Crystalline Aluminosilicate Patents (Class 585/481)
  • Patent number: 5683572
    Abstract: The present invention relates to new crystalline zeolite SSZ-44 prepared by processes for preparing crystalline molecular sieves, particularly large pore zeolites, using a N,N-diethyl-cis-2,6-dimethyl piperidinium cation templating agent.
    Type: Grant
    Filed: August 27, 1996
    Date of Patent: November 4, 1997
    Assignee: Chevron U.S.A. Inc.
    Inventor: Yumi Nakagawa
  • Patent number: 5659099
    Abstract: The present invention relates to a zeolite beta catalyst characterized by critical limits of weak and strong acid species and exceptionally high catalytic activity. The catalyst is activated at a temperature effective to substantially reduce the concentration of strong acid species, i.e., hydronium cations, without substantially reducing the concentration of weak acid species, i.e., hydroxoaluminum cations, preferably following a calcining step wherein a synthesized zeolite beta catalyst containing a templating agent is calcined at a temperature in the range of from about 200.degree. to 1000.degree. C. in order to remove a substantial portion of the catalyst templating agent and an ion-exchanging step wherein the calcined catalyst is ion-exchanged with a salt solution containing at least one hydrogen forming cation selected from NH.sub.4.sup.+ and quaternary ammonium.
    Type: Grant
    Filed: February 28, 1995
    Date of Patent: August 19, 1997
    Assignee: UOP
    Inventors: Gary W. Skeels, Edith M. Flanigen
  • Patent number: 5659098
    Abstract: There is provided a process for shape selective toluene disproportionation that involves contacting a feedstream which includes toluene under conversion conditions, with ZSM-5 that has been selectivated at least once with an organosilicon selectivating agent. The conversion conditions of the hydrocarbon conversion process provide a toluene conversion of at least 40 wt. %.
    Type: Grant
    Filed: November 15, 1995
    Date of Patent: August 19, 1997
    Inventors: Jeffrey S. Beck, Timothy F. Kinn, Sharon B. McCullen, David H. Olson, David L. Stern
  • Patent number: 5656149
    Abstract: The present invention relates to new crystalline zeolite SSZ-41 which comprises oxides of (1) silicon or a mixture of silicon and germanium, and (2) zinc, said zinc being present in an amount from about 2 wt % to about 5 wt % of zinc metal based on the total weight of metals in said zeolite. Zeolite SSZ-41 may also optionally contain oxides of aluminum, iron, gallium or mixtures thereof. Zeolite SSZ-41 has the X-ray diffraction lines of Table I and has an argon adsorption capacity of at least about 0.06 cc/gm at 87.degree. K. Also disclosed are methods of making and using zeolite SSZ-41.
    Type: Grant
    Filed: May 21, 1996
    Date of Patent: August 12, 1997
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stacey I. Zones, Donald S. Santilli
  • Patent number: 5641393
    Abstract: A crystalline zeolite high-silica SSZ-37 is prepared using a N,N-dimethyl-4-azoniatricyclo [5.2.2.0.sup.(2,6) ] undec-8-ene cation as a template wherein said zeolite is used in hydrocarbon conversion processes.
    Type: Grant
    Filed: August 8, 1995
    Date of Patent: June 24, 1997
    Assignee: Chevron U.S.A. Inc.
    Inventor: Yumi Nakagawa
  • Patent number: 5625104
    Abstract: There is provided a zeolite catalyst, which is first selectivated with a siliceous material and then treated with an aqueous solution comprising alkali metal ions under ion exchange conditions.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: April 29, 1997
    Assignee: Mobil Oil Corporation
    Inventors: Jeffrey S. Beck, David L. Stern
  • Patent number: 5578195
    Abstract: Synthetic crystalline aluminosilicate of the pentasil type and method for using the same as catalysts or catalyst components in petrochemical processes for the catalytic conversion of hydrocarbons and their derivatives into useful organic compounds and intermediates.
    Type: Grant
    Filed: April 13, 1995
    Date of Patent: November 26, 1996
    Assignee: Ecolith - Zeolithe GmbH
    Inventors: Arno Tissler, Roland Thome, Karl Becker, Hans-Dieter Neubauer, Hans-Heino John
  • Patent number: 5574199
    Abstract: A process for shape selective hydrocarbon aromatization that involves contacting a hydrocarbon feedstream, under aromatization conditions, with a catalytic molecular sieve which has been modified by being ex situ selectivated with a silicon compound. The ex situ selectivation involves exposing the catalytic molecular sieve to at least two selectivation sequences, each sequence comprising contacting the catalytic molecular sieve with a silicon compound followed by calcination. Optionally, the modified catalytic molecular sieve may be further selectivated in situ.
    Type: Grant
    Filed: January 13, 1995
    Date of Patent: November 12, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Jeffrey S. Beck, Ralph M. Dessau
  • Patent number: 5569805
    Abstract: A process is provided for catalytic conversion of feedstock comprising aromatic compounds to product comprising aromatic compounds which differs from said feedstock. The catalyst required in the process comprises a crystalline material having the structure of MCM-58. Said crystalline material may have been treated with one or more monomeric or polymeric siloxane compounds which decompose to oxide or non-oxide ceramic or solid-state carbon species.
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: October 29, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Jeffrey S. Beck, Ernest W. Valyocsik, Chaya R. Venkat
  • Patent number: 5554274
    Abstract: This invention relates the use of a catalyst composition having the structure of ZSM-5 and a matrix material, which has been manufactured by a new and useful method, for organic compound, e.g., hydrocarbon compound, conversion. The organic compound conversion processes described include catalytic cracking, gasoline hydrofinishing, toluene disproportionation, xylene isomerization, and ethylbenzene production.
    Type: Grant
    Filed: October 19, 1994
    Date of Patent: September 10, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Thomas F. Degnan, Donald J. Klocke, Mae K. Rubin
  • Patent number: 5523505
    Abstract: An environmentally benign catalytic process for the production of sym-octahydroanthracene (sym-OHA) from sym-octahydrophenanthrene (sym-OHP) by ring-shift isomerization. Proton-form moralenite or partially dealuminated proton-form mordenite are effective catalysts for the selective formation of sym-OHA from sym-OHP. Y-zeolite and metal-ion exchanged Y-zeolites display lower selectivity towards Sym-OHA. The use of certain solvents can further improve the performance of the Y-zeolites and mordenites, particularly the selectivity of Y-zeolite catalysts. The sym-OHA is an useful product and can be converted by existing methods to various anthracene derivatives which are industrial chemicals in demand.
    Type: Grant
    Filed: August 15, 1994
    Date of Patent: June 4, 1996
    Assignee: The Penn State Research Foundation
    Inventor: Chunshan Song
  • Patent number: 5523506
    Abstract: The invention relates to an alumino-silicate type catalyst containing an omega zeolite with a Si/Al atomic ratio of between 2.5 and 100, with a content by weight of sodium of less than 2000 ppm (in relation to the weight of dry zeolite) and further containing, at least one metal selected from group IIa, IIb, and IVa metals, and at least one group VIII metal.The catalyst is prepared by the grafting of an organometallic compound of said group IIa, IVb, IIb, IVa metals.The catalyst is particularly suitable for the isomerization of an aromatic C.sub.8 cut.
    Type: Grant
    Filed: August 23, 1994
    Date of Patent: June 4, 1996
    Assignee: Institut Francais Du Petrole
    Inventors: Eric Benazzi, Jean-Francois Joly, Christine Travers, Jean-Marie Basset, Agnes Choplin
  • Patent number: 5516955
    Abstract: An improvement to a known process in which C.sub.8 aromatic hydrocarbons are treated to recover a desired isomer of xylene, and in particular o-xylene or p-xylene. A step in recovering isomers of xylene typically includes subjecting a mixture of xylenes to fractional distillation and drawing a stream rich in o-xylene from the fractionation column. The current improvement involves the steps of contacting the contents of the fractionation column with an isomerization catalyst, thereby isomerizing C.sub.8 aromatic hydrocarbons in the fractionation column toward equilibrium and consequently enhancing the effectiveness of the fractional distillation in the recovery of the desired xylene isomer. The process can be carried out in the xylene splitter of existing apparatus by making appropriate modifications thereto. It also can be carried out in newly-designed and fabricated apparatus. Embodiments are disclosed for favoring the production either of o-xylene or p-xylene.
    Type: Grant
    Filed: March 30, 1994
    Date of Patent: May 14, 1996
    Assignee: Glitsch International, Inc.
    Inventor: Joseph C. Gentry
  • Patent number: 5516957
    Abstract: This invention presents a novel MgAPSO molecular sieve, containing a critical range of magnesium in the sieve framework and having a small crystallite size, which is particularly active for hydrocarbon conversion. The sieve advantageously is incorporated, along with a platinum-group metal, into a catalyst formulation which is useful for isomerization. When utilized in a process for isomerizing a non-equilibrium mixture of xylenes containing ethylbenzene, a greater yield of para-xylene is obtained compared to prior-art processes.
    Type: Grant
    Filed: May 17, 1995
    Date of Patent: May 14, 1996
    Assignee: UOP
    Inventors: Hermant W. Dandekar, David A. Lesch, Thomas M. Reynolds, Robert L. Patton, Stephen T. Wilson, Gregory J. Gajda
  • Patent number: 5516956
    Abstract: A mixture of aromatic hydrocarbons, comprising ethylbenzene and at least one xylene, is isomerized using a two component catalyst system to convert the ethylbenzene to compounds that may be removed from the aromatic hydrocarbon stream and to produce a product stream wherein the para-xylene concentration is approximately equal to the equilibrium ratio of the para-isomer. The first catalyst comprises an intermediate pore size zeolite that is effective for ethylbenzene conversion. The first catalyst is preferably silica-bound. The second catalyst comprises an intermediate pore size zeolite, which further has a small crystal size and which is effective to catalyze xylene isomerization. Each of the catalysts of this invention may contain one or more hydrogenation/dehydrogenation component.
    Type: Grant
    Filed: November 18, 1994
    Date of Patent: May 14, 1996
    Assignee: Mobil Oil Corporation
    Inventors: Jeevan S. Abichandani, Chaya R. Venkat
  • Patent number: 5495060
    Abstract: There is disclosed a method for isomerizing dimethylnaphthalene (DMN) in liquid phase under atmospheric pressure by using a catalyst comprising hydrogen-form mordenite which has a molar ratio of silica to alumina (SiO.sub.2 /Al.sub.2 O.sub.3 ratio) of at least 100 and is molded by incorporating alumina as the molding aid therein. According to the above method, the objective 2,6-DMN minimized in the contents of impurities can stably be produced in high selectivity and high yield under mild reaction conditions for a long period of time, while side reactions and deterioration of the catalyst are suppressed to a minimum.
    Type: Grant
    Filed: March 17, 1994
    Date of Patent: February 27, 1996
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Makoto Takagawa, Ryusuke Shigematsu, Kazuo Nagagata
  • Patent number: 5481055
    Abstract: A method for isomerizing dimethylnaphthalene (DMN) in the gaseous phase in the presence of a solvent comprising an aromatic hydrocarbon having a boiling point of at most 150.degree. C., e.g., benzene, under atmospheric pressure by using a catalyst comprising a hydrogen-form of mordenite. According to the method, the objective 2,6-DMN can be produced with a minimal content of impurities and the 2,6-DMN can be stably produced in high selectivity and high yield under mild reaction conditions for a long period of time, while suppressing side reactions.
    Type: Grant
    Filed: March 20, 1995
    Date of Patent: January 2, 1996
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Makoto Takagawa, Ryusuke Shigematsu, Takayo Sasaki
  • Patent number: 5475178
    Abstract: There is provided a catalyst comprising a heteropoly acid, such as phosphotungstic acid, supported on a mesoporous crystalline material, such as M41S. A particular form of this M41S support is designated as MCM-41. There is also provided a method for preparing this catalyst by impregnating the heteropoly acid on the support. There is also provided a process for using this catalyst to catalyze acid catalyzed reactions, such as the isomerization of paraffins and the alkylation of aromatics.
    Type: Grant
    Filed: August 18, 1994
    Date of Patent: December 12, 1995
    Assignee: Mobil Oil Corp.
    Inventors: Kenneth J. Del Rossi, Gregory A. Jablonski, Charles T. Kresge, Guenter H. Kuehl, David O. Marler, Gayatri S. Rav, Brenda H. Rose
  • Patent number: 5472593
    Abstract: A hydrocarbon feedstock is catalytically reformed in a sequence comprising a reforming zone containing a catalyst comprising a platinum-group metal and a nonacidic L-zeolite and an aromatics-isomerization zone containing a catalyst comprising a platinum-group metal, a metal attenuator and a refractory inorganic oxide. The process combination features high selectivity in producing a high-purity BTX product from naphtha.
    Type: Grant
    Filed: February 14, 1994
    Date of Patent: December 5, 1995
    Assignee: UOP
    Inventors: Christopher D. Gosling, Robert S. Haizmann
  • Patent number: 5451391
    Abstract: Process for the preparation of a crystalline aluminosilicate enriched in silica, having the structure of mazzite, by hydrothermal crystallization of a gel containing sources of silicon, aluminum and alkali metal ions, in the presence of an organic structuring agent, characterized in that the source of aluminum is a zeolite Y in the form of spheres. The mazzite obtained does not contain any silicoalumina debris out of the lattice. It is employed as catalyst for the conversion of hydrocarbons or as molecular sieve.
    Type: Grant
    Filed: December 6, 1993
    Date of Patent: September 19, 1995
    Assignee: Societe Nationale Elf Aquitaine
    Inventors: Francesco Di Renzo, Francois Fajula, Nisso Barbouth, Fredj Fitoussi, Philippe Schulz, Thierry des Courrieres
  • Patent number: 5446234
    Abstract: A zeolite, designated NU-85, is an intergrowth of zeolites EU-1 and NU-87. The zeolite is a useful catalyst in a wide variety of hydrocarbon conversion reactions including isomerisation and alkylation.
    Type: Grant
    Filed: October 5, 1993
    Date of Patent: August 29, 1995
    Assignee: Imperial Chemical Industries PLC
    Inventors: John L. Casci, Mervyn D. Shannon, Ivan J. S. Lake
  • Patent number: 5421992
    Abstract: A crystalline zeolite SSZ-25 is prepared using an adamantane quaternary ammonium ion as a template.
    Type: Grant
    Filed: June 11, 1992
    Date of Patent: June 6, 1995
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stacey I. Zones, Dennis L. Holtermann, Robert A. Innes, Theresa A. Pecoraro, Donald S. Santilli, James N. Ziemer
  • Patent number: 5401892
    Abstract: A method for preparing one or more specific dimethyltetralins from either 5-(o-, m-, or p-tolyl)-pent-1- or -2-ene or 5-phenyl-hex-1- or -2-ene, and optionally for preparing one or more specific dimethylnaphthalenes from the aforesaid dimethyltetralins is disclosed wherein the orthotolylpentene or phenylhexane is cyclized to the dimethyltetralin using an ultra-stable crystalline aluminosilicate molecular sieve Y-zeolite.
    Type: Grant
    Filed: February 26, 1993
    Date of Patent: March 28, 1995
    Assignee: Amoco Corporation
    Inventors: David L. Sikkenga, Ian C. Zaenger, Joyce D. Lamb, Gregory S. Williams
  • Patent number: 5397454
    Abstract: A crystalline zeolite SSZ-32 of novel composition is prepared using an N-lower alkyl-N'-isopropyl-imidazolium cation as a template. Also disclosed is a process for converting hydrocarbons with crystalline zeolite SSZ-32.
    Type: Grant
    Filed: February 28, 1994
    Date of Patent: March 14, 1995
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stacey I. Zones, James N. Ziemer, Donald S. Santilli, Robert A. Innes, Dennis L. Holtermann
  • Patent number: 5391287
    Abstract: The present invention relates to new crystalline zeolite SSZ-35 prepared by processes for preparing crystalline molecular sieves, particularly large pore zeolites, using conformationally constrained aza-polycyclic ring system templating agents.
    Type: Grant
    Filed: December 1, 1993
    Date of Patent: February 21, 1995
    Assignee: Chevron Research and Technology Company
    Inventor: Yumi Nakagawa
  • Patent number: 5371311
    Abstract: Forms of zeolite Omega synthesized by hydrothermal crystallization from reaction systems containing alkali metal cations and organic templating agents, modified by calcination in air, ion-exchange, steam calcination and treatment with a low-pH aqueous ammonium ion solution, are significantly improved with respect to surface area, catalytic activity and adsorption capacities for large molecular species.The zeolite compositions of the invention may be used in a variety of hydrocarbon conversion reactions.
    Type: Grant
    Filed: July 27, 1993
    Date of Patent: December 6, 1994
    Assignee: UOP
    Inventors: Vinayan Nair, Donald F. Best, Gregory J. Gajda
  • Patent number: 5364999
    Abstract: There is provided a process for converting organic compounds using a catalyst comprising a pillared, layered crystalline oxide material. This material may be prepared by intercepting a swellable layered oxide before calcination. The intercepted material is swollen and pillared. If the material is not intercepted in this manner, it is transformed into a zeolite by calcination. The pillared material may have a large degree of catalytic activity, and it may have rather porous layers.
    Type: Grant
    Filed: March 9, 1993
    Date of Patent: November 15, 1994
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Wieslaw J. Roth, Kenneth G. Simmons, James C. Vartuli
  • Patent number: 5365000
    Abstract: There is provided a process for converting organic compounds using a catalyst comprising a pillared, layered crystalline oxide material with a characteristic X-ray diffraction pattern. This layered material is designated MCM-39. This layered material may be swollen, and the swollen material may be pillared.
    Type: Grant
    Filed: July 19, 1993
    Date of Patent: November 15, 1994
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Wieslaw J. Roth
  • Patent number: 5349114
    Abstract: A process for shape selective hydrocarbon conversion involves contacting a hydrocarbon feedsteam under conversion conditions with a modified catalytic molecular sieve which has been modified by being pre-selectivated with a first silicon source, then steamed. The feedstream may also contain a second silicon source which is a high efficiency para-xylene selectivating agent. The method for modifying the molecular sieve is also described.
    Type: Grant
    Filed: April 5, 1993
    Date of Patent: September 20, 1994
    Assignee: Mobil Oil Corp.
    Inventors: Rudolph M. Lago, David O. Marler, Sharon B. McCullen
  • Patent number: 5321184
    Abstract: A pretreatment method for a C.sub.8 aromatic isomerization process wherein the isomerization catalyst is initially contacted with a C.sub.8 aromatic feedstock under high severity isomerization conditions for a period of time sufficient to deposit a substantial amount to carbonaceous material on the catalyst. After pretreatment, the carbon-laden catalyst continues to be contacted by the C.sub.8 aromatic feedstock under less severe conditions than that of the pretreatment mode of operation.
    Type: Grant
    Filed: December 29, 1992
    Date of Patent: June 14, 1994
    Assignee: UOP
    Inventors: Chi-Chu D. Low, Randy J. Lawson, Paul J. Kuchar, Gail L. Gray
  • Patent number: 5302770
    Abstract: The invention relates to a catalyst for isomerization of a C8 aromatic cut containing a mordenite characterized in that said mordenite contains at least one metal of groups IIa, IVb, IIb or IVa and is such that:its overall Si/Al atomic ratio is between 6 and 15,its sodium content by weight relative to the weight of dry mordenite is less than 2000 ppm,its elementary mesh volume is between 2.725 and 2.785 nm.sup.3,its n-hexane adsorption capacity is greater than 0.065 cm.sup.3 of liquid/gram,its isooctane adsorption capacity is less than 0.068 cm.sup.3 of liquid/gram.The invention also relates to the preparation of this mordenite by grafting on an H-shaped mordenite of at least one organometallic compound of said metal.
    Type: Grant
    Filed: May 17, 1993
    Date of Patent: April 12, 1994
    Assignee: Institut Francais Du Petrole
    Inventors: Jean M. Basset, Agnes Choplin, Francis Raatz, Albert Theolier, Christine Travers
  • Patent number: 5300210
    Abstract: A crystalline zeolite SSZ-32 of novel composition is prepared using an N-lower alkyl-N'-isopropyl-imidazolium cation as a template. Also disclosed is a process for converting hydrocarbons with crystalline zeolite SSZ-32.
    Type: Grant
    Filed: June 7, 1993
    Date of Patent: April 5, 1994
    Assignee: Chevron Research and Technology Company
    Inventors: Stacey I. Zones, James N. Ziemer, Donald S. Santilli, Robert A. Innes, Dennis L. Holtermann
  • Patent number: 5284987
    Abstract: A method for the acid catalyzed cyclization of an alkenylbenzene feedstock to a dimethyltetralin in a liquid phase reaction wherein the desired dimethyltetralin is removed from the reaction mixture by distillation simultaneously with the addition of the feedstock to the reaction mixture.
    Type: Grant
    Filed: February 5, 1992
    Date of Patent: February 8, 1994
    Assignee: Amoco Corporation
    Inventors: David L. Sikkenga, Ian C. Zaenger, Gregory S. Williams
  • Patent number: 5276234
    Abstract: The invention provides a process for producing 2-methylnaphthalene by isomerization of 1-methylnaphthalene in which a Y zeolite having a unit cell constant of less than or equal to 24.37 .ANG. (10.sup.-10 m) is used as an isomerization catalyst.Since the isomerization is effected by the use of the inventive heterogeneous solid catalyst which has a long catalyst life, 2-methylnaphthalene is produced from 1-methylnaphthalene efficiently with less cost and handling steps for regeneration or exchange of the catalyst.
    Type: Grant
    Filed: September 10, 1991
    Date of Patent: January 4, 1994
    Assignee: Kawasaki Steel Corporation
    Inventors: Tatsuya Nobusawa, Toshihide Suzuki, Akinori Matsuura
  • Patent number: 5254768
    Abstract: There is provided a process for producing 3,3',4,4'-tetramethyldiphenylmethane which comprises subjecting tetramethyldiphenylmethane containing at least one of 2,3,3',4'-tetramethyldiphenylmethane and 2,2',3,3'-tetramethyldiphenylmethane to isomerization reaction in the presence of a catalyst to convert into 3,3',4,4'-tetramethyldiphenylmethane. According to the process of the present invention, the objective 3,3',4,4'-tetramethyldiphenylmethane is efficiently obtained from tetramethyldiphenylmethane obtainable in particular by the reaction of o-xylene with formaldehyde. The 3,3',4,4'-tetramethyldiphenylmethane thus obtained can be converted by oxidation into 3,4,3',4'-benzophenonetetracarboxylic acid dianhydride which is important as a raw material for heat-resistant high molecular compounds.
    Type: Grant
    Filed: February 7, 1992
    Date of Patent: October 19, 1993
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventor: Shuta Kihara
  • Patent number: 5254770
    Abstract: A mixture of aromatic hydrocarbons, comprising xylenes, is isomerized in the presence of ZSM-22 zeolite to produce a product stream wherein the proportion of para-xylene is substantially equal to the equilibrium ratio of the para-isomer. The process is conducted at about 500.degree. F. to about 1100.degree. F., at about 0 to about 3000 psig, optionally in the presence of hydrogen, and also optionally with the catalyst comprising about 0.005% to about 5.0% of a metal, e.g., platinum, palladium or cobalt, based on total catalyst weight.
    Type: Grant
    Filed: September 19, 1984
    Date of Patent: October 19, 1993
    Assignee: Mobil Oil Corp.
    Inventors: David H. Olson, Ernest W. Valyocsik, R. Bruce Calvert
  • Patent number: 5250277
    Abstract: There is provided a crystalline oxide material with a characteristic X-ray diffraction pattern. This material may be a layered material, which is swollen or pillared. Upon calcination of the swollen material, the layers collapse and condense upon one another in a somewhat disordered fashion to form a non-swellable material. However, the swollen layered material may be intercalated with polymeric oxide pillars to maintain layer separation, even after calcination.
    Type: Grant
    Filed: December 20, 1991
    Date of Patent: October 5, 1993
    Assignee: Mobil Oil Corp.
    Inventors: Charles T. Kresge, Wieslaw J. Roth, Kenneth G. Simmons, James C. Vartuli
  • Patent number: 5243113
    Abstract: An economically advantageous process for preparing 2-methylnaphthalene is provided. The process comprises the steps of azeotropically distilling a 1-methylnaphthalene-containing oil with ethylene glycol to produce a denitrified oil; subjecting the denitrified oil to an isomerization to promote an isomerization from 1-methylnaphthalene to 2-methylnaphthalene and produce an isomerization product; and recovering 2-methylnaphthalene from the isomerization product. The process may further comprise the step of hydrodesulfurizing or hydrogenating a portion or all of the denitrified oil to produce a hydrodesulfurized or hydrogenated product so that the product alone or the product together with the non-hydrodesulfurized or hydrogenated oil can be subjected to the subsequent isomerization step. Catalytic life of the isomerization catalyst is markedly prolonged to enable a production of 2-methylnaphthalene at a high yield.
    Type: Grant
    Filed: August 10, 1992
    Date of Patent: September 7, 1993
    Assignee: Kawasaki Steel Corporation
    Inventors: Tatsuya Nobusawa, Yoshinori Takagi, Toshihide Suzuki, Tsugio Horita
  • Patent number: 5233112
    Abstract: This invention relates to catalytic conversion of feedstock organic compounds to conversion product by contacting the feedstock at conversion conditions with catalyst comprising a new form of crystalline porous chalcogenide, e.g., silicate or like material, synthesized by a particular method.
    Type: Grant
    Filed: June 19, 1992
    Date of Patent: August 3, 1993
    Assignee: Mobil Oil Corp
    Inventors: David O. Marler, John P. McWilliams, James C. Vartuli
  • Patent number: 5230790
    Abstract: Hydrocarbon conversion reactions are carried out over a catalyst composition containing forms of zeolite Omega synthesized by hydrothermal crystallization from reaction systems containing alkali metal cations and organic templating agents which have been modified by calcination in air, ion-exchange, steam calcination and treatment with a low-pH aqueous ammonium ion solution.
    Type: Grant
    Filed: May 18, 1992
    Date of Patent: July 27, 1993
    Assignee: UOP
    Inventors: Vinayan Nair, Donald F. Best
  • Patent number: 5215648
    Abstract: Hydrocarbon conversion processes using a crystalline zeolite SSZ-31.
    Type: Grant
    Filed: January 3, 1992
    Date of Patent: June 1, 1993
    Assignee: Chevron Research and Technology Company
    Inventors: Stacey I. Zones, Thomas V. Harris, Andrew Rainis, Donald S. Santilli
  • Patent number: 5215736
    Abstract: The object of the invention is a synthetic crystalline zeolite of the mordenite type characterized by:a) the following approximate general formula:Na.sub.2 O, Al.sub.2 O.sub.3, xSiO.sub.2where x is a number ranging from 9 to 30, andb) an X-ray diffraction diagram represented in table I of the description,c) a fluorine content ranging from about 0.005 to 2.0% by weight,and in that it has been synthetized in a fluoride medium.The invention also relates to a process for preparing said zeolite.This zeolite can notably be utilized in adsorption and in catalysis.
    Type: Grant
    Filed: March 30, 1992
    Date of Patent: June 1, 1993
    Assignee: Institut Francais du Petrole
    Inventors: Philippe Caullet, Jean-Louis Guth, Anne-Catherine Faust, Jean-Francois Joly, Christine Travers, Francis Raatz
  • Patent number: 5207892
    Abstract: Novel catalyst compositions comprising a metal hydrogenation component and a modified form of zeolite Y are found to be highly effective in the hydrocarbon conversion processes carried out in the presence of added hydrogen and involving hydrogenation as an essential reaction mechanism. The modified form of zeolite Y is prepared from a starting zeolite Y which has been ammonium cation exchanged to lower the alkali metal content to less than 3.0 weight percent. The starting composition is then steamed at temperatures above about 550.degree. C. to reduce the unit cell dimension and then contacted with an aqueous ammonium ion solution having a pH below about 4 to increase the bulk Si/Al.sub.2 ratio to the range of about 6.5 to 20.
    Type: Grant
    Filed: December 24, 1990
    Date of Patent: May 4, 1993
    Assignee: UOP
    Inventors: James G. Vassilakis, Donald F. Best
  • Patent number: 5191137
    Abstract: There is provided a molecular sieve coated with a non-oxide ceramic. The molecular sieve may be a zeolite, such as ZSM-5, and the ceramic coating may be, e.g., boron nitride. The coated molecular sieve may be prepared by contacting the molecular sieve with a ceramic precursor material comprising a thermally decomposable material, such as polyborazylene, and thermally decomposing this thermally decomposable material. The coated molecular sieves may be used as organic conversion catalysts. The non-oxide ceramic coating may alter or enhance the shape-selective properties of the molecular sieve by providing a diffusion barrier to molecules.
    Type: Grant
    Filed: April 27, 1992
    Date of Patent: March 2, 1993
    Assignee: Mobil Oil Corp.
    Inventor: Jeffrey S. Beck
  • Patent number: 5189234
    Abstract: A process for selectively dehydrogenating organic compounds, and particularly for dehydrogenating dimethyltetralins to dimethylnaphthalenes, by contacting the organic compound at an elevated temperature with a catalyst prepared by treating a composition comprising an alumina support material and platinum group metal with an excess amount of an alkaline solution of an alkali metal salt.
    Type: Grant
    Filed: October 31, 1991
    Date of Patent: February 23, 1993
    Assignee: Amoco Corporation
    Inventor: Jeffrey A. Amelse
  • Patent number: 5178748
    Abstract: A catalyst comprising a novel zeolite NU-87, is useful in a wide variety of hydrocarbon conversion reactions including isomerisation, transalkylation and alkylation.
    Type: Grant
    Filed: June 13, 1991
    Date of Patent: January 12, 1993
    Assignee: Imperial Chemical Industries
    Inventors: John L. Casci, Ivan J. S. Lake, Timothy R. Maberly
  • Patent number: 5177287
    Abstract: A catalyst composition consisting essentially of(A) a crystalline aluminosilicate zeolite having a silica/alumina mole ratio of at least 10, at least 50% of all its cation sites being occupied by an alkali metal cation (component A), and(B) a refractory inorganic oxide having (b-1) platinum and (b-2) tin and/or indium supported thereon (component B). A process for cracking non-aromatic hydrocarbons in the presence of the catalyst composition, and a process for isomerizing C.sub.8 aromatic hydrocarbons, particularly xylenes, by applying the catalyst composition in combination with a conventional isomerization catalyst.
    Type: Grant
    Filed: October 31, 1991
    Date of Patent: January 5, 1993
    Assignee: Teijin Petrochemical Industries, Ltd.
    Inventors: Kimihiko Sato, Risuke Suzuki, Hiroshi Horiuchi
  • Patent number: 5157180
    Abstract: A process for producing an alkylated organic compound via alkylation and/or transalkylation in which an organic feedstock is contacted with an organic reactant in the presence of a catalyst under conditions such that components of the organic feedstock react with the organic reactant to form an alkylated compound. The catalyst comprises a molecular sieve having alkylation and/or transalkylation activity and contains, after calcination, between about 250 and 20,000 ppmw ammonium ions, calculated as (NH.sub.4).sub.2 O on a volatiles-free basis. In two preferred embodiments of the invention, the catalyst is employed, respectively, in the alkylation zone of a process for producing cumene via the alkylation of benzene with propylene and in the alkylation zone of a process for producing ethylbenzene via the alkylation of benzene with ethylene.
    Type: Grant
    Filed: May 3, 1991
    Date of Patent: October 20, 1992
    Assignee: Union Oil Company of California
    Inventors: Martin West, Suheil F. Abdo
  • Patent number: 5157187
    Abstract: There is provided a method for reducing the pour point of an alkyl aromatic lube base stock by hydroisomerizing alkyl side groups on alkyl aromatic compounds. The alkyl aromatic, compounds may be alkylated naphthalenes. The hydroisomerization reaction may take place over a catalyst comprising zeolite beta and platinum.
    Type: Grant
    Filed: January 2, 1991
    Date of Patent: October 20, 1992
    Assignee: Mobil Oil Corp.
    Inventors: Quang N. Le, Stephen S. Wong
  • Patent number: 5132479
    Abstract: The invention relates to a catalyst for isomerizing a C.sub.8 aromatic fraction containing a mordenite and at least one metal from group VIII of the periodic classification of elements (such as Pt or Pd), characterized in that the mordenite is such that its skeleton Si/Al atomic ratio is between 6 and 10.5, its sodium weight content is below 2000 ppm, its unit cell volume is between 2.73 and 2.78 nm.sup.3, its benzene adsorption capacity is between 4 and 10% based on the dry mordenite weight and its 1,3,5-trimethylbenzene adsorption capacity is between 0.5 and 2.5% by weight based on the dry mordenite weight. The invention also relates to the preparation of said mordenite.
    Type: Grant
    Filed: November 1, 1991
    Date of Patent: July 21, 1992
    Assignee: Institut Francais du Petrole
    Inventors: Christine Travers, Francis Raatz, Christian Marcilly