederik Hendrik Van Der Steen, Hubertus Cornelis Thomas Lucianes Van Strien, Alan Villena, Judith Johanna Berendina Walhof
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Patent number: 5807940Abstract: The present invention provides a catalyst for polymerization comprising (A) a transition metal compound containing at least one linkage represented by the general formula (I):M.sup.1 --Z--C (I)wherein M.sup.1 represents a metal element of Groups 3 to 6 or the lanthanide series, and Z represents an element of Group 15, in one molecule, (B) (a) a compound which can form an ionic complex by the reaction with the transition metal compound or (b) a specific oxygen-containing compound, and (C) a metal compound containing alkyl group which is optionally used; and a process for producing a styrenic polymer, particularly a styrenic polymer having a highly syndiotactic configuration, comprising using this catalyst for polymerization.Type: GrantFiled: July 11, 1996Date of Patent: September 15, 1998Assignee: Idemitsu Kosan Co., Ltd.Inventors: Yoshiaki Aoyama, Norio Tomotsu
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Patent number: 5770666Abstract: A novel organic transition metal compound is disclosed, which is represented by the following formula (1): ##STR1## wherein the all symbols are defined in the disclosure. A polymerization catalyst comprising the organic transition metal compound and a process for the preparation of a polyolefin using the polymerization catalyst are also disclosed.Type: GrantFiled: December 7, 1995Date of Patent: June 23, 1998Assignee: Tosoh CorporationInventors: Satoshi Hamura, Toru Yoshida, Morihiko Sato
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Patent number: 5767031Abstract: This invention relates to a process for making a catalyst in which a metallocene is included in the synthesis of a Ziegler-Natta catalyst and a process for using the catalyst in the polymerization of olefins, specifically, propylene, to produce a polymer product with broad polydisperisty.The catalyst may be synthesized by:1) selecting a solid component comprising a magnesium dialkoxide;2) adding a chlorinating agent;3) adding a titanating agent;4) adding a metallocene prior to step 2), after step 2), prior to step 3) or after step 3) and5) adding an aluminum alkyl cocatalyst.Type: GrantFiled: June 7, 1995Date of Patent: June 16, 1998Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, David John Rauscher, Christopher G. Bauch
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Patent number: 5767034Abstract: An olefin polymerization catalyst includes a halogen-containing magnesium compound; a titanium compound; and an additive selected from the group consisting of (a) a mixture of an aluminum alkoxide compound and polydimethylsiloxane, (b) an aluminosiloxane, (c) the reaction product of an aluminum alkyl and a calixarene, (d) the reaction product of an aluminum alkyl and a cyclodextrin, and mixtures of (a)-(d).Type: GrantFiled: May 31, 1996Date of Patent: June 16, 1998Assignee: Intevep, S.A.Inventors: Antonio Diaz-Barrios, Jose Liscano, Marianela Trujillo, Giuseppe Agrifoglio, Jose Orlando Matos
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Patent number: 5759940Abstract: The present invention relates to components of catalysts for the polymerization of olefins comprising the product that can be obtained by bringing a compound of a transition metal M, containing at least one M--.pi. bond, into contact with an olefinic prepolymer obtained by polymerization of one or more olefins with a coordination catalyst comprising a compound of Ti or V supported on a magnesium halide.Type: GrantFiled: March 27, 1995Date of Patent: June 2, 1998Assignee: Montell Technology Company BVInventors: Mario Sacchetti, Stefano Pasquali, Gabriele Govoni
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Patent number: 5756609Abstract: An olefin homogeneous polymerization catalyst demonstrating increased activity is formed from a cyclopentadienyl metallocene component, a salt of a compatible cation and a non-coordinating anion, and a C.sub.3 -C.sub.6 trialkylaluminum, preferably triisobutylaluminum. A homogeneous polymerization process comprises controlling polymerization activity with such catalyst by controlling the aluminum/metal (Al/M) molar ratio to a minimal level within the effective range of Al/M ratios.Type: GrantFiled: October 17, 1996Date of Patent: May 26, 1998Assignee: Amoco CorporationInventor: Steven A. Cohen
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Patent number: 5744678Abstract: An oligomerization catalyst according to the invention comprises a nickel compound (A); an organophosphoric compound (B); an organoaluminum compound (C); and a compound of the group consisting of carbon-halogen bond-containing compounds, oxoacid and salts thereof, sulfonic acid and derivatives thereof, and compounds of any of the formulae QX.sup.4.sub.n, QR.sub.n, QR'.sub.n, QX.sup.4.sub.1 R.sub.m, QX.sup.4.sub.1 R'.sub.m, QR.sub.1 R'.sub.m, Q.sup.1 (BR.sub.4).sub.p and R"(BR.sub.4) wherein Q is an element of the group consisting of Mg, Ti, Zr, B and Sn, Q.sup.1 is an element of the group consisting of Li, Na, K, Ca and Zn, X.sup.4 is a halogen or hydrogen atom, R is a C.sub.1 -C.sub.12 hydrocarbon group, R' is a C.sub.1 -C.sub.12 oxygen-containing hydrocarbon group, R" is a C.sub.1 -C.sub.20 hydrocarbon group or an ammonium group, n is a valence of Q, l, m is a natural member that satisfied n=l+m, and p is a valence of Q.sup.1. This catalyst is useful for the production of alpha-olefinic oligomers.Type: GrantFiled: November 1, 1996Date of Patent: April 28, 1998Assignee: Nippon Oil Co., Ltd.Inventors: Fuyuki Aida, Takashi Nakano, Yoshio Tajima, Kazuo Matsuura
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Patent number: 5728641Abstract: According to the present invention there are provided a catalyst component, a catalyst using the catalyst component and a process using the catalyst, for the preparation of olefin polymers high in molecular weight and relatively wide in molecular weight distribution, using an extremely small amount of a modified organoaluminum compound such as methylaluminoxane and in high yield. The catalyst component is prepared by contacting at least the following constituents (1), (2), (3) and (4) with one another:(1) a compound represented by the general formula Me.sup.1 R.sup.1.sub.p (OR.sup.2).sub.q X.sub.4-p-q where R.sup.1 and R.sup.2 are each independently a hydrocarbon group having 1 to 24 carbon atoms, X is a halogen atom, Me is Zr, Ti or Hf, p and q are each an integer in the ranges of 0.ltoreq.p.ltoreq.4 and 0.ltoreq.q.ltoreq.4, provided 0.ltoreq.p+q.ltoreq.4;(2) at least one compound selected from the group consisting of compounds represented by the following general formulas 1 to 4:General formula 1: Me.sup.Type: GrantFiled: June 21, 1995Date of Patent: March 17, 1998Assignee: Nippon Oil Company, LimitedInventors: Fuyuki Aida, Yoshio Tajima, Kazuo Matsuura
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Patent number: 5726115Abstract: A catalyst composition comprising a bis-amide compound represented by the formula ##STR1## wherein M is zirconium, hafnium or titanium; each N is a three coordinate nitrogen atom; each e is Si, Ge or Sn; each Z is, independently, a hydride or R; each R is, independently, a hydrocarbyl one or more carbon atoms of which may be substituted by an element selected from Si, O, P, N and S; L is a neutral Lewis base and m is a number from 0 to 2; or a dimer thereof and a second component. Preferably the second component is a compound which is capable of providing a bulky and labile anion ?A!.sup.-, which anion is substantially non-coordinating under the reaction conditions and contains at least one boron atom. Also provided is a process for oligomerizing or co-oligomerizing alpha olefins in the presence of this catalyst composition.Type: GrantFiled: March 11, 1996Date of Patent: March 10, 1998Assignee: Shell Oil CompanyInventors: Andrew David Horton, Jan De With
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Patent number: 5723712Abstract: A novel catalytic composition comprises a mixture of lithium halide, a hydrocarbylaluminium halide and at least one compound of a catalytic element, in particular a nickel complex. The invention also concerns a process for the oligomerisation and co-oligomerisation of olefins catalysed by said composition. The catalytic mixture, which is liquid at the start of the reaction, is gradually transformed into a solid which is then readily separated from the reaction products.Type: GrantFiled: July 10, 1996Date of Patent: March 3, 1998Assignee: Institut Francais du PetroleInventors: Yves Chauvin, Roberto de Souza, Helene Olivier
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Patent number: 5691264Abstract: Components of bimetallic catalysts for the polymerization of olefins comprising a compound of a transition metal M selected from Ti, V, Zr and Hf containing at least one M-.pi. bond, a compound of Ti or V not containing metal-.pi. bonds and a support comprising a magnesium halide. The catalysts obtained from the components of the invention are particularly suitable for gas-phase polymerization processes.Type: GrantFiled: June 6, 1995Date of Patent: November 25, 1997Assignee: Spherilene S.p.A.Inventors: Mario Sacchetti, Stefano Pasquali, Gabriele Govoni
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Patent number: 5670587Abstract: There are disclosed a catalyst for producing an aromatic vinyl compound-based polymer composition which catalyst comprises (A) at least two different transition metal compounds each having one .pi.-ligand and (B) an ionic compound comprising a noncoordinate anion and a cation and/or an aluminoxane, and (C) a Lewis acid to be used as the case may be; and a process for producing an aromatic vinyl compound-based polymer composition having a high degree of syndiotactic configuration in its aromatic vinyl chains which process comprises polymerizing an (a) aromatic vinyl compound and (b) an olefinic compound and/or a diolefinic compound in the presence of the above catalyst.Type: GrantFiled: January 23, 1996Date of Patent: September 23, 1997Assignee: Idemitsu Kosan Co., Ltd.Inventors: Mizutomo Takeuchi, Hajime Shouzaki, Norio Tomotsu, Masahiko Kuramoto
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Patent number: 5644009Abstract: An catalyst composition for preparing high-syndiotacticity polystyrene polymers which comprises: (a) a titanium complex represented by the following formula of TiR'.sub.1 R'.sub.2 R'.sub.3 R'.sub.4 or TiR'.sub.1 R'.sub.2 R'.sub.3, wherein R'.sub.1, R'.sub.2, R'.sub.3, and R'.sub.4 are, independently, an alkyl group, an aryl group, an alkoxy group, an aryloxy group, an amino group, a hydrogen atom, or a halogen atom; (b) a cyclopentadienyl complex of silicon (Si), germanium (Ge), or tin (Sn) represented by the following formula: ##STR1## wherein R.sub.1, R.sub.2, R.sub.3, and R.sub.Type: GrantFiled: November 27, 1995Date of Patent: July 1, 1997Assignee: Industrial Technology Research InstituteInventors: Jing-Cherng Tsai, Shian-Jy Wang, Shu-Ling Peng, Mickey Sue
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Patent number: 5604172Abstract: A process is provided for preparing a shape-shifted catalyst component comprising (1) contacting a dihydrocarbyloxide magnesium compound with carbon dioxide in the presence of a slurrying agent to form a slurry of a carboxylated dihydrocarbyloxide magnesium compound; (2) adding a filler to the slurry either before or after the carboxylation of step (1); (3) spray drying the slurry of step (2) to evaporate the slurrying agent and to produce solid particles of the carboxylated dihydrocarbyloxide magnesium compound incorporating the filler; and, optionally, (4) heating the solid particles to remove carbon dioxide to produce a shape-shifted dihydrocarbyloxide magnesium compound component. A catalyst system using the component and a polymerization process employing the catalyst system are also provided.Type: GrantFiled: February 2, 1996Date of Patent: February 18, 1997Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Burkhard E. Wagner, Daniel P. Zilker, Jr., Robert J. Jorgensen
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Patent number: 5565397Abstract: Alkylaluminoxanes having improved catalytic activity such as when they are used in combination with metallocenes for the polymerization of alpha-olefins, are prepared by treating an organic solvent solution of an alkylaluminoxane, such as methylaluminoxane, with anhydrous lithium halide.Type: GrantFiled: May 12, 1995Date of Patent: October 15, 1996Assignee: Albemarle CorporationInventor: Samuel A. Sangokoya
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Patent number: 5523385Abstract: Carbon monoxide and ethylene are polymerized in the presence of a catalytically effective amount of a catalyst formed from a Group VIII metal source, such as palladium, a bidentate ligand containing a Group VA or VIA heteroatom, such as phosphorus, and an anion which is a non-coordinating, non-acidic tetrasubstituted anion containing a Group IIIA element, such as boron, with the anion preferably being either an unsubstituted or substituted boron tetraphenyl compound.Type: GrantFiled: June 6, 1995Date of Patent: June 4, 1996Assignee: Akzo Nobel N. V.Inventors: Paul K. Hanna, Andrzej M. Piotrowski, Kelly B. Triplett
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Patent number: 5510434Abstract: There are disclosed a catalyst for producing an aromatic vinyl compound polymer which catalyst comprises a contact product between an (A) trivalent titanium compound and a (B) compound represented by the general formula (II) or (III)R.sup.1.sub.k M.sup.1 L.sup.2.sub.m (II)R.sup.1.sub.k M.sup.1 X.sup.2.sub.l L.sup.2.sub.m (III)a (C) an ionic compound comprising a noncoordinate anion and a cation, an aluminoxane or an organoboron compound; and optionally a (D) Lewis acid, and a process for producing an aromatic vinyl compound polymer having a high degree of syndiotactic configuration which process comprises polymerizing (a) an aromatic vinyl compound or (b) an aromatic vinyl compound together with an olefin or a diolefin in the presence of the above catalyst.Type: GrantFiled: November 23, 1994Date of Patent: April 23, 1996Assignee: Idemitsu Kosan Co., Ltd.Inventor: Mizutomo Takeuchi
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Patent number: 5474962Abstract: The present invention provides a powder catalyst composition for producing by gas-phase polymerization olefin polymers having excellent polymer qualities and good particle properties in a high yield.The powder catalyst composition comprises fine particles of the following Component (B) coated with the following Component (A), and is characterized in that the ratio of the Component (A) to the Component (B) based on percent by weight ranges from 5:50 to 95:50: Component (A): an inorganic compound in the form of fine particles having an average particle diameter of 0,003-1 .mu.m and mainly comprising an inorganic oxide, and Component (B): a solution or dispersion in a hydrocarbon of the following Sub-components (i) and (ii): Sub-component (i): a compound of a transition metal belonging to the IVB group of the Periodic Table, and Sub-component (ii): an alumoxane, a Lewis acid, or an ionic compound which can convert the Sub-component (i) upon reaction therewith into a cation.Type: GrantFiled: September 22, 1993Date of Patent: December 12, 1995Assignee: Mitsubishi Petrochemical Company LimitedInventors: Tadashi Takahashi, Kazuhiro Yamamoto, Katsumi Hirakawa
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Patent number: 5340548Abstract: An exhaust gas cleaner comprising a heat-resistant, porous filter, a porous ceramic layer formed on the filter, and a catalyst supported by the ceramic layer, the catalyst consisting essentially of:(a) at least one of alkali metal elements;(b) copper and vanadium; and(c) at least one of rare earth elements.By using this exhaust gas cleaner, particulate matter in the exhaust gas is oxidized by the catalyst supported by the filter, and nitrogen oxides are reduced by the particulate matter serving as a reducing agent.Type: GrantFiled: February 11, 1993Date of Patent: August 23, 1994Assignee: Kabushiki Kaisha RikenInventors: Akira Abe, Satoshi Sumiya, Yoshikazu Takahashi, Kiyohide Yoshida, Gyo Muramatsu
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Patent number: 5204304Abstract: A vanadium-containing catalyst is prepared as the product of admixing an inorganic oxide, inorganic phosphate or mixtures thereof, a zinc-containing composition, and a vanadium-containing composition. An auxiliary compound such as, for example, an aluminum halide compound may optionally be admixed. The catalyst may be combined with a co-catalyst such as an aluminum alkyl and, optionally, a halocarbon promotor to yield an olefin polymerization catalyst system. The resulting catalyst system exhibits high activity, excellent hydrogen response and produces a polymer having a narrow to broad molecular weight distribution with a bimodal profile. The catalyst is especially useful in ethylene homopolymerization and co-polymerization.Type: GrantFiled: June 4, 1991Date of Patent: April 20, 1993Assignee: Quantum Chemical CorporationInventors: Chi-I Kuo, Michael W. Lynch
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Patent number: 5173464Abstract: An olefin polymerization catalyst is prepared from titanium tetrachloride and an organolithium compound wherein the gram atom ratio of lithium to titanium is in the range of about 20/1 to about 50/1 or from a rare earth metal halide, an organolithium compound and a transition metal compound selected from dicyclopentadienyl zirconium dichloride and TiX4 wherein each X is individually selected from halogen, alkyl, alkoxy and aryl radicals.Type: GrantFiled: November 18, 1991Date of Patent: December 22, 1992Inventors: Ted M. Pettijohn, Henry L. Hsieh
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Patent number: 5153157Abstract: This invention relates to catalyst systems, and a method for using such system, for the enhanced production of homo and copolymer products of olefin, diolefin and/or acetylenically unsaturated monomers. This invention catalyst system comprises a Group III-A element compound for improving the productivity of an olefin polymerization catalyst which is the reaction product of a metallocene of a Group IV-B transition metal and an ionic activator compound comprising a cation capable of donating a proton or which will irreversibly react with at least one ligand contained in the Group IV-B metal compound and an anion which is bulky, labile and noncoordinateable with the Group IV transition metal cation produced upon reaction of the metallocene and activator compound to form the catalyst component of the catalyst system.Type: GrantFiled: March 20, 1990Date of Patent: October 6, 1992Assignee: Exxon Chemical Patents Inc.Inventors: Gregory G. Hlatky, Howard W. Turner
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Patent number: 5126301Abstract: A solid catalyst for polymerizing an olefin is prepared from an organometallic compound, a fine-particle carrier, an aluminoxane, a compound of group IVB transition metal in periodic table, and an olefin polymer produced in a preliminary polymerization. The catalyst has a high polymerization activity and is capable of producing an olefin polymer having a narrow molecular- weight distribution. When the catalyst is used for producing an olefin copolymer, the resulting copolymer has both narrow molecular-weight distribution and composition distribution.Type: GrantFiled: March 12, 1990Date of Patent: June 30, 1992Assignee: Mitsui Petrochemical Industries, Inc.Inventors: Toshiyuki Tsutsui, Ken Yoshitsugu, Akinori Toyota, Norio Kashiwa
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Patent number: 5064796Abstract: A vanadium catalyst component for the polymerization of 1-olefins and a process for making said catalyst component are disclosed. The catalyst component is prepared by fluoriding a support comprising silica. Use of the catalyst component provides a catalyst with increased activity, increased response to hydrogen for chain termination, increased response to comonomer for resin density reduction, and allows the molecular weight distribution of the polymers to be independently controlled by controlling the amount of fluorination and the fluorination temperature.Type: GrantFiled: January 7, 1991Date of Patent: November 12, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Anthony N. Speca
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Patent number: 4937299Abstract: Polyolefin reactor blends obtained by polymerization of ethylene and higher alpha-olefins in the presence of a catalyst system comprising two or more metallocenes and alumoxane.Type: GrantFiled: February 1, 1985Date of Patent: June 26, 1990Assignee: Exxon Research & Engineering CompanyInventors: John A. Ewen, Howard C. Welborn, Jr.
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Patent number: 4871704Abstract: A catalyst for olefin polymerization which comprises: (A) a catalyst component obtained by reacting (a) pentadiene or a derivative thereof with (b) an alkali metal and susequently reacting the reaction product with (c) a titanium compound or zirconium compound, and (B) aluminoxane.Type: GrantFiled: October 7, 1988Date of Patent: October 3, 1989Assignee: Toa Nenryo Kogyo K.K.Inventors: Tadanao Kohara, Satoshi Ueki
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Patent number: 4847227Abstract: A solid catalyst component for olefin polymerization catalysts prepared by suspending diethoxymagnesium (a) in an aromatic hydrocarbon (b) which is liquid at normal temperature and bringing the suspension into a first contact with titanium tetrachloride (c) to form a product and bringing it into a second contact with tianium tetrachloride (c) in such manner that a diester (d) of an aromatic dicarboxylic acid and calcium chloride (e) are allowed to coexist at any stage of the above suspending and/or contacts, the calcium chloride (e) being used in an amount of 1-2 grams per gram of the diethoxymagnesium (a). This solid catalyst component exhibits, when applied to the polymerization of olefins, a surprisingly enhanced polymerization activity per titanium atom and a high stereospecific performance and scarcely necessitates any deashing treatment, thus affording a great economical advantage.Type: GrantFiled: October 8, 1987Date of Patent: July 11, 1989Assignee: Toho Titanium Co., Ltd.Inventors: Atsushi Murai, Minoru Terano, Kohei Kimura, Masuo Inoue, Katsuyoshi Miyoshi