Crystalline Aluminosilicate Patents (Class 585/481)
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Patent number: 5122357Abstract: This invention deals with a crystalline oxysulfide composition, a process for preparing the composition, a catalyst using the composition and processes using the composition. The crystalline oxysulfide composition has a three-dimensional microporous framework structure of at least MO.sub.2, MS.sub.2, and MOS tetrahedral units, having an intracrystalline pore system and an empirical formula expressed in molar ratios:(M.sub.s Al.sub.t P.sub.u Si.sub.v)S.sub.w O.sub.2-wwhere M is at least one metal selected from the group consisting of metals which: 1) can be incorporated into the framework structure of a microporous molecular sieve and 2) form hydrolytically stable sulfides; s, t, u, v and w are the mole fractions of M, Al, P, Si and S respectively. The oxysulfide composition is prepared by contacting a molecular sieve having an empirical formula: (M.sub.s Al.sub.t P.sub.u Si.sub.v)O.sub.Type: GrantFiled: March 18, 1991Date of Patent: June 16, 1992Assignee: UOPInventors: Robert L. Bedard, Edith M. Flanigen, Stephen T. Wilson
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Patent number: 5118892Abstract: A method for preparing one or more diemthylnaphthalenes from one or more dimethyltetralins, and optionally for preparing one or more other specific dimethylnaphthalenes by isomerization of the aforesaid dimethylnaphthalene(s) is disclosed.Type: GrantFiled: July 20, 1990Date of Patent: June 2, 1992Assignee: Amoco CorporationInventors: David L. Sikkenga, Ian C. Zaenger, Gregory S. Williams
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Patent number: 5110478Abstract: A process is provided for catalytic conversion of organic compounds in a conversion zone containing a synthetic, non-composited microporous membrane comprising a continuous array of crystalline molecular sieve material.Type: GrantFiled: March 25, 1991Date of Patent: May 5, 1992Assignee: Mobil Oil Corp.Inventors: Werner O. Haag, John G. Tsikoyiannis
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Patent number: 5082984Abstract: A dual function composite catalyst for isomerizing an isomerization feed containing an aromatic C.sub.8 mixture of ethyl benzene and xylene, comprises (a) a crystalline aluminosilicate zeolite having a low acid activity as measured by an alpha value of from 0.02 to 11, an average crystal size of not more than 0.4 microns for at least 50% by weight of the crystals, a silica to alumina ratio of at least about 12, a constraint index of about 1 to 12, a xylene sorption capacity greater than 1 gram per 100 grams of zeolite, and an ortho-xylene sorption time for 30 percent of said capacity less than 10 minutes, said sorption capacity and sorption time being measured at 120.degree. C. and a xylene pressure of 4.5.+-.0.8 mm of mercury, and (b) a supported metal of Group VIII of the Periodic Table having a high hydrogenation/dehydrogenation activity to provide the catalyst with a dehydrogenation activity of at least 10. The catalyst has an alpha value of 0.005 to 3.Type: GrantFiled: March 4, 1991Date of Patent: January 21, 1992Assignee: Mobil Oil Corp.Inventors: Lawrence M. Brown, deceased, Tracy J. Huang
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Patent number: 5073670Abstract: A method for preparing one or more specific dimethyltetralins from either 5-(o-, m-, or p-tolyl)-pent-1-or -2-ene or 5-phenyl-hex-1- or -2-ene, and optionally for preparing one or more specific dimethylnaphthalenes from the aforesaid dimethyltetralins is disclosed.Type: GrantFiled: July 20, 1990Date of Patent: December 17, 1991Assignee: Amoco CorporationInventors: David L. Sikkenga, Joyce D. Lamb, Ian C. Zaenger, Gregory S. Williams
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Patent number: 5043512Abstract: A process is provided for converting feedstock alkylaromatic compounds by isomerization over a catalyst comprising MCM-22.Type: GrantFiled: August 31, 1990Date of Patent: August 27, 1991Assignee: Mobil Oil Corp.Inventors: Pochen Chu, Garry W. Kirker, John D. Kushnerick, David O. Marler
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Patent number: 5043501Abstract: A process for producing 2,6-dimethylnaphthalene by alkylation of an alkylaromatic, e.g. toluene, with a C.sub.5 olefin alkylating agent, e.g. 1-pentene, in the presence of a suitable alkylation catalyst, and dehydrocyclization of the resulting alkylate with a dehydrocyclization catalyst to generate a dimethylnaphthalene product rich in the 2,6-isomer. Additional process steps can include isomerization of the product and further alkylation.Type: GrantFiled: March 15, 1990Date of Patent: August 27, 1991Assignee: Mobil Oil Corp.Inventors: Kenneth J. Del Rossi, Larry A. Green, Albin Huss, Jr., Garry W. Kirker, Michael E. Landis
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Patent number: 5030788Abstract: A catalyzed process for the isomerization of a xylene-containing stream containing a major amount of ethylbenzene under supercritical temperature and pressure which contacts the stream under supercritical conditions with a catalyst and subsequently reduces the temperature of the isomerization product at a pressure above the critical pressure.Type: GrantFiled: September 21, 1989Date of Patent: July 9, 1991Assignee: Amoco CorporationInventors: Jeffrey A. Amelse, Nancy A. Kutz
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Patent number: 5030337Abstract: There is provided an aluminum-containing aluminosilicate zeolite corresponding to the substantially aluminum free silicate zeolite described in the Hinnenkamp et al U.S. Pat. No. 4,376,757. Also provided are methods for making this aluminosilicate zeolite and methods for the catalytic conversion of organic charges to desired products with this aluminosilicate zeolite.Type: GrantFiled: November 16, 1990Date of Patent: July 9, 1991Assignee: Mobil Oil CorporationInventors: Pochen Chu, Joseph A. Herbst, Donald J. Klocke, James Vartuli
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Patent number: 5028573Abstract: A dual function composite catalyst for isomerizing an isomerization feed containing an aromatic C.sub.8 mixture of ethyl benzene and xylene, comprises (a) a crystalline aluminosilicate zeolite having a low acid activity as measured by an alpha value of from 0.02 to 11, an average crystal size of not more than 0.4 microns for at least 50% by weight of the crystals, a silica to alumina ratio of at least about 12, a constraint index of about 1 to 12, a xylene sorption capacity greater than 1 gram per 100 grams of zeolite, and an ortho-xylene sorption time for 30 percent of said capacity less than 10 minutes, said sorption capacity and sorption time being measured at 120.degree. C. and a xylene pressure of 4.5.+-.0.8 mm of mercury, and (b) a supported metal of Group VIII of the Periodic Table having a high hydrogenation/dehydrogenation activity to provide the catalyst with a dehydrogenation activity of at least 10. The catalyst has an alpha value of 0.005 to 3.Type: GrantFiled: January 29, 1990Date of Patent: July 2, 1991Assignee: Mobil Oil Corp.Inventors: Lawrence M. Brown, deceased, Tracy J. Huang
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Patent number: 5015794Abstract: Removal of the small amount of lower molecular weight olefins produced by certain isomerization catalysts during the catalytic isomerization of xylene results in reduced xylene loss. Such removal can be conveniently effected by use of a mild hydrogenation catalyst separate from the isomerization catalyst in the process.Type: GrantFiled: September 21, 1989Date of Patent: May 14, 1991Assignee: Amoco CorporationInventor: Mark G. Reichmann
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Patent number: 5012024Abstract: A method for preparing one or more dimethylnaphthalenes from one or more dimethyltetralins, and optionally for preparing one or more other specific dimethylnaphthalenes by isomerization of the aforesaid dimethylnaphthal-dimethylnaphthalene(s) is disclosed.Type: GrantFiled: February 27, 1989Date of Patent: April 30, 1991Assignee: Amoco CorporationInventors: David L. Sikkenga, Ian C. Zaenger, Gregory S. Williams
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Patent number: 5004853Abstract: A continuous process is presented for the production and recovery of a high purity stream of 2,6-dimethylnaphthalene. The process comprises the general steps of: fractionating a hydrocarbon feed stream to recover a process stream rich in the various isomers of dimethylnaphthalene; subjecting the process stream rich in isomers of dimethylnaphthalene to a selective adsorption step to produce at least two streams of dimethylnaphthalene isomers, one lean in the 2,6-dimethylnaphthalene isomer and subjecting the stream of dimethylnaphthalene isomers lean in the 2,6 isomer to isomerization to increase the concentration of the 2,6 isomer of dimethylnaphthalene therein and directing the isomerized stream back to the fractionation zone to further processing.Type: GrantFiled: March 27, 1989Date of Patent: April 2, 1991Assignee: UOPInventors: Paul T. Barger, Timothy J. Barder, David Y. Lin, Simon H. Hobbs
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Patent number: 4995963Abstract: A crystalline, galliosilicate molecular sieve having the zeolite L type structure and the following composition expressed in terms of oxide mole ratios in the anhydrous state:Ga.sub.2 O.sub.3 :xSiO.sub.2 :yM.sub.2 O:zK.sub.2 Owhere M is an alkali metal other than potassium, preferably sodium, x equals at least 3.0, preferably 4 to 10, y equals 0 to 0.9, z equals 0.1 to 1.0, and y+z equals about 1.0. The crystalline, galliosilicate molecular sieve of the invention may be employed, after reducing its alkali metal content, as a component of a catalyst which can be used in a variety of chemical conversion processes, preferably hydrocarbon conversion processes, and most preferably hydrocracking and isomerization processes.Type: GrantFiled: January 16, 1990Date of Patent: February 26, 1991Assignee: Union Oil Company of CaliforniaInventor: Mario L. Occelli
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Patent number: 4973785Abstract: Crystalline molecular sieves having three-dimensional microporous framework structures of ELO.sub.2, AlO.sub.2, SiO.sub.2 and PO.sub.2 framework oxide units are disclosed. The molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (EL.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (EL.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; "EL" represents at least one element capable of forming a framework oxide unit; and "w", "x", "y" and "z" represent the mole fractions of element(s) "EL", aluminum, phosphorus and silicon, respectively, present as framework oxides. Their use as adsorbents, catalysts, etc. is also disclosed.Type: GrantFiled: April 18, 1988Date of Patent: November 27, 1990Assignee: UOPInventors: Brent M. T. Lok, Bonita K. Marcus, Lawrence D. Vail, Edith M. Flanigen, Robert L. Patton, Stephen T. Wilson
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Patent number: 4962260Abstract: A method is disclosed for preparing one of more specific dimethylnaphthalene isomers by the isomerization of one or more other specific dimethylnaphthalene isomers in the liquid phase and in the presence of a solid zeolitic isomerization catalyst.Type: GrantFiled: October 23, 1989Date of Patent: October 9, 1990Assignee: Amoco CorporationInventors: David Sikkenga, Ian C. Zaenger, Gregory S. Williams
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Patent number: 4962259Abstract: This invention presents a novel catalyst formulation for the isomerization of alkylaromatic hydrocarbons. The catalyst is comprised of at least one Group VIII metal, and a pentasil zeolite having an x-ray diffraction characteristic of ZSM-12 wherein a portion of the aluminum atoms have been replaced with gallium atoms. When utilized in a process for isomerizing a non-equilibrium mixture of xylenes containing ethylbenzene, a greater yield of paraxylene is obtained compared to prior-art processes.Type: GrantFiled: December 7, 1989Date of Patent: October 9, 1990Assignee: UOPInventors: Johann W. A. Sachtler, Randy J. Lawson, Susan L. Lambert
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Patent number: 4962258Abstract: Gallium-containing, crystalline silicate molecular sieves in which substantially all of the gallium occupies molecular sieve lattice positions or is intimately associated with the crystal lattice of the silicate sieve when composited into a silica matrix are shown to form catalyst compositions having superior properties for the catalytic, liquid-phase isomerization of a xylene-containing stream containing a minor amount of ethylbenzene to a product mixture rich in paraxylene.Type: GrantFiled: December 15, 1988Date of Patent: October 9, 1990Assignee: Amoco CorporationInventors: Jeffrey A. Amelse, John A. Donohue, Nancy A. Kutz, Judith B. Melville, Brian L. Slusar
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Patent number: 4950825Abstract: A method for preparing one or more specific dimethyltetralins from either 5-(o-, m-, or p-tolyl)-pent-1- or -2-ene or 5-phenyl-hex-1- or -2-ene, and optionally for preparing one or more specific dimethylnaphthalenes from the aforesaid dimethyltetralins is disclosed.Type: GrantFiled: February 27, 1989Date of Patent: August 21, 1990Assignee: Amoco CorporationInventors: David L. Sikkenga, Joyce D. Lamb, Ian C. Zaenger, Gregory S. Williams
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Patent number: 4936977Abstract: A crystalline zeolite SSZ-24 is prepared using an adamantane quaternary ion as a template.Type: GrantFiled: April 5, 1989Date of Patent: June 26, 1990Assignee: Chevron Research CompanyInventors: Stacey I. Zones, D. L. Holtermann, D. S. Santilli, J. N. Ziemer
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Patent number: 4902843Abstract: A process for producing m-xylene, which comprises isomerizing a hydrocarbon material containing o-xylene as a main ingredient in the presence of a catalyst composition comprising zeolite ZSM-4 and/or zeolite omega under such conditions that m-xylene is selectively formed, and recovering m-xylene by distillation from the resulting isomerization mixture containing o-xylene and m-xylene as main ingredients.Type: GrantFiled: October 4, 1988Date of Patent: February 20, 1990Assignee: Teijin Petrochemical Industries, Ltd.Inventors: Tamio Onodera, Akio Namatame
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Patent number: 4902844Abstract: A crystalline zeolite SSZ-23 is prepared using an adamantane quaternary ammonium ion as a template.Type: GrantFiled: April 5, 1989Date of Patent: February 20, 1990Assignee: Chevron Research CompanyInventors: Stacey I. Zones, R. A. Innes
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Patent number: 4899010Abstract: An improved process employing a supported, platinum-containing, crystalline, silicate molecular sieve catalyst composition effective in removing ethylbenzene from unextracted xylene feeds during isomerization, primarily by hydrodeethylation, and also the primarily C.sub.9 paraffins and naphthenes. Choosing (1) a set of process conditions within narrow ranges of temperature T, total pressure P, and hydrogen to hydrocarbon mol ratio H/HC such that Z, which is defined as a function of T, P and H/HC, is less than about 0.01, and (2) a platinum-containing catalyst composition, greatly reduces the feed C.sub.9 paraffins and naphthenes content during isomerization, removes most of the ethylbenzene by hydrodeethylation to ethane and benzene, and minimizes xylene loss to hydrogenation and cracking, all without substantially changing the excellent isomerization properties of the sieve catalyst composition.Type: GrantFiled: September 29, 1988Date of Patent: February 6, 1990Assignee: Amoco CorporationInventors: Jeffrey A. Amelse, Mark G. Reichmann
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Patent number: 4899012Abstract: An improved catalyst is disclosed for the conversion of aromatic hydrocarbons which comprises a Group VIII metal, lead, a pentasil zeolite, and an inorganic oxide binder, wherein 80-100% of the Group VIII metal and 60-100% of the lead are contained on the binder. An alkylaromatic isomerization process also is disclosed which is particularly effective for the conversion of ethylbenzene without substantial loss of xylenes.Type: GrantFiled: October 17, 1988Date of Patent: February 6, 1990Assignee: UOPInventors: J. W. Adriann Sachtler, R. Joe Lawson
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Patent number: 4899011Abstract: A new xylene isomerization process which is capable of converting ethylbenzene and non-aromatic exhaustively while selectively converting xylenes to thermal equilibrium in mixed EB/xylene feeds is proposed. The new process employs a two component catalyst system; each of the components contains a strong hydrogenation metal and a zeolite. The zeolite of each of the two components differs from the other in its selectivity for xylene isomerization and its capacity to deethylete ethylbenzene. That selectivity for xylene isomerization is described by xylene diffusion properties of the zeolite.Type: GrantFiled: January 15, 1986Date of Patent: February 6, 1990Assignee: Mobil Oil CorporationInventors: Yung F. Chu, Charles T. Kresge, Rene B. LaPierre
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Patent number: 4886927Abstract: This invention presents a process for isomerizing a non-equilibrium mixture of xylenes containing ethylbenzene, using a novel catalyst formulation comprising at least one Group VIII metal, a gallium-substituted pentasil zeolite and a matrix material of zirconia-alumina.Type: GrantFiled: December 8, 1988Date of Patent: December 12, 1989Assignee: UOPInventors: J. W. Adriaan Sachtler, R. Joe Lawson, Susan L. Lambert
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Patent number: 4885427Abstract: Described are catalyst mixtures comprising a HAMS-1B crystalline borosilicate molecular sieve incorporated into an inorganic matrix component and a molybdenum on silica component. These mixtures when used to isomerize unextracted xylene streams containing ethylbenzene to mixtures rich in paraxylene demonstrate improved paraffins and naphthenes conversion to light hydrocarbons and convert most of the ethylbenzene by a hydrodeethylation mechanism to benzene and ethane.Type: GrantFiled: September 29, 1988Date of Patent: December 5, 1989Assignee: Amoco CorporationInventor: Mark G. Reichmann
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Patent number: 4882038Abstract: Crystalline molecular sieves having a three-dimensional microporous framework structures of MgO.sub.2, AlO.sub.2, SiO.sub.2 and PO.sub.2 tetrahedral units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Mg.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Mg.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; and "w", "x", "y" and "z" represent the mole fractions of magnesium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is disclosed.Type: GrantFiled: February 16, 1988Date of Patent: November 21, 1989Assignee: UOPInventors: Brent M. T. Lok, Lawrence D. Vail, Edith M. Flanigen
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Patent number: 4874504Abstract: A method is disclosed which provides improved control over the noble-metal exchange of zeolite catalyst by using bulky organic bases to control pH during the metal loading step.Type: GrantFiled: March 20, 1989Date of Patent: October 17, 1989Assignee: Mobil Oil CorporationInventors: Roland von Ballmoos, Francis X. Ryan
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Patent number: 4873387Abstract: An improved process for the isomerization of non-equilibrium C.sub.8 aromatics is presented which utilizes a novel catalytic composition. This catalyst comprises a Group VIII metal component, a bismuth component, and crystalline aluminosilicate zeolite having a silica to alumina ratio of at least 12. This isomerization process has a particular utility for the conversion of ethylbenzene without the deleterious loss of xylene.Type: GrantFiled: December 21, 1988Date of Patent: October 10, 1989Assignee: UOPInventors: J. W. Adriaan Sachtler, R. Joe Lawson
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Patent number: 4869805Abstract: Titanium-aluminum-silicon-oxide molecular sieves are disclosed having use as molecular sieves and as catalyst compositions in hydrocarbon conversion and other processes. The molecular sieves have a unit empirical formula on an anhydrous basis ofmR: (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic+emplating agent; "m" represents the moles of "R" present per mole of (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2 ; and "x", "y" and "z" represent the mole fractions of titanium, aluminum and silicon, respectively, present as tetrahedral oxides.Type: GrantFiled: July 22, 1988Date of Patent: September 26, 1989Assignee: UOPInventors: Brent M. T. Lok, Bonita K. Marcus, Edith M. Flanigen
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Patent number: 4869803Abstract: A hydrocarbon conversion catalyst useful for converting hydrocarbon feeds to midbarrel products is prepared by calcining a crystalline aluminosilicate zeolite having cracking activity in the presence of added steam at a water vapor partial pressure greater than about 2.0 p.s.i.a. under conditions such that the unit cell size of the zeolite is reduced to a value between about 24.32 and about 25.45 Angstroms while the water vapor sorptive capacity of the zeolite is decreased to a value between about 5 and about 15 weight percent of the zeolite at 25.degree. C. and a p/p.degree. value of 0.10. The moderately steam calcined zeolite is mixed with a porous, inorganic refractory oxide component and the resultant mixture is extruded to form particles which are broken into extrudates normally ranging in length between 1/16 and 1/2 inch. The extruded particles are then calcined in the presence of added steam at a water vapor partial pressure greater than about 2.0 p.s.i.a.Type: GrantFiled: May 23, 1988Date of Patent: September 26, 1989Assignee: Union Oil Company of CaliforniaInventor: John W. Ward
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Patent number: 4836911Abstract: Crystalline zeolitic aluminosilicates having at least some of its original framework aluminum atoms replaced by extraneous silicon atoms and having a mole ratio of oxides in the dehydrated state of(0.85-1.1)M.sub.2/n O: Al.sub.2 O.sub.3 : xSiO.sub.2wherein M is a cation having a valence of "n"; "x" has a value greater than 6.0; has an x-ray powder diffraction pattern having at least the d-spacings of Table A; and has extraneous silicon atoms in the crystal lattice in the form of framework SiO.sub.4 tetrahedra. These novel zeolite aluminosilicates are employed in hydrocarbon conversion processes.Type: GrantFiled: June 30, 1986Date of Patent: June 6, 1989Assignee: UOPInventors: Skeels, Gary W., Donald W. Breck, deceased, by Stephen R. Breck, heir, by George D. Breck, heir
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Patent number: 4835337Abstract: A method for producing efficiently a highly pure 1-(m-ethylphenyl)-1-phenylethane or m-ethylphenylphenylmethane which are used as the starting materials for preparing medicines and other organic compounds. The method comprises the step of reacting a diaryl compound with benzene or alkylbenzene in the presence of an acid catalyst selected from the group consisting of AlCl.sub.3, AlBr.sub.3, HF.BF.sub.3 complex and Y-type zeolites.Type: GrantFiled: March 9, 1988Date of Patent: May 30, 1989Assignee: Nippon Petrochemicals Company, LimitedInventors: Isoo Shimizu, Yasuo Matsumura, Kazumichi Uchida
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Patent number: 4826792Abstract: A method for reactivating noble metal-containing zeolites containing sulfur oxide poisoned noble metal such as oxygen regenerated platinum zeolite beta catalysts, by contacting the catalyst with an acidic aqueous solution having a pH below about 7. The solution contains a Bronsted acid compound having a dissociation constant ranging from about 1.times.10.sup.-14 to about 2.times.10.sup.-1.Type: GrantFiled: May 5, 1988Date of Patent: May 2, 1989Assignee: Mobil Oil CorporationInventors: Quang N. Le, Stephen S. Wong
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Patent number: 4824554Abstract: Crystalline molecular sieves having three-dimensional microporous framework structures of CoO.sub.2, AlO.sub.2, SiO.sub.2, PO.sub.2 and tetrahedral units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Co.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Co.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; and "w", "x", "y" and "z" represent the mole fractions of cobalt, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.Type: GrantFiled: January 28, 1988Date of Patent: April 25, 1989Assignee: UOPInventors: Brent M. Lok, Bonita K. Marcus, Edith M. Flanigen
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Patent number: 4789535Abstract: Molecular sieve compositions having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral oxide units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Li.sub.x Al.sub.y P.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 ; and "x", "y" and "z" represent the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.Type: GrantFiled: February 28, 1986Date of Patent: December 6, 1988Assignee: Union Carbide CorporationInventors: Edith M. Flanigen, David A. Lesch, Brent M. T. Lok, Robert L. Patton, Stephen T. Wilson
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Patent number: 4783571Abstract: The acidity of a zeolite catalyst is reduced by calcination in an essentially water-free atmosphere at temperatures above 700.degree. C., preferably from 725.degree. to 800.degree. C., to reduce the alpha value to less than 10 percent of its original value. The low acidity catalysts produced in this way may be used for isomerizing alkyl di-substituted aromatic compounds, especially xylenes, to products containing higher proportions of the para-isomers.Type: GrantFiled: February 8, 1988Date of Patent: November 8, 1988Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Stuart D. Hellring, Richard F. Socha
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Patent number: 4783568Abstract: A process is disclosed for the production of a desired xylene isomer, preferably paraxylene, and high quality benzene. The desired isomer (11) is recovered from the feed (1) and recycle (3) streams in a xylene separation zone (2). The raffinate (5) from the separation zone is passed into a catalytic xylene isomerization zone (6). The isomerization zone effluent stream is passed into a high severity transalkylation zone (14) which contains a catalyst comprising both a ZSM-5 zeolite and mordenite. Ethylbenzene in the feed stream is subjected to staged conversion in the two catalytic reaction zones to both xylenes and benzene. The overall ethylbenzene conversion efficiency is improved.Type: GrantFiled: September 25, 1987Date of Patent: November 8, 1988Assignee: UOP Inc.Inventor: Robert J. Schmidt
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Patent number: 4783570Abstract: A gas-phase isomerizaiton process wherein a feed containing one or more members of the 2,7-DMN isomer triad is selectively isomerized over a lower-acidity, supported, molecular-sieve-based catalyst composition to form essentially equilibrium amounts of the members of the 2,7-triad and reduced amounts of outside-the-triad products.Type: GrantFiled: May 26, 1987Date of Patent: November 8, 1988Assignee: Amoco CorporationInventors: Gregory P. Hussmann, Patrick E. McMahon
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Patent number: 4783569Abstract: A gas-phase isomerization process wherein a feed containing one or more members of the 2,6-DMN isomer triad is selectively isomerized over a lower-acidity, supported, molecular-sieve-based catalyst composition to form essentially thermodynamic equilibrium amounts of the members of the 2,6-triad and reduced amounts of outside-the-triad products.Type: GrantFiled: May 26, 1987Date of Patent: November 8, 1988Assignee: Amoco CorporationInventors: Gregory P. Hussmann, Patrick E. Mc Mahon
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Patent number: 4777312Abstract: Superior isomerization performance is obtained in an isomerization process employing a catalytic composition comprising a Group VIII noble metal and a hydrogen form mordenite incorporated with alumina. The superior isomerization performance is achieved using a catalyst composition having a surface area of at least 580 m.sup.2 /g. A novel method of preparing an isomerization catalyst having a surface area of at least 580 m.sup.2 /g is characterized by contacting a formed catalytic composite with an acidic aqueous solution prior to addition of the Group VIII noble metal. The isomerization process is particularly useful in the isomerization of a dimethylnaphthalene containing feedstock into a product that contains a higher concentration of the 2,6-dimethylnaphthalene isomer than did the feedstock.Type: GrantFiled: December 28, 1987Date of Patent: October 11, 1988Assignee: UOP Inc.Inventors: Steve T. Bakas, Paul T. Barger
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Patent number: 4762957Abstract: An improved process for the isomerization of non-equilibrium C.sub.8 aromatics is presented which utilizes a catalytic composition prepared by a novel method of incorporating magnesium into a crystalline aluminosilicate. The catalyst comprises an alumina matrix, a magnesium-containing zeolite, and a Group VIII metal component. It has also been found that the method of magnesium addition can dramatically affect the selectivity to para-xylene, as measured by the loss of C.sub.8 aromatics due to undesirable side-reactions. The method of the instant invention involves addition of the magnesium to a hydrogel comprising pseudoboehmite and zeolite.Type: GrantFiled: June 10, 1987Date of Patent: August 9, 1988Assignee: UOP Inc.Inventors: J. W. Adriaan Sachtler, R. Joe Lawson
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Patent number: 4758328Abstract: A process for producing a thermally shock calcined aluminosilicate zeolite comprising (A) precalcining an aluminosilicate zeolite at a relatively low temperature, (B) very rapidly increasing the temperature of the aluminosilicate zeolite to a relatively high temperature for a short period of time, and (C) rapidly cooling the aluminosilicate zeolite. The resulting zeolite is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.Type: GrantFiled: November 25, 1985Date of Patent: July 19, 1988Assignee: Union Oil Company of CaliforniaInventor: Dean A. Young
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Patent number: 4758327Abstract: A process for producing a thermally shock calcined crystalline silica comprising (A) precalcining a crystalline silica at a relatively low temperature, (B) very rapidly increasing the temperature of the crystalline silica to a relatively high temperature for a short period of time, and (C) rapidly cooling the crystalline silica. The resulting crystalline silica is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.Type: GrantFiled: November 25, 1985Date of Patent: July 19, 1988Assignee: Union Oil Company of CaliforniaInventor: Dean A. Young
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Patent number: 4740650Abstract: Xylene isomerization is carried out using specific non-zeolitic molecular sieve catalyst, e.g., the silicoaluminophosphate molecular sieves of U.S. Pat. No. 4,440,871, to provide improved production of p-xylene from C.sub.8 aromatic compounds and the conversion of ethylbenzene to a xylene.Type: GrantFiled: June 16, 1986Date of Patent: April 26, 1988Assignee: Union Carbide CorporationInventors: Regis J. Pellet, Gary N. Long, Jule A. Rabo, Peter K. Coughlin
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Patent number: 4723050Abstract: Process for the isomerization of a xylene feedstock employing a silicalite catalyst. A xylene feedstock containing a mixture of xylene isomers and ethylbenzene is passed to a reaction zone containing the silicalite catalyst. Para-xylene is present in the feedstock in less than an equilibrium amount, and ethylbenzene is present in a concentration greater than the para-xylene concentration. Hydrogen and/or water are also supplied to the reaction zone. The reaction zone is operated under conditions to effect isomerization of xylene isomers to provide an increased para-xylene content, and disproportionation of ethylbenzene to provide a decreased ethylbenzene content.Type: GrantFiled: September 3, 1986Date of Patent: February 2, 1988Assignee: Cosden Technology, Inc.Inventors: James R. Butler, Kevin P. Menard
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Patent number: 4723051Abstract: Process for the isomerization of xylene feedstock employing an aluminum-deficient mordenite catalyst. The xylene feedstock is passed into a reaction zone and in contact with a mordenite catalyst having a silica/alumina mole ratio of at least 30. The xylene feedstock may comprise a substantially pure meta-xylene, a mixture of xylene isomers, or in the preferred embodiment, a mixture of xylene isomers and ethylbenzene in which para-xylene is present in less than an equilibrium amount, and ethylbenzene present in an amount greater than the para-xylene content. The reaction zone is operated at a temperature within the range of 350.degree.-600.degree. C. and a hydrogen pressure within the range of 200-1000 psig to effect isomerization of xylene isomers to provide an increased para-xylene content and disproportionation of ethylbenzene to provide a reduced ethylbenzene content in the product.Type: GrantFiled: September 3, 1986Date of Patent: February 2, 1988Assignee: Cosden Technology, Inc.Inventors: Kevin P. Menard, James R. Butler
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Patent number: 4717780Abstract: A process is provided for converting feedstock aromatic compounds by alkylation, transalkylation, disproportionation and/or isomerization over a catalyst comprising zeolite ZSM-58.Type: GrantFiled: August 25, 1986Date of Patent: January 5, 1988Assignee: Mobil Oil Corp.Inventors: David H. Olson, Paul G. Rodewald, Ernest W. Valyocsik
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Patent number: 4709110Abstract: A modified ZSM-5 type zeolite is provided by treatment of a ZSM-5 type zeolite with BF.sub.3. The novel product is characterized by reduced pore size and enhanced shape-selectivity, or by enhanced activity, or by both. This invention also provides a process for catalytically converting organic compounds by use of the novel composition, an illustrative conversion being the catalytic conversion of methanol to hydrocarbons.Type: GrantFiled: May 6, 1986Date of Patent: November 24, 1987Assignee: Mobil Oil CorporationInventor: Paul G. Rodewald