Nitrogen Compound Contains A Nitrogen Atom Bonded To Three Carbon Atoms And Wherein None Of The Carbon Atoms Are Double-bonded To Oxygen Patents (Class 521/129)
  • Patent number: 5459221
    Abstract: The invention provides a liquid polyisocyanate prepolymer composition which is a result of combining about 50 to 90 percent by weight of an isocyanate blend (a.) having 55 to 75 weight percent 4,4'-MDI, 17 to 27 weight percent 2,4'-MDI, 1 to 10 weight percent 3-ring MDI oligomer, and 1 to 15 weight percent n-ring MDI oligomer (n greater than 3); about 5 to 30 weight percent of a polyhydroxy containing polyol (b.) having a molecular weight of from 700 to about 6,000, and about 5 to 15 weight percent of a toluene diisocyanate (c.). The resulting isocyanate prepolymer composition has a free NCO content of from about 20 to 40 weight percent and particularly desirable flow characteristics. The invention further provides a method of making an isocyanate prepolymer composition, a process of making a polyurethane foam utilizing the isocyanate prepolymer composition of the invention, and polyurethane foams produced by the disclosed process.
    Type: Grant
    Filed: April 10, 1995
    Date of Patent: October 17, 1995
    Assignee: BASF Corporation
    Inventors: Thirumurti Narayan, David J. Lovell, Carlos H. Lopez
  • Patent number: 5451614
    Abstract: There is now provided a closed cell rigid polyisocyanate based foam blowing with a C.sub.1 -C.sub.4 hydrofluorocarbon and water as blowing agents, which possesses a uniform density gradient varying by not more than 10 percent. There is also now provided a froth foaming mixture having good flow by employing a hydroxy terminated polyol which is pH neutral and a tertiary amine ether blow catalyst in an amount of 0.5 weight percent or more, using water and a C.sub.1 -C.sub.4 hydrofluorocarbon having a boiling point of 300 K or less as co-blowing agents.There is also provided a polyol composition having an average OH number of less than 400 and an average functionality of greater than 4, which when reacted with the isocyanate in the presence of a C.sub.1 -C.sub.4 hydrofluorocarbon, yields a rigid closed cell polyisocyanate based dimensionally stable foam.
    Type: Grant
    Filed: April 10, 1995
    Date of Patent: September 19, 1995
    Assignee: BASF Corporation
    Inventors: Todd J. Green, John R. Tucker
  • Patent number: 5444099
    Abstract: A tertiary aminoalcohol having a tert-amino group(s) in the main chain and hydroxyl groups at the terminals. The use of this compound for purposes different from that of ordinary amines and amine derivatives is expected.A process for producing the tertiary aminoalcohol wherein a catalyst comprising copper, a transition metal element of the fourth period and a platinum group element of the group VIII, and further optionally containing an alkali metal or an alkaline earth metal is used.A process for producing polyurethane using the above-mentioned tertiary aminoalcohol which can solve the problems occurring in the production of a polyurethane using a tertiary amine which has a strong irritating odor and is highly irritant to the skin as a catalyst, for example, deteriorations of working atmosphere and sales appeal of the polyurethane.
    Type: Grant
    Filed: September 20, 1993
    Date of Patent: August 22, 1995
    Assignee: Kao Corporation
    Inventors: Hiroshi Abe, Tetsuaki Fukushima, Kohshiro Sotoya, Shoichiro Harada, Hiroshi Kitagawa, Masayoshi Morii, Yasutoshi Isayama
  • Patent number: 5420170
    Abstract: The present invention relates to a process for the preparation of flexible, soft polyurethane foams having viscoelastic, structure-borne soundproofing properties in a temperature range of from -20.degree. C. to +80.degree. C. by reactinga) a polyoxyalkylene-polyol mixture containingai) block polyoxypropylene-polyoxyethylene-polyol mixture having a hydroxyl number of from 14 to 65 and containing from 2 to 9% by weight of terminal ethylene oxide units, based on the weight of the polyoxypropylene units, prepared by anionic polymerization, at elevated temperatures, of 1,2-propyleneoxide onto an initiator molecule mixture having a mean functionality of from 2.3 to 2.
    Type: Grant
    Filed: November 28, 1990
    Date of Patent: May 30, 1995
    Assignee: BASF Aktiengesellschaft
    Inventors: Heinz-Dieter Lutter, Reinhard Leppkes, Peter Horn, Walter Decker, Volker Haase, Werner Hinz
  • Patent number: 5420188
    Abstract: The present invention is directed to a mold release, a composition containing the mold release, and a process of using the mold release. The mold release comprises an internal mold release composition comprising(a) a zinc carboxylate containing from 8 to 24 carbon atoms per carboxylate group, and(b) a compatibilizer comprising an amidine group-containing compound of the formula ##STR1## wherein R.sub.1, R.sub.2 and R.sub.3 are straight or branched, saturated or unsaturated hydrocarbon chains having up to 30 carbon atoms which may be substituted by ether groups, ester groups, amide groups or amidine groups and may also be terminated by isocyanate-reactive groups such as hydroxyl or amino groups, R.sub.4 corresponds to the definition of R.sub.1, R.sub.2 and R.sub.3, but may additionally represent an aromatic substituent having 6 to 15 carbon atoms or may represent the group --NR.sub.2 R.sub.3, with the proviso that when R.sub.4 represents the group --NR.sub.2 R.sub.3, R.sub.1 can be hydrogen, and wherein R.sub.
    Type: Grant
    Filed: December 31, 1992
    Date of Patent: May 30, 1995
    Assignee: Miles Inc.
    Inventor: John E. Dewhurst
  • Patent number: 5420169
    Abstract: The invention provides a methods for making water-blown closed cell rigid foams comprising using as a polymer base a polyol selected from the group consisting of:(a) a polyester polyol with an average functionality of at least 1.6 and an OH value of at least 200; and(b) a polyether polyol with an average functionality of at least 2 and an OH value of at least 200.The invention also provides water-blown closed cell rigid foams comprising a polymer base selected from the group consisting of:(a) a polyester polyol with an average functionality of at least 1.6 and an OH value of at least 200; and(b) a polyether polyol with an average functionality of at least 2 and an OH value of at least 200.
    Type: Grant
    Filed: April 4, 1994
    Date of Patent: May 30, 1995
    Assignee: Stepan Company
    Inventors: Donald W. Schumacher, George Magnus, Joanne M. Moster
  • Patent number: 5416123
    Abstract: High concentration-low viscosity polymer-polyols are prepared by polymerizing mixtures of acrylonitrile and styrene in polyols, which are free of any polymerizable carbon-carbon double bond, in the presence of alkyl-substituted tertiary amines. Without use, as a dispersion stabilizer, of organic compounds which have a polymerizable carbon-carbon double bond and terminal hydroxyl groups, there can be obtained polymer-polyols which have a concentration of the polymer of 33-60 wt % and a glass transition temperature of the polymer of 90.degree.-120.degree. C.
    Type: Grant
    Filed: April 28, 1994
    Date of Patent: May 16, 1995
    Assignee: Mitsui Toatsu Chemicals, Inc.
    Inventors: Ariko Nishikawa, Tamotsu Kunihiro, Tsukuru Izukawa, Kiyotsugu Asai
  • Patent number: 5409961
    Abstract: There is now provided a rigid closed cell polyisocyanate based foam for use as a positive flotation material for watercraft which meets the U.S. Coast Guard immersion test (CGD 75-168, 33 C.F.R. .sctn.183.114). As a blowing agent for this foam, a mixture of 1,1,1,2-tetrafluoroethane (R-134a) as a frothing agent and water is used, where the amount of water is less than 2.5 weight percent based on the weight of the formulated polyol composition. Also, in preferable embodiments, the polyols in the polyol composition are initiated by at least one amine; and the polyol composition contains a delayed action tertiary amine catalyst. The foams used in the invention have excellent dimensional stability. In another embodiment, there is also provided a formulated polyol composition of R-134a and a polyol composition having an average OH# of less than 400 and an average functionality of greater than 4 using R-134a and less than 2.5 wt.
    Type: Grant
    Filed: July 8, 1994
    Date of Patent: April 25, 1995
    Assignee: BASF Corporation
    Inventor: Todd J. Green
  • Patent number: 5405884
    Abstract: Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a tertiary amine, and (iii) a quaternary ammonium carboxylate salt, wherein the mole ratio of carboxylate metal salt: tertiary amine is a value less than about 2:1, and the total moles of quaternary ammonium carboxylate salt are less than the combined moles of the carboxylate metal salt and the tertiary amine.
    Type: Grant
    Filed: April 8, 1994
    Date of Patent: April 11, 1995
    Assignee: The Celotex Corporation
    Inventors: Michael E. Londrigan, Kenneth G. Trout
  • Patent number: 5405886
    Abstract: The present invention is directed to an isocyanate reactive mixture and the flexible polyurethane foam produced therefrom. The reactive mixture contains specific filled polyols, water, a catalyst for the reaction between an isocyanate group and a hydroxyl group, and a specific N-hydroxyalkyl quaternary ammonium salt. The isocyanate used is toluene diisocyanate.
    Type: Grant
    Filed: May 5, 1994
    Date of Patent: April 11, 1995
    Assignee: Miles Inc.
    Inventors: Charles M. Milliren, James R. Gricar
  • Patent number: 5391584
    Abstract: The use of a liquid for the preparation of a rigid polyurethane and/or polyisocyanurate foam by reacting a polyisocyanate and a polyol in the presence of a blowing agent characterised in that the liquid is an inert, insoluble, non-blowing liquid. CFC-free foams may be obtained showing good insulating properties.
    Type: Grant
    Filed: March 8, 1993
    Date of Patent: February 21, 1995
    Assignee: Imperial Chemical Industries PLC
    Inventor: Rik De Vos
  • Patent number: 5385878
    Abstract: A method for producing a modified polyisocyanurate foam by reacting an organic polyisocyanate, polyol and water in the presence of a trimerization catalyst composed of a salt of 1,8-diaza-bicyclo[5.4.0] undecene-7, and a carbodiimidation catalyst composed of a certain phosphorene oxide. The method enables production of low density modified polyisocyanurate foams with ease and rapidly without using volatile blowing agents such as CFC, HCF, HFC pentane and methylene chloride.
    Type: Grant
    Filed: March 14, 1994
    Date of Patent: January 31, 1995
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Satoshi Nakamura, Hirokatsu Shirahata
  • Patent number: 5382602
    Abstract: Flexible, slabstock polyurethane foam compositions useful for a rapid-cool process are disclosed. The foams are produced in the presence of a tetravalent tin catalyst, preferably at a relatively low isocyanate index, and preferably with a polyol that contains a non-volatile inhibitor. The foams of the invention eliminate or greatly reduce the amount of visible smoke produced in a rapid-cool process.
    Type: Grant
    Filed: June 9, 1993
    Date of Patent: January 17, 1995
    Inventors: Robert D. Duffy, George Combs
  • Patent number: 5374486
    Abstract: This invention relates to stabilizing isocyanate-reactive compositions containing flame retardants by the use of certain tertiary amines or ammonium compounds, in which said stabilized compositions are prepared by mixing(a) at least one isocyanate-reactive compound having a molecular weight of 400 to 10,000 and a functionality of 2 to 7;(b) at least one isocyanate-reactive compound having a molecular weight of less than 399 and a functionality of 2 to 6;(c) at least one (i) isocyanate-reactive tertiary amine polyether, (ii) fatty amido-amine, and/or (iii) ammonium salt derivative of a fatty amido-amine;(d) a flame retardant;(e) a catalyst; and(f) optional additives.This invention also relates to urethane-based products prepared by reaction of organic polyisocyanates with such compositions.
    Type: Grant
    Filed: January 14, 1994
    Date of Patent: December 20, 1994
    Assignee: Miles Inc.
    Inventors: Jan L. R. Clatty, Michael T. Wellman, Sanjeev Madan
  • Patent number: 5374666
    Abstract: An amine catalyst for producing polyurethane comprising a compound of formula (I): ##STR1## wherein n is an integer from 0 to 3, and R.sub.1, R.sub.2, and R.sub.3 are each independently a C.sub.1-3 alkyl group. The amine catalyst has a secondary hydroxyl group in the molecule and is non-bleeding in the polyurethane resin and excellent in moldability. A process for producing a polyurethane foam by reacting a polyol with a polyisocyanate in the presence of the amine catalyst defined above and a foaming agent are also disclosed.
    Type: Grant
    Filed: July 30, 1991
    Date of Patent: December 20, 1994
    Assignee: Tosoh Corporation
    Inventors: Yutaka Tamano, Masaki Ishida, Shuichi Okuzono
  • Patent number: 5350780
    Abstract: The present invention relates to a process for the preparation of substantially closed-cell rigid foams containing urethane, urea, biuret, and isocyanurate groups comprising reacting, at an index of greater than 110, organic polyisocyanates with relatively high molecular weight polyots consisting of mixtures of (i) polyesters containing at least two hydroxyl groups and having an OH value of greater than 150 and/or polyethers containing at least two hydroxyl groups and having an OH value of greater than 200, and (ii) polyoxyalkylene polyethers containing ethylene oxide residues and least two hydroxyl groups and having an OH value of less than 100, in the presence of isocyanate trimerization catalysts and water as blowing agent. The foams of the invention can optionally be prepared optionally, in the further presence chain-extending and/or crosslinking agents and auxiliaries. and/or additives.
    Type: Grant
    Filed: March 23, 1990
    Date of Patent: September 27, 1994
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rainer Welte, Hans J. Scholl
  • Patent number: 5342856
    Abstract: The use of solutions of zinc carboxylates having 8 to 24 carbon atoms in aliphatic polyamines having molecular weights of from 131 to 500 having a total of 2 or 3 primary, secondary and/or tertiary amine nitrogen atoms as additives for the formation of a compact surface in the production of molded foams having a maximum gross density of 500 kg/m.sup.3 from organic polyisocyanates, polyether polyols, chain lengthening agents, water and optionally other auxiliary agents and additives.
    Type: Grant
    Filed: July 2, 1992
    Date of Patent: August 30, 1994
    Assignee: Bayer Aktiengesellschaft
    Inventors: Christian Weber, Hartwig Grammes
  • Patent number: 5332763
    Abstract: The present invention relates to an improved process for preparing foams comprising reacting polyisocyanates with an in situ produced stable low solids dispersion of polyureas and/or polyhydrazodicarbonamides in a hydroxyl-group-containing material as a dispersing agent by reacting:(a) organic polyisocyanates with(b) a member selected from the group consisting of (i) polyamines containing primary and/or secondary amino groups, (ii) hydrazines, (iii) hydrazides, or (iv) mixtures thereof, in(c) said hydroxyl-group-containing material.
    Type: Grant
    Filed: July 10, 1992
    Date of Patent: July 26, 1994
    Assignee: Miles Inc.
    Inventor: Mark A. Koshute
  • Patent number: 5328938
    Abstract: The present invention relates to an improved process for producing, by means of a portable foaming apparatus having a static mixer, a polyurethane foam by reacting a reaction mixture comprised of a polyol, an organic isocyanate, a foaming/frothing agent, and a reaction catalyst, the improvement comprising employing monochlorodifluoromethane as the sole blowing/frothing agent in said reaction in order to produce a CFC-free essentially closed-cell rigid or semi-rigid polyurethane foam. Also claimed is the foam produced by the above process.
    Type: Grant
    Filed: July 26, 1993
    Date of Patent: July 12, 1994
    Assignee: BASF Corporation
    Inventors: Todd W. Wishneski, Wade T. Petroskey
  • Patent number: 5324754
    Abstract: The invention pertains to polyol compositions containing a lithium salt of an aliphatic or cycloaliphatic, saturated or unsaturated carboxylic acid having 2 to 7 carbon atoms and to flexible polyurethane foams having an open cell structure produced thereby.
    Type: Grant
    Filed: December 14, 1992
    Date of Patent: June 28, 1994
    Assignee: BASF Corporation
    Inventors: Valeri L. Valoppi, Donald L. Christman
  • Patent number: 5324773
    Abstract: Products made using the RIM process where the reaction mixture contains an acidic release agent have improved green strength when the reaction mixture also contains a peralkylated polyalkylene polyamine.
    Type: Grant
    Filed: December 1, 1993
    Date of Patent: June 28, 1994
    Assignee: Miles Inc.
    Inventors: Robson Mafoti, David D. Steppan, Michael F. Hurley, Albert Magnotta
  • Patent number: 5321050
    Abstract: A method for producing a modified polyisocyanurate foam by reacting an organic polyisocyanate, polyol and water in the presence of a trimerizing catalyst composed of a certain hydroxyalkyl quaternary ammonium compound, and a carbodiimidizing catalyst composed of a certain phosphorene oxide. The method enables production of low density modified polyisocyanurate foams with ease and rapidly without using volatile blowing agents such as CFC, HCFC, HFC and methylene chloride.
    Type: Grant
    Filed: August 5, 1993
    Date of Patent: June 14, 1994
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Kiyotake Morimoto, Satoshi Nakamura
  • Patent number: 5317075
    Abstract: In an active hydrogen-containing B-side composition for reaction with a polyisocyanate-containing A-side composition to make a polyurethane or polyurethane/urea elastomer by reaction injected molding, the improvement which comprises a mold release composition which is the reaction product of a C.sub.12 -C.sub.36 fatty acid, a tertiary amine having at least one C.sub.12 -C.sub.18 alkyl substituent and a C.sub.2 -C.sub.21 reactive epoxide.
    Type: Grant
    Filed: December 16, 1992
    Date of Patent: May 31, 1994
    Assignee: Air Products and Chemicals, Inc.
    Inventors: John E. Dewhurst, Ronald M. Pearlstein, Thomas W. Panunto, Reinaldo M. Machado
  • Patent number: 5317034
    Abstract: A method for producing a modified polyisocyanurate foam by reacting an organic polyisocyanate, polyol and water in the presence of a trimerization catalyst composed of a salt of 1,8-diaza-bicyclo[5.4.0]undecene-7, and a carbodiimidation catalyst composed of a certain phosphorene oxide. The method enables production of low density modified polyisocyanurate foams with ease and rapidly without using volatile blowing agents such as CFC, HCF, HFC pentane and methylene chloride.
    Type: Grant
    Filed: October 21, 1993
    Date of Patent: May 31, 1994
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Satoshi Nakamura, Hirokatsu Shirahata
  • Patent number: 5315041
    Abstract: A tertiary aminoalcohol having a tert-amino group(s) in the main chain and hydroxyl groups at the terminals. The use of this compound for purposes different from that of ordinary amines and amine derivatives is expected.A process for producing the tertiary aminoalcohol wherein a catalyst comprising copper, a transition metal element of the fourth period and a platinum group element of the group VIII, and further optionally containing an alkali metal or an alkaline earth metal is used.A process for producing polyurethane using the above-mentioned tertiary aminoalcohol which can solve the problems occurring in the production of a polyurethane using a tertiary amine which has a strong irritating odor and is highly irritant to the skin as a catalyst, for example, deteriorations of working atmosphere and sales appeal of the polyurethane.
    Type: Grant
    Filed: March 4, 1992
    Date of Patent: May 24, 1994
    Assignee: Kao Corporation
    Inventors: Hiroshi Abe, Tetsuaki Fukushima, Kohshiro Sotoya, Shoichiro Harada, Hiroshi Kitagawa, Masayoshi Morii, Yasutoshi Isayama
  • Patent number: 5308883
    Abstract: Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a tertiary amine, and (iii) a quaternary ammonium carboxylate salt, wherein the equivalent ratio of carboxylate metal salt: tertiary amine is a value less than about 3:1, and the quaternary ammonium carboxylate salt is present in an amount which enhances the char structure of polyisocyanurate foams made with the catalyst mixture and subjected to flammability char tests.
    Type: Grant
    Filed: May 18, 1993
    Date of Patent: May 3, 1994
    Assignee: The Celotex Corporation
    Inventors: Michael E. Londrigan, Kenneth G. Trout
  • Patent number: 5306738
    Abstract: Process for producing a flexible polyurethane foam through reaction of a polyol with a polyisocyanate in the presence of an amine catalyst, a blowing agent, and a foam stabilizer, the amine catalyst comprising at least one of the imidazoles represented by the general formula below: ##STR1## wherein R.sup.1 is alkyl of 1 to 4 carbons, dimethylaminopropyl, benzyl, vinyl, or hydroxyalkyl of 1 to 3 carbons; R.sup.2 is hydrogen, alkyl of 1 to 4 carbons, allyl, benzyl, or phenyl; and R.sup.3 and R.sup.4 are respectively hydrogen, alkyl of 1 to 4 carbons, or hydroxymethyl.
    Type: Grant
    Filed: February 12, 1993
    Date of Patent: April 26, 1994
    Assignee: Tosoh Corporation
    Inventors: Hiroyuki Yoshimura, Yutaka Tamano, Shoji Arai
  • Patent number: 5304578
    Abstract: A process is provided for producing a polyurethane foam having a high-density skin layer by reacting a polyol with a polyisocyanate in a short time. The reaction is allowed to proceed in the presence of a blowing agent, a catalyst, and optionally an additive, the blowing agent being composed only of water, and the catalyst being an amine represented by formula (I) below and/or an organic acid salt thereof: ##STR1## where R.sub.1, R.sub.2, R.sub.3, and R.sub.4 are, independently, an alkyl group of 1 to 12 carbons, or R.sub.1 and R.sub.2, and/or R.sub.3 and R.sub.4 may be linked to form a cycloalkyl or heterocyclic ring together with the adjacent nitrogen atom; and R.sub.5 is hydrogen, an alkyl group of 1 to 12 carbons, a phenyl group, or a cycloalkyl group. This process does not use halogenated hydrocarbons which cause ozone layer destruction.
    Type: Grant
    Filed: March 8, 1993
    Date of Patent: April 19, 1994
    Assignee: Tosoh Corporation
    Inventors: Yutaka Tamano, Shuichi Okuzono
  • Patent number: 5302303
    Abstract: This invention relates to stabilizing isocyanate-reactive compositions containing flame retardants by the use of certain tertiary amines or ammonium compounds, in which said stabilized compositions are prepared by mixing(a) at least one isocyanate-reactive compound having a molecular weight of 400 to 10,000 and a functionality of 2 to 7;(b) at least one isocyanate-reactive compound having a molecular weight of less than 399 and a functionality of 2 to 6;(c) at least one (i) isocyanate-reactive tertiary amine polyether, (ii) fatty amido-amine, and/or (iii) ammonium salt derivative of a fatty amido-amine;(d) a flame retardant;(e) a catalyst; and(f) optional additives.This invention also relates to urethane-based products prepared by reaction of organic polyisocyanates with such compositions.
    Type: Grant
    Filed: August 24, 1993
    Date of Patent: April 12, 1994
    Assignee: Miles Inc.
    Inventors: Jan L. R. Clatty, Michael T. Wellman, Sanjeev Madan
  • Patent number: 5300532
    Abstract: The present invention relates to integral skin-foam molded articles obtained by reaction-injection molding a polyurethane foam material comprising a polyol component, an isocyanate component, a catalyst, and a blowing agent. Catalysts may be selected from tin and amine compounds. Water has been successfully used as a blowing agent.
    Type: Grant
    Filed: May 12, 1993
    Date of Patent: April 5, 1994
    Assignee: Toyoda Gosei Co., Ltd.
    Inventors: Masahiro Takimoto, Hisashi Mizuno, Junichi Hirano
  • Patent number: 5294647
    Abstract: In a method of producing a thermosetting foam, a first of two foam forming blends ("A-Blend") is prepared using a multi-functional isocyanate such as polymeric polymethylene polyphenylisocyanate ("PMDI"). A second of two foam forming blends ("B-Blend") is prepared by mixing together a polyol; water; a tertiary amine catalyst having at least two hydrogen bonding sites for one molecule; and, an alkali metal organo-salt catalyst. The tertiary amine catalyst is of a type wherein both the hydrogen segment and the hydroxyl segment of water are attracted by both of the hydrogen bonding cites on the catalyst molecule essentially simultaneously. A first blowing agent is included with one of the two foam forming blends. When the first and second foam forming blends are mixed together, the tertiary amine catalyst quickly initiates a reaction predominately of the polymeric polymethylene polyphenylisocyanate with water (as opposed to a reaction with the polyol).
    Type: Grant
    Filed: February 16, 1993
    Date of Patent: March 15, 1994
    Assignee: Atlas Roofing Corporation
    Inventors: Robert H. Blanpied, Robert J. Butkus, Andy I. McLaughlin, Richard L. Donald
  • Patent number: 5274006
    Abstract: The present invention provides a foamable epoxy resin composition (A) 100 parts by weight of a liquid epoxy resin (B) 0.5-20 parts by weight of a latent curing agent, (C) 0.5-15 parts by weight of a foaming agent having a decomposition temperature of 100.degree.-220.degree. C., (D) 0.05-5 parts by weight of a surface active agent and (E) 10-200 parts by weight of a rubbery elastomer or a powdery halogen-free thermoplastic resin of 150 .mu.m or less in average particle diameter, which composition has a melt viscosity of 2.5.times.10.sup.3 -5.times.10.sup.4 dPa.multidot.s at the decomposition temperature of said foaming agent. The composition can provide a foamed material of rigidity and good heat resistance, having an expansion ratio of 5 times or more and a dense cell structure of 0.5 mm or less in average cell diameter.
    Type: Grant
    Filed: February 18, 1992
    Date of Patent: December 28, 1993
    Assignee: Nippon Zeon Co., Ltd.
    Inventors: Yutaka Kagoshima, Toshio Nagase, Takamitu Mikuni, Takeo Kobayashi
  • Patent number: 5266604
    Abstract: Process for preparing a flexible polyurethane foam by reacting an isocyanate-containing prepolymer and an isocyanate-reactive composition comprising water in the presence of a dialkyl imidazole catalyst.
    Type: Grant
    Filed: April 12, 1993
    Date of Patent: November 30, 1993
    Assignee: Imperial Chemical Industries PLC
    Inventor: Severino Spertini
  • Patent number: 5264464
    Abstract: The present invention relates to an improved process for producing, by means of a portable foaming apparatus having a static mixer, a polyurethane foam by reacting a reaction mixture comprised of a polyol, an organic isocyanate, a foaming/frothing agent, and a reaction catalyst, the improvement comprising employing monochlorodifluoromethane as the sole blowing/frothing agent in said reaction in order to produce a CFC-free essentially closed-cell rigid or semi-rigid polyurethane foam. Also claimed is the foam produced by the above process.
    Type: Grant
    Filed: March 1, 1993
    Date of Patent: November 23, 1993
    Assignee: BASF Corporation
    Inventors: Todd W. Wishneski, Wade T. Petroskey
  • Patent number: 5262448
    Abstract: The present invention relates to a process for the production of an optionally cellular elastomeric molded article having a compact surface and based on a polyurea elastomer containing urethane groups which is the reaction product ofa) a polyisocyanate component based on a polyisocyanate of the diphenylmethane series,b) a polyol component based on a polyether polyol, a polyester polyol or mixtures thereof andc) a polyamine component containing1) 50 to 95% by weight, based on the weight of component c), of at least one sterically hindered aromatic diamine and2) 5 to 50% by weight, based on the weight of component c), of at least one compound which has a molecular weight of about 1,000 to 12,000,by reacting component a) with at least 90% by weight of component b) at an NCO/OH equivalent ratio of at least 4:1 to form an NCO semi-prepolymer and subsequently reacting the NCO semi-prepolymer with component c) and the remainder of component b) by the reaction injection molding process to form the polyurea elastomer
    Type: Grant
    Filed: April 27, 1990
    Date of Patent: November 16, 1993
    Assignee: Bayer Aktiengesellschaft
    Inventors: Andreas Ruckes, Hans-Joachim Meiners, Heinrich Boden, Manfred Schmidt
  • Patent number: 5254600
    Abstract: In a method of producing a thermosetting foam, a first of two foam forming blends ("A-Blend") is prepared using a multi-functional isocyanate such as polymeric polymethylene polyphenylisocyanate ("PMDI"). A second of two foam forming blends ("B-Blend") is prepared by mixing together a polyol; water; a tertiary amine catalyst having at least two hydrogen bonding sites for one molecule; and, an alkali metal organo-salt catalyst. The tertiary amine catalyst is of a type wherein both the hydrogen segment and the hydroxyl segment of water are attracted by both of the hydrogen bonding cites on the catalyst molecule essentially simultaneously. A first blowing agent is included with one of the two foam forming blends. When the first and second foam forming blends are mixed together, the tertiary amine catalyst quickly initiates a reaction predominately of the polymeric polymethylene polyphenylisocyanate with water (as opposed to a reaction with the polyol).
    Type: Grant
    Filed: March 16, 1992
    Date of Patent: October 19, 1993
    Assignee: Atlas Roofing Corporation
    Inventors: Robert H. Blanpied, Robert J. Butkus, Andy I. McLaughlin, Richard L. Donald
  • Patent number: 5252625
    Abstract: In a method of producing a thermosetting foam, a first of two foam forming blends ("A Blend") is prepared using polymeric polymethylene polyphenylisocyanate ("PMDI"). A second of two foam forming blends ("B Blend") is prepared by mixing together a polyol; water; a tertiary amine catalyst having at least one ethyl (--CH.sub.2 --CH.sub.2 --) linkage between two heteroatoms, the heteroatoms being chosen from the group consisting of Nitrogen and Oxygen; and, an alkali metal organo-salt catalyst. A first blowing agent is included with one of the two foam forming blends. When the first and second foam forming blends are mixed together, the tertiary amine catalyst quickly initiates a reaction predominately of the polymeric polymethylene polyphenylisocyanate with water (as opposed to a reaction with the polyol).
    Type: Grant
    Filed: June 25, 1991
    Date of Patent: October 12, 1993
    Assignee: Atlas Roofing Corporation
    Inventors: Andy I. McLaughlin, Richard L. Donald, Robert H. Blanpied, Robert J. Butkus
  • Patent number: 5252624
    Abstract: The present invention is directed to an isocyanate reactive mixture and the flexible polyurethane foam produced therefrom. The reactive mixture contains specific filled polyols, water, a catalyst for the reaction between an isocyanate group and a hydroxyl group, and a specific N-hydroxyalkyl quaternary ammonium salt. The isocyanate used is toluene diisocyanate.
    Type: Grant
    Filed: December 16, 1991
    Date of Patent: October 12, 1993
    Assignee: Miles Inc.
    Inventors: Charles M. Milliren, James R. Gricar
  • Patent number: 5240964
    Abstract: A process for producing a urethane foam having a high density outer surface layer, of the type wherein a plastic liquid containing aromatic isocyanates, polyols, a catalyst, low-molecular polyols used as a crosslinker or a chain extender, a blowing agent consisting of water, and an assistant is poured into a closed mold through a one-shot molding process, a certain type of catalyst is added to create a difference in gas evolving reaction between an inner part and an outer part of the plastic liquid within the mold so as to form a high density layer on the outer surface of a urethane form. The catalyst includes a piperazine compound, a morpholine compound, or a mixture thereof. An imidazole compound, a triazine compound, an amidine compound or an organic acid salt of the amidine compound, or a mixture resulting from any combination thereof may be used in combination with the piperazine compound or a morpholine compound.
    Type: Grant
    Filed: September 18, 1991
    Date of Patent: August 31, 1993
    Assignee: Tokyo Seat Co., Ltd.
    Inventors: Hirokazu Ohmura, Kimio Yoshimura, Satoshi Narumi
  • Patent number: 5240965
    Abstract: A method for the preparation of a flexible foam, an integral skin foam or a microcellular elastomer by reacting an organic polyisocyanate and an isocyanate-reactive composition comprising at least one isocyanate-reactive compound of molecular weight of 1000 to 10000 and a functionality of 2 to 4 in the presence of a blowing agent, characterised in that the reaction is conducted in the presence of an inert, insoluble, organic liquid which has a boiling point of at least 60.degree. C. at 1 bar. CFC-free foams and elastomers of good quality are obtainable.
    Type: Grant
    Filed: November 10, 1992
    Date of Patent: August 31, 1993
    Assignee: Imperial Chemical Industries PLC
    Inventors: Rik De Vos, Jan W. Leenslag
  • Patent number: 5238971
    Abstract: This invention is concerned with polyoxyalkylene glycols prepared by alkoxylating a hydroxyalkyl-2-imidazolidone and to a process for preparing flexible polyurethane foams by reacting an organic isocyanate with an admixture of a polyether polyol and an alkoxylated hydroxyalkyl-2-imidazolidone in the presence of a urethane catalyst and a blowing agent.
    Type: Grant
    Filed: December 3, 1992
    Date of Patent: August 24, 1993
    Assignee: Texaco Chemical Company
    Inventors: Wei-Yang Su, Michael Cuscurida
  • Patent number: 5238970
    Abstract: The use of a liquid for the preparation of a rigid polyurethane and/or polyisocyanurate foam by reacting a polyisocyanate and a polyol in the presence of a blowing agent characterized in that the liquid is an inert, insoluble, non-blowing liquid. CFC-free foams may be obtained showing good insulating properties.
    Type: Grant
    Filed: November 10, 1992
    Date of Patent: August 24, 1993
    Assignee: Imperial Chemical Industries, Plc
    Inventor: Rik De Vos
  • Patent number: 5236964
    Abstract: A method for preparing a reduced density MDI based polyurethane foam by reacting a polyol with an MDI composition using at least 4 parts by weight water based on 100 parts of polyol as the blowing agent and a catalyst composition consisting essentially of the addition product of triethylenediamine and a boron compound of the formulaR.sub.n B(OH).sub.3-nwheren=0 or 1, andR=C.sub.1 -C.sub.8 alkyl, C.sub.5 -C.sub.8 cycloalkyl or C.sub.6 -C.sub.10 aryl.
    Type: Grant
    Filed: December 4, 1992
    Date of Patent: August 17, 1993
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Ann C. L. Savoca, Alan M. Franson
  • Patent number: 5234965
    Abstract: The present invention relates to a process for preparing flexible, semi-flexible or rigid polyurethane foam plastics from a polyfunctional isocyanate and a polyhydric compound. More specifically, the invention involves the substitution of some portion of the hydroxy groups on the polyhydric compound with acetoacetate groups. Such substitution reduces the viscosity of the polyhydric resin without effecting the performance properties of the foams. Various substitution levels can be used depending on the desired level of viscosity reduction.
    Type: Grant
    Filed: December 4, 1992
    Date of Patent: August 10, 1993
    Assignee: Eastman Kodak Company
    Inventors: Samuel L. Gott, Thomas E. Carter, Wade T. Petroskey, T. Hugh Williams, G. C. Zima
  • Patent number: 5234975
    Abstract: A composition for fiber-reinforced polyurethane resin, which comprises a long-fiber mat and a polyurethane composition, said polyurethane composition comprising:(a) an organic polyisocyanate,(b) a polyether polyol having a molecular weight of from 300 to 700, and having three or more functional groups,(c) ethylene glycol and/or 1,3 butanediol,(d) an imidazole represented by the general formula (1), as a curing catalyst, ##STR1## where m is an integer of from 1 to 4, and n is an integer of from 1 to 4.
    Type: Grant
    Filed: February 3, 1992
    Date of Patent: August 10, 1993
    Assignee: Nippon Polyurethane Industry Co., Ltd.
    Inventors: Takao Fukami, Yoshizumi Kataoka
  • Patent number: 5229430
    Abstract: An amine catalyst for producing polyurethane comprising a compound of formula (I): ##STR1## wherein n is an integer from 0 to 3, and R.sub.1, R.sub.2, and R.sub.3 are each independently a C.sub.1-3 alkyl group. The amine catalyst has a secondary hydroxyl group in the molecule and is non-bleeding in the polyurethane resin and excellent in moldability. A process for producing a polyurethane foam by reacting a polyol with a polyisocyanate in the presence of the amine catalyst defined above and a foaming agent are also disclosed.
    Type: Grant
    Filed: November 20, 1992
    Date of Patent: July 20, 1993
    Assignee: Tosoh Corporation
    Inventors: Yutaka Tamano, Masaki Ishida, Shuichi Okuzono
  • Patent number: 5227450
    Abstract: The invention relates to reaction injection molded elastomers derived from high molecular weight polyether polyols, an aromatic diamine chain extender, a polyisocyanate and a hydroxyl-containing organotin catalyst. The reaction injection molded (RIM) elastomers of this invention are useful, for example, as automobile body parts.
    Type: Grant
    Filed: June 24, 1992
    Date of Patent: July 13, 1993
    Assignee: Air Products and Chemicals, Inc.
    Inventors: John E. Dewhurst, James D. Nichols
  • Patent number: 5219893
    Abstract: Open-celled, cold-formable polyurethane foams are made by reacting a specific crude MDI with a polyol component which includes hydroxyl polyethers having an OH number of from about 28 to about 600, a difunctional phthalic acid hydroxyl polyester having an OH number of from about 150 to about 440, glycerol, a blowing agent (water is preferred), a tertiary amine catalyst and optionally a silicone foam stabilizer. These foams generally have a density of from about 23 to about 30 kg/m.sup.3 and may be molded into articles having intricate shapes (e.g., roof for automobiles) using known cold-forming techniques.
    Type: Grant
    Filed: January 11, 1991
    Date of Patent: June 15, 1993
    Assignee: Bayer Aktiengesellschaft
    Inventors: Eberhard Konig, Christian Weber
  • Patent number: 5208270
    Abstract: Two component catalyst systems containing (1) a N,N',N"-tris(N,N-dialkylaminoalkyl)-s-triazine component, and (2) a monocarboxylic acid component wherein the monocarboxylic acid component is one or more monocarboxylic acids having 4 to about 18 carbons are useful for polymerizing di- or poly-isocyanates, and, optionally, epoxies. The catalyst systems can often be particularly useful for preparing polymer foams which have good heat resistivity and dimensional stability properties compared to conventionally formed foams. The ratio of the two components of the catalyst system, along with the amount of the catalyst system used to prepare a polymer formulation, can be adjusted such that the monocarboxylic acid component can react with isocyanate group containing compounds in the foam formulations to provide carbon dioxide to function as a sole blowing agent, or as a partial blowing agent used in conjunction with other conventional blowing agents.
    Type: Grant
    Filed: July 14, 1992
    Date of Patent: May 4, 1993
    Assignee: The Dow Chemical Company
    Inventor: Shenghong A. Dai
  • Patent number: 5200434
    Abstract: Amine-containing amide derivatives of polyethers, and the use of such materials as catalysts in manufacture of polyurethane foam. The derivatives may be represented by the general formula ##STR1## wherein: R is CH.sub.2 when the amino-amide-containing moiety is located on an end of polyether chain, and is C.sub.2 H.sub.4 or CH.sub.2 CH(CH.sub.3) when the aminoamide-containing moiety is located along a polyether chain; R' is H, an alkyl group of 2-4 carbon atoms, or R"--N(R"').sub.2 ; R" is alkylene of 2-6 carbon atoms, phenylene, or C.sub.2 H.sub.4 N(CH.sub.3)C.sub.2 H.sub.4 ; R"' groups individually are alkyl groups of 1-18 carbon atoms or phenyl, or the R"' groups on a given nitrogen atom are 2-carbon alkylene moieties joined together by a divalent linking atom X to form a six-membered ring wherein X is --O-- or >N--R*, and R* is H or an alkyl group of 1-18 carbon atoms; and n is 1-6.
    Type: Grant
    Filed: December 30, 1991
    Date of Patent: April 6, 1993
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Frederick E. Bailey, Jr., deceased, Harry R. Hinney, Paul L. Matlock, Reinhart Schiffauer