Regenerating Or Rehabilitating Catalyst Or Sorbent Patents (Class 502/20)
  • Patent number: 7956000
    Abstract: The invention pertains to a process for activating an hydrotreating catalyst comprising a Group VIB metal oxide and a Group VIII metal oxide which process comprises contacting the catalyst with an acid and an organic additive which has a boiling point in the range of 80-500° C. and a solubility in water of at least 5 grams per liter (20° C., atmospheric pressure), optionally followed by drying under such conditions that at least 50% of the additive is maintained in the catalyst. The hydrotreating catalyst may be a fresh hydrotreating catalyst or a used hydrotreating catalyst which has been regenerated.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: June 7, 2011
    Assignees: Albemarle Europe, SPRL, Nippon Ketjen Co., Ltd.
    Inventors: Marcel Adriaan Jansen, Franciscus Wilhelmus Van Houtert, Toshiyuki Ado, Tetsuro Kamo, Naohiro Nishimoto
  • Patent number: 7956002
    Abstract: An ionic liquid catalyst, which has been regenerated by contacting a used ionic liquid catalyst with at least one regeneration metal in a regeneration zone in the presence of added hydrogen under regeneration conditions for a time sufficient to increase the activity of the ionic liquid catalyst. Also, an ionic liquid catalyst which has been regenerated by contacting a used ionic liquid catalyst with at least one regeneration metal in a regeneration zone in the presence of added hydrogen under regeneration conditions in the presence of an inert hydrocarbon in which conjunct polymers are soluble for a time sufficient to increase the activity of the ionic liquid catalyst.
    Type: Grant
    Filed: April 13, 2010
    Date of Patent: June 7, 2011
    Assignee: Chevron U.S.A.
    Inventors: Saleh Elomari, Thomas V. Harris
  • Patent number: 7951739
    Abstract: An improved spent catalyst regenerator which contains sub-troughs branching off from the main trough, distribution troughs which extend outward from the sides of the main trough and the sub-troughs, and downflow tubes extending downward from the bottom of the main trough and sub-troughs.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: May 31, 2011
    Assignee: Stone & Webster Process Technology, Inc.
    Inventors: Chris Santner, Eusebius Gbordzoe, Harvey McQuiston
  • Publication number: 20110105299
    Abstract: Methods and compositions for stabilizing the activity of catalytic compositions during catalytic processes, such as alkylation. A catalytic composition comprising a partially deactivated ionic liquid catalyst may be regenerated by reaction with a metal to form reactivated catalyst and an inorganic catalyst precursor; and the catalytic composition may be amended in-process by addition of an organic catalyst precursor for reaction with the inorganic catalyst precursor to form fresh ionic liquid catalyst. The organic catalyst precursor may be protected from water, e.g., during handling, by hydrophobic material(s).
    Type: Application
    Filed: November 3, 2009
    Publication date: May 5, 2011
    Inventor: Thomas V. Harris
  • Publication number: 20110077443
    Abstract: A method of producing an alkylaromatic by the alkylation of an aromatic with an alkylating agent, such as producing ethylbenzene by an alkylation reaction of benzene, is disclosed. The method includes using an H-beta catalyst to minimize process upsets due to alkylation catalyst deactivation and the resulting catalyst regeneration or replacement. The H-beta catalyst can be used in a preliminary alkylation reactor that is located upstream of the primary alkylation reactor. The H-beta catalyst used in a preliminary alkylation reactor can lead to the reactivation of the catalyst in the primary alkylation reactor.
    Type: Application
    Filed: April 22, 2010
    Publication date: March 31, 2011
    Applicant: Fina Technology, Inc.
    Inventor: James R. Butler
  • Publication number: 20110065566
    Abstract: The present invention provides an apparatus useful for the separation of hazardous and non-hazardous organic and inorganic constituents from various matrices. A method of separating such constituents is also provided.
    Type: Application
    Filed: August 4, 2010
    Publication date: March 17, 2011
    Applicant: IR Systems International
    Inventor: Jeffrey K. O'Ham
  • Patent number: 7901644
    Abstract: Processes are described for the extraction and recovery of alkali metal from the char that results from catalytic gasification of a carbonaceous material. Among other steps, the processes of the invention include a hydrothermal leaching step in which a slurry of insoluble particulate comprising insoluble alkali metal compounds is treated with carbon dioxide and steam at elevated temperatures and pressures to effect the conversion of insoluble alkali metal compounds to soluble alkali metal compounds. Further, processes are described for the catalytic gasification of a carbonaceous material where a substantial portion of alkali metal is extracted and recovered from the char that results from the catalytic gasification process.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: March 8, 2011
    Assignee: GreatPoint Energy, Inc.
    Inventors: Alkis S. Rappas, Robert A. Spitz
  • Patent number: 7897827
    Abstract: Processes and systems are disclosed that relate to the removal of impurities and separation the light olefins from an MTO product vapor stream. Specifically, the processes and systems relate to recovery of light olefins during regeneration of an adsorber in an oxygenate removal unit. Processes and systems for recovering light olefins during regeneration of an adsorber in an oxygenate removal unit can include recycling residual effluent stream to an upstream operation unit upstream of the oxygenate removal unit. Processes and systems for recovering light olefins during regeneration of an adsorber in an oxygenate removal unit can also include recycling residual effluent gas produced by depressurizing residual effluent in the first adsorber, as well as preferably venting an effluent gas from the first adsorber to a compressor upstream of the oxygenate removal unit.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: March 1, 2011
    Assignee: UOP LLC
    Inventor: Jason T. Corradi
  • Patent number: 7897126
    Abstract: Processes are described for the extraction and recovery of alkali metal from the char that results from catalytic gasification of a carbonaceous material. Among other steps, the processes of the invention include a hydrothermal leaching step in which a slurry of insoluble particulate comprising insoluble alkali metal compounds is treated with carbon dioxide and steam at elevated temperatures and pressures to effect the conversion of insoluble alkali metal compounds to soluble alkali metal compounds. Further, processes are described for the catalytic gasification of a carbonaceous material where a substantial portion of alkali metal is extracted and recovered from the char that results from the catalytic gasification process.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: March 1, 2011
    Assignee: Greatpoint Energy, Inc.
    Inventors: Alkis S. Rappas, Robert A. Spitz
  • Publication number: 20110045965
    Abstract: Processes for the alcoholysis, inclusive of transesterification and/or disproportionation, of reactants are disclosed. The alcoholysis process may include feeding reactants and a trace amount of soluble organometallic compound to a reactor comprising a solid alcoholysis catalyst, wherein the soluble organometallic compound and the solid alcoholysis catalyst each independently comprise a Group II to Group VI element, which may be the same element in various embodiments. As an example, diphenyl carbonate may be continuously produced by performing transesterification over a solid catalyst followed by disproportionation, where a trace amount of soluble organometallic compound is fed to the transesterification reactor.
    Type: Application
    Filed: October 28, 2010
    Publication date: February 24, 2011
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventor: J. Yong Ryu
  • Patent number: 7884045
    Abstract: A process for regenerating a used acidic ionic liquid catalyst, comprising: a. contacting the catalyst and hydrogen with a supported hydrogenation catalyst under hydrogenation conditions; and b. recovering a conjunct polymer that is a clear and colorless oil from the catalyst. A process for regenerating a used acidic ionic liquid catalyst which has been deactivated by conjunct polymers comprising the steps of contacting the used catalyst and hydrogen with a supported hydrogenation catalyst in a reaction zone under hydrogenation conditions in the presence of an inert hydrocarbon in which saturated conjunct polymers are soluble for a time sufficient to hydrogenate at least a portion of the conjunct polymers; and recovering the saturated conjunct polymers. Also, a process comprising: contacting the used acidic ionic liquid catalyst and hydrogen with a hydrogenation catalyst comprising a hydrogenation component under hydrogenation conditions; and recovering a conjunct polymer that is a clear and colorless oil.
    Type: Grant
    Filed: February 15, 2010
    Date of Patent: February 8, 2011
    Assignee: Chevron U.S.A. Inc.
    Inventors: Thomas V. Harris, Saleh Elomari
  • Publication number: 20110021341
    Abstract: A method for separating organosulfur compounds from a liquid is provided. The method of this embodiment comprises contacting the liquid with the microporous coordination polymer to form a MCP-organosulfur inclusion compound.
    Type: Application
    Filed: October 2, 2008
    Publication date: January 27, 2011
    Applicant: THE REGENTS OF THE UNIVERSITY OF MICHIGAN
    Inventors: Adam J. Matzger, Antek G. Wong-Foy, Katie Cychosz
  • Publication number: 20110015055
    Abstract: This invention is directed to a process for removing a catalyst inhibitor from a substrate or catalytic converter containing at least one nitrogen oxide (NOx) catalyst using a phosphoric acid composition. The process is particularly suited for removing the catalyst inhibitor, arsenic, from a fly ash-coated substrate or converter. A substantial amount of catalyst inhibitor can be removed from a fly ash-coated catalytic converter without removing a significant portion of one or more of the NOx reduction catalysts in or on the substrate.
    Type: Application
    Filed: July 17, 2009
    Publication date: January 20, 2011
    Inventor: Michael D. Cooper
  • Publication number: 20110009651
    Abstract: The present invention provides a regeneration method of a titanosilicate catalyst, specifically provides a regeneration method of a titanosilicate catalyst which comprises contacting the titanosilicate catalyst deteriorated in catalytic ability with a nitrile compound or a mixture of water and a nitrile compound at a temperature from 25° C. to 200° C.
    Type: Application
    Filed: March 3, 2009
    Publication date: January 13, 2011
    Inventors: Tomonori Kawabata, Hiroaki Abekawa, Makoto Yako
  • Patent number: 7858065
    Abstract: The present invention provides a process for producing supported ruthenium, which comprises recovering a ruthenium compound from supported ruthenium used as a catalyst in production of chlorine by oxidation of hydrogen chloride with oxygen, and supporting the ruthenium compound on a carrier; and a process for producing chlorine, which comprises producing a supported ruthenium catalyst by the process mentioned above and oxidizing hydrogen chloride with oxygen in the presence of the supported ruthenium.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: December 28, 2010
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventor: Kohei Seki
  • Patent number: 7858549
    Abstract: The invention relates to a method for regenerating denox catalysts having an increased SO2/SO3 conversion rate as a result of the cumulation of iron compounds, and is characterized in that the catalysts are treated with an essentially aqueous acid solution, preferably having a pH between 0.5 and 4, and with an addition of antioxidants.
    Type: Grant
    Filed: August 3, 2009
    Date of Patent: December 28, 2010
    Assignee: Coalogix Technology Holdings, Inc.
    Inventor: Marcel Foerster
  • Patent number: 7847142
    Abstract: The regeneration of HF alkylation acid in an alkylation unit is improved by withdrawing a vapor stream from the HF regenerator tower and condensing the stream to form a liquid fraction which is accumulated in a side distillation zone; the collected liquid fraction, comprising HF acid, water and some stripping medium is distilled in a batch or continuous type operation to drive off the HF acid (along with stripping medium) and the vapor is returned to the regenerator-stripper vessel. The distillation of the sidedraw liquid is continued until the composition of the liquid attains the azeotropic value or as near to that value as desired. The azeotrope, comprising water and acid can then be dropped out of the distillation vessel for disposal by neutralization in the conventional way.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: December 7, 2010
    Assignee: ExxonMobil Research & Engineering Company
    Inventors: Jeffrey M. Fitt, Curtis A. Lawrence, Richard M. Janclaes, Brett Keegan Johnson, Michael W. Boyea, Nicholas Steiner Conley
  • Patent number: 7846869
    Abstract: A process for presulfiding a plurality of sorbent particles prior to using at least a portion of the particles to at least partially desulfurize a hydrocarbon feed stream. Typically, presulfiding can be carried out in a presulfiding zone under presulfiding conditions. In one embodiment, the process can be carried out in a desulfurization system comprising a fluidized bed reactor and fluidized bed regenerator and can be completed in less than about 36 hours.
    Type: Grant
    Filed: April 23, 2008
    Date of Patent: December 7, 2010
    Assignee: China Petroleum & Chemical Corporation
    Inventor: Mark J. LaCour
  • Publication number: 20100304955
    Abstract: A process for regenerating a spent cobalt Fischer-Tropsch synthesis catalyst includes subjecting a spent particulate cobalt Fischer-Tropsch synthesis catalyst sequentially to a dewaxing treatment, an oxidation treatment at a pressure of 4 to 30 bar(a) and a reduction treatment, thereby regenerating the catalyst.
    Type: Application
    Filed: May 9, 2008
    Publication date: December 2, 2010
    Applicant: Sasol Technology (Proprietary) Limited
    Inventors: Jan Van De Loosdrecht, Abdool Muthalib Saib
  • Patent number: 7838454
    Abstract: The present invention relates to a method and apparatus for the continuous countercurrent desorption of targeted materials including metals, non-metals and inorganic and/or organic compounds of thereof, wherein the desorption method is divided to the two modes namely: (I) desorption and (II) re-absorption. The desorption of the target material from the loaded resin using the fresh desorbent takes place in mode (I). According to mode (I) loaded resin moves upwardly in a chamber. According to mode (II) impurities are desorbed from resin and targeted material in solution can be re-absorbed. The resin moves downwardly in another chamber during mode (II). Concentrated eluates, which are suitable for the direct economical recovery of chemical elements and/or compounds thereof, can be produced using the present invention. The apparatus of the present invention includes desorption and re-absorption zones that are configured using a “pipe-in-pipe” construction or a U-shape construction.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: November 23, 2010
    Assignee: Clean Teq Pty Ltd.
    Inventor: Nikolai Zontov
  • Publication number: 20100267548
    Abstract: A method of using a catalyst comprises exposing a catalyst to at least one reactant in a chemical process. The catalyst comprises copper and a small pore molecular sieve having a maximum ring size of eight tetrahedral atoms. The chemical process undergoes at least one period of exposure to a reducing atmosphere. The catalyst has an initial activity and the catalyst has a final activity after the at least one period of exposure to the reducing atmosphere. The final activity is within 30% of the initial activity at a temperature between 200 and 500° C.
    Type: Application
    Filed: April 19, 2010
    Publication date: October 21, 2010
    Applicant: Johnson Matthey Public Limited Company
    Inventors: Paul Joseph Andersen, Hai-Ying Chen, Joseph Michael Fedeyko, Erich Weigert
  • Patent number: 7811967
    Abstract: A method of preparing, preferably recycling, a catalyst support material is disclosed and is particularly applicable to recycling a titania support. The invention includes crushing the used catalyst support that is obtained by leaching catalytic components from a used supported catalyst and preferably combining it with new catalyst support in order to provide the required average particle size and ratio of crystal phases. The invention has a number of benefits including making use of used catalyst support materials which have been conventionally disposed of and also providing a method to more efficiently recycle the active component. Where the support is recycled for a similar application, less promoter may be required.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: October 12, 2010
    Assignee: Shell Oil Company
    Inventors: Marinus Johannes Reynhout, Guy Lode Magda Maria Verbist
  • Patent number: 7807597
    Abstract: A process for regenerating a used acidic ionic liquid catalyst comprising contacting the used ionic liquid catalyst with at least one ‘regeneration’ metal in a regeneration zone in the presence of added hydrogen under regeneration conditions for a time sufficient to increase the activity of the ionic liquid catalyst is described. In one embodiment, regeneration is conducted in the presence of a hydrocarbon solvent.
    Type: Grant
    Filed: April 8, 2008
    Date of Patent: October 5, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Thomas V. Harris
  • Publication number: 20100248940
    Abstract: A process for regenerating a used acidic catalyst which has been deactivated by conjunct polymers by removing the conjunct polymers so as to increase the activity of the catalyst is disclosed. Methods for removing the conjunct polymers include addition of a basic reagent and alkylation. The methods are applicable to all acidic catalysts and are described with reference to certain ionic liquid catalysts.
    Type: Application
    Filed: April 20, 2010
    Publication date: September 30, 2010
    Inventors: Saleh Elomari, Thomas V. Harris
  • Publication number: 20100240523
    Abstract: A method of regeneration of a SCR catalyst for use in high temperature thermal processes such as in a power plant facility burning fossil fuels, bio-based fuels, or a combination thereof, wherein the catalyst is poisoned by phosphorous components in the flue gas and the catalyst is treated using a base, preferably an alkali metal hydroxide.
    Type: Application
    Filed: June 3, 2010
    Publication date: September 23, 2010
    Applicant: Evonik Energy Services LLC
    Inventors: Hans-Ulrich Hartenstein, Thies Hoffmann
  • Patent number: 7799720
    Abstract: A method of regenerating a carbon dioxide gas absorbent includes heating a carbon dioxide gas absorbent containing lithium silicate, which has been absorbed a carbon dioxide gas, under a reduced pressure atmosphere to release the carbon dioxide gas.
    Type: Grant
    Filed: February 1, 2006
    Date of Patent: September 21, 2010
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Masahiro Kato, Kazuaki Nakagawa, Kenji Essaki, Sawako Yoshikawa
  • Patent number: 7754635
    Abstract: A process for re-processing of a Fischer-Tropsch catalyst is described comprising the steps of; (i) de-waxing the Fischer-Tropsch catalyst, (ii) subjecting the de-waxed catalyst to hydrometallurgical leaching or extraction to separate catalyst metal or metals from catalyst support material, and (iii) recovering the separated catalyst metal or metals, wherein the de-waxing step is performed using a pressurised near-critical or supercritical fluid under conditions that minimise catalyst metal spinel formation.
    Type: Grant
    Filed: February 20, 2007
    Date of Patent: July 13, 2010
    Assignee: Johnson Matthey PLC
    Inventor: Mark McKenna
  • Patent number: 7754636
    Abstract: A process for removing metal halides from regenerated ionic liquid catalyst comprising interacting a regenerated ammonium-based metal-halide ionic liquid catalyst or an ammonium-based metal-halide ionic liquid catalyst undergoing regeneration with either the parent ammonium halide salt from which the ionic liquid catalyst was made or a corresponding mixed salt having an ammonium halide to metal halide molar ratio of 0 to less than 2.0 is disclosed.
    Type: Grant
    Filed: December 19, 2007
    Date of Patent: July 13, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Hye-Kyung C. Timken, Howard S. Lacheen, Thomas V. Harris, Robert W. Campbell
  • Patent number: 7754933
    Abstract: This invention is directed to a method of rejuvenating a molecular sieve that has decreased catalytic activity as a result of contact with moisture, and a method of using the rejuvenated catalyst to make an olefin product from methanol feed. The molecular sieve can be rejuvenated by heating at a rate sufficient to increase the catalytic activity of the molecular sieve. The molecular sieve is considered to be rejuvenated when the molecular sieve has a CMCPS that is increased by at least 5% relative to that at a heat rate basis of 40° C./min over a temperature range of from 25° C. to 475° C.
    Type: Grant
    Filed: May 29, 2007
    Date of Patent: July 13, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Luc R. M. Martens, Marcel J. Janssen, Nicolas Coute, James R. Lattner
  • Publication number: 20100174117
    Abstract: The present invention relates to a process for the pretreatment of hydroamination catalysts, wherein the hydroamination catalyst is brought into contact with an ammonia-comprising mixture before the reaction of olefins with ammonia, a primary or secondary amine, with the ammonia-comprising mixture comprising less than 40% by weight of olefin The invention further relates to a process for preparing alkylamines by reaction of olefins with ammonia, primary or secondary amines over a hydroamination catalyst, wherein the hydroamination catalyst is pretreated according to the invention before the reaction of the olefins by bringing the hydroamination catalyst into contact with an ammonia-comprising mixture comprising less than 40% by weight of olefin.
    Type: Application
    Filed: April 7, 2009
    Publication date: July 8, 2010
    Applicant: BASF SE
    Inventors: Thomas Heidemann, Marcus Sigl
  • Patent number: 7745364
    Abstract: In one exemplary embodiment, a process for regenerating a hydrocarbon conversion catalyst for a hydrocarbon conversion zone can generally include passing the hydrocarbon conversion catalyst through, sequentially, a catalyst-disengaging zone having a first atmosphere, an adsorption zone having a second atmosphere, and a regeneration zone including a combustion zone; introducing an inert gas between the first atmosphere and the second atmosphere; and passing a flue gas from the combustion zone to the adsorption zone.
    Type: Grant
    Filed: April 6, 2007
    Date of Patent: June 29, 2010
    Assignee: UOP LLC
    Inventors: David J. Fecteau, Leon Yuan
  • Patent number: 7745365
    Abstract: An improved spent catalyst regenerator which contains sub-troughs branching off from the main trough, distribution troughs which extend outward from the sides of the main trough and the sub-troughs, and downflow tubes extending downward from the bottom of the main trough and sub-troughs.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: June 29, 2010
    Assignee: Stone & Webster Process Technology, Inc.
    Inventors: Chris Santner, Eusebius Gbordzoe, Harvey McQuiston
  • Patent number: 7741239
    Abstract: A method of regeneration of a SCR catalyst for use in high temperature thermal processes such as in a power plant facility burning fossil fuels, bio-based fuels, or a combination thereof, wherein the catalyst is poisoned by phosphorous components in the flue gas and the catalyst is treated using a base, preferably an alkali metal hydroxide.
    Type: Grant
    Filed: October 8, 2008
    Date of Patent: June 22, 2010
    Assignee: Evonik Energy Services LLC
    Inventors: Hans-Ulrich Hartenstein, Thies Hoffmann
  • Patent number: 7732363
    Abstract: A process for regenerating a used acidic catalyst which has been deactivated by conjunct polymers by removing the conjunct polymers so as to increase the activity of the catalyst is disclosed. Methods for removing the conjunct polymers include hydrogenation, addition of a basic reagent and alkylation. The methods are applicable to all acidic catalysts and are described with reference to certain ionic liquid catalysts.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: June 8, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Thomas V. Harris
  • Publication number: 20100133148
    Abstract: The invention relates to a catalyst for hydrodesulfurizing naphtha, to a method for preparing said catalyst and to a method for hydrodesulfurizing naphtha using said catalyst. More particularly, the catalyst comprises a Co/Mo metal hydrogenation component on a silica support having a defined pore size distribution and at least one organic additive. The catalyst has high dehydrosulphurisation activity and minimal olefin saturation when used to hydrodesulfurize FCC naphtha.
    Type: Application
    Filed: January 16, 2007
    Publication date: June 3, 2010
    Inventors: Sven Johan Timmler, Jason Wu
  • Patent number: 7727925
    Abstract: A process for regenerating a used acidic ionic liquid catalyst which has been deactivated by conjunct polymers comprising combining the used catalyst, a metal and a Broensted acid which acts a source of hydrogen in a reaction zone under hydrogenation conditions for a time sufficient to hydrogenate at least a portion of the conjunct polymer is disclosed.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: June 1, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Thomas V. Harris
  • Patent number: 7727927
    Abstract: Activation of a tungsten-containing catalyst using water in a PEM-type fuel cell is described as well as cathode operation of the tungsten-containing catalyst.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: June 1, 2010
    Assignee: Global Tungsten & Powders Corp.
    Inventor: Joel B. Christian
  • Patent number: 7718561
    Abstract: The present invention relates to a catalyst for preparing phthalic anhydride by gas phase oxidation of o-xylene and/or naphthalene, comprising at least three catalyst zones which have different compositions and, from the gas inlet side toward the gas outlet side, are referred to as first, second and third catalyst zone, the catalyst zones having in each case an active composition comprising TiO2, and the active composition content decreasing from the first catalyst zone disposed toward the gas inlet side to the third catalyst zone disposed toward the gas outlet side, with the proviso that (a) the first catalyst zone has an active composition content between about 7 and 12% by weight, (b) the second catalyst zone has an active composition content in the range between 6 and 11% by weight, the active composition content of the second catalyst zone being less than or equal to the active composition content of the first catalyst zone, and (c) the third catalyst zone has an active composition content in the rang
    Type: Grant
    Filed: May 22, 2005
    Date of Patent: May 18, 2010
    Assignee: Süd-Chemie AG
    Inventors: Christian Gückel, Markus Niedermeier, Marvin Estenfelder
  • Publication number: 20100113253
    Abstract: The microwave spent catalyst decoking method is a method for regenerating petrochemical catalysts by removing coke deposited in the catalyst using a 2.45 GHz microwave oven. The spent catalyst is heated in air or pure oxygen in the presence of a susceptor. The susceptor is made of silicon carbide-based composite material that absorbs 2.45 GHz microwave energy fast and efficiently. In one embodiment, the susceptor material is formed into pellets that are preferably four to five millimeters in diameter. The susceptor pellets are mixed with the spent catalyst and loaded into a thermally shielded refractory tube that rotates about its central axis. In a another embodiment, the apparatus is a thermally shielded tower or vertical tube made of refractory material that is transparent to microwave radiation and supports rows of susceptor rods that are aligned horizontally.
    Type: Application
    Filed: November 4, 2008
    Publication date: May 6, 2010
    Inventor: Saleh I. Al-Quraishi
  • Patent number: 7696120
    Abstract: Disclosed is method for restoring catalytic activity to a hydroprocessing catalyst that has become spent due to its use or to the deposition of carbon thereon. The method includes a carbon reduction step whereby carbon is removed from the spent hydroprocessing catalyst in a controlled manner to within a specifically defined concentration range. Following the carbon removal step, the resulting catalyst, having a reduced concentration of carbon, is subjected to a chelation treatment whereby the resulting carbon-reduced catalyst is contacted with a chelating agent and aged for a time period necessary for realizing the benefit from the controlled carbon reduction step. In a preferred embodiment, the catalyst resulting from the chelation treatment is subjected to a sulfurization treatment involving the incorporation of elemental sulfur therein and contacting therewith an olefin.
    Type: Grant
    Filed: January 19, 2005
    Date of Patent: April 13, 2010
    Assignee: Shell Oil Company
    Inventors: Josiane Marie-Rose Ginestra, James Dallas Seamans, Kenneth Scott Lee
  • Publication number: 20100087308
    Abstract: Methods are provided for regenerating catalyst compositions useful in processes for converting methane to useful hydrocarbons. The methods comprise applying voltage across the catalyst compositions.
    Type: Application
    Filed: September 14, 2007
    Publication date: April 8, 2010
    Applicant: ALBEMARTE CORPORATION
    Inventors: Joe D. Sauer, Tyson J. Hall, George Wyndham Cook, Joseph E. Coury
  • Patent number: 7691771
    Abstract: A process for regenerating a used acidic ionic liquid catalyst comprising the steps of contacting the used ionic liquid catalyst and hydrogen with a supported hydrogenation catalyst comprising a hydrogenation component on a support in a reaction zone under hydrogenation conditions for a time sufficient to increase the activity of the used catalyst is disclosed.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: April 6, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Thomas V. Harris, Saleh Elomari
  • Patent number: 7678727
    Abstract: A process for regenerating a used acidic ionic liquid catalyst comprising the steps of contacting the used ionic liquid catalyst and hydrogen with a homogeneous hydrogenation catalyst in a reaction zone under hydrogenation conditions for a time sufficient to increase the activity of the used catalyst is disclosed.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: March 16, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Thomas V. Harris, Saleh Elomari
  • Patent number: 7678735
    Abstract: Ammoxidation catalysts have been found effective for the reduction of emissions of NOx and NOx precursors during FCC catalyst regeneration.
    Type: Grant
    Filed: November 28, 2005
    Date of Patent: March 16, 2010
    Assignee: Engelhard Corporation
    Inventor: David Matheson Stockwell
  • Patent number: 7674740
    Abstract: A process for regenerating a used acidic ionic liquid catalyst comprising contacting the used ionic liquid catalyst with an isoparaffin-containing stream and Broensted acid in a reaction zone under alkylation conditions for a time sufficient to increase the activity of the ionic liquid catalyst is disclosed.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: March 9, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Thomas V. Harris, Saleh Elomari
  • Publication number: 20100047904
    Abstract: Materials, methods and systems are provided for the purification, filtration and/or separation of certain molecules such as certain size biomolecules. Certain embodiments relate to supports containing at least one polymethacrylate polymer engineered to have certain pore diameters and other properties, and which can be functionally adapted to for certain purifications, filtrations and/or separations.
    Type: Application
    Filed: November 19, 2007
    Publication date: February 25, 2010
    Inventors: Gareth Michael Forde, Michael Kobina Danquah
  • Patent number: 7651970
    Abstract: A process for regenerating a used acidic ionic liquid catalyst which has, been deactivated comprising the steps of contacting the used chloroaluminate ionic liquid catalyst and hydrogen with a metal hydrogenation catalyst in a reaction zone under hydrogenation conditions for a time sufficient to increase the activity of the ionic liquid catalyst is described. In one embodiment, hydrogenation is conducted in the presence of a hydrocarbon solvent.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: January 26, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Thomas V. Harris
  • Patent number: 7641874
    Abstract: Granulated Activated Carbon (GAC) is used to remove hydrogen sulfide (H2S) from the biogas produced in an anaerobic digester. The cleaned biogas is then combusted in a reciprocating engine. The exhaust of the engine is passed through a heat exchanger and then through GAC in an adsorber to adsorb nitrogen oxides (NOx) and any sulfur oxides (SOx). The GACs containing NOx, H2S, and SOx, are transported to a microwave reactor, mixed, and exposed to microwave energy. The H2S and NOx are desorbed from the GAC and chemically combined to produce nitrogen, carbon dioxide, sulfur and water. Unreacted nitrogen oxides or hydrogen sulfide are transported to a second reactor containing carbon media to be reacted by a further microwave process. Sulfur is removed with a filter as a solid and the remaining inert components are vented to the atmosphere. The GAC is regenerated and reused to remove additional H2S and NOx.
    Type: Grant
    Filed: January 14, 2008
    Date of Patent: January 5, 2010
    Assignee: CHA Corporation
    Inventor: Chang Yul Cha
  • Publication number: 20090324488
    Abstract: A technique is described including receiving a hydrocarbon stream, and heating the hydrocarbon stream with an exhaust steam from an internal combustion engine. This technique may include reacting the hydrocarbon stream catalytically to produce hydrogen and a modified hydrocarbon stream having a lower saturation state than the hydrocarbon stream, recovering energy from the hydrogen stream, and/or providing the modified hydrocarbon stream to a fuel supply for the internal combustion engine.
    Type: Application
    Filed: February 17, 2009
    Publication date: December 31, 2009
    Inventors: Wayne Goodman, Aleksey Yezerets, Neal Currier, Cheryl Klepser
  • Patent number: 7615510
    Abstract: New methods for activating chromium catalysts for polymerization processes decrease the amount of time required for activation and increase catalyst activity. Rapid heating to a first temperature is followed by a first hold period before heating to a higher second temperature and maintaining the second temperature for a second hold period. In one aspect, the overall activation process takes less than 10 hours.
    Type: Grant
    Filed: May 5, 2005
    Date of Patent: November 10, 2009
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Elizabeth A. Benham