Material Contains Two Or More Different Compounds Of Same Transition Metal Patents (Class 526/118)
  • Patent number: 6486274
    Abstract: A Ziegler-Natta type catalyst having an improved hydrogen response provides for narrowing of the MWD of resulting polyolefins polymerized using such catalyst, with such catalyst generally made by a) contacting a soluble magnesium dialkoxide compound of the general formula Mg(OR″)2 with a halogenating agent capable of exchanging one halogen for one alkoxide to form a reaction product A, where R″ is a hydrocarbyl or substituted hydrocarbyl having from 1 to 20 carbon atoms; b) contacting reaction product A with a first halogenating/titanating agent to form reaction product B; and c) contacting reaction product B with a second halogenating/titanating agent to form a catalyst component; wherein in at least one of steps b) and c), the halogenating/titanating agent is a blend of Ti(OPr)4 and TiCl4. Catalyst components, catalysts, catalyst systems, polyolefin polymers, and methods of forming each are disclosed.
    Type: Grant
    Filed: October 13, 2000
    Date of Patent: November 26, 2002
    Assignee: Fina Technology, Inc.
    Inventors: Steven D. Gray, Tim J. Coffy
  • Publication number: 20020173601
    Abstract: A process for controlling the MWD of a broad or bimodal resin in a single fluid bed reactor using a mixed catalyst composition containing a bimetallic catalyst and a make-up catalyst of at least one metallic component of the bimetallic catalyst. The bimetallic catalyst, which is formed with at least one metallocene of a transition metal, produces broad or bimodal molecular weight distribution polyolefin resin whose composition depends on the ratio of the concentration of the two catalyst components producing the HMW/LMW components. The make-up catalyst consisting of a single metal component is added in proportion necessary to make-up the deficiencies in the amount of the HMW/LMW component. The type of make-up catalyst added depends on whether increase of the HMW or LMW component produced by the bimetallic catalyst is sought. The mixed catalyst compostion may be fed into the reactor as a mixture or through separate catalyst ports of the reactor.
    Type: Application
    Filed: May 9, 2002
    Publication date: November 21, 2002
    Inventors: Thomas E. Nowlin, Sandra D. Schregenberger, Pradeep P. Shirodkar, Grace O. Tsien
  • Publication number: 20020161141
    Abstract: The invention provides for polymerization catalyst compositions, and for methods for introducing the catalyst compositions into a polymerization reactor. More particularly, the method combines a catalyst component containing slurry and a catalyst component containing solution to form the completed catalyst composition for introduction into the polymerization reactor. The invention is also directed to methods of preparing the catalyst component slurry, the catalyst component solution and the catalyst compositions, to methods of controlling the properties of polymer products utilizing the catalyst compositions, and to polymers produced therefrom.
    Type: Application
    Filed: November 27, 2001
    Publication date: October 31, 2002
    Inventors: Simon Mawson, Sun-Chueh Kao, Tae Hoon Kwalk, Timothy Roger Lynn, David H. McConville, Matthew Gary McKee, John Francis Szul, Kersten Anne Terry, Timothy T. Wenzel, Mark Gregory Goode, John Henry Oskam, Robert J. Jorgensen, Robert Harold Vogel
  • Patent number: 6462149
    Abstract: Bimodal resin products are produced in a single reactor by using two bicomponent catalyst compositions, each having a high molecular weight and a low molecular weight component, in different ratios. The HMW/LMW split of the final resin product is controlled accurately by controlling the ratio of the feed of the two bicomponent catalyst compositions. Bimodal or polymodal effects are also achieved for properties or characteristics other than molecular weight. More complex results can be achieved with more than two components. The invention is applicable to a wide variety of polymer products, particularly polyolefins and polyethylene.
    Type: Grant
    Filed: September 22, 2000
    Date of Patent: October 8, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Michael W. Tilston, Vinayak Maheshwari, Mark Bradley Davis
  • Publication number: 20020143123
    Abstract: Linear low density polyethylenes (LLDPEs) that have relatively high melt index ratios (MIR) and relatively high melt strength (MS) are described. This combination of melt properties is achieved by a substantially non-blended LLDPE. Catalysts used to produce these polyethylenes are generally a blend of bridged bisindenyl zirconocene dichlorides, where one zirconocene contains saturated indenyls and the other unsaturated indenyls.
    Type: Application
    Filed: September 27, 2001
    Publication date: October 3, 2002
    Inventors: Armenag Hagop Dekmezian, Natalie Ann Merrill
  • Publication number: 20020143122
    Abstract: Ethylene-based polymer blends having an MWD of at least about 2 are made in a single reactor using a mixed constrained geometry catalyst (CGC) system. The process comprises the steps of contacting under polymerization conditions and in a single reaction vessel (i) ethylene, (ii) at least one C3-C20 &agr;-olefin, (iii) optionally, at least one polyene, and (iv) a mixed CGC system.
    Type: Application
    Filed: January 3, 2002
    Publication date: October 3, 2002
    Inventors: Michael K. Laughner, Debra J. Mangold, Deepak R. Parikh
  • Patent number: 6451936
    Abstract: A polypropylene random copolymer obtained by copolymerizing propylene and an &agr;-olefin or propylene, ethylene, and &agr;-olefin using a Ziegler-Natta catalyst substantially in the absence of solvent, wherein propylene content is from 92.3 to 75.0% by weight, the ethylene content (E) is from 0 to 2.7% by weight, and the &agr;-olefin content is from 5.0 to 25.0% by weight, and wherein the content (C) of 20° C. xylene-soluble components in the random copolymer satisfies following formulae (1) to (3); in the copolymer wherein the ethylene content (E) is less than 1.5% by weight, C≦12.0 (weight %)  (1) in the copolymer wherein the ethylene content (E) is from 1.5% by weight to 1.8% by weight, C≦42.0−20.0×E (weight %)  (2) and in the copolymer wherein the ethylene content (E) is from 1.8% by weight to 2.7% by weight, C≦6.0 (weight %)  (3).
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: September 17, 2002
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hajime Sadatoshi, Seiichiro Ima, Kazuki Wakamatsu, Jiro Mori, Eisuke Shiratani
  • Publication number: 20020128401
    Abstract: A solid self-supported cycloalkadienyl catalyst component is disclosed that includes: (i) a mixed metal alkoxide complex which is the reaction product of a magnesium alkoxide or aryloxide and at least one group IVB metal-containing alkoxide or aryloxide; and (ii) Cp, where Cp is a cyclic or polycyclic hydrocarbon having from 3-30 carbon atoms. A self-supported hybrid catalyst also is disclosed which contains the above components (i) and (ii), as well as (iii) a Ziegler-Natta catalyst species. A method of making the self-supported cycloalkadienyl catalyst and the self-supported hybrid catalyst and a method of polymerizing olefins using the catalysts also are disclosed. The catalysts are capable of producing polyolefins in high yield having a broad molecular weight distribution, or a bimodal distribution.
    Type: Application
    Filed: December 28, 1999
    Publication date: September 12, 2002
    Inventors: ROBERT CHARLES JOB, WALTER THOMAS REICHLE
  • Publication number: 20020107341
    Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a catalyst system comprising an activator, a metallocene and a second metal compound based on bidentate ligands containing heterocycle moieties.
    Type: Application
    Filed: October 10, 2001
    Publication date: August 8, 2002
    Inventors: Rex E. Murray, Simon Mawson, John F. Szul, Kersten Anne Erickson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Patent number: 6429270
    Abstract: Catalysts that have been preactivated and/or prepolymerized are disclosed whereby a magnesium and titanium-containing procatalyst component is contacted with a co-catalyst and an external electron donor (and optionally with an olefin monomer to prepare a prepolymerized catalyst) prior to polymerization to form a preactivated and/or prepolymerized catalyst. The preactivated and/or prepolymerized catalyst then is separated from the mixture, and dried to form a solid preactivated and/or prepolymerized catalyst. This dried catalyst then can be stored and subsequently shipped to a polymerization site where it can be used in gas phase polymerization. The preactivated and/or prepolymerized catalyst can be used in gas phase polymerization as extremely high activity catalysts, and do not cause a rapid rise in reaction temperature causing overheating, undesirable formation of agglomerates, coagulation of polymer, and ultimately, reactor failure.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: August 6, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: David Bell Morse
  • Publication number: 20020103310
    Abstract: This invention relates to a process to polymerize olefin(s) comprising combining a solution, slurry or solid comprising one or more bulky ligand metallocene catalyst compounds, an optional support, and or one or more activator(s) with a solution comprising one or more phenoxide catalyst compounds, and thereafter, introducing one or more olefin(s) and the combination into a polymerization reactor. This invention also relates to a polymer of ethylene wherein the polymer has a density of 0.910 to 0.930 g/cc, a melt index of 0.3 to 2.0 dg/min, and a 15 to 35 &mgr;m thick film of the polymer has a 45° gloss of 60 or more, a haze of 7% or less, and a dart impact of 600 g or more.
    Type: Application
    Filed: December 4, 2000
    Publication date: August 1, 2002
    Inventors: John F. Szul, Tae Hoon Kwalk, David James Schreck, Simon Mawson, Matthew G. McKee, Kersten Anne Terry, Mark G. Goode, Gregory T. Whiteker, Eric A. Lucas
  • Patent number: 6423792
    Abstract: A process for producing a polyethylene resin having a monomodal molecular weight distribution in a single polymerisation reactor using a chromium-based catalyst system, by copolymerising ethylene and an alpha-olefinic-comonomer having from 3 to 8 carbon atoms, the polyethylene resin comprising a blend of a higher molecular weight fraction polymerised by a first chromium-based catalyst of the system and a lower molecular weight fraction polymerised by a second chromium-based catalyst of the system, wherein the comonomer incorporation in the higher molecular weight fraction is greater than the comonomer incorporation in the lower molecular weight fraction is greater than the comonomer incorporation in the lower molecular weight fraction whereby the higher and lower molecular weight fractions differ in density by from 0.01 to 0.03 g/cc.
    Type: Grant
    Filed: March 29, 2000
    Date of Patent: July 23, 2002
    Assignee: Fina Research, S.A.
    Inventors: Guy Debras, Philippe Bodart
  • Patent number: 6410659
    Abstract: A process for preparing bimodal molecular weight distribution copolymers of ethylene with alpha-olefins having 3 to 20 carbon atoms, said copolymers having: (a) a comonomer distribution wherein the comonomer level at the mid-position of the low molecular weight component is <3 times the level at the mid-position of the high molecular weight component, and (b) a total average comonomer content in the range 0.5-20 short chain branches (SCB)/1000 C atoms characterised in that said process is carried out in the presence of a supported multisite catalyst. The multisite catalyst comprises a metallocene complex and a Ziegler catalyst. The metallocene complex for example is bis(pentamethylcyclopentadienyl) zirconium dichloride.
    Type: Grant
    Filed: July 31, 1997
    Date of Patent: June 25, 2002
    Assignee: BP Chemicals Limited
    Inventors: Peter James Maddox, John Paul McNally, David Pratt
  • Patent number: 6410660
    Abstract: Mixtures of different polyolefins may be made by direct, preferably simultaneous, polymerization of one or more polymerizable olefins using two or more transition metal containing active polymerization catalyst systems, one of which contains nickel complexed to selected ligands. The polyolefin products may have polymers that vary in molecular weight, molecular weight distribution, crystallinity, or other factors, and are useful as molding resins and for films.
    Type: Grant
    Filed: March 22, 1999
    Date of Patent: June 25, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Lynda Kaye Johnson, Joel David Citron
  • Publication number: 20020077431
    Abstract: This invention relates to a method to oligomerize ethylene comprising combining ethylene with a catalyst system comprising an activator and one or more phenoxide group metal compounds represented by the formula: 1
    Type: Application
    Filed: December 19, 2000
    Publication date: June 20, 2002
    Inventor: Gregory T. Whiteker
  • Patent number: 6407188
    Abstract: A branched polyolefin, preferably a polyethylene, and containing branches with even and odd numbers of carbon atoms, may be made by oligomerizing ethylene to an &agr;-olefin using a selected iron containing catalyst, and then copolymerizing that &agr;-olefin with ethylene and one or more other added &agr;-olefins which have odd numbers of carbon atoms. The polymers are useful, for example, as molding resins.
    Type: Grant
    Filed: September 28, 2000
    Date of Patent: June 18, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Zhibin Guan, Lin Wang
  • Patent number: 6399722
    Abstract: This invention relates to methods to introduce multiple catalysts, activators or catalyst systems into a gas phase reactor.
    Type: Grant
    Filed: December 1, 1999
    Date of Patent: June 4, 2002
    Assignee: Univation Technologies, LLC
    Inventors: John F. Szul, Kersten Anne Erickson, Simon Mawson, David James Schreck, Mark G. Goode, Paul T. Daniell, Matthew G. McKee, Clark C. Williams
  • Patent number: 6388017
    Abstract: A process is provided for producing a polymer composition. The process comprises contacting a narrow molecular weight distribution base polymer and a high molecular weight polymer component. The base polymer is an ethylene polymer having a Mw/Mn less than about 5 and a melt flow index from about 0.2 g/10 min to about 20 g/10 min. The high molecular weight polymer component has a molecular weight distribution such that at least a substantial portion of its molecules have a molecular weight of greater than one million. The high molecular weight polymer component being incorporated is in an amount to give about 0.1% to about 10% by weight, based on the total weight of the polymer composition, of the molecules having a molecular weight greater than one million. The polymer composition has a higher bulk density than the base polymer. In addition, when the polymer composition is blown into film, the film has improved clarity over the base polymer.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: May 14, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Anthony P. Eaton, Elizabeth A. Benham, Shawn R. Kennedy, Ashish M. Sukhadia, Rajendra K. Krishnaswamy, Kathy S. Collins
  • Patent number: 6384158
    Abstract: The catalyst system of the invention comprises: I) a catalyst for polymerizing olefins comprising: a) a first component comprising at least one transition metal of Group IV, V or VI and at least two cyclopentadienyl containing rings, said rings each having at least two substituents bonded to each of said rings in the same position; b) a second component comprising said transition metal and said cyclopentadienyl containing rings, said rings each having at least two substituents bonded to each of said rings in the same or different position than said substituents of said first component; said substituents of the said first and second components can be the same or different, with the provision that when the substituents of said first and second components are the same, said substituents of said components are bonded to said rings in different positions; and c) a third component comprising said transition metal bonded to said cyclopentadienyl containing rings where one of said rings is substituted identically
    Type: Grant
    Filed: September 13, 2000
    Date of Patent: May 7, 2002
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Robert Lee Bamberger, Moses Olukayode Jejelowo
  • Patent number: 6369176
    Abstract: Ethylene-based polymer blends having an MWD of at least about 2 are made in a single reactor using a mixed constrained geometry catalyst (CGC) system. The process comprises the steps of contacting under polymerization conditions and in a single reaction vessel (i) ethylene, (ii) at least one C3-C20 (&agr;-olefin, (iii) optionally, at least one polyene, and (iv) a mixed CGC system.
    Type: Grant
    Filed: August 14, 2000
    Date of Patent: April 9, 2002
    Assignee: DuPont Dow Elastomers LLC
    Inventors: Michael K. Laughner, Debra J. Mangold, Deepak R. Parikh
  • Publication number: 20020037979
    Abstract: A self-supported hybrid olefin polymerization catalyst comprising a Ziegler-Natta component and a metallocene component whereby the metallocene component is affixed to the Ziegler-Natta component is disclosed. In the hybrid catalyst, the Ziegler-Natta component includes a solid complex of magnesium, transition metal, and alkoxide moieties where the transition metal is selected from one or more metals having an oxidation state of +3, +4, +5, and mixtures thereof. A method of making the hybrid catalyst and a method of polymerizing olefins using the hybrid catalyst also are disclosed. The hybrid catalyst is capable of producing polyolefins having a broad molecular weight, or bimodal distribution in high yield.
    Type: Application
    Filed: December 28, 1999
    Publication date: March 28, 2002
    Inventors: ROBERT CHARLES JOB, JESSICA ANN COOK, SUN-CHUEH KAO
  • Publication number: 20020028892
    Abstract: A prepolymerization catalyst for use in a gas phase polymerization of an olefin or combinations of olefins which comprises (A) a solid catalyst component comprising magnesium, halogen, titanium and an electron donor and having a weight-average particle diameter of 15 to 45 &mgr;m, (B) at least one organoaluminum compound and (C) a prepolymer of an ethylene and/or at least one &agr;-olefin, wherein the molar ratio of aluminum to titanium in the prepolymerization catalyst (Al/Ti ratio) is 3 to 11 (mol/mol), the weight ratio of the prepolymerization catalyst to the solid catalyst component (prepolymerization catalyst/solid catalyst component) is 2 to 35 (g/g), the content of volatile materials (VM) in the prepolymerization catalyst is 2.0% by weight or less, and the intrinsic viscosity [&eegr;] measured in tetralin at 135° C. is 2.0 dl/g or less, and a process for a production thereof.
    Type: Application
    Filed: March 30, 2001
    Publication date: March 7, 2002
    Inventors: Tomoaki Goto, Kazuki Wakamatsu, Shinichi Kumamoto
  • Patent number: 6353070
    Abstract: Star polymers obtainable by polymerization of vinylaromatic monomers with a branching monomer unit containing at least two vinylaromatic functional radicals in the presence of a catalyst obtainable from A) a transition-metal complex from sub-group II to VIII, B) a cation-forming agent and C), if desired, an aluminum compound.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: March 5, 2002
    Assignee: BASF Aktiengesellschaft
    Inventors: Josef Wünsch, Michael Geprägs
  • Publication number: 20020016255
    Abstract: A mixed metal-containing precursor is disclosed whereby the precursor includes: a) MgZrMx where M is selected from one or more metals having a +3 or +4 oxidation state, x is from 0 to about 2, and where the molar ratio of magnesium to the mixture of zirconium and M is within the range of from about 2.5 to 3.6; and b) at least one moiety complexed with component a) selected from the group consisting of alkoxide groups, phenoxide groups, halides, hydroxy groups, carboxylate groups, amide groups, and mixtures thereof A polymerization procatalyst prepared from the mixed metal containing precursor, methods of making the precursor and procatalyst, as well as polymerization methods using the procatalyst also are disclosed.
    Type: Application
    Filed: July 17, 2001
    Publication date: February 7, 2002
    Inventor: Robert Charles Job
  • Patent number: 6340730
    Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a catalyst system comprising an activator, a metallocene and a second metal compound based on bidentate ligands containing heterocycle moieties.
    Type: Grant
    Filed: December 6, 1999
    Date of Patent: January 22, 2002
    Assignee: Univation Technologies, LLC
    Inventors: Rex E. Murray, Simon Mawson, John F. Szul, Kersten Anne Erickson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20010051697
    Abstract: Catalysts that have been preactivated and/or prepolymerized are disclosed whereby a magnesium and titanium-containing procatalyst component is contacted with a co-catalyst and an external electron donor (and optionally with an olefin monomer to prepare a prepolymerized catalyst) prior to polymerization to form a preactivated and/or prepolymerized catalyst. The preactivated and/or prepolymerized catalyst then is separated from the mixture, and dried to form a solid preactivated and/or prepolymerized catalyst. This dried catalyst then can be stored and subsequently shipped to a polymerization site where it can be used in gas phase polymerization. The preactivated and/or prepolymerized catalyst can be used in gas phase polymerization as extremely high activity catalysts, and do not cause a rapid rise in reaction temperature causing overheating, undesirable formation of agglomerates, coagulation of polymer, and ultimately, reactor failure.
    Type: Application
    Filed: June 29, 2001
    Publication date: December 13, 2001
    Inventor: David Bell Morse
  • Publication number: 20010047064
    Abstract: Disclosed herein are methods for producing polymeric materials which are normally tenacious in their character to such degree that their processing by conventional means is not possible, for example substantially-amorphous polyolefins. By introducing a second catalyst capable of producing a powdery polymer into the polymerization system during production of the sticky polymers, these normally sticky, tenacious polymers are rendered into a form which may be processed using conventional means and equipment.
    Type: Application
    Filed: May 17, 2001
    Publication date: November 29, 2001
    Applicant: Huntsman Polymers Corporation
    Inventor: Lixin Sun
  • Publication number: 20010047065
    Abstract: The present invention relates to a supported catalyst composition and a method for making the supported catalyst composition and its use in a process for polymerizing olefin(s). In particular, the invention is directed to a method for making a supported catalyst composition by contacting a preformed supported bulky ligand metallocene-type catalyst system with an additional amount of a bulky ligand metallocene-type catalyst compound.
    Type: Application
    Filed: June 3, 1999
    Publication date: November 29, 2001
    Inventors: SUN-CHUEH KAO, FREDERICK J. KAROL
  • Patent number: 6323284
    Abstract: The present invention is broadly directed to a process for copolymerizing one or more alpha-olefins and one or more di-olefin monomers in the presence of at least one stereospecific metallocene catalyst system and at least one non-stereospecific metallocene catalyst system. Crosslinking of at least a portion of the mixture of polymer segments is accomplished during the polymerization of the composition by incorporation of single di-olefin comonomers into two polymer segments.
    Type: Grant
    Filed: December 10, 1999
    Date of Patent: November 27, 2001
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventor: Andrew J. Peacock
  • Publication number: 20010044508
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: May 24, 2001
    Publication date: November 22, 2001
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20010034423
    Abstract: This invention relates to a polymerization process comprising combining an olefin in the gas or slurry phase with a spray dried catalyst comprising an activator, a particulate filler and a metal catalyst compound.
    Type: Application
    Filed: May 29, 2001
    Publication date: October 25, 2001
    Inventors: John H. Oskam, Timothy R. Lynn, Vincent P. Morrison
  • Patent number: 6262196
    Abstract: A catalyst composition comprises at least two different polymerization catalysts of which a) at least one is a polymerization catalyst based on an early transition metal component and b) at least one is a polymerization catalyst based on a late transition metal component.
    Type: Grant
    Filed: August 24, 1999
    Date of Patent: July 17, 2001
    Assignee: Targor GmbH
    Inventor: Stefan Mecking
  • Patent number: 6258903
    Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a combined catalyst system comprising a hydrogen generating olefin polymerization catalyst and from 10 ppm to 10 weight % of at least one hydrogen consuming olefin polymerization catalyst system, based upon the weight of the total catalyst present, not including any activators or supports.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: July 10, 2001
    Assignee: Univation Technologies
    Inventors: Simon Mawson, Mark G. Goode
  • Patent number: 6248845
    Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator. The invention is also directed to an ethylene copolymer composition produced by using the bulky ligand hafnium metallocene-type catalysts of the invention, in particular a single reactor polymerization process. The hafnocene compound comprises at least one ligand substituted with at least one linear or iso alkyl substituent of at least 3 carbon atoms, and the catalyst system may comprise a mixture of two or more such hafnocenes.
    Type: Grant
    Filed: December 8, 1998
    Date of Patent: June 19, 2001
    Assignee: Univation Technologies
    Inventors: Donald R. Loveday, Moses Olukayode Jejelowo, Sun-Chueh Kao
  • Patent number: 6242543
    Abstract: A process for the polymerization of ethylene and optionally &agr;-olefins to form ethylene homopolymer or copolymers having a broad molecular weight distribution, comprising polymerization of 100-80 wt. % of ethylene and 0-20 wt. % of comonomer in the presence of two independent, simultaneously present catalysts A and B, wherein catalyst A, deposited on an inorganic support, comprises chromium in a predominantly oxidant state of 2 and catalyst B comprises a bis-cyclopentadienyl chromium compound reacted with an inorganic support.
    Type: Grant
    Filed: May 3, 1999
    Date of Patent: June 5, 2001
    Assignee: Borealis A/S
    Inventors: Arild Follestad, Richard Blom, Ivar Martin Dahl, Klaus-Joachim Jens, Svein Staal Eggen
  • Patent number: 6214949
    Abstract: A catalyst system which combines a unbridged metallocene catalyst and a heterogeneous catalyst affects the molecular weight, the molecular weight distribution and the melt flow index of the resulting polymer. To obtain a polymer having high molecular weight and fractional melt flow index, the unbridged metallocene compound is preferably cyclopentadienyltitanium trichloride or bis(cyclopentadienyl)titanium dichloride and an alumoxane co-catalyst may or may not be present. To obtain a polymer having high molecular weight, broad molecular weight distribution and fractional melt flow index, the unbridged metallocene compound is preferably cyclopentadienyltitanium trichloride or bis(cyclopentadienyl)titanium dichloride and an alumoxane co-catalyst is present. A catalyst system which combines a unbridged metallocene catalyst and a bridged metallocene catalyst with the heterogeneous catalyst affects the xylene solubles in addition to the other polymer properties.
    Type: Grant
    Filed: December 29, 1993
    Date of Patent: April 10, 2001
    Assignee: Fina Technology, Inc.
    Inventors: B. Raghava Reddy, Edwar S. Shamshoum
  • Patent number: 6197899
    Abstract: A process is disclosed for the particle form polymerization of olefins. The process employs a titanium-containing having hydrocarbon soluble titanium components. The resulting catalyst is pretreated with an organometallic reducing agent prior to the introduction of the catalyst into the polymerization zone to give a catalyst which can be used satisfactorily in a loop reactor with lower levels of cocatalyst.
    Type: Grant
    Filed: February 27, 1995
    Date of Patent: March 6, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Kent E. Mitchell, Max P. McDaniel, M. Bruce Welch, Elizabeth A. Benham, Grover W. Cone
  • Patent number: 6180731
    Abstract: Polymers of ethylene are obtainable by polymerization of ethylene and, if desired, further comonomers in the presence of a catalyst system comprising as active constituents I) a Phillips catalyst, II) a solid which is different from I) and comprises a component which is derived from the metallocene complexes of the formula (A) in which the substituents and indices have the following meanings:  R1 to R10 are hydrogen, C1-C10-alkyl, 5-to 7-membered cycloalkyl which may in turn bear C1-C6-alkyl groups as substituents, C6-C15-aryl or aryalkyl, where two adjacent radicals may also together form a cyclic group having from 4 to 15 carbon atoms, or Si(R11)3, where R11 is C1-C10-alkyl, C6-C15-aryl or C3-C10-cycloalkyl, or the radicals R4 and R9 together form a group —[Y(R12R13)]m—, where Y is silicon, germanium, tin or carbon, and R12, R13 are hydrogen C1-C10-alky, C3-C10-cycloalyl or C6-C15-aryl, M is a metal of transition groups IV to VIII or a metal of the lanthanide
    Type: Grant
    Filed: January 22, 1997
    Date of Patent: January 30, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Wolfgang Rohde, Roland Saive, Dieter Lilge, Martin Lux, Peter Bauer
  • Patent number: 6166152
    Abstract: A method for producing a low density copolymer of ethylene and 1-hexene having a density in the range of about 0.915 to about 0.930 grams/cc in a continuous loop reactor under slurry phase reactor conditions in the presence of a liquid diluent comprising (a) using a prepolymerized solid particulate metallocene catalyst system, (b) combining the catalyst system with a liquid diluent, and (c) agitating the mixture of (b) to form a liquid mixture containing catalyst system particles that are substantially uniform in size, (d) passing this liquid mixture into the loop reactor, (e) not adding any hydrogen, (f) employing the temperature in the range of about 170.degree. F. to about 180.degree. F., (g) employing ethylene in an amount equal to about 5 to about 6 weight % of the liquid diluent and the loop reactor, and (h) employing 1-hexene in an amount equal to about 1.5 to about 2.5 weight % of the liquid diluent in the loop reactor.
    Type: Grant
    Filed: February 26, 1998
    Date of Patent: December 26, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Elizabeth A. Benham, Carleton E. Stouffer, Jose M. Dionisio, Steven J. Secora, John N. DeGood, III, Robert W. Bohmer, Michael C. Carter
  • Patent number: 6162883
    Abstract: A mixture of at least one thermal carbene-free ruthenium catalyst A and at least one thermal ruthenium carbene catalyst B, both of which initiate the ring-opening metathesis polymerization on their own, said catalysts being present in a weight ratio of A to B from 10:1 to 1:10. By adding this mixture even in small amounts, the ring-opening metathesis polymerization of strained cycloolefins can be effectively catalyzed.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: December 19, 2000
    Assignee: Ciba Specialty Chemcials Corporation
    Inventors: Andreas Muhlebach, Paul Adriaan Van Der Schaaf, Andreas Hafner
  • Patent number: 6150481
    Abstract: Polyolefins with a molecular weight distribution M.sub.w /M.sub.n .gtoreq.3.0, which may be monomodal, bimodal or multimodal, can be obtained by polymerization or copolymerization of olefins with a catalyst system consisting of an aluminoxane and a transition metal component (metallocene), in which the transition metal component consists of at least one zirconocene of the formula I and at least one zirconocene of the formula Ia ##STR1## or alternatively of at least 2 zirconocenes of the formula I.
    Type: Grant
    Filed: August 26, 1997
    Date of Patent: November 21, 2000
    Assignee: Targor GmbH
    Inventors: Andreas Winter, Walter Spaleck, Bernd Bachmann
  • Patent number: 6114483
    Abstract: Mixtures of different polyolefins or branched polyolefins may be made by direct, preferably simultaneous, polymerization of one or more polymerizable olefins using two or more transition metal containing active polymerization catalyst systems, one of which contains preferably late transition metals complexed to selected ligands. The polyolefin products may have polymers that vary in molecular weight, molecular weight distribution, crystallinity, or other factors, and are useful as molding resins and for films.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: September 5, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Edward Bryan Coughlin, Samuel David Arthur, Steven Dale Ittel
  • Patent number: 6096841
    Abstract: Components and catalysts for the polymerization of olefins comprising the product obtained by contacting a compound of a transition metal M, containing at least one M-.pi. bond, with an olefinic prepolymer obtained by polymerization of one or more olefins with a coordination catalyst comprising a compound of Ti or V supported on a magnesium halide.
    Type: Grant
    Filed: July 1, 1997
    Date of Patent: August 1, 2000
    Assignee: Montell Technology Company bv
    Inventors: Mario Sacchetti, Stefano Pasquali, Gabriele Govoni
  • Patent number: 6077809
    Abstract: A novel high-porosity adsorbent material for selective adsorption of fluoride ions, arsenic ions and phosphate ions as well as a method for the preparation thereof are disclosed. The adsorbent material consists of a porous carrier material such as crosslinked polyacrylate resin beads and a crystalline hydrous zirconium oxide impregnating the pores of the carrier in the monoclinic or cubic crystal form.
    Type: Grant
    Filed: June 30, 1998
    Date of Patent: June 20, 2000
    Assignee: Japan as represented by Director General of Agency of Industrial Science and Technology
    Inventors: Toshishige Suzuki, Hideyuki Matsunaga, Toshiro Yokoyama
  • Patent number: 6069219
    Abstract: A composition of matter includes a polymerizable mixture comprising 1 to 99 weight percent of a first monomer and an initiator therefor, the first monomer being one of 1) at least one free-radically polymerizable monomer or 2) at least one cyanate ester monomer, and 99 to 1 weight percent of a second monomer and an initiator therefor, the second monomer being the member of 1) or 2) that is not selected as the first monomer, wherein the curative for the cyanate ester is a transition metal-containing organometallic compound curing agent and the curative for the free-radically polymerizable monomer is a free-radical generating curing agent or a transition metal-containing organometallic compound.
    Type: Grant
    Filed: April 27, 1998
    Date of Patent: May 30, 2000
    Assignee: 3M Innovative Properties Company
    Inventors: Fred B. McCormick, David J. Drath, Ilya Gorodisher, Michael A. Kropp, Michael C. Palazzotto, Melville R. V. Sahyun
  • Patent number: 6069213
    Abstract: It has been found that the use of at least one unsupported metallocene polymerization catalyst with at least one supported metallocene polymerization catalyst in the polymerization of olefins allows for better control of the polymerization, especially gas phase polymerization. Such a system takes advantage of the high activity of the unsupported catalyst and the stability of a supported catalyst. Additionally, the relative timing of the addition of the supported and unsupported catalysts to a reaction system can be used to control a continuous polymerization reaction by stabilizing the reactor bed with the supported catalyst prior to addition of the unsupported catalyst.
    Type: Grant
    Filed: December 16, 1997
    Date of Patent: May 30, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Thomas Lloyd Nemzek, Frederick John Karol, Sun-Chueh Kao, Robert Converse Brady, III
  • Patent number: 6015866
    Abstract: A process for producing high density polyethylene, the process comprising polymerising ethylene, or copolymerising ethylene and an alpha-olefinic comonomer comprising from 3 to 10 carbon atoms, in the presence of a catalyst system comprising first and second chromium-based catalysts, the first chromium-based catalyst having been reduced and reoxidised and the second chromium-based catalysts having been activated, fluordised before or during the activation step, and reduced, the first and second chromium-based catalysts having a pore volume difference of at least O.8 cc/g.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: January 18, 2000
    Assignee: Fina Research, S.A.
    Inventors: Guy Debras, Jean-Pierre Dath
  • Patent number: 5851946
    Abstract: The invention relates to the use of intramolecularly stabilized organometallic compounds as components in coordination catalyst systems, corresponding coordination catalyst systems and processes for the preparation of polymers by coordination polymerization of unsaturated hydrocarbons by catalysed metathesis of alkenes and alkynes using such coordination catalyst systems.
    Type: Grant
    Filed: September 25, 1995
    Date of Patent: December 22, 1998
    Assignee: Merck Patent Gesellschaft mit Beschrankter Haftung
    Inventors: Ludwig Pohl, Eike Poetsch, Hans-Ludwig Hirsch, Herbert Schumann, Karin Weiss
  • Patent number: 5849852
    Abstract: Support for catalysts, containing at least two constituents chosen from silica, alumina and aluminium phosphate, having a specific surface of 100 to 800 m.sup.2 /g, a crystallization temperature greater than or equal to 700.degree. C. and a pore volume of 1.5 to 4 cm.sup.3 /g, the specific surface (SS) and the pore volume (PV) corresponding to the relationship:SS<(PV.times.564-358).Process for the manufacture of such a support, according to which an alcohol, water, a silicon alkoxide and an acid are mixed under conditions such that gelling or precipitation of silica is prevented, an acidic solution of an aluminium compound and/or a solution of a source of phosphate ions are added thereto, a gelling agent is added thereto, a gel is recovered which is washed with water and then by means of an organic liquid, the gel is then dried until a powder is obtained, and the powder is calcined. Polymerization of olefins in the presence of a catalyst containing chromium on a support as described above.
    Type: Grant
    Filed: January 29, 1996
    Date of Patent: December 15, 1998
    Assignee: Solvay Polyolefins Europe--Belgium (Societe Anonyme)
    Inventors: Benoit Koch, Andre Rulmont, Fabienne Wijzen
  • Patent number: 5830958
    Abstract: A process for preparing polynuclear metallocenes by reacting a metallocene in which one of the cyclopentadienyl-containing radicals has a substituent having olefinic or acetylenic unsaturation with a second metallocene having a metal which comes from groups IVb to VIb of the periodic table and a metal-hydride bond. The use of the resulting metallocenes in the polymerization of olefins is disclosed, including techniques for using such metallocenes to produce solid prepolymerized metallocene-containing catalyst systems suitable for use in the polymerization of olefins.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: November 3, 1998
    Assignee: Phillips Petroleum Company
    Inventors: Bernd Peifer, Helmut G. Alt, M. Bruce Welch