Abstract: Foam blocks may be manufactured using a two part urethane foaming agent or the like at the construction site using a mold that may be disassembled into a plurality of component pieces for ease of transportation and to facilitate removal of a block. Preferably, the blocks are formed in the mold in which a facing is placed such that the facing is bonded to the foam of the block. A wall constructed from successive courses of blocks will have intersecting horizontal and vertical channels which may be filled with concrete and reinforcing rod to produce a wall with high horizontal and vertical load capacity as well as superior insulating properties.

Abstract: A building includes an inflatable form having an interior surface bounding a chamber. A stabilizing layer of polymeric foam or cementitious material is disposed on the interior surface of the inflatable form. At least one support layer of cementitious material is disposed on the interior surface of the stabilizing layer. Finally, one or more ribs project from the interior surface of the at least one support layer. Each rib includes a core of polymeric foam and a layer of cementitious material disposed over the core.

Abstract: A prefabricated concrete panel for industrialized building, with high thermal and/or acoustic insulation, comprising a first sheet and a second sheet which are embedded in the concrete body of the panel and face each other on planes which are parallel to the planes of arrangement of the two larger faces of the panel. At least one of the sheets is made of thermally insulating material and the sheets delimit, therebetween, an air chamber which is divided into a plurality of mutually connected recesses in order to increase thermal and/or acoustic insulation of the panel.

Abstract: Improved insulating structural cores for use in self-aligned and leveled insulated drystacked block. Interlocking tongues (10a, 10b, 10c, 10d) join with corresponding receiving recesses (14a, 14b, 14c, 14d) when block and cores are laid in vertical succession. The interlocking tongues (10a, 10b, 10c, 10d) and receiving recesses (14a, 14b, 14c, 14d) connect to create a continuous thermal barrier between each block course. The face of relatively smaller insulating structural cores may be molded to create a continuous chase or conduit channel (18a, 18b, 18c).

Abstract: The invention relates to modular building blocks with the minimal possible number of types which can be used for construction of buildings or other structures. The block has cellular structure defined by though openings made in the block body. The number of cells depends on the number of through holes. Each block has an upper and inner insert made of a heat/cold-insulation material and inserted into through openings of the hollow block. The inserts, in turn, have though holes and recesses arranged so that after the blocks with inserts are assembled into a building or a structure, the openings and the recesses in the inserts form a continuous lattice-like space suitable for pouring concrete or another hardenable material which after curing form a load-carrying lattice-like framework of the building or the structure. Thus, the inserts are used as formwork elements for pouring the concrete.

Abstract: The invention relates to a building block and a method for producing the same, which has a reduced mass by comparison with conventional building blocks and excellent insulating properties. The building block according to the invention consists of a lightweight material which is selected from expanded glass, pearlite, expanded clay or mixtures thereof. The lightweight material is obtained by liquid phase sintering or fusing of pre-expanded glass granulate, clay granulate, pearlite or mixtures thereof and forms a pore structure as an insulating core which is at least partially enclosed by a shell body formed from a conventional building block material. The building block is produced by an appropriate shell body being filled with the lightweight material, and the pre-expanded lightweight material, which has a residual expanding agent content of at least 0.

Abstract: A method is provided for rapidly forming a cementitious panel. A cementitious mixture is introduced into a mold configured to provide the desired surface appearance and profile of the cementitious panel. The cementitious mixture is then subject to an accelerated curing process by applying microwave energy to the cementitious mixture for a predetermined time period. After a relatively short resting or cooling period, the resulting cementitious panel is ready to be removed from the mold.

Abstract: A building block for constructing masonry block walls includes a concrete block formed with first, second and third spaced parallel rectangular side walls, where the second side wall is intermediate the first and third side walls. First and second vertical end cross webs connect the first and second side walls; and a notch is formed in the upper surface of each of these vertical end cross webs. First and second spaced intermediate vertical cross webs are located in planes between the planes of the end cross webs and connect the second and third side walls. These intermediate cross webs each also have a notch extending downwardly from the top thereof. A first insulating core is dimensioned to fill the space between the first and second side walls and first and second end cross webs. Ears or protrusions extend outwardly from the insulating core to fit into the notches in the end cross webs.

Abstract: A dual membered sound wall panel constructed of two pre-formed half-panels. The half-panels have an inner surface that contains a plurality of connectors around their periphery and an outer surface. The outer surface may be textured if desired. The half-panels are each of concrete material with an embedded layer of mesh re-bar. The half-panels are oriented so that their inner surfaces are facing each other and the embedded connectors on each face are secured to each other. Additionally, between the half-panels are contained multiple spacer plates.

Abstract: There is provided a block (100) comprising a front wall (110); a rear wall (130); first side wall (115); second side wall (120) opposed to said first side wall (115); an upper block planar surface (140); a lower block planar surface (141); wherein said first side wall (115) and said second side wall (120) extend from said front wall (110) to said rear wall (130) to define a central through core (150) extending through the block (100) from said upper block surface (140) to said lower block surface (141), said core (150) having a front upper rim and a first front corner at the plane of said upper block surface, proximate intersection of said first side wall and said front wall; a first lug which extends downwardly from said lower block surface adjacent said first side wall, and has (i) a flat side portion flush with said first side wall and (ii) a front portion which joint said first lug side surface at an angle of 90° or less.

Abstract: A precast concrete bridge system containing one or more sections wherein each section includes a horizontally disposed, load-bearing span that is integrally cast with a pair of vertical side walls. Each wall contains lightweight cores encapsulated in the concrete to create a series of longitudinally extended beams in each wall so that the beams in one wall are coaxially aligned with the beams in an adjacent wall. The cores constitute between 16-35 % of the total section volume.

Abstract: An easily constructed and highly durable structure, and method of making the same. The structure is constructed of lightweight foam panels assembled into walls and a roof, and therefore requires no framework. The entire structure is then sprayed with a cementitious coating. The cementitious coating is applied directly to the foam panels, and dries with sufficient strength and durability to make the structure load-bearing.

Abstract: A insulated building block for providing insulation to a structure. The insulated building block includes a member has top and bottom faces, and front and back faces. The member has a spaced apart pair of insulation spaces extending therethrough between the top and bottom faces of the member. The member has at least one vent space extending therethrough between the top and bottom faces of the member. The vent space is interposed between the insulating spaces and the front face of the member.

Abstract: A reinforced concrete panel is formed by embedding a stretched steel chain link mesh unit within concrete. The panel can be used to form a building or a flood dyke, or an earth reinforcing wall. The earth reinforcing wall is formed by digging a trench in the soil. Vertical posts are positioned in the trench, the posts spaced apart by a distance corresponding to a width of a panel. The panels are lowered between adjacent pairs of posts, and the edges of each panel slide within grooves formed in the posts. Finally, the trench is filled with concrete to encase the panels and posts.

Abstract: A structural building system including an improved, structural-load-bearing building component, such as a building panel, having front and back sections, an insulating core, integral symmetrical joinery, a thermal break, and at least one shear resistance connector. The panel is asymmetrical about one axis, and is designed to be directionally positioned with respect to the maximum anticipated force. A shear resistance connector array may be positioned between the front and back sections or may be integral to the front or back section. A face sheet may span one or more than one building panel, and provides structural support to the building system.

Abstract: A self sustaining, precast concrete wall panel for installation between a building roof structure and a building slab. The wall panel is reinforced by reinforcing rods configured in horizontal and vertical directions within the wall. To add stability to the wall panel a metal plate is placed on top of the wall panel and a wood plate is placed of top of the metal plate. The metal plate in sandwiched between the wood plate and the wall panel by threaded rods and nuts which are tightened on the rods which are embedded in the wall panel and runs vertically through both plates and protrudes through the top portion of the wall panel. A second rod protrudes through the bottom portion of the wall panel. The second rod is placed into holes provided in the floor and epoxied. Epoxy grout is used to fill voids between the wall panel and the slab providing stability to the wall panel.

Abstract: A building block for constructing masonry block walls includes a concrete block formed with first, second and third spaced parallel rectangular side walls, where the second side wall is intermediate the first and third side walls. First and second vertical end cross webs connect the first and second side walls; and a notch is formed in the upper surface of each of these vertical end cross webs. First and second spaced intermediate vertical cross webs are located in planes between the planes of the end cross webs and connect the second and third side walls. These intermediate cross webs each also have a notch extending downwardly from the top thereof. A first insulating core is dimensioned to fill the space between the first and second side walls and first and second end cross webs. Ears or protrusions extend outwardly from the insulating core to fit into the notches in the end cross webs.

Abstract: A prefabricated concrete panel for industrialized building, with high thermal and/or acoustic insulation, comprising a first sheet and a second sheet which are embedded in the concrete body of the panel and face each other on planes which are parallel to the planes of arrangement of the two larger faces of the panel. At least one of the sheets is made of thermally insulating material and the sheets delimit, therebetween, an air chamber which is divided into a plurality of mutually connected recesses in order to increase thermal and/or acoustic insulation of the panel.

Abstract: A prefabricated insulated wall panel for building a wall. The wall panel includes one or more outer planar portions, a plurality of rib portions integral therewith and normal thereto and between which insulation is received, a strip of insulation attached to the inner edge of each rib portion for reducing thermal conductivity from the respective rib portion to wallboard attached to the wall panel, and a wallboard nailer strip which extends about the sides of the strip of insulation and has edge portions which are anchored in the respective rib portion. In accordance with one aspect of the invention, the nailer edge portions are insulated from the respective rib portion to limit thermal conductivity from the respective rib portion to the nailer. In accordance with another aspect of the invention, a pair of planar portions extend at an angle relative to each other so that the panel serves as a corner wall panel.

Abstract: A structure support pier is used to support a mobile home or other similar structure. The pier has a base with a first flange and an optional second flange extending upwardly from the top surface of the base. A support pad is positioned on the top surface of the base. A shell member is positioned on the top surface of the base such that the outer periphery of the bottom of the shell member abuts the inner surface of the first flange. A support member, which may be a honeycomb structure, a plurality of tubular members, or other similar structure, has a first end resting on the support pad and a second end abutting the lower surface of the top of the shell member either directly or via a second support pad. The support member may be positioned within appropriate slits or depressions located on the support pads.