Nitrogen Compound Contains A Nitrogen Atom Bonded To Three Carbon Atoms And Wherein None Of The Carbon Atoms Are Double-bonded To Oxygen Patents (Class 521/129)
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Patent number: 5459221Abstract: The invention provides a liquid polyisocyanate prepolymer composition which is a result of combining about 50 to 90 percent by weight of an isocyanate blend (a.) having 55 to 75 weight percent 4,4'-MDI, 17 to 27 weight percent 2,4'-MDI, 1 to 10 weight percent 3-ring MDI oligomer, and 1 to 15 weight percent n-ring MDI oligomer (n greater than 3); about 5 to 30 weight percent of a polyhydroxy containing polyol (b.) having a molecular weight of from 700 to about 6,000, and about 5 to 15 weight percent of a toluene diisocyanate (c.). The resulting isocyanate prepolymer composition has a free NCO content of from about 20 to 40 weight percent and particularly desirable flow characteristics. The invention further provides a method of making an isocyanate prepolymer composition, a process of making a polyurethane foam utilizing the isocyanate prepolymer composition of the invention, and polyurethane foams produced by the disclosed process.Type: GrantFiled: April 10, 1995Date of Patent: October 17, 1995Assignee: BASF CorporationInventors: Thirumurti Narayan, David J. Lovell, Carlos H. Lopez
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Patent number: 5451614Abstract: There is now provided a closed cell rigid polyisocyanate based foam blowing with a C.sub.1 -C.sub.4 hydrofluorocarbon and water as blowing agents, which possesses a uniform density gradient varying by not more than 10 percent. There is also now provided a froth foaming mixture having good flow by employing a hydroxy terminated polyol which is pH neutral and a tertiary amine ether blow catalyst in an amount of 0.5 weight percent or more, using water and a C.sub.1 -C.sub.4 hydrofluorocarbon having a boiling point of 300 K or less as co-blowing agents.There is also provided a polyol composition having an average OH number of less than 400 and an average functionality of greater than 4, which when reacted with the isocyanate in the presence of a C.sub.1 -C.sub.4 hydrofluorocarbon, yields a rigid closed cell polyisocyanate based dimensionally stable foam.Type: GrantFiled: April 10, 1995Date of Patent: September 19, 1995Assignee: BASF CorporationInventors: Todd J. Green, John R. Tucker
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Patent number: 5444099Abstract: A tertiary aminoalcohol having a tert-amino group(s) in the main chain and hydroxyl groups at the terminals. The use of this compound for purposes different from that of ordinary amines and amine derivatives is expected.A process for producing the tertiary aminoalcohol wherein a catalyst comprising copper, a transition metal element of the fourth period and a platinum group element of the group VIII, and further optionally containing an alkali metal or an alkaline earth metal is used.A process for producing polyurethane using the above-mentioned tertiary aminoalcohol which can solve the problems occurring in the production of a polyurethane using a tertiary amine which has a strong irritating odor and is highly irritant to the skin as a catalyst, for example, deteriorations of working atmosphere and sales appeal of the polyurethane.Type: GrantFiled: September 20, 1993Date of Patent: August 22, 1995Assignee: Kao CorporationInventors: Hiroshi Abe, Tetsuaki Fukushima, Kohshiro Sotoya, Shoichiro Harada, Hiroshi Kitagawa, Masayoshi Morii, Yasutoshi Isayama
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Patent number: 5420170Abstract: The present invention relates to a process for the preparation of flexible, soft polyurethane foams having viscoelastic, structure-borne soundproofing properties in a temperature range of from -20.degree. C. to +80.degree. C. by reactinga) a polyoxyalkylene-polyol mixture containingai) block polyoxypropylene-polyoxyethylene-polyol mixture having a hydroxyl number of from 14 to 65 and containing from 2 to 9% by weight of terminal ethylene oxide units, based on the weight of the polyoxypropylene units, prepared by anionic polymerization, at elevated temperatures, of 1,2-propyleneoxide onto an initiator molecule mixture having a mean functionality of from 2.3 to 2.Type: GrantFiled: November 28, 1990Date of Patent: May 30, 1995Assignee: BASF AktiengesellschaftInventors: Heinz-Dieter Lutter, Reinhard Leppkes, Peter Horn, Walter Decker, Volker Haase, Werner Hinz
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Patent number: 5420188Abstract: The present invention is directed to a mold release, a composition containing the mold release, and a process of using the mold release. The mold release comprises an internal mold release composition comprising(a) a zinc carboxylate containing from 8 to 24 carbon atoms per carboxylate group, and(b) a compatibilizer comprising an amidine group-containing compound of the formula ##STR1## wherein R.sub.1, R.sub.2 and R.sub.3 are straight or branched, saturated or unsaturated hydrocarbon chains having up to 30 carbon atoms which may be substituted by ether groups, ester groups, amide groups or amidine groups and may also be terminated by isocyanate-reactive groups such as hydroxyl or amino groups, R.sub.4 corresponds to the definition of R.sub.1, R.sub.2 and R.sub.3, but may additionally represent an aromatic substituent having 6 to 15 carbon atoms or may represent the group --NR.sub.2 R.sub.3, with the proviso that when R.sub.4 represents the group --NR.sub.2 R.sub.3, R.sub.1 can be hydrogen, and wherein R.sub.Type: GrantFiled: December 31, 1992Date of Patent: May 30, 1995Assignee: Miles Inc.Inventor: John E. Dewhurst
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Patent number: 5420169Abstract: The invention provides a methods for making water-blown closed cell rigid foams comprising using as a polymer base a polyol selected from the group consisting of:(a) a polyester polyol with an average functionality of at least 1.6 and an OH value of at least 200; and(b) a polyether polyol with an average functionality of at least 2 and an OH value of at least 200.The invention also provides water-blown closed cell rigid foams comprising a polymer base selected from the group consisting of:(a) a polyester polyol with an average functionality of at least 1.6 and an OH value of at least 200; and(b) a polyether polyol with an average functionality of at least 2 and an OH value of at least 200.Type: GrantFiled: April 4, 1994Date of Patent: May 30, 1995Assignee: Stepan CompanyInventors: Donald W. Schumacher, George Magnus, Joanne M. Moster
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Patent number: 5416123Abstract: High concentration-low viscosity polymer-polyols are prepared by polymerizing mixtures of acrylonitrile and styrene in polyols, which are free of any polymerizable carbon-carbon double bond, in the presence of alkyl-substituted tertiary amines. Without use, as a dispersion stabilizer, of organic compounds which have a polymerizable carbon-carbon double bond and terminal hydroxyl groups, there can be obtained polymer-polyols which have a concentration of the polymer of 33-60 wt % and a glass transition temperature of the polymer of 90.degree.-120.degree. C.Type: GrantFiled: April 28, 1994Date of Patent: May 16, 1995Assignee: Mitsui Toatsu Chemicals, Inc.Inventors: Ariko Nishikawa, Tamotsu Kunihiro, Tsukuru Izukawa, Kiyotsugu Asai
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Patent number: 5409961Abstract: There is now provided a rigid closed cell polyisocyanate based foam for use as a positive flotation material for watercraft which meets the U.S. Coast Guard immersion test (CGD 75-168, 33 C.F.R. .sctn.183.114). As a blowing agent for this foam, a mixture of 1,1,1,2-tetrafluoroethane (R-134a) as a frothing agent and water is used, where the amount of water is less than 2.5 weight percent based on the weight of the formulated polyol composition. Also, in preferable embodiments, the polyols in the polyol composition are initiated by at least one amine; and the polyol composition contains a delayed action tertiary amine catalyst. The foams used in the invention have excellent dimensional stability. In another embodiment, there is also provided a formulated polyol composition of R-134a and a polyol composition having an average OH# of less than 400 and an average functionality of greater than 4 using R-134a and less than 2.5 wt.Type: GrantFiled: July 8, 1994Date of Patent: April 25, 1995Assignee: BASF CorporationInventor: Todd J. Green
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Patent number: 5405884Abstract: Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a tertiary amine, and (iii) a quaternary ammonium carboxylate salt, wherein the mole ratio of carboxylate metal salt: tertiary amine is a value less than about 2:1, and the total moles of quaternary ammonium carboxylate salt are less than the combined moles of the carboxylate metal salt and the tertiary amine.Type: GrantFiled: April 8, 1994Date of Patent: April 11, 1995Assignee: The Celotex CorporationInventors: Michael E. Londrigan, Kenneth G. Trout
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Patent number: 5405886Abstract: The present invention is directed to an isocyanate reactive mixture and the flexible polyurethane foam produced therefrom. The reactive mixture contains specific filled polyols, water, a catalyst for the reaction between an isocyanate group and a hydroxyl group, and a specific N-hydroxyalkyl quaternary ammonium salt. The isocyanate used is toluene diisocyanate.Type: GrantFiled: May 5, 1994Date of Patent: April 11, 1995Assignee: Miles Inc.Inventors: Charles M. Milliren, James R. Gricar
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Patent number: 5391584Abstract: The use of a liquid for the preparation of a rigid polyurethane and/or polyisocyanurate foam by reacting a polyisocyanate and a polyol in the presence of a blowing agent characterised in that the liquid is an inert, insoluble, non-blowing liquid. CFC-free foams may be obtained showing good insulating properties.Type: GrantFiled: March 8, 1993Date of Patent: February 21, 1995Assignee: Imperial Chemical Industries PLCInventor: Rik De Vos
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Patent number: 5385878Abstract: A method for producing a modified polyisocyanurate foam by reacting an organic polyisocyanate, polyol and water in the presence of a trimerization catalyst composed of a salt of 1,8-diaza-bicyclo[5.4.0] undecene-7, and a carbodiimidation catalyst composed of a certain phosphorene oxide. The method enables production of low density modified polyisocyanurate foams with ease and rapidly without using volatile blowing agents such as CFC, HCF, HFC pentane and methylene chloride.Type: GrantFiled: March 14, 1994Date of Patent: January 31, 1995Assignee: Nisshinbo Industries, Inc.Inventors: Satoshi Nakamura, Hirokatsu Shirahata
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Patent number: 5382602Abstract: Flexible, slabstock polyurethane foam compositions useful for a rapid-cool process are disclosed. The foams are produced in the presence of a tetravalent tin catalyst, preferably at a relatively low isocyanate index, and preferably with a polyol that contains a non-volatile inhibitor. The foams of the invention eliminate or greatly reduce the amount of visible smoke produced in a rapid-cool process.Type: GrantFiled: June 9, 1993Date of Patent: January 17, 1995Inventors: Robert D. Duffy, George Combs
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Patent number: 5374486Abstract: This invention relates to stabilizing isocyanate-reactive compositions containing flame retardants by the use of certain tertiary amines or ammonium compounds, in which said stabilized compositions are prepared by mixing(a) at least one isocyanate-reactive compound having a molecular weight of 400 to 10,000 and a functionality of 2 to 7;(b) at least one isocyanate-reactive compound having a molecular weight of less than 399 and a functionality of 2 to 6;(c) at least one (i) isocyanate-reactive tertiary amine polyether, (ii) fatty amido-amine, and/or (iii) ammonium salt derivative of a fatty amido-amine;(d) a flame retardant;(e) a catalyst; and(f) optional additives.This invention also relates to urethane-based products prepared by reaction of organic polyisocyanates with such compositions.Type: GrantFiled: January 14, 1994Date of Patent: December 20, 1994Assignee: Miles Inc.Inventors: Jan L. R. Clatty, Michael T. Wellman, Sanjeev Madan
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Patent number: 5374666Abstract: An amine catalyst for producing polyurethane comprising a compound of formula (I): ##STR1## wherein n is an integer from 0 to 3, and R.sub.1, R.sub.2, and R.sub.3 are each independently a C.sub.1-3 alkyl group. The amine catalyst has a secondary hydroxyl group in the molecule and is non-bleeding in the polyurethane resin and excellent in moldability. A process for producing a polyurethane foam by reacting a polyol with a polyisocyanate in the presence of the amine catalyst defined above and a foaming agent are also disclosed.Type: GrantFiled: July 30, 1991Date of Patent: December 20, 1994Assignee: Tosoh CorporationInventors: Yutaka Tamano, Masaki Ishida, Shuichi Okuzono
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Patent number: 5350780Abstract: The present invention relates to a process for the preparation of substantially closed-cell rigid foams containing urethane, urea, biuret, and isocyanurate groups comprising reacting, at an index of greater than 110, organic polyisocyanates with relatively high molecular weight polyots consisting of mixtures of (i) polyesters containing at least two hydroxyl groups and having an OH value of greater than 150 and/or polyethers containing at least two hydroxyl groups and having an OH value of greater than 200, and (ii) polyoxyalkylene polyethers containing ethylene oxide residues and least two hydroxyl groups and having an OH value of less than 100, in the presence of isocyanate trimerization catalysts and water as blowing agent. The foams of the invention can optionally be prepared optionally, in the further presence chain-extending and/or crosslinking agents and auxiliaries. and/or additives.Type: GrantFiled: March 23, 1990Date of Patent: September 27, 1994Assignee: Bayer AktiengesellschaftInventors: Rainer Welte, Hans J. Scholl
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Patent number: 5342856Abstract: The use of solutions of zinc carboxylates having 8 to 24 carbon atoms in aliphatic polyamines having molecular weights of from 131 to 500 having a total of 2 or 3 primary, secondary and/or tertiary amine nitrogen atoms as additives for the formation of a compact surface in the production of molded foams having a maximum gross density of 500 kg/m.sup.3 from organic polyisocyanates, polyether polyols, chain lengthening agents, water and optionally other auxiliary agents and additives.Type: GrantFiled: July 2, 1992Date of Patent: August 30, 1994Assignee: Bayer AktiengesellschaftInventors: Christian Weber, Hartwig Grammes
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Patent number: 5332763Abstract: The present invention relates to an improved process for preparing foams comprising reacting polyisocyanates with an in situ produced stable low solids dispersion of polyureas and/or polyhydrazodicarbonamides in a hydroxyl-group-containing material as a dispersing agent by reacting:(a) organic polyisocyanates with(b) a member selected from the group consisting of (i) polyamines containing primary and/or secondary amino groups, (ii) hydrazines, (iii) hydrazides, or (iv) mixtures thereof, in(c) said hydroxyl-group-containing material.Type: GrantFiled: July 10, 1992Date of Patent: July 26, 1994Assignee: Miles Inc.Inventor: Mark A. Koshute
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Patent number: 5328938Abstract: The present invention relates to an improved process for producing, by means of a portable foaming apparatus having a static mixer, a polyurethane foam by reacting a reaction mixture comprised of a polyol, an organic isocyanate, a foaming/frothing agent, and a reaction catalyst, the improvement comprising employing monochlorodifluoromethane as the sole blowing/frothing agent in said reaction in order to produce a CFC-free essentially closed-cell rigid or semi-rigid polyurethane foam. Also claimed is the foam produced by the above process.Type: GrantFiled: July 26, 1993Date of Patent: July 12, 1994Assignee: BASF CorporationInventors: Todd W. Wishneski, Wade T. Petroskey
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Patent number: 5324754Abstract: The invention pertains to polyol compositions containing a lithium salt of an aliphatic or cycloaliphatic, saturated or unsaturated carboxylic acid having 2 to 7 carbon atoms and to flexible polyurethane foams having an open cell structure produced thereby.Type: GrantFiled: December 14, 1992Date of Patent: June 28, 1994Assignee: BASF CorporationInventors: Valeri L. Valoppi, Donald L. Christman
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Patent number: 5324773Abstract: Products made using the RIM process where the reaction mixture contains an acidic release agent have improved green strength when the reaction mixture also contains a peralkylated polyalkylene polyamine.Type: GrantFiled: December 1, 1993Date of Patent: June 28, 1994Assignee: Miles Inc.Inventors: Robson Mafoti, David D. Steppan, Michael F. Hurley, Albert Magnotta
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Patent number: 5321050Abstract: A method for producing a modified polyisocyanurate foam by reacting an organic polyisocyanate, polyol and water in the presence of a trimerizing catalyst composed of a certain hydroxyalkyl quaternary ammonium compound, and a carbodiimidizing catalyst composed of a certain phosphorene oxide. The method enables production of low density modified polyisocyanurate foams with ease and rapidly without using volatile blowing agents such as CFC, HCFC, HFC and methylene chloride.Type: GrantFiled: August 5, 1993Date of Patent: June 14, 1994Assignee: Nisshinbo Industries, Inc.Inventors: Kiyotake Morimoto, Satoshi Nakamura
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Patent number: 5317075Abstract: In an active hydrogen-containing B-side composition for reaction with a polyisocyanate-containing A-side composition to make a polyurethane or polyurethane/urea elastomer by reaction injected molding, the improvement which comprises a mold release composition which is the reaction product of a C.sub.12 -C.sub.36 fatty acid, a tertiary amine having at least one C.sub.12 -C.sub.18 alkyl substituent and a C.sub.2 -C.sub.21 reactive epoxide.Type: GrantFiled: December 16, 1992Date of Patent: May 31, 1994Assignee: Air Products and Chemicals, Inc.Inventors: John E. Dewhurst, Ronald M. Pearlstein, Thomas W. Panunto, Reinaldo M. Machado
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Patent number: 5317034Abstract: A method for producing a modified polyisocyanurate foam by reacting an organic polyisocyanate, polyol and water in the presence of a trimerization catalyst composed of a salt of 1,8-diaza-bicyclo[5.4.0]undecene-7, and a carbodiimidation catalyst composed of a certain phosphorene oxide. The method enables production of low density modified polyisocyanurate foams with ease and rapidly without using volatile blowing agents such as CFC, HCF, HFC pentane and methylene chloride.Type: GrantFiled: October 21, 1993Date of Patent: May 31, 1994Assignee: Nisshinbo Industries, Inc.Inventors: Satoshi Nakamura, Hirokatsu Shirahata
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Patent number: 5315041Abstract: A tertiary aminoalcohol having a tert-amino group(s) in the main chain and hydroxyl groups at the terminals. The use of this compound for purposes different from that of ordinary amines and amine derivatives is expected.A process for producing the tertiary aminoalcohol wherein a catalyst comprising copper, a transition metal element of the fourth period and a platinum group element of the group VIII, and further optionally containing an alkali metal or an alkaline earth metal is used.A process for producing polyurethane using the above-mentioned tertiary aminoalcohol which can solve the problems occurring in the production of a polyurethane using a tertiary amine which has a strong irritating odor and is highly irritant to the skin as a catalyst, for example, deteriorations of working atmosphere and sales appeal of the polyurethane.Type: GrantFiled: March 4, 1992Date of Patent: May 24, 1994Assignee: Kao CorporationInventors: Hiroshi Abe, Tetsuaki Fukushima, Kohshiro Sotoya, Shoichiro Harada, Hiroshi Kitagawa, Masayoshi Morii, Yasutoshi Isayama
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Patent number: 5308883Abstract: Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a tertiary amine, and (iii) a quaternary ammonium carboxylate salt, wherein the equivalent ratio of carboxylate metal salt: tertiary amine is a value less than about 3:1, and the quaternary ammonium carboxylate salt is present in an amount which enhances the char structure of polyisocyanurate foams made with the catalyst mixture and subjected to flammability char tests.Type: GrantFiled: May 18, 1993Date of Patent: May 3, 1994Assignee: The Celotex CorporationInventors: Michael E. Londrigan, Kenneth G. Trout
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Patent number: 5306738Abstract: Process for producing a flexible polyurethane foam through reaction of a polyol with a polyisocyanate in the presence of an amine catalyst, a blowing agent, and a foam stabilizer, the amine catalyst comprising at least one of the imidazoles represented by the general formula below: ##STR1## wherein R.sup.1 is alkyl of 1 to 4 carbons, dimethylaminopropyl, benzyl, vinyl, or hydroxyalkyl of 1 to 3 carbons; R.sup.2 is hydrogen, alkyl of 1 to 4 carbons, allyl, benzyl, or phenyl; and R.sup.3 and R.sup.4 are respectively hydrogen, alkyl of 1 to 4 carbons, or hydroxymethyl.Type: GrantFiled: February 12, 1993Date of Patent: April 26, 1994Assignee: Tosoh CorporationInventors: Hiroyuki Yoshimura, Yutaka Tamano, Shoji Arai
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Patent number: 5304578Abstract: A process is provided for producing a polyurethane foam having a high-density skin layer by reacting a polyol with a polyisocyanate in a short time. The reaction is allowed to proceed in the presence of a blowing agent, a catalyst, and optionally an additive, the blowing agent being composed only of water, and the catalyst being an amine represented by formula (I) below and/or an organic acid salt thereof: ##STR1## where R.sub.1, R.sub.2, R.sub.3, and R.sub.4 are, independently, an alkyl group of 1 to 12 carbons, or R.sub.1 and R.sub.2, and/or R.sub.3 and R.sub.4 may be linked to form a cycloalkyl or heterocyclic ring together with the adjacent nitrogen atom; and R.sub.5 is hydrogen, an alkyl group of 1 to 12 carbons, a phenyl group, or a cycloalkyl group. This process does not use halogenated hydrocarbons which cause ozone layer destruction.Type: GrantFiled: March 8, 1993Date of Patent: April 19, 1994Assignee: Tosoh CorporationInventors: Yutaka Tamano, Shuichi Okuzono
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Patent number: 5302303Abstract: This invention relates to stabilizing isocyanate-reactive compositions containing flame retardants by the use of certain tertiary amines or ammonium compounds, in which said stabilized compositions are prepared by mixing(a) at least one isocyanate-reactive compound having a molecular weight of 400 to 10,000 and a functionality of 2 to 7;(b) at least one isocyanate-reactive compound having a molecular weight of less than 399 and a functionality of 2 to 6;(c) at least one (i) isocyanate-reactive tertiary amine polyether, (ii) fatty amido-amine, and/or (iii) ammonium salt derivative of a fatty amido-amine;(d) a flame retardant;(e) a catalyst; and(f) optional additives.This invention also relates to urethane-based products prepared by reaction of organic polyisocyanates with such compositions.Type: GrantFiled: August 24, 1993Date of Patent: April 12, 1994Assignee: Miles Inc.Inventors: Jan L. R. Clatty, Michael T. Wellman, Sanjeev Madan
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Patent number: 5300532Abstract: The present invention relates to integral skin-foam molded articles obtained by reaction-injection molding a polyurethane foam material comprising a polyol component, an isocyanate component, a catalyst, and a blowing agent. Catalysts may be selected from tin and amine compounds. Water has been successfully used as a blowing agent.Type: GrantFiled: May 12, 1993Date of Patent: April 5, 1994Assignee: Toyoda Gosei Co., Ltd.Inventors: Masahiro Takimoto, Hisashi Mizuno, Junichi Hirano
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Patent number: 5294647Abstract: In a method of producing a thermosetting foam, a first of two foam forming blends ("A-Blend") is prepared using a multi-functional isocyanate such as polymeric polymethylene polyphenylisocyanate ("PMDI"). A second of two foam forming blends ("B-Blend") is prepared by mixing together a polyol; water; a tertiary amine catalyst having at least two hydrogen bonding sites for one molecule; and, an alkali metal organo-salt catalyst. The tertiary amine catalyst is of a type wherein both the hydrogen segment and the hydroxyl segment of water are attracted by both of the hydrogen bonding cites on the catalyst molecule essentially simultaneously. A first blowing agent is included with one of the two foam forming blends. When the first and second foam forming blends are mixed together, the tertiary amine catalyst quickly initiates a reaction predominately of the polymeric polymethylene polyphenylisocyanate with water (as opposed to a reaction with the polyol).Type: GrantFiled: February 16, 1993Date of Patent: March 15, 1994Assignee: Atlas Roofing CorporationInventors: Robert H. Blanpied, Robert J. Butkus, Andy I. McLaughlin, Richard L. Donald
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Patent number: 5274006Abstract: The present invention provides a foamable epoxy resin composition (A) 100 parts by weight of a liquid epoxy resin (B) 0.5-20 parts by weight of a latent curing agent, (C) 0.5-15 parts by weight of a foaming agent having a decomposition temperature of 100.degree.-220.degree. C., (D) 0.05-5 parts by weight of a surface active agent and (E) 10-200 parts by weight of a rubbery elastomer or a powdery halogen-free thermoplastic resin of 150 .mu.m or less in average particle diameter, which composition has a melt viscosity of 2.5.times.10.sup.3 -5.times.10.sup.4 dPa.multidot.s at the decomposition temperature of said foaming agent. The composition can provide a foamed material of rigidity and good heat resistance, having an expansion ratio of 5 times or more and a dense cell structure of 0.5 mm or less in average cell diameter.Type: GrantFiled: February 18, 1992Date of Patent: December 28, 1993Assignee: Nippon Zeon Co., Ltd.Inventors: Yutaka Kagoshima, Toshio Nagase, Takamitu Mikuni, Takeo Kobayashi
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Patent number: 5266604Abstract: Process for preparing a flexible polyurethane foam by reacting an isocyanate-containing prepolymer and an isocyanate-reactive composition comprising water in the presence of a dialkyl imidazole catalyst.Type: GrantFiled: April 12, 1993Date of Patent: November 30, 1993Assignee: Imperial Chemical Industries PLCInventor: Severino Spertini
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Patent number: 5264464Abstract: The present invention relates to an improved process for producing, by means of a portable foaming apparatus having a static mixer, a polyurethane foam by reacting a reaction mixture comprised of a polyol, an organic isocyanate, a foaming/frothing agent, and a reaction catalyst, the improvement comprising employing monochlorodifluoromethane as the sole blowing/frothing agent in said reaction in order to produce a CFC-free essentially closed-cell rigid or semi-rigid polyurethane foam. Also claimed is the foam produced by the above process.Type: GrantFiled: March 1, 1993Date of Patent: November 23, 1993Assignee: BASF CorporationInventors: Todd W. Wishneski, Wade T. Petroskey
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Patent number: 5262448Abstract: The present invention relates to a process for the production of an optionally cellular elastomeric molded article having a compact surface and based on a polyurea elastomer containing urethane groups which is the reaction product ofa) a polyisocyanate component based on a polyisocyanate of the diphenylmethane series,b) a polyol component based on a polyether polyol, a polyester polyol or mixtures thereof andc) a polyamine component containing1) 50 to 95% by weight, based on the weight of component c), of at least one sterically hindered aromatic diamine and2) 5 to 50% by weight, based on the weight of component c), of at least one compound which has a molecular weight of about 1,000 to 12,000,by reacting component a) with at least 90% by weight of component b) at an NCO/OH equivalent ratio of at least 4:1 to form an NCO semi-prepolymer and subsequently reacting the NCO semi-prepolymer with component c) and the remainder of component b) by the reaction injection molding process to form the polyurea elastomerType: GrantFiled: April 27, 1990Date of Patent: November 16, 1993Assignee: Bayer AktiengesellschaftInventors: Andreas Ruckes, Hans-Joachim Meiners, Heinrich Boden, Manfred Schmidt
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Patent number: 5254600Abstract: In a method of producing a thermosetting foam, a first of two foam forming blends ("A-Blend") is prepared using a multi-functional isocyanate such as polymeric polymethylene polyphenylisocyanate ("PMDI"). A second of two foam forming blends ("B-Blend") is prepared by mixing together a polyol; water; a tertiary amine catalyst having at least two hydrogen bonding sites for one molecule; and, an alkali metal organo-salt catalyst. The tertiary amine catalyst is of a type wherein both the hydrogen segment and the hydroxyl segment of water are attracted by both of the hydrogen bonding cites on the catalyst molecule essentially simultaneously. A first blowing agent is included with one of the two foam forming blends. When the first and second foam forming blends are mixed together, the tertiary amine catalyst quickly initiates a reaction predominately of the polymeric polymethylene polyphenylisocyanate with water (as opposed to a reaction with the polyol).Type: GrantFiled: March 16, 1992Date of Patent: October 19, 1993Assignee: Atlas Roofing CorporationInventors: Robert H. Blanpied, Robert J. Butkus, Andy I. McLaughlin, Richard L. Donald
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Patent number: 5252625Abstract: In a method of producing a thermosetting foam, a first of two foam forming blends ("A Blend") is prepared using polymeric polymethylene polyphenylisocyanate ("PMDI"). A second of two foam forming blends ("B Blend") is prepared by mixing together a polyol; water; a tertiary amine catalyst having at least one ethyl (--CH.sub.2 --CH.sub.2 --) linkage between two heteroatoms, the heteroatoms being chosen from the group consisting of Nitrogen and Oxygen; and, an alkali metal organo-salt catalyst. A first blowing agent is included with one of the two foam forming blends. When the first and second foam forming blends are mixed together, the tertiary amine catalyst quickly initiates a reaction predominately of the polymeric polymethylene polyphenylisocyanate with water (as opposed to a reaction with the polyol).Type: GrantFiled: June 25, 1991Date of Patent: October 12, 1993Assignee: Atlas Roofing CorporationInventors: Andy I. McLaughlin, Richard L. Donald, Robert H. Blanpied, Robert J. Butkus
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Patent number: 5252624Abstract: The present invention is directed to an isocyanate reactive mixture and the flexible polyurethane foam produced therefrom. The reactive mixture contains specific filled polyols, water, a catalyst for the reaction between an isocyanate group and a hydroxyl group, and a specific N-hydroxyalkyl quaternary ammonium salt. The isocyanate used is toluene diisocyanate.Type: GrantFiled: December 16, 1991Date of Patent: October 12, 1993Assignee: Miles Inc.Inventors: Charles M. Milliren, James R. Gricar
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Patent number: 5240964Abstract: A process for producing a urethane foam having a high density outer surface layer, of the type wherein a plastic liquid containing aromatic isocyanates, polyols, a catalyst, low-molecular polyols used as a crosslinker or a chain extender, a blowing agent consisting of water, and an assistant is poured into a closed mold through a one-shot molding process, a certain type of catalyst is added to create a difference in gas evolving reaction between an inner part and an outer part of the plastic liquid within the mold so as to form a high density layer on the outer surface of a urethane form. The catalyst includes a piperazine compound, a morpholine compound, or a mixture thereof. An imidazole compound, a triazine compound, an amidine compound or an organic acid salt of the amidine compound, or a mixture resulting from any combination thereof may be used in combination with the piperazine compound or a morpholine compound.Type: GrantFiled: September 18, 1991Date of Patent: August 31, 1993Assignee: Tokyo Seat Co., Ltd.Inventors: Hirokazu Ohmura, Kimio Yoshimura, Satoshi Narumi
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Patent number: 5240965Abstract: A method for the preparation of a flexible foam, an integral skin foam or a microcellular elastomer by reacting an organic polyisocyanate and an isocyanate-reactive composition comprising at least one isocyanate-reactive compound of molecular weight of 1000 to 10000 and a functionality of 2 to 4 in the presence of a blowing agent, characterised in that the reaction is conducted in the presence of an inert, insoluble, organic liquid which has a boiling point of at least 60.degree. C. at 1 bar. CFC-free foams and elastomers of good quality are obtainable.Type: GrantFiled: November 10, 1992Date of Patent: August 31, 1993Assignee: Imperial Chemical Industries PLCInventors: Rik De Vos, Jan W. Leenslag
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Patent number: 5238971Abstract: This invention is concerned with polyoxyalkylene glycols prepared by alkoxylating a hydroxyalkyl-2-imidazolidone and to a process for preparing flexible polyurethane foams by reacting an organic isocyanate with an admixture of a polyether polyol and an alkoxylated hydroxyalkyl-2-imidazolidone in the presence of a urethane catalyst and a blowing agent.Type: GrantFiled: December 3, 1992Date of Patent: August 24, 1993Assignee: Texaco Chemical CompanyInventors: Wei-Yang Su, Michael Cuscurida
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Patent number: 5238970Abstract: The use of a liquid for the preparation of a rigid polyurethane and/or polyisocyanurate foam by reacting a polyisocyanate and a polyol in the presence of a blowing agent characterized in that the liquid is an inert, insoluble, non-blowing liquid. CFC-free foams may be obtained showing good insulating properties.Type: GrantFiled: November 10, 1992Date of Patent: August 24, 1993Assignee: Imperial Chemical Industries, PlcInventor: Rik De Vos
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Patent number: 5236964Abstract: A method for preparing a reduced density MDI based polyurethane foam by reacting a polyol with an MDI composition using at least 4 parts by weight water based on 100 parts of polyol as the blowing agent and a catalyst composition consisting essentially of the addition product of triethylenediamine and a boron compound of the formulaR.sub.n B(OH).sub.3-nwheren=0 or 1, andR=C.sub.1 -C.sub.8 alkyl, C.sub.5 -C.sub.8 cycloalkyl or C.sub.6 -C.sub.10 aryl.Type: GrantFiled: December 4, 1992Date of Patent: August 17, 1993Assignee: Air Products and Chemicals, Inc.Inventors: Ann C. L. Savoca, Alan M. Franson
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Patent number: 5234965Abstract: The present invention relates to a process for preparing flexible, semi-flexible or rigid polyurethane foam plastics from a polyfunctional isocyanate and a polyhydric compound. More specifically, the invention involves the substitution of some portion of the hydroxy groups on the polyhydric compound with acetoacetate groups. Such substitution reduces the viscosity of the polyhydric resin without effecting the performance properties of the foams. Various substitution levels can be used depending on the desired level of viscosity reduction.Type: GrantFiled: December 4, 1992Date of Patent: August 10, 1993Assignee: Eastman Kodak CompanyInventors: Samuel L. Gott, Thomas E. Carter, Wade T. Petroskey, T. Hugh Williams, G. C. Zima
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Patent number: 5234975Abstract: A composition for fiber-reinforced polyurethane resin, which comprises a long-fiber mat and a polyurethane composition, said polyurethane composition comprising:(a) an organic polyisocyanate,(b) a polyether polyol having a molecular weight of from 300 to 700, and having three or more functional groups,(c) ethylene glycol and/or 1,3 butanediol,(d) an imidazole represented by the general formula (1), as a curing catalyst, ##STR1## where m is an integer of from 1 to 4, and n is an integer of from 1 to 4.Type: GrantFiled: February 3, 1992Date of Patent: August 10, 1993Assignee: Nippon Polyurethane Industry Co., Ltd.Inventors: Takao Fukami, Yoshizumi Kataoka
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Patent number: 5229430Abstract: An amine catalyst for producing polyurethane comprising a compound of formula (I): ##STR1## wherein n is an integer from 0 to 3, and R.sub.1, R.sub.2, and R.sub.3 are each independently a C.sub.1-3 alkyl group. The amine catalyst has a secondary hydroxyl group in the molecule and is non-bleeding in the polyurethane resin and excellent in moldability. A process for producing a polyurethane foam by reacting a polyol with a polyisocyanate in the presence of the amine catalyst defined above and a foaming agent are also disclosed.Type: GrantFiled: November 20, 1992Date of Patent: July 20, 1993Assignee: Tosoh CorporationInventors: Yutaka Tamano, Masaki Ishida, Shuichi Okuzono
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Patent number: 5227450Abstract: The invention relates to reaction injection molded elastomers derived from high molecular weight polyether polyols, an aromatic diamine chain extender, a polyisocyanate and a hydroxyl-containing organotin catalyst. The reaction injection molded (RIM) elastomers of this invention are useful, for example, as automobile body parts.Type: GrantFiled: June 24, 1992Date of Patent: July 13, 1993Assignee: Air Products and Chemicals, Inc.Inventors: John E. Dewhurst, James D. Nichols
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Patent number: 5219893Abstract: Open-celled, cold-formable polyurethane foams are made by reacting a specific crude MDI with a polyol component which includes hydroxyl polyethers having an OH number of from about 28 to about 600, a difunctional phthalic acid hydroxyl polyester having an OH number of from about 150 to about 440, glycerol, a blowing agent (water is preferred), a tertiary amine catalyst and optionally a silicone foam stabilizer. These foams generally have a density of from about 23 to about 30 kg/m.sup.3 and may be molded into articles having intricate shapes (e.g., roof for automobiles) using known cold-forming techniques.Type: GrantFiled: January 11, 1991Date of Patent: June 15, 1993Assignee: Bayer AktiengesellschaftInventors: Eberhard Konig, Christian Weber
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Patent number: 5208270Abstract: Two component catalyst systems containing (1) a N,N',N"-tris(N,N-dialkylaminoalkyl)-s-triazine component, and (2) a monocarboxylic acid component wherein the monocarboxylic acid component is one or more monocarboxylic acids having 4 to about 18 carbons are useful for polymerizing di- or poly-isocyanates, and, optionally, epoxies. The catalyst systems can often be particularly useful for preparing polymer foams which have good heat resistivity and dimensional stability properties compared to conventionally formed foams. The ratio of the two components of the catalyst system, along with the amount of the catalyst system used to prepare a polymer formulation, can be adjusted such that the monocarboxylic acid component can react with isocyanate group containing compounds in the foam formulations to provide carbon dioxide to function as a sole blowing agent, or as a partial blowing agent used in conjunction with other conventional blowing agents.Type: GrantFiled: July 14, 1992Date of Patent: May 4, 1993Assignee: The Dow Chemical CompanyInventor: Shenghong A. Dai
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Patent number: 5200434Abstract: Amine-containing amide derivatives of polyethers, and the use of such materials as catalysts in manufacture of polyurethane foam. The derivatives may be represented by the general formula ##STR1## wherein: R is CH.sub.2 when the amino-amide-containing moiety is located on an end of polyether chain, and is C.sub.2 H.sub.4 or CH.sub.2 CH(CH.sub.3) when the aminoamide-containing moiety is located along a polyether chain; R' is H, an alkyl group of 2-4 carbon atoms, or R"--N(R"').sub.2 ; R" is alkylene of 2-6 carbon atoms, phenylene, or C.sub.2 H.sub.4 N(CH.sub.3)C.sub.2 H.sub.4 ; R"' groups individually are alkyl groups of 1-18 carbon atoms or phenyl, or the R"' groups on a given nitrogen atom are 2-carbon alkylene moieties joined together by a divalent linking atom X to form a six-membered ring wherein X is --O-- or >N--R*, and R* is H or an alkyl group of 1-18 carbon atoms; and n is 1-6.Type: GrantFiled: December 30, 1991Date of Patent: April 6, 1993Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Frederick E. Bailey, Jr., deceased, Harry R. Hinney, Paul L. Matlock, Reinhart Schiffauer