Abstract: The present invention provides an ammoxidation catalyst containing vanadium oxide, titanium oxide and diamond.

Abstract: A reactor for producing a nitrile compound from a carbon ring or heterocyclic compound having organic substituents by a gas phase reaction using a fluidized catalyst bed with ammonia and a gas containing oxygen. In a cylindrical fluidized catalyst bed having a diameter of 2.0 meters or greater, partial vaporization-type cooling tubes (the cooling medium is partially vaporized in the tubes) and complete vaporization-type cooling tubes (the cooling medium is completely vaporized in the cooling tubes) are disposed in a specific arrangement. Water containing ionic SiO2 in 0.1 ppm or smaller and having an electric conductivity of 5 ?S/cm or smaller is used as the cooling medium for the complete vaporization-type cooling tubes. The temperature of the reaction is easily stabilized and uniform distribution of temperature is obtained in the fluidized catalyst bed. Stable continuous operation is achieved for a long time in a commercial scale apparatus.

Abstract: In a process for producing a nitrile compound comprising introducing a carbon ring or heterocyclic compound having organic substituents, ammonia and the air into a reactor and reacting the introduced compounds in the presence of a catalyst, during the reaction, a residual gas obtained after the formed nitrile compound is separated from a reaction gas discharged from the reactor is recycled to the reactor in an amount of 10 to 60% by volume based on the amount of the fresh raw material gas supplied to the reactor and the ratio of the amount by mole of molecular oxygen to the amount by mole of the organic substituent in the carbon ring or heterocyclic compound having organic substituents supplied to the reactor (O2/organic substituent) is kept within 1.5 to 7. The reaction is achieved under an advantageous condition and the nitrile compound can be produced industrially advantageously at a higher yield.

Abstract: In a process for producing a polynitrile compound comprising introducing a polysubstituted organic compound (POC) which is a carbon ring or heterocyclic compounds having a plurality of organic substituents into a reactor with ammonia and a gas containing oxygen and ammoxidizing POC in the presence of a catalyst, at least a portion of the unreacted POC and a mononitrile compound of an intermediate product in the reaction gas discharged from the reactor is separated, recovered and recycled to the reactor so that the flow rate of the mononitrile compound at the outlet of the reactor is 2 to 16% by mole of the total flow rate of POC and the mononitrile compound supplied to the reactor. Burning reaction of the side reaction is suppressed and the loss of POC can be decreased without adverse effects on productivity and the polynitrile compound can be obtained at a high yield.

Abstract: In a process for producing a polynitrile compound comprising introducing a polysubstituted organic compound (POC) which is a carbon ring or heterocyclic compounds having a plurality of organic substituents into a reactor with ammonia and a gas containing oxygen and ammoxidizing POC in the presence of a catalyst, at least a portion of the unreacted POC and a mononitrile compound of an intermediate product in the reaction gas discharged from the reactor is separated, recovered and recycled to the reactor so that the flow rate of the mononitrile compound at the outlet of the reactor is 2 to 16% by mole of the total flow rate of POC and the mononitrile compound supplied to the reactor.

Abstract: A method of preparing a catalyst having the elements and the proportions indicated by the following empirical formula: VSbmAaDdOx where A is one or more Ti, Sn, where Sn is always present D is one or more Li, Mg, Ca, Sr, Ba, Co, Fe, Cr, Ga, Ni, Zn, Ge, Nb, Zr, Mo, W, Cu, Te, Ta, Se, Bi, Ce, In, As, B, Al and Mn wherein m is 0.5 to 10 a is greater than zero to 10 d is zero to 10 x is determined by the oxidation state of the cations present, comprising making an aqueous slurry of a mixture of source batch materials comprising compounds of said elements to be included in the final catalyst, followed by drying and heat calcining the mixture to an active catalyst, wherein the source batch material for the tin is a solution which comprises SnO2.

Abstract: There is disclosed a process for producing a nitrile compounds by ammoxidation of a carbocyclic or heterocyclic compound having organic substituent(s) by reacting the compound with ammonia and an oxygen-containing gas, wherein unreacted ammonia is recovered from the reaction product gas and recycled to the reaction system. In the first process of the present invention, the ammoxidation is conducted by vapor-phase catalytic reaction in the presence of a fluid catalyst containing at least one metal oxide selected from the group consisting of vanadium oxide, molybdenum oxide and iron oxide while controlling a water concentration of a gas fed to a reactor to 12% by volume or lower by adjusting a water content of the recovered ammonia by distillation, thereby avoiding deterioration in activity of the catalyst due to recycle of the recovered ammonia. As a result, it is possible to stably obtain the aimed product at a high yield for a long period of time.

Abstract: The present invention provides a process for preparing carbocyclic or heterocyclic nitrites by the vapor phase contact ammoxidation of carbocyclic compounds or heterocyclic compounds, in which the reaction is carried out effectively without the increase of the amount of ammonia or oxygen used or the introduction of steam to give the nitrites as the objective products stably with the passage of time in a high yield with a high selectivity.

Abstract: There are disclosed a process for producing a nitrile compound which comprises catalytically reacting an alkyl group-substituted aromatic compound or an alkyl group-substituted heterocyclic compound with a mixed gas containing ammonia and oxygen in the presence of 1 a catalyst comprising a vanadium oxide, a chromium oxide, a boron oxide, a molybdenum oxide, and an oxide of an alkali metal or an alkaline earth metal or 2 a catalyst comprising a vanadium oxide, a chromium oxide, a boron oxide, an alkali metal oxide, and a heteropolyacid. According to the above process and by virtue of the specific catalyst, it is made possible to produce a nitrile compound having an aromatic ring or a heterocyclic ring in an extremely advantageous manner, that is, in high yield at high selectivity to the objective product.

Abstract: Mixed oxide vanadium/antimony/titanium ammoxidation catalysts, particularly suited for the ammoxidation of alkanes and exhibiting X-ray diffraction spectra which are characteristic of a crystallographic phase of rutile TiO.sub.2, are prepared by (a) dissolving respective soluble compounds of vanadium, of antimony and of titanium in at least one saturated alcohol, (b) contacting the alcoholic solution thus obtained with water and precipitating the mixed oxide therefrom, and (c) separating and calcining the mixed oxide thus precipitated.

Abstract: An ammoxidation method in a fluidized-bed reactor, in which, when a starting material to be ammoxidized is ammoxidized by means of vapor-phase catalytic fluidized-bed reaction, the reaction is carried out in a fluidized-bed reactor to which an oxygen-containing gas is fed through feed openings provided at the bottom thereof, and a starting material to be ammoxidized is fed through feed openings provided above the feed openings for the oxygen-containing gas, the distance between the feed openings for the oxygen-containing gas and those for the starting material being from 30 to 250% of the height of a fluidized solid matter in a static state so as to form such a fluidized bed that the density of the fluidized solid matter at the feed openings for the starting material to be ammoxidized is in the range of 50 to 300 kg/m.sup.3 and that the gas velocity is 1 m/s or lower.

Abstract: Preparation of aromatic or heteroaromatic nitrites of the formula I ##STR1## where X is nitrogen or C-R.sup.6 and all of the R substituents represent hydrogen, alkyl, halogen, nitro, amino or similar groups, provided at least one substituent is a cyano or alkylcyano group. The nitrites I are produced by reacting aromatic or heteroaromatic hydrocarbons of the formula II ##STR2## where X is nitrogen or C-R.sup.6, provided at least one substituent is C.sub.1 -C.sub.8 -alkyl, with ammonia and oxygen at 200 to 600.degree. C. under a pressure of 0.1 to 5 bar in the gas phase over a supported catalyst containing 0.5 to 20% by weight of vanadium oxide. The supported catalyst consists of from 2 to 30 particle fractions whose mean diameters differ by from 10 to 80% and the supporting carrier of the catalyst has a bulk density of 0.6 to 1.2 kg/liter.

Abstract: A system provides an oxygen-bearing gas and gaseous reactant stream to a fluidized bed reactor using a sparger to entrain the oxygen-bearing gas into the reactant gas stream. A feed line couples the sparger to the reactor's fluidized bed and introduces the reactant gas stream and entrained oxygen-bearing gas directly into contact with the fluidized bed. A controller controls and maintains both the amount of oxygen-bearing gas and the gaseous reactant above an upper flammability limit, preferably with a safety margin of at least 10%.

Abstract: Disclosed is a process comprising the heat treatment of certain V and Sb-containing catalysts at a lower temperature than the previous calcination temperature of the base catalyst to improve catalytic performance; the catalysts resulting from such process; and certain oxidation and ammoxidation reactions in the presence of such a catalyst.

Abstract: A mixture of 2,4-dichloro-5-fluorotoluene and 2,6-dichloro-3-fluorotoluene which cannot be separated in an economically efficient manner and can be reacted individually to give the corresponding benzonitriles is subjected according to the invention to ammoxidation in the form of this mixture and then separated at the stage of the benzonitriles by methods known to the person skilled in the art.

Abstract: This invention is directed towards an improved process for the selective gas phase oxidation of a organic reactant using a metal oxide redox catalyst, wherein the organic reactant and air feeds are at a substantially continuous level, the improvement comprising adding a fluctuating flow of oxygen at alternating relatively high and relatively low levels. The invention also teaches means by which a gas may be provided to a reaction process on a fluctuating basis.

Abstract: A process for the preparation of dicyanobenzenes of the formula ##STR1## in which x denotes hydroxy, C.sub.1 -C.sub.4 alkoxy, nitro, amino, mono- or di-(C.sub.1 -C.sub.4 alkyl)amino, phthalimido or a nitrogenous saturated 5-membered or 6-membered heterocyclic radical, which is attached to the phenyl ring via a nitrogen atomin which a xylene of the formula ##STR2## in which x has the meaning stated above,is oxidized at a temperature of from 400.degree. to 500.degree. C. with oxygen in the presence of ammonia and a catalyst.

Abstract: Petrochemicals are produced by the vapor phase reaction of a hydrocarbon with substantially pure oxygen in the presence of a suitable catalyst. In the improved process, the principal product is removed, carbon monoxide, present in the reactor effluent as a byproduct, is oxidized to carbon dioxide and part of the gaseous effluent, comprised mainly of carbon dioxide and unreacted hydrocarbon, is recycled to the reactor. Removal of carbon monoxide from the recycle stream reduces the hazard of a fire or explosion in the reactor or associated equipment. The use of carbon dioxide as the principal diluent increases heat removal from the reactor, thereby increasing the production capacity of the reactor.

Abstract: Catalysts having the general formula:V.sub.1 Bi.sub.a Sb.sub.b Fe.sub.c X.sub.d Y.sub.c Z.sub.f O.sub.gwherein,X=Mo, Cu, W, Nb, Te, P, Sn, Ge, AsY=Co, Ni, Ce, La, Mn, CrZ=Alkali, alkaline earth, B, Tl and,a=0.1-10,b=0.01-20,c=0.01-5,d=0-5,e=o-3,f=0-1, and g is determined by the valance requirements of the elements present,are produced by first forming and calcining an iron-antimony oxide composition which is subsequently combined with compounds of vanadium, bismuth and other elements. The catalysts are useful in the formation of phthalonitriles from the reaction of xylenes with oxygen and ammonia at elevated temperatures.

Abstract: An improved process is provided for the production of a petrochemical by the vapor phase reaction of a hydrocarbon with an oxygen-containing gas in the presence of a suitable catalyst to produce a flammable gaseous product stream comprising the desired petrochemical, unreacted hydrocarbon, oxygen, carbon monoxide and carbon dioxide. In the improved process, a cooled or liquefied inert gas is injected as a quench fluid into the gaseous product stream exiting the hydrocarbon oxidation reactor, thereby cooling the stream to a temperature below the autoignition temperature of the flammable components of the stream, the petrochemical is recovered from the gaseous product and unreacted hydrocarbon is removed from the gaseous product and recycled to the reactor.

Abstract: High boiling point aromatic free hydrocarbon liquids partially substituted for isophthalonitrile during its distillation fluidize the bottoms and increase isophthalonitrile yield.

Abstract: The preparation, structure, and properties of solid inorganic materials containing at least one rare earth element, aluminum, boron and oxygen are described. Also described is the use of such materials in catalytic compositions for the conversion of organic compounds. In particular, new materials comprising crystalline LnAl.sub.1.67+0.67X (B.sub.4 O.sub.10)O.sub.X where Ln is at least one Group IIIB element ion having effective ionic radii less than about 0.98 Angstroms at valence 3+ and coordination number VI, and X is a number ranging from 0 to 1, having a characteristic X-ray diffraction pattern are described as well as the use of such materials in various catalyzed processes including oxidative dehydrogenation of hydrocarbons and oxygen-containing hydrocarbons, dehydrogenation to functionalize alkylaromatic compounds, and ammoxidation of alkylaromatic compounds.

Abstract: An improved process is provided for the production of nitriles from hydrocarbons by reaction with an oxygen-containing gas comprising oxygen, air or a gas enriched in oxygen relative to air and ammonia in the presence of a suitable catalyst. In the process, a selective separator provides recycle of a substantial portion of the unreacted hydrocarbon as well as for a controlled amount of a gaseous flame suppressor in the system. The gaseous flame suppressor comprises a substantially unreactive hydrocarbon containing 1 to 5 carbon atoms, carbon dioxide and nitrogen when present in the feed to the ammoxidation reactor. The use of air or oxygen-enriched air in the feed to the ammoxidation reactor is particularly advantageous from an economic view in combination with a pressure swing adsorption unit as the selective separator. The process is characterized by high selectivity to the formation of the product.

Abstract: A process for the separation of ortho-, meta- and para-tolunitrile from ternary mixtures of isomers entails removing ortho-tolunitrile from these mixtures by distillation under pressures of from 10.sup.2 and 10.sup.5 Pa and with a reflux ratio of from 1:1 to 200:1, and distilling the remaining binary mixture of meta- and para-tolunitrile to concentrate to more than 75 mol-% para-tolunitrile, and freezing out the paratolunitrile at below 26.degree. C., and a process for the preparation of suitable ternary mixtures of isomers entails isomerization of pure ortho-, meta- or para-tolunitrile or mixtures thereof at from 380.degree. to 580.degree. C. on zeolite catalysts.

Abstract: The present invention relates to a catalyst which comprises a vanadium oxide, a chromium oxide, a molybdenum oxide and a boron oxide supported on a silica carrier. This catalyst is suitable for use in the production of aromatic nitriles from alkyl-substituted aromatic compound by the catalytic reaction of a gas mixture containing an alkyl-substituted aromatic compound, ammonia and oxygen or a gas containing molecular oxygen over a catalyst. The present invention further relates to a process for producing the aromatic nitriles using said catalyst.

Abstract: A process for producing aromatic or heterocyclic nitriles, which comprises reacting an alkyl-substituted aromatic hydrocarbon or an alkyl-substituted heterocyclic compound with ammonia and oxygen in the presence of a catalyst composition comprising (a) at least one composite oxide selected from the group consisting of a binary composite oxide comprising titanium and silicon, a binary composite oxide comprising titanium and zirconium and a ternary composite oxide comprising titanium, silicon and zirconium, and (b) an oxide of at least one metal selected from the group consisting of vanadium, molybdenum, tungsten, chromium, antimony, bismuth, phosphorus, niobium, iron, nickel, cobalt, manganese and copper.

Abstract: A process for producing 2,6-dichlorobenzonitrile by ammoxidation comprising contacting a starting gas consisting of 2,6-dichlorotoluene, air and ammonia, which comprises carrying out this reaction under the following conditions:(a) the concentration of 2,6-dichlorotoluene in the starting gas is 2.6 mole % or more.(b) the reactor effluent gas is contacting with water to cool to a temperature in the range of 50.degree. to 90.degree. C., whereby 2,6-dichlorobenzonitrile in the reactor effluent gas is collected as a slurry in which solidified 2,6-dichlorobenzonitrile is dispersed in water, and 2,6-dichlorobenzonitrile is obtained from the slurry, and(c) the cooled reactor effluent gas from which 2,6-dichlorobenzonitrile has been removed is contacted with water again to cool to a temperature in the range of 0.degree. to 40.degree. C., whereby unreacted 2,6-dichlorotoluene in the gas is collected as a dispersion in which it is dispersed in water and 2,6-dichlorotoluene is recovered from the dispersion.

Abstract: An improved process is provided for the production of nitriles from hydrocarbons by reaction with an oxygen-containing gas comprising oxygen, air or a gas enriched in oxygen relative to air and ammonia in the presence of a suitable catalyst. In the process, a selective separator provides recycle of a substantial portion of the unreacted hydrocarbon as well as for a controlled amount of a gaseous flame suppressor in the system. The gaseous flame suppressor comprises a substantially unreactive hydrocarbon containing 1 to 5 carbon atoms, carbon dioxide and nitrogen when present in the feed to the ammoxidation reactor. The use of air or oxygen-enriched air in the feed to the ammoxidation reactor is particularly advantageous from an economic view in combination with a pressure swing adsorption unit as the selective separator. The process is characterized by high selectivity to the formation of the product.

Abstract: The activity of a tellurium-free metal oxide catalyst used for ammoxidation of organic compounds at a temperature of from 300.degree. C. to 600.degree. C. is improved in the presence of (a) elemental tellurium or a tellurium compound which is in contact with said catalyst or in the presence of (a) elemental tellurium or a tellurium compound and (b) a molybdenum compound which are in contact with said catalyst. This activity improvement process can be applied to both the fresh catalysts and the spent catalyst having a deteriorated activity. The above described component (a) is preferably composed of a tellurium containing solid to be used in a state of a dry physical mixture with said catalyst. The above described components (a) and (b) are preferably composed of a tellurium containing solid and a molybdenum containing solid respectively or a tellurium-molybdenum containing solid to be used in a state of a dry physical mixture with said catalyst.

Abstract: A process for improving the activity of tellurium containing metal oxide catalysts useful as catalysts for oxidation, ammoxidation or oxidative dehydrogenation of organic compounds by heating the catalysts together with an activity-improving agent to a temperature up to about 900.degree. C. in a gaseous atmosphere. The process can be effectively applied to deteriorated or spent catalysts, the activity of which has been deteriorated due to use for a long period of time.

Abstract: A process for improving the activity of tellurium containing metal oxide catalysts useful as catalysts for oxidation, ammoxidation or oxidative dehydrogenation of organic compounds by heating the catalysts together with a tellurium containing solid and an optional molybdenum containing solid to a temperature up to about 900.degree. C. in a gaseous atmosphere. The process can be effectively applied to deteriorated or spent catalysts, the activity of which has been deteriorated due to use for a long period of time. The tellurium containing solid used as an activity improving agent is elemental tellurium and the molybdenum containing solid is selected from the group consisting of (i) a molybdenum compound, (ii) at least one molybdenum compound supported on an inert carrier, and (iii) a molybdenum enriched catalyst prepared by adding a Mo component to a metal oxide catalyst (which may be a fresh catalyst or a deteriorated catalyst).

Abstract: The present invention provides a process for the preparation of pure 2,6-dichlorobenzonitrile by the ammonoxidation of 2,6-dichlorotoluene in the presence of a catalyst based on vanadium-molybdenum oxide, wherein the reaction is carried out in a fluidized bed process and water is sprayed into the reaction gases after leaving the fluidized bed reactor.