Nitrogen Compound Contains A Nitrogen Atom Bonded To Three Carbon Atoms And Wherein None Of The Carbon Atoms Are Double-bonded To Oxygen Patents (Class 521/129)
  • Patent number: 5798533
    Abstract: A polyol composition is provided which when reacted with and organic isocyanate, has good flow characteristics and makes an all water blown rigid polyurethane foam having good dimensional stability at low core densities of 1.1 pcf to 2.0 pcf. The polyol composition has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less, an average functionality of 3.1 or greater, and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and an equivalent weight of greater than 130. The polyol composition also has water as the blowing agent, and further contains a blow catalyst, a delayed action gel catalyst, and preferably a cure catalyst and a surfactant.
    Type: Grant
    Filed: April 21, 1995
    Date of Patent: August 25, 1998
    Assignee: BASF Corporation
    Inventors: Thomas L. Fishback, Curtis J. Reichel, Thomas B. Lee
  • Patent number: 5789451
    Abstract: Disclosed is a carbamate adduct prepared by contacting carbon dioxide with an alkanolamine, preferably in a polar medium. The alkanolamine is characterized in that it consists of 1 or 2 ether linkages per molecule. The adduct finds value as a thermally decomposable blowing agent when preparing polyurethane foam and elastomeric products. Integral-skinned polyurethane products prepared in the presence of the carbamate adducts disclosed herein exhibit an enhanced abrasion resistance.
    Type: Grant
    Filed: July 29, 1996
    Date of Patent: August 4, 1998
    Assignee: The Dow Chemcial Company
    Inventors: Giuliano Guidetti, Luigi Pellacani, Maurizio Bottazzi
  • Patent number: 5786402
    Abstract: The invention relates to a process for the production of (flexible) polyurethane foams having reduced odor and reduced fogging values by reactinga) modified or unmodified organic polyisocyanates withb) relatively high-molecular-weight polyhydroxyl compounds and, if desired,c) low-molecular-weight chain extenders and/or crosslinking agents,in the presence ofd) blowing agents,e) catalysts from the group consisting of aminoalkyl- and aminophenylimidazoles of the formula ##STR1## and, if desired, f) additives,and to the use of the aminoalkyl- and aminophenylimidazoles of the formula (I) and/or (II) as catalysts for the preparation of polyisocyanate polyaddition products.
    Type: Grant
    Filed: April 3, 1995
    Date of Patent: July 28, 1998
    Assignee: BASF Aktiengesellschaft
    Inventors: Bernd Bruchmann, Ruth Zschiesche, Heinz-Dieter Lutter, Claudia Spang, Werner Hinz
  • Patent number: 5770635
    Abstract: A polyol composition is provided which when reacted with an organic isocyanate, has good flow characteristics and makes a rigid polyurethane foam having good dimensional stability at low densities. The polyol composition has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and a viscosity of 5,000 cp or less at 25.degree. C. The polyol composition also has formic acid or a mixture of formic acid and water as blowing agents, and further contains a delayed action blow catalyst and a delayed action gel catalyst.
    Type: Grant
    Filed: December 15, 1995
    Date of Patent: June 23, 1998
    Assignee: BASF Corporation
    Inventors: Thomas B. Lee, Thomas L. Fishback, Curtis J. Reichel
  • Patent number: 5760098
    Abstract: A process is described for producing polyurethane moldings by the reaction of compounds of molecular weight 400 to 10,000 which contain at least 2 hydrogen atoms capable of reacting with isocyanates, and optionally chain extenders of molecular weight 32 to 399, with polyisocyanates, optionally in the presence of foaming agents, auxiliary materials and additives, in which defined carbamates are used as activators. The polyurethanes obtained by this process are particularly low in emissions, i.e. are stable in relation to diffusion and exhibit low fogging, and are thus particularly suitable for the production of composite bodies comprising a polyurethane core and at least one further plastic material as an outer layer. Also described is the use of these moldings and composite bodies which are stable in relation to diffusion and which cause low fogging, e.g. as dashboards or door trims in the construction of vehicles, furniture, machines or apparatus.
    Type: Grant
    Filed: July 31, 1996
    Date of Patent: June 2, 1998
    Assignee: Bayer Aktiengesellschaft
    Inventors: Peter Haas, Ulrich Liman
  • Patent number: 5756557
    Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, a cell stabilizer and a catalyst composition comprising a compound represented by the following formula I or II, or any blend of compounds I and II.
    Type: Grant
    Filed: May 6, 1997
    Date of Patent: May 26, 1998
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Michael John Kimock, Mark Leo Listemann
  • Patent number: 5741825
    Abstract: A polyurethane foam is constituted by using a blowing agent selected from the group consisting of iodofluorohydrocarbons, perfluoroalkenes and hydrogen-containing fluoromorpholine derivatives. These blowing agents have a low thermal conductivity and a short life in the air, and thus impose no or very small load such as ozone layer depletion potential (ODP) and global warming potential (GWP) on the environment. The iodofluorohydrocarbon, in particular, can give an incombustibility and self-extinguishing property to the conventionally used inflammable substance such as cyclopentane or the like, and thus is also advantageous from the viewpoint of safety of the thermal insulating material.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: April 21, 1998
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Fumihiro Inagaki, Takashi Hashida, Masa-aki Suzuki, Yoshio Kishimoto, Takayoshi Ueno
  • Patent number: 5730909
    Abstract: The invention pertains to flame retardant flexible polyurethane foams prepared by reacting a polyether polyol and an organic isocyanate in the presence of a blowing agent and incorporating melamine and an effective amount of another flame retardant. The organic isocyanate comprises carbodiimide-uretonimine-modified diphenylmehtane diisocyanate and toluene diisocyanate. The polyurethane foams exceed conventional flame retardancy standards and exhibit flame spread index values of less than 25 as measured under flame test procedure ASTM D3675-90.
    Type: Grant
    Filed: November 26, 1996
    Date of Patent: March 24, 1998
    Assignee: BASF Corporation
    Inventors: Theodore M. Smiecinski, Steven E. Wujcik, Donald C. Mente
  • Patent number: 5730896
    Abstract: A method the preparation of rigid foams by reacting an organic polyisocyanate with an isocyanate-reactive material in the presence of a blowing promoter characterised in that the isocyanate-reactive material comprises at least one isocyanate-reactive cyclic carbonate or isocyanate-reactive cyclic urea, the reaction being performed in the presence of an inert insoluble organic liquid which is present as the dispersed phase of an emulsion or a microemulsion, and in the presence of a metal salt catalyst.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: March 24, 1998
    Assignee: Imperial Chemical Industries PLC
    Inventors: Herbert Russell Gillis, Dirk Stanssens, Rik De Vos, Aaldrik Roelf Postema, David Randall
  • Patent number: 5718856
    Abstract: High resilience polyurethane foams having improved wet set properties are obtained by reacting an isocyanate with a polyol component consisting of a polyoxyalkylene polyol with a functionality of 6 or more and a polymer polyol whose base polyol is a polyoxyalkylene polyol with a functionality of 6 or more, both polyols having oxyethylene caps in amounts of from 12 percent to about 30 percent based on the weights of the respective polyols, in the presence of an amine catalyst system. The resulting polyurethane foams are eminently suitable for seating cushions used in tropical or subtropical environments, may be prepared by a cold molding process, and may be used without an elevated temperature post cure.
    Type: Grant
    Filed: May 30, 1996
    Date of Patent: February 17, 1998
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Mark R. Kinkelaar, Keith Douglas Cavender, James L. Lambach, Robert D. Brasington, Frank E. Critchfield
  • Patent number: 5719200
    Abstract: The flame-resistant polyurea foam of the invention contains calcium sulfate dihydrate as filler and ammonium polyphosphate as flame retardant. Its bulk density is from 25 to 250 kg/m.sup.3 and the number of open cells is above 80% of all its cells. The polyurea has been formed from a reaction of prepolymers of diphenylmethane 4,4'-diisocyanate with water.The polyurea foam of the invention can be used as a block foam or on-site foam for sound and/or heat insulation.
    Type: Grant
    Filed: July 1, 1996
    Date of Patent: February 17, 1998
    Assignee: Hoechst Aktiengesellschaft
    Inventors: Horst Staendeke, Reinhold Lagoda
  • Patent number: 5710191
    Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, a cell stabilizer and a catalyst composition comprising at least one compound of either of the following formulas IA and IB: ##STR1## where R is hydrogen, methyl or hydroxymethyl. The preferred catalysts comprise 3-hydroxymethyl quinuclidine, 3-methyl-3-hydroxymethyl quinuclidine and 4-hydroxymethyl quinuclidine.
    Type: Grant
    Filed: May 21, 1996
    Date of Patent: January 20, 1998
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Mark Leo Listemann, Kristen Elaine Minnich, Brian Eugene Farrell, Lisa Ann Mercando, Michael John Kimock, James Dudley Nichols
  • Patent number: 5710230
    Abstract: This invention relates to a process for the production of polyurethane/urea moldings from a reaction injection molding process by processing the reaction mixture consisting of a diisocyanate and an isocyanate-reactive component via the one-shot process at an isocyanate index of about 80 to 130. The diisocyanate is an unmodified cycloaliphatic diisocyanate. The isocyanate-reactive component consists of 1) at least one polyol having functional groups which are hydroxyl groups, amine groups, or mixtures of hydroxyl groups and amine groups such that the equivalent ratio of hydroxyl groups to amine groups is from 0:1 to 1:1, and 2) at least one chain extender which is selected from diols, triols, primary aliphatic amines, secondary aliphatic amines, aminoalcohols and mixtures thereof. The equivalent ratio of hydroxyl groups to amine groups in the chain extender component is from 1:2 to 10:1.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: January 20, 1998
    Assignees: Bayer Corporation, Bayer Aktiengesellschaft
    Inventors: David D. Steppan, Neil H. Nodelman, Eduard Mayer, A. Donald Meltzer, Albert Magnotta
  • Patent number: 5710186
    Abstract: Disclosed is a closed-cell polymer foam comprising a quantity of titanium dioxidce particulates sufficient to reduce the thermal conductivity of the foam to less than that of a corresponding foam without the titanium dioxide particulates. The titanium dioxide particulates have a wetting aggent applied to a substantial portion of their surfaces. Further disclosed are processes for making the foams.
    Type: Grant
    Filed: October 23, 1996
    Date of Patent: January 20, 1998
    Assignee: The Dow Chemical Company
    Inventor: Bharat I. Chaudhary
  • Patent number: 5698603
    Abstract: The present invention relates to expandable styrene polymers containing recycled polystyrene, having a recycled material content of from 10 to 50% by weight, based on the total weight of the polystyrene, to which alkyldi(2-hydroxyethyl)amines have been added during the polymerization.
    Type: Grant
    Filed: February 27, 1997
    Date of Patent: December 16, 1997
    Assignee: BASF Aktiengesellschaft
    Inventors: Dietrich Scherzer, Klaus Hahn, Michael Witt, Maria Lorenz
  • Patent number: 5698607
    Abstract: Tertiary diamines having two saturated heterocyclic rings joined by an aliphatic carbon chain, of the general formula ##STR1## in which each A is a two- to four-membered aliphatic carbon chain substituted if desired by one or more C.sub.1 -C.sub.4 -alkyl groups, are prepared in one stage by catalytic hydrogenation of the corresponding dinitriles of the general formulaN.tbd.C--A--C.tbd.N IIThe diamines preparable in accordance with the invention are particularly suitable as catalysts for the production of polyurethanes.
    Type: Grant
    Filed: January 30, 1997
    Date of Patent: December 16, 1997
    Assignee: Lonza AG
    Inventors: Josef Heveling, Andreas Gerhard, Ulrich Daum
  • Patent number: 5696174
    Abstract: Stable and water-resistant aqueous foam composition containing (1) a long chain cationic organic compound and (2) a long-chain anionic organic compound in a weight ratio of from 0.05:1 to 15:1. The stable foam composition of the invention may be mixed with various water-soluble or water-dispersible organic, polymeric, or inorganic substances and used in applications where lightweight, heat, sound or other insulative, barrier properties or homogeneous material distribution are needed. Such applications include cementitious or gypsum containing substances, adhesives, binders, paper treating materials, coatings, ceramics, landfills, geofills, and firefighting and fireproofing materials.
    Type: Grant
    Filed: December 4, 1996
    Date of Patent: December 9, 1997
    Assignee: Allied Foam Tech Corporation
    Inventors: Yen-Yau H. Chao, Kuei-Jung Chao
  • Patent number: 5688834
    Abstract: The present invention relates to foam compositions which are expanded with hydrohalocarbon blowing agents in the presence of catalysts which result in a decreased amount of decomposition of the hydrohalocarbon blowing agents to haloalkenes during the polymerization. Thus, the present invention provides compositions comprising polyisocyanate, polyol, hydrohalocarbon blowing agent, surfactant, and at least one catalyst for polymerization of the polyisocyanate and polyol wherein the catalyst is less volatile than N,N-dimethylcyclohexylamine or the catalyst is a tertiary amine having at least one isocyanate-reactive functionality selected from the group consisting of --OH and --NH-- and the catalyst results in a decreased amount of decomposition of the hydrohalocarbon blowing agents to haloalkenes during polymerization of the polyisocyanate and the polyol and especially during use of the foam samples at a temperature of at least about 54.degree. C.
    Type: Grant
    Filed: October 15, 1991
    Date of Patent: November 18, 1997
    Assignee: AlliedSignal, Inc.
    Inventors: Robert Christian Parker, Timothy Rech Demmin
  • Patent number: 5686042
    Abstract: The present invention relates to a process for the production of molded articles via the reaction injection molding technique. According to the RIM process, a reaction mixture is introduced into a closed mold, allowed to react fully, and removed from the mold. More specifically, these reaction mixtures comprise an isocyanate-reactive material, a chain extender, and a stable, liquid diallophanate modified diphenylmethane diisocyanate (MDI). Two specific processes for the preparation of the suitable diallophanate modified diisocyanate are disclosed. These diallophanate modified isocyanates either have an isocyanate group content from about 12 to 30%, or from about 5 to 29%.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: November 11, 1997
    Assignee: Bayer Corporation
    Inventors: William E. Slack, Hersel T. Kemp, II, David D. Steppan
  • Patent number: 5686500
    Abstract: A polyol composition is provided which when reacted with and organic isocyanate, has good flow characteristics and makes an all water blown rigid polyurethane foam having good dimensional stability at low core densities of 1.1 pcf to 2.0 pcf. The polyol composition has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less, an average functionality of 3.1 or greater, and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and an equivalent weight of greater than 130. The polyol composition also has water as the blowing agent, and further contains a blow catalyst, a delayed action gel catalyst, and preferably a cure catalyst and a surfactant.
    Type: Grant
    Filed: April 21, 1995
    Date of Patent: November 11, 1997
    Assignee: BASF Corporation
    Inventors: Thomas L. Fishback, Curtis J. Reichel, Thomas B. Lee
  • Patent number: 5622999
    Abstract: The invention relates to novel polysilicic acid/polyisocyanate basic materials, binding materials and foams with improved mechanical properties as well as a higher resistance against heat and chemicals. It is characteristic of the new base materials that they are built up (composed) of______________________________________ 100 parts by mass of a polyisocyanate, 50-400 parts by mass of a polysilicic acid component, 0.5-70 parts by mass of phosphoric acid triesters and/or salts of phosphoric acid mono- and/or diesters formed with amines and/or alkaline metals, and optionally 0-5 parts by mass of a catalysts containing a tertiary amino group, 0-50 parts by mass of a reactive diluent, 0-10 parts by mass of tenside(s) ______________________________________as well as 0-400% by mass of fillers and optionally other auxiliaries, calculated for the total mass (=100%) of the components listed above.
    Type: Grant
    Filed: January 19, 1994
    Date of Patent: April 22, 1997
    Assignee: Polinvent Fejleszto, Kivitelezo es Ertekesito KFT
    Inventors: Gabor Nagy, Miklos Barothy, Margit Menyhart
  • Patent number: 5618854
    Abstract: Disclosed is an active hydrogen-containing composition suitable for the production of flexible polyurethane foam when reacted with a polyisocyanate, said composition comprising,(a) a polyol having an average functionality of about 2.0 to about 4.0, and an equivalent weight in the range of from about 500 to about 5000;(b) from about 0.5 to about 5 parts, per 100 parts by weight of component (a), of a crosslinker selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, methylene bis(o-chloroaniline) and mixtures thereof; and(c) from about 0.3 to about 15 parts per 100 parts by weight of component (a), of a compound having at least 3 hydroxyl groups, at least two of which are secondary hydroxyl groups; and an equivalent weight of less than about 500;as well as flexible polyurethane foams prepared therefrom.
    Type: Grant
    Filed: February 16, 1995
    Date of Patent: April 8, 1997
    Assignee: The Dow Chemical Company
    Inventors: Richard G. Skorpenske, Alan K. Schrock
  • Patent number: 5591780
    Abstract: A method for preparing a polyester flexible slabstock polyurethane foam which comprises reacting an organic polyisocyanate and a polyester polyol in the presence of a blowing agent, optionally a cell stabilizer and a catalyst composition consisting essentially of N-methylimidazole or 1,2-dimethylimidazole, or both.
    Type: Grant
    Filed: April 17, 1996
    Date of Patent: January 7, 1997
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Krunoslav Muha, Steven P. Hulme, Mark E. Harakal
  • Patent number: 5591781
    Abstract: A process for producing a flexible or rigid polyurethane foam is provided in which a polyol and a polyisocyante are reacted in the presence of an amine catalyst, a blowing agent, and a foam stabilizer, the amine catalyst comprising at least one amine compound represented by General Formula (1) below: ##STR1## where R.sub.1, R.sub.2, R.sub.3, and R.sub.4 are respectively an alkyl group of 1 to 6 carbons independently; n is an integer of 0 or 1; and A is an alkyl group of 11 to 14 carbons when n is 0, or an alkylene group of 10 to 15 carbons when n is 1. The amine catalyst has low odor and low volatility, and gives high curing rate, and excellent moldability with a formulation of reduced fluorocarbon and increased water as the blowing agent.
    Type: Grant
    Filed: October 24, 1994
    Date of Patent: January 7, 1997
    Assignee: Tosoh Corporation
    Inventors: Hiroyuki Yoshimura, Hideaki Kisaka, Yutaka Tamano, Shuichi Okuzono
  • Patent number: 5574072
    Abstract: An azeotropic composition made up of from about 73 to about 87% by weight of 1,1,1,4,4,4-hexafluorobutane and from about 13 to about 27% by weight of n-pentane is used as a blowing agent in a process for the production of polyurethane foams.
    Type: Grant
    Filed: September 27, 1995
    Date of Patent: November 12, 1996
    Assignee: Bayer Corporation
    Inventors: Joachim Werner, Scott A. Kane, Herman P. Doerge, Eric F. Boonstra
  • Patent number: 5563180
    Abstract: Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a quaternary ammonium carboxylate salt, and (iii) optionally a tertiary amine, wherein the mole ratio of carboxylate metal salt: tertiary amine is a value greater than about 2:1, and the total moles of quaternary ammonium carboxylate salt are less than the combined moles of the carboxylate metal salt and the tertiary amine.
    Type: Grant
    Filed: July 10, 1995
    Date of Patent: October 8, 1996
    Assignee: The Celotex Corporation
    Inventors: Michael J. Skowronski, Kenneth G. Trout
  • Patent number: 5561171
    Abstract: The present invention relates to foam compositions which are expanded with hydrohalocarbon blowing agents in the presence of catalysts which are capable of decreasing the amount of decomposition of the hydrohalocarbon blowing agents to haloalkenes during the polymerization. Thus, the present invention provides compositions comprising polyisocyanate, polyol, hydrohalocarbon blowing agent, surfactant, and catalyst for polymerization of the polyisocyanate and polyol wherein the catalyst is capable of decreasing the amount of decomposition of the hydrohalocarbon blowing agents to haloalkenes during polymerization of the polyisocyanate and the polyol.
    Type: Grant
    Filed: November 23, 1994
    Date of Patent: October 1, 1996
    Assignee: AlliedSignal, Inc.
    Inventors: Timothy R. Demmin, Robert C. Parker, Richard E. Eibeck, Gary M. Knopeck, Donna M. Ruszaj
  • Patent number: 5559161
    Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, a cell stabilizer and a catalyst composition consisting essentially of a compound of structure I ##STR1## wherein R is hydrogen, a C.sub.1 -C.sub.4 alkyl, C.sub.6 -C.sub.8 aryl, or C.sub.7 -C.sub.
    Type: Grant
    Filed: February 18, 1994
    Date of Patent: September 24, 1996
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Herbert C. Klotz, Kevin R. Lassila, Mark L. Listemann, Kristen E. Minnich, Ann C. L. Savoca
  • Patent number: 5552447
    Abstract: There is now provided a rigid closed cell polyisocyanate based foam for use as a positive flotation material for watercraft which meets the U.S. Coast Guard immersion test (CGD 75-168, 33 C.F.R. .sctn.183.114). As a blowing agent for this foam, a mixture of 1,1,1,2-tetrafluoroethane (R-134a) as a frothing agent and water is used, where the amount of water is less than 2.5 weight percent based on the weight of the formulated polyol composition. Also, in preferable embodiments, the polyols in the polyol composition are initiated by at least one amine; and the polyol composition contains a delayed action tertiary amine catalyst. The foams used in the invention have excellent dimensional stability. In another embodiment, there is also provided a formulated polyol composition of R-134a and a polyol composition having an average OH# of less than 400 and an average functionality of greater than 4 using R-134a and less than 2.5 wt.
    Type: Grant
    Filed: December 13, 1995
    Date of Patent: September 3, 1996
    Assignee: BASF Corporation
    Inventor: Todd J. Green
  • Patent number: 5549841
    Abstract: High resilience polyurethane foams having improved wet set properties are obtained by reacting an isocyanate with a polyol component consisting of a polyoxyalkylene polyol with a functionality of 6 or more and a polymer polyol whose base polyol is a polyoxyalkylene polyol with a functionality of 6 or more, both polyols having oxyethylene caps in amounts of from 12 percent to about 30 percent based on the weights of the respective polyols, in the presence of an amine catalyst system. The resulting polyurethane foams are eminently suitable for seating cushions used in tropical or subtropical environments, may be prepared by a cold molding process, and may be used without an elevated temperature post cure.
    Type: Grant
    Filed: March 24, 1995
    Date of Patent: August 27, 1996
    Assignee: Arco Chemical Technology, L.P.
    Inventors: Mark R. Kinkelaar, Keith D. Cavender, James L. Lambach, Robert D. Brasington, Frank E. Critchfield
  • Patent number: 5550168
    Abstract: A modified polyisocyanurate foam is produced by reacting an organic polyisocyanate, a polyol and water in the presence of three catalyst, i.e. two particular trimerization catalysts and a carbodiimidation catalyst. There can be produced, without using any evaporating type blowing agent, a modified polyisocyanurate foam which is suitably used for continuous production of laminate boards, siding boards, insulation boards, etc.
    Type: Grant
    Filed: June 20, 1994
    Date of Patent: August 27, 1996
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Satoshi Nakamura, Hirokatsu Shirahata
  • Patent number: 5539007
    Abstract: A method for catalyzing the blowing reaction and making polyurethane foams employing a catalyst composition consisting essentially of a hydroxy-functional imidazole of the following formula I ##STR1## where R.sup.1 is a C.sub.1 -C.sub.10 alkyl; R.sup.2 is hydrogen, methyl or ethyl and R.sup.3 is hydrogen or a C.sub.1 -C.sub.20 organic group optionally having an ether functionality, provided that when R.sup.1 is methyl, R.sup.2 and R.sup.3 are not both hydrogen or a hydrogen and a methyl, in combination with a boron compound of the formulaR.sub.n B(OH).sub.3-nwhere n=0 or 1, and R=C.sub.1 -C.sub.8 alkyl, C.sub.5 -C.sub.8 cycloalkyl, or C.sub.6 -C.sub.10 aryl.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: July 23, 1996
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Mark L. Listemann, Lisa A. Mercando, Ann C. L. Savoca
  • Patent number: 5525641
    Abstract: There is now provided a method for making a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition made up of at least:a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more in an amount of 10 weight percent or less based on the weight of the polyol composition; andc) cyclopentane,wherein the cyclopentane is dissolved in the polyol composition. The organic isocyanate and the polyol composition are reacted at an isocyanate index ranging from 80 to less than 150, and throughout this isocyanate index range, the resulting foam has a substantially constant k-factor and is dimensionally stable.
    Type: Grant
    Filed: November 1, 1995
    Date of Patent: June 11, 1996
    Assignee: BASF Corporation
    Inventors: Walter R. White, III, James A. Mullins
  • Patent number: 5523334
    Abstract: There is now provided a polyisocyanate based rigid closed cell foam made by reacting an organic isocyanate with a polyol composition in the presence of a blowing agent, where the polyol composition contains at least:a) an aromatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;b) an aliphatic amine initiated polyoxyalkylene polyether polyol having an hydroxyl number of 200 meq polyol/g KOH or more;and the blowing agent is at least cyclopentane in an amount of 7 weight percent or more based on the weight of the polyol composition; and further, the cyclopentane blowing agent is soluble in the polyol composition, and the amount of the aliphatic amine initiated polyoxyalkylene polyether polyol is 10 weight percent or less based on the weight of the polyol composition.
    Type: Grant
    Filed: November 1, 1995
    Date of Patent: June 4, 1996
    Assignee: BASF Corporation
    Inventors: Walter R. White, III, James A. Mullins
  • Patent number: 5514724
    Abstract: There is now provided a closed cell rigid polyisocyanate based foam blowing with a C.sub.1 -C.sub.4 hydrofluorocarbon and water as blowing agents, which possesses a uniform density gradient varying by not more than 10 percent. There is also now provided a froth foaming mixture having good flow by employing a hydroxy terminated polyol which is pH neutral and a tertiary amine ether blow catalyst in an amount of 0.5 weight percent or more, using water and a C.sub.1 -C.sub.4 hydrofluorocarbon having a boiling point of 300 K. or less as co-blowing agents.There is also provided a polyol composition having an average OH number of less than 400 and an average functionality of greater than 4, which when reacted with the isocyanate in the presence of a C.sub.1 -C.sub.4 hydrofluorocarbon, yields a rigid closed cell polyisocyanate based dimensionally stable foam.
    Type: Grant
    Filed: July 31, 1995
    Date of Patent: May 7, 1996
    Assignee: BASF Corporation
    Inventors: Todd J. Green, John R. Tucker
  • Patent number: 5514723
    Abstract: The present invention is directed to an integral skin foam prepared by reacting an isocyanate, an isocyanate reactive component and water as the only blowing agent and to a catalyst useful therein. The catalyst broadly comprises a diorganotin sulfide, a tertiary amine and a tin compound other than a diorganotin sulfide.
    Type: Grant
    Filed: September 26, 1995
    Date of Patent: May 7, 1996
    Assignee: Bayer Corporation
    Inventors: Edmund J. Madaj, Kurt E. Walter
  • Patent number: 5512602
    Abstract: A process for the preparation of polyurethane foams, preferably semirigid polyurethane foams, having an improved foam structure involves reactinga) organic and/or modified organic polyisocyanates withb) polyhydroxyl compounds containing at least 2 reactive hydrogen atoms andc) crosslinking agents which comprise at least one polyoxyalkylene-polyol having a mean functionality of from 3 to 8 and a hydroxyl number of from 200 to 1300 ppm and a content of alkali metal ions of from 150 to 1200 ppm,in the presence ofd) blowing agents,e) if desired catalysts,f) inorganic and/or organic acids as additives andg) if desired auxiliaries.
    Type: Grant
    Filed: March 11, 1994
    Date of Patent: April 30, 1996
    Assignee: BASF Aktiengesellschaft
    Inventors: Peter Horn, Werner Hinz, Ludwig Jung
  • Patent number: 5512603
    Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, cell stabilizer and a catalyst composition consisting essentially of a pyrrolizidine of the formula: ##STR1## where R.sub.1 and R.sub.2 independently are --H, --OH, ##STR2## or --NR.sub.4 R.sub.5, R.sub.3 is hydrogen, a C.sub.1 -C.sub.12 alkyl, C.sub.5 -C.sub.6 cycloalkyl, C.sub.6 -C.sub.10 aryl, or C.sub.7 -C.sub.11 arylalkyl group, andR.sub.4 and R.sub.5 independently represent H, a C.sub.1 -C.sub.12 alkyl group, C.sub.5 -C.sub.10 cycloalkyl, C.sub.6 -C.sub.10 aryl, or C.sub.7 -C.sub.11 arylalkyl group, provided that at least R.sub.1 or R.sub.2 is not hydrogen.
    Type: Grant
    Filed: February 22, 1994
    Date of Patent: April 30, 1996
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Richard V. C. Carr, Kevin R. Lassila, Mark L. Listemann, Lisa A. Mercando, Kristen E. Minnich, Ann C. L. Savoca, Amy L. Wressell
  • Patent number: 5508314
    Abstract: A method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of a blowing agent, cell stabilizer and a catalyst composition consisting essentially of at least one of the permethylated mono- and dialkylene oxide adducts of tris(2-aminoethyl)amine of structures I, II and III, or any combination thereof ##STR1## wherein R is hydrogen, a C.sub.1 -C.sub.4 alkyl, C.sub.6 -C.sub.8 aryl, or C.sub.7 -C.sub.9 aralkyl group.
    Type: Grant
    Filed: February 18, 1994
    Date of Patent: April 16, 1996
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Mark L. Listemann, Kevin R. Lassila, Kristen E. Minnich, Ann C. L. Savoca
  • Patent number: 5496911
    Abstract: This invention relates to a polyurea based RIM composition, a method of molding a polyurea based composition and molded articles of a polyurea based RIM composition.
    Type: Grant
    Filed: March 3, 1995
    Date of Patent: March 5, 1996
    Assignee: ECP Enichem Polimeri Netherlands, B.V.
    Inventor: Stuart B. Smith
  • Patent number: 5491174
    Abstract: Novel catalyst compositions comprising complexes of tin(IV) salts and amine compounds are used to prepare polyurethanes, polyureas, polycarbodiimides and polyisocyanurates. The complexes, which preferably employ primary amines, allow delay of gelation until they dissociate under certain reaction conditions. The complexes can be prepared neat or in situ in an active hydrogen containing formulation component. The complexes serve to delay gelation of the formulation because they can be prepared to be relatively stable to moisture and will predictably dissociate upon heating, either as a result of the exothermic nature of the reaction being catalyzed or with application of an external heat source. The catalyst compositions are particularly useful for preparation of carpet underlay and in other applications requiring significant delay prior to gelation.
    Type: Grant
    Filed: April 7, 1995
    Date of Patent: February 13, 1996
    Assignee: The Dow Chemical Company
    Inventors: Laura A. Grier, Paul L. Neill, Ralph D. Priester, Larry W. Mobley, Kenneth W. Skaggs, Robert B. Turner
  • Patent number: 5489618
    Abstract: A process for preparing a polyurethane foam according to the one-shot foaming process by reactions between a polyisocyanate and an active hydrogen-containing component including water and an organic polyol wherein said reactions are conducted in the presence of a salt of a tertiary amine and a carboxylic acid having hydroxyl functionality.
    Type: Grant
    Filed: November 29, 1993
    Date of Patent: February 6, 1996
    Assignee: OSi Specialties, Inc.
    Inventor: Richard M. Gerkin
  • Patent number: 5488072
    Abstract: There is now provided a rigid closed cell polyisocyanate based foam for use as a positive flotation material for watercraft which meets the U.S. Coast Guard immersion test (CGD 75-168, 33 C.F.R. .sctn.183.114). As a blowing agent for this foam, a mixture of 1,1,1,2-tetrafluoroethane (R-134a) as a frothing agent and water is used, where the amount of water is less than 2.5 weight percent based on the weight of the formulated polyol composition. Also, in preferable embodiments, the polyols in the polyol composition are initiated by at least one amine; and the polyol composition contains a delayed action tertiary amine catalyst. The foams used in the invention have excellent dimensional stability. In another embodiment, there is also provided a formulated polyol composition of R-134a and a polyol composition having an average OH# of less than 400 and an average functionality of greater than 4 using R-134a and less than 2.5 wt.
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: January 30, 1996
    Assignee: BASF Corporation
    Inventor: Todd J. Green
  • Patent number: 5488073
    Abstract: An azeotropic composition made up of from about 73 to about 87% by weight of 1,1,1,4,4,4-hexafluorobutane and from about 13 to about 27% by weight of n-pentane is used as a blowing agent in a process for the production of polyurethane foams.
    Type: Grant
    Filed: June 1, 1995
    Date of Patent: January 30, 1996
    Assignee: Bayer Corporation
    Inventors: Joachim Werner, Scott A. Kane, Herman P. Doerge, Eric F. Boonstra
  • Patent number: 5484818
    Abstract: Polyisocyanate based organic aerogels having pore sizes less than 100 nm, densities in the range 10 to 800 kg/m.sup.3 and surface areas in the range 10 to 1500 m.sup.2 /g are provided.
    Type: Grant
    Filed: July 22, 1994
    Date of Patent: January 16, 1996
    Assignee: Imperial Chemical Industries PLC
    Inventors: Rik De Vos, Guy L. J. G. Biesmans
  • Patent number: 5482979
    Abstract: Compounds containing ester groups and tertiary amino groups and optionally hydroxyl groups are made by reacting optionally hydroxyfunctional acetoacetic acid esters of monofunctional or polyfunctional alcohols (particularly polyfunctional polyether polyols) with primary/tertiary polyamines (particularly diamines). These compounds are useful as optionally incorporable catalysts for the isocyanate addition reaction in the production of polyurethane foams by the isocyanate polyaddition process.
    Type: Grant
    Filed: June 8, 1994
    Date of Patent: January 9, 1996
    Assignee: Bayer Aktiengesellschaft
    Inventors: Josef Sanders, Ulrich Liman, Klaus Konig
  • Patent number: 5478494
    Abstract: A polyol composition is provided which when reacted with an organic isocyanate, has good flow characteristics and makes a rigid polyurethane foam having good dimensional stability at low densities. The polyol compostion has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and a viscosity of 5,000 cp or less at 25.degree. C. The polyol composition also has formic acid or a mixture of formic acid and water as blowing agents, and further contains a delayed action blow catalyst and a delayed action gel catalyst.
    Type: Grant
    Filed: September 22, 1993
    Date of Patent: December 26, 1995
    Assignee: BASF Corporation
    Inventors: Thomas B. Lee, Thomas L. Fishback, Curtis J. Reichel, Donald L. Christman
  • Patent number: 5472989
    Abstract: An azeotropic composition made up of from about 73 to about 87% by weight of 1,1,1,4,4,4-hexafluorobutane and from about 13 to about 27% by weight of n-pentane is used as a blowing agent in a process for the production of polyurethane foams.
    Type: Grant
    Filed: March 24, 1995
    Date of Patent: December 5, 1995
    Assignee: Bayer Corporation
    Inventors: Joachim Werner, Scott A. Kane, Herman P. Doerge, Eric F. Boonstra
  • Patent number: 5470889
    Abstract: Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a tertiary amine, and (iii) a quaternary ammonium carboxylate salt, wherein the mole ratio of carboxylate metal salt: tertiary amine is a value less than about 2:1, and the total moles of quaternary ammonium carboxylate salt are less than the combined moles of the carboxylate metal salt and the tertiary amine.
    Type: Grant
    Filed: February 10, 1995
    Date of Patent: November 28, 1995
    Assignee: The Celotex Corporation
    Inventors: Michael E. Londrigan, Kenneth G. Trout
  • Patent number: 5461084
    Abstract: Rigid polyurethane foams are produced by reacting an organic polyisocyanate with an amine-based polyether polyol in the presence of a catalyst, a hydrogen-containing fluorocarbon and a minor amount of water. These foams are characterized by K-factors which are about 0.135 BTU-in./hr.ft..sup.2 .degree.F. or less.
    Type: Grant
    Filed: March 23, 1995
    Date of Patent: October 24, 1995
    Assignee: Bayer Corporation
    Inventor: Herman P. Doerge