Crystalline Aluminosilicate Patents (Class 585/481)
  • Patent number: 5122357
    Abstract: This invention deals with a crystalline oxysulfide composition, a process for preparing the composition, a catalyst using the composition and processes using the composition. The crystalline oxysulfide composition has a three-dimensional microporous framework structure of at least MO.sub.2, MS.sub.2, and MOS tetrahedral units, having an intracrystalline pore system and an empirical formula expressed in molar ratios:(M.sub.s Al.sub.t P.sub.u Si.sub.v)S.sub.w O.sub.2-wwhere M is at least one metal selected from the group consisting of metals which: 1) can be incorporated into the framework structure of a microporous molecular sieve and 2) form hydrolytically stable sulfides; s, t, u, v and w are the mole fractions of M, Al, P, Si and S respectively. The oxysulfide composition is prepared by contacting a molecular sieve having an empirical formula: (M.sub.s Al.sub.t P.sub.u Si.sub.v)O.sub.
    Type: Grant
    Filed: March 18, 1991
    Date of Patent: June 16, 1992
    Assignee: UOP
    Inventors: Robert L. Bedard, Edith M. Flanigen, Stephen T. Wilson
  • Patent number: 5118892
    Abstract: A method for preparing one or more diemthylnaphthalenes from one or more dimethyltetralins, and optionally for preparing one or more other specific dimethylnaphthalenes by isomerization of the aforesaid dimethylnaphthalene(s) is disclosed.
    Type: Grant
    Filed: July 20, 1990
    Date of Patent: June 2, 1992
    Assignee: Amoco Corporation
    Inventors: David L. Sikkenga, Ian C. Zaenger, Gregory S. Williams
  • Patent number: 5110478
    Abstract: A process is provided for catalytic conversion of organic compounds in a conversion zone containing a synthetic, non-composited microporous membrane comprising a continuous array of crystalline molecular sieve material.
    Type: Grant
    Filed: March 25, 1991
    Date of Patent: May 5, 1992
    Assignee: Mobil Oil Corp.
    Inventors: Werner O. Haag, John G. Tsikoyiannis
  • Patent number: 5082984
    Abstract: A dual function composite catalyst for isomerizing an isomerization feed containing an aromatic C.sub.8 mixture of ethyl benzene and xylene, comprises (a) a crystalline aluminosilicate zeolite having a low acid activity as measured by an alpha value of from 0.02 to 11, an average crystal size of not more than 0.4 microns for at least 50% by weight of the crystals, a silica to alumina ratio of at least about 12, a constraint index of about 1 to 12, a xylene sorption capacity greater than 1 gram per 100 grams of zeolite, and an ortho-xylene sorption time for 30 percent of said capacity less than 10 minutes, said sorption capacity and sorption time being measured at 120.degree. C. and a xylene pressure of 4.5.+-.0.8 mm of mercury, and (b) a supported metal of Group VIII of the Periodic Table having a high hydrogenation/dehydrogenation activity to provide the catalyst with a dehydrogenation activity of at least 10. The catalyst has an alpha value of 0.005 to 3.
    Type: Grant
    Filed: March 4, 1991
    Date of Patent: January 21, 1992
    Assignee: Mobil Oil Corp.
    Inventors: Lawrence M. Brown, deceased, Tracy J. Huang
  • Patent number: 5073670
    Abstract: A method for preparing one or more specific dimethyltetralins from either 5-(o-, m-, or p-tolyl)-pent-1-or -2-ene or 5-phenyl-hex-1- or -2-ene, and optionally for preparing one or more specific dimethylnaphthalenes from the aforesaid dimethyltetralins is disclosed.
    Type: Grant
    Filed: July 20, 1990
    Date of Patent: December 17, 1991
    Assignee: Amoco Corporation
    Inventors: David L. Sikkenga, Joyce D. Lamb, Ian C. Zaenger, Gregory S. Williams
  • Patent number: 5043512
    Abstract: A process is provided for converting feedstock alkylaromatic compounds by isomerization over a catalyst comprising MCM-22.
    Type: Grant
    Filed: August 31, 1990
    Date of Patent: August 27, 1991
    Assignee: Mobil Oil Corp.
    Inventors: Pochen Chu, Garry W. Kirker, John D. Kushnerick, David O. Marler
  • Patent number: 5043501
    Abstract: A process for producing 2,6-dimethylnaphthalene by alkylation of an alkylaromatic, e.g. toluene, with a C.sub.5 olefin alkylating agent, e.g. 1-pentene, in the presence of a suitable alkylation catalyst, and dehydrocyclization of the resulting alkylate with a dehydrocyclization catalyst to generate a dimethylnaphthalene product rich in the 2,6-isomer. Additional process steps can include isomerization of the product and further alkylation.
    Type: Grant
    Filed: March 15, 1990
    Date of Patent: August 27, 1991
    Assignee: Mobil Oil Corp.
    Inventors: Kenneth J. Del Rossi, Larry A. Green, Albin Huss, Jr., Garry W. Kirker, Michael E. Landis
  • Patent number: 5030788
    Abstract: A catalyzed process for the isomerization of a xylene-containing stream containing a major amount of ethylbenzene under supercritical temperature and pressure which contacts the stream under supercritical conditions with a catalyst and subsequently reduces the temperature of the isomerization product at a pressure above the critical pressure.
    Type: Grant
    Filed: September 21, 1989
    Date of Patent: July 9, 1991
    Assignee: Amoco Corporation
    Inventors: Jeffrey A. Amelse, Nancy A. Kutz
  • Patent number: 5030337
    Abstract: There is provided an aluminum-containing aluminosilicate zeolite corresponding to the substantially aluminum free silicate zeolite described in the Hinnenkamp et al U.S. Pat. No. 4,376,757. Also provided are methods for making this aluminosilicate zeolite and methods for the catalytic conversion of organic charges to desired products with this aluminosilicate zeolite.
    Type: Grant
    Filed: November 16, 1990
    Date of Patent: July 9, 1991
    Assignee: Mobil Oil Corporation
    Inventors: Pochen Chu, Joseph A. Herbst, Donald J. Klocke, James Vartuli
  • Patent number: 5028573
    Abstract: A dual function composite catalyst for isomerizing an isomerization feed containing an aromatic C.sub.8 mixture of ethyl benzene and xylene, comprises (a) a crystalline aluminosilicate zeolite having a low acid activity as measured by an alpha value of from 0.02 to 11, an average crystal size of not more than 0.4 microns for at least 50% by weight of the crystals, a silica to alumina ratio of at least about 12, a constraint index of about 1 to 12, a xylene sorption capacity greater than 1 gram per 100 grams of zeolite, and an ortho-xylene sorption time for 30 percent of said capacity less than 10 minutes, said sorption capacity and sorption time being measured at 120.degree. C. and a xylene pressure of 4.5.+-.0.8 mm of mercury, and (b) a supported metal of Group VIII of the Periodic Table having a high hydrogenation/dehydrogenation activity to provide the catalyst with a dehydrogenation activity of at least 10. The catalyst has an alpha value of 0.005 to 3.
    Type: Grant
    Filed: January 29, 1990
    Date of Patent: July 2, 1991
    Assignee: Mobil Oil Corp.
    Inventors: Lawrence M. Brown, deceased, Tracy J. Huang
  • Patent number: 5015794
    Abstract: Removal of the small amount of lower molecular weight olefins produced by certain isomerization catalysts during the catalytic isomerization of xylene results in reduced xylene loss. Such removal can be conveniently effected by use of a mild hydrogenation catalyst separate from the isomerization catalyst in the process.
    Type: Grant
    Filed: September 21, 1989
    Date of Patent: May 14, 1991
    Assignee: Amoco Corporation
    Inventor: Mark G. Reichmann
  • Patent number: 5012024
    Abstract: A method for preparing one or more dimethylnaphthalenes from one or more dimethyltetralins, and optionally for preparing one or more other specific dimethylnaphthalenes by isomerization of the aforesaid dimethylnaphthal-dimethylnaphthalene(s) is disclosed.
    Type: Grant
    Filed: February 27, 1989
    Date of Patent: April 30, 1991
    Assignee: Amoco Corporation
    Inventors: David L. Sikkenga, Ian C. Zaenger, Gregory S. Williams
  • Patent number: 5004853
    Abstract: A continuous process is presented for the production and recovery of a high purity stream of 2,6-dimethylnaphthalene. The process comprises the general steps of: fractionating a hydrocarbon feed stream to recover a process stream rich in the various isomers of dimethylnaphthalene; subjecting the process stream rich in isomers of dimethylnaphthalene to a selective adsorption step to produce at least two streams of dimethylnaphthalene isomers, one lean in the 2,6-dimethylnaphthalene isomer and subjecting the stream of dimethylnaphthalene isomers lean in the 2,6 isomer to isomerization to increase the concentration of the 2,6 isomer of dimethylnaphthalene therein and directing the isomerized stream back to the fractionation zone to further processing.
    Type: Grant
    Filed: March 27, 1989
    Date of Patent: April 2, 1991
    Assignee: UOP
    Inventors: Paul T. Barger, Timothy J. Barder, David Y. Lin, Simon H. Hobbs
  • Patent number: 4995963
    Abstract: A crystalline, galliosilicate molecular sieve having the zeolite L type structure and the following composition expressed in terms of oxide mole ratios in the anhydrous state:Ga.sub.2 O.sub.3 :xSiO.sub.2 :yM.sub.2 O:zK.sub.2 Owhere M is an alkali metal other than potassium, preferably sodium, x equals at least 3.0, preferably 4 to 10, y equals 0 to 0.9, z equals 0.1 to 1.0, and y+z equals about 1.0. The crystalline, galliosilicate molecular sieve of the invention may be employed, after reducing its alkali metal content, as a component of a catalyst which can be used in a variety of chemical conversion processes, preferably hydrocarbon conversion processes, and most preferably hydrocracking and isomerization processes.
    Type: Grant
    Filed: January 16, 1990
    Date of Patent: February 26, 1991
    Assignee: Union Oil Company of California
    Inventor: Mario L. Occelli
  • Patent number: 4973785
    Abstract: Crystalline molecular sieves having three-dimensional microporous framework structures of ELO.sub.2, AlO.sub.2, SiO.sub.2 and PO.sub.2 framework oxide units are disclosed. The molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (EL.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (EL.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; "EL" represents at least one element capable of forming a framework oxide unit; and "w", "x", "y" and "z" represent the mole fractions of element(s) "EL", aluminum, phosphorus and silicon, respectively, present as framework oxides. Their use as adsorbents, catalysts, etc. is also disclosed.
    Type: Grant
    Filed: April 18, 1988
    Date of Patent: November 27, 1990
    Assignee: UOP
    Inventors: Brent M. T. Lok, Bonita K. Marcus, Lawrence D. Vail, Edith M. Flanigen, Robert L. Patton, Stephen T. Wilson
  • Patent number: 4962260
    Abstract: A method is disclosed for preparing one of more specific dimethylnaphthalene isomers by the isomerization of one or more other specific dimethylnaphthalene isomers in the liquid phase and in the presence of a solid zeolitic isomerization catalyst.
    Type: Grant
    Filed: October 23, 1989
    Date of Patent: October 9, 1990
    Assignee: Amoco Corporation
    Inventors: David Sikkenga, Ian C. Zaenger, Gregory S. Williams
  • Patent number: 4962259
    Abstract: This invention presents a novel catalyst formulation for the isomerization of alkylaromatic hydrocarbons. The catalyst is comprised of at least one Group VIII metal, and a pentasil zeolite having an x-ray diffraction characteristic of ZSM-12 wherein a portion of the aluminum atoms have been replaced with gallium atoms. When utilized in a process for isomerizing a non-equilibrium mixture of xylenes containing ethylbenzene, a greater yield of paraxylene is obtained compared to prior-art processes.
    Type: Grant
    Filed: December 7, 1989
    Date of Patent: October 9, 1990
    Assignee: UOP
    Inventors: Johann W. A. Sachtler, Randy J. Lawson, Susan L. Lambert
  • Patent number: 4962258
    Abstract: Gallium-containing, crystalline silicate molecular sieves in which substantially all of the gallium occupies molecular sieve lattice positions or is intimately associated with the crystal lattice of the silicate sieve when composited into a silica matrix are shown to form catalyst compositions having superior properties for the catalytic, liquid-phase isomerization of a xylene-containing stream containing a minor amount of ethylbenzene to a product mixture rich in paraxylene.
    Type: Grant
    Filed: December 15, 1988
    Date of Patent: October 9, 1990
    Assignee: Amoco Corporation
    Inventors: Jeffrey A. Amelse, John A. Donohue, Nancy A. Kutz, Judith B. Melville, Brian L. Slusar
  • Patent number: 4950825
    Abstract: A method for preparing one or more specific dimethyltetralins from either 5-(o-, m-, or p-tolyl)-pent-1- or -2-ene or 5-phenyl-hex-1- or -2-ene, and optionally for preparing one or more specific dimethylnaphthalenes from the aforesaid dimethyltetralins is disclosed.
    Type: Grant
    Filed: February 27, 1989
    Date of Patent: August 21, 1990
    Assignee: Amoco Corporation
    Inventors: David L. Sikkenga, Joyce D. Lamb, Ian C. Zaenger, Gregory S. Williams
  • Patent number: 4936977
    Abstract: A crystalline zeolite SSZ-24 is prepared using an adamantane quaternary ion as a template.
    Type: Grant
    Filed: April 5, 1989
    Date of Patent: June 26, 1990
    Assignee: Chevron Research Company
    Inventors: Stacey I. Zones, D. L. Holtermann, D. S. Santilli, J. N. Ziemer
  • Patent number: 4902843
    Abstract: A process for producing m-xylene, which comprises isomerizing a hydrocarbon material containing o-xylene as a main ingredient in the presence of a catalyst composition comprising zeolite ZSM-4 and/or zeolite omega under such conditions that m-xylene is selectively formed, and recovering m-xylene by distillation from the resulting isomerization mixture containing o-xylene and m-xylene as main ingredients.
    Type: Grant
    Filed: October 4, 1988
    Date of Patent: February 20, 1990
    Assignee: Teijin Petrochemical Industries, Ltd.
    Inventors: Tamio Onodera, Akio Namatame
  • Patent number: 4902844
    Abstract: A crystalline zeolite SSZ-23 is prepared using an adamantane quaternary ammonium ion as a template.
    Type: Grant
    Filed: April 5, 1989
    Date of Patent: February 20, 1990
    Assignee: Chevron Research Company
    Inventors: Stacey I. Zones, R. A. Innes
  • Patent number: 4899010
    Abstract: An improved process employing a supported, platinum-containing, crystalline, silicate molecular sieve catalyst composition effective in removing ethylbenzene from unextracted xylene feeds during isomerization, primarily by hydrodeethylation, and also the primarily C.sub.9 paraffins and naphthenes. Choosing (1) a set of process conditions within narrow ranges of temperature T, total pressure P, and hydrogen to hydrocarbon mol ratio H/HC such that Z, which is defined as a function of T, P and H/HC, is less than about 0.01, and (2) a platinum-containing catalyst composition, greatly reduces the feed C.sub.9 paraffins and naphthenes content during isomerization, removes most of the ethylbenzene by hydrodeethylation to ethane and benzene, and minimizes xylene loss to hydrogenation and cracking, all without substantially changing the excellent isomerization properties of the sieve catalyst composition.
    Type: Grant
    Filed: September 29, 1988
    Date of Patent: February 6, 1990
    Assignee: Amoco Corporation
    Inventors: Jeffrey A. Amelse, Mark G. Reichmann
  • Patent number: 4899012
    Abstract: An improved catalyst is disclosed for the conversion of aromatic hydrocarbons which comprises a Group VIII metal, lead, a pentasil zeolite, and an inorganic oxide binder, wherein 80-100% of the Group VIII metal and 60-100% of the lead are contained on the binder. An alkylaromatic isomerization process also is disclosed which is particularly effective for the conversion of ethylbenzene without substantial loss of xylenes.
    Type: Grant
    Filed: October 17, 1988
    Date of Patent: February 6, 1990
    Assignee: UOP
    Inventors: J. W. Adriann Sachtler, R. Joe Lawson
  • Patent number: 4899011
    Abstract: A new xylene isomerization process which is capable of converting ethylbenzene and non-aromatic exhaustively while selectively converting xylenes to thermal equilibrium in mixed EB/xylene feeds is proposed. The new process employs a two component catalyst system; each of the components contains a strong hydrogenation metal and a zeolite. The zeolite of each of the two components differs from the other in its selectivity for xylene isomerization and its capacity to deethylete ethylbenzene. That selectivity for xylene isomerization is described by xylene diffusion properties of the zeolite.
    Type: Grant
    Filed: January 15, 1986
    Date of Patent: February 6, 1990
    Assignee: Mobil Oil Corporation
    Inventors: Yung F. Chu, Charles T. Kresge, Rene B. LaPierre
  • Patent number: 4886927
    Abstract: This invention presents a process for isomerizing a non-equilibrium mixture of xylenes containing ethylbenzene, using a novel catalyst formulation comprising at least one Group VIII metal, a gallium-substituted pentasil zeolite and a matrix material of zirconia-alumina.
    Type: Grant
    Filed: December 8, 1988
    Date of Patent: December 12, 1989
    Assignee: UOP
    Inventors: J. W. Adriaan Sachtler, R. Joe Lawson, Susan L. Lambert
  • Patent number: 4885427
    Abstract: Described are catalyst mixtures comprising a HAMS-1B crystalline borosilicate molecular sieve incorporated into an inorganic matrix component and a molybdenum on silica component. These mixtures when used to isomerize unextracted xylene streams containing ethylbenzene to mixtures rich in paraxylene demonstrate improved paraffins and naphthenes conversion to light hydrocarbons and convert most of the ethylbenzene by a hydrodeethylation mechanism to benzene and ethane.
    Type: Grant
    Filed: September 29, 1988
    Date of Patent: December 5, 1989
    Assignee: Amoco Corporation
    Inventor: Mark G. Reichmann
  • Patent number: 4882038
    Abstract: Crystalline molecular sieves having a three-dimensional microporous framework structures of MgO.sub.2, AlO.sub.2, SiO.sub.2 and PO.sub.2 tetrahedral units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Mg.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Mg.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; and "w", "x", "y" and "z" represent the mole fractions of magnesium, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is disclosed.
    Type: Grant
    Filed: February 16, 1988
    Date of Patent: November 21, 1989
    Assignee: UOP
    Inventors: Brent M. T. Lok, Lawrence D. Vail, Edith M. Flanigen
  • Patent number: 4874504
    Abstract: A method is disclosed which provides improved control over the noble-metal exchange of zeolite catalyst by using bulky organic bases to control pH during the metal loading step.
    Type: Grant
    Filed: March 20, 1989
    Date of Patent: October 17, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Roland von Ballmoos, Francis X. Ryan
  • Patent number: 4873387
    Abstract: An improved process for the isomerization of non-equilibrium C.sub.8 aromatics is presented which utilizes a novel catalytic composition. This catalyst comprises a Group VIII metal component, a bismuth component, and crystalline aluminosilicate zeolite having a silica to alumina ratio of at least 12. This isomerization process has a particular utility for the conversion of ethylbenzene without the deleterious loss of xylene.
    Type: Grant
    Filed: December 21, 1988
    Date of Patent: October 10, 1989
    Assignee: UOP
    Inventors: J. W. Adriaan Sachtler, R. Joe Lawson
  • Patent number: 4869805
    Abstract: Titanium-aluminum-silicon-oxide molecular sieves are disclosed having use as molecular sieves and as catalyst compositions in hydrocarbon conversion and other processes. The molecular sieves have a unit empirical formula on an anhydrous basis ofmR: (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic+emplating agent; "m" represents the moles of "R" present per mole of (Ti.sub.x Al.sub.y Si.sub.z)O.sub.2 ; and "x", "y" and "z" represent the mole fractions of titanium, aluminum and silicon, respectively, present as tetrahedral oxides.
    Type: Grant
    Filed: July 22, 1988
    Date of Patent: September 26, 1989
    Assignee: UOP
    Inventors: Brent M. T. Lok, Bonita K. Marcus, Edith M. Flanigen
  • Patent number: 4869803
    Abstract: A hydrocarbon conversion catalyst useful for converting hydrocarbon feeds to midbarrel products is prepared by calcining a crystalline aluminosilicate zeolite having cracking activity in the presence of added steam at a water vapor partial pressure greater than about 2.0 p.s.i.a. under conditions such that the unit cell size of the zeolite is reduced to a value between about 24.32 and about 25.45 Angstroms while the water vapor sorptive capacity of the zeolite is decreased to a value between about 5 and about 15 weight percent of the zeolite at 25.degree. C. and a p/p.degree. value of 0.10. The moderately steam calcined zeolite is mixed with a porous, inorganic refractory oxide component and the resultant mixture is extruded to form particles which are broken into extrudates normally ranging in length between 1/16 and 1/2 inch. The extruded particles are then calcined in the presence of added steam at a water vapor partial pressure greater than about 2.0 p.s.i.a.
    Type: Grant
    Filed: May 23, 1988
    Date of Patent: September 26, 1989
    Assignee: Union Oil Company of California
    Inventor: John W. Ward
  • Patent number: 4836911
    Abstract: Crystalline zeolitic aluminosilicates having at least some of its original framework aluminum atoms replaced by extraneous silicon atoms and having a mole ratio of oxides in the dehydrated state of(0.85-1.1)M.sub.2/n O: Al.sub.2 O.sub.3 : xSiO.sub.2wherein M is a cation having a valence of "n"; "x" has a value greater than 6.0; has an x-ray powder diffraction pattern having at least the d-spacings of Table A; and has extraneous silicon atoms in the crystal lattice in the form of framework SiO.sub.4 tetrahedra. These novel zeolite aluminosilicates are employed in hydrocarbon conversion processes.
    Type: Grant
    Filed: June 30, 1986
    Date of Patent: June 6, 1989
    Assignee: UOP
    Inventors: Skeels, Gary W., Donald W. Breck, deceased, by Stephen R. Breck, heir, by George D. Breck, heir
  • Patent number: 4835337
    Abstract: A method for producing efficiently a highly pure 1-(m-ethylphenyl)-1-phenylethane or m-ethylphenylphenylmethane which are used as the starting materials for preparing medicines and other organic compounds. The method comprises the step of reacting a diaryl compound with benzene or alkylbenzene in the presence of an acid catalyst selected from the group consisting of AlCl.sub.3, AlBr.sub.3, HF.BF.sub.3 complex and Y-type zeolites.
    Type: Grant
    Filed: March 9, 1988
    Date of Patent: May 30, 1989
    Assignee: Nippon Petrochemicals Company, Limited
    Inventors: Isoo Shimizu, Yasuo Matsumura, Kazumichi Uchida
  • Patent number: 4826792
    Abstract: A method for reactivating noble metal-containing zeolites containing sulfur oxide poisoned noble metal such as oxygen regenerated platinum zeolite beta catalysts, by contacting the catalyst with an acidic aqueous solution having a pH below about 7. The solution contains a Bronsted acid compound having a dissociation constant ranging from about 1.times.10.sup.-14 to about 2.times.10.sup.-1.
    Type: Grant
    Filed: May 5, 1988
    Date of Patent: May 2, 1989
    Assignee: Mobil Oil Corporation
    Inventors: Quang N. Le, Stephen S. Wong
  • Patent number: 4824554
    Abstract: Crystalline molecular sieves having three-dimensional microporous framework structures of CoO.sub.2, AlO.sub.2, SiO.sub.2, PO.sub.2 and tetrahedral units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Co.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Co.sub.w Al.sub.x P.sub.y Si.sub.z)O.sub.2 ; and "w", "x", "y" and "z" represent the mole fractions of cobalt, aluminum, phosphorus and silicon, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.
    Type: Grant
    Filed: January 28, 1988
    Date of Patent: April 25, 1989
    Assignee: UOP
    Inventors: Brent M. Lok, Bonita K. Marcus, Edith M. Flanigen
  • Patent number: 4789535
    Abstract: Molecular sieve compositions having three-dimensional microporous framework structures of LiO.sub.2, AlO.sub.2 and PO.sub.2 tetrahedral oxide units are disclosed. These molecular sieves have an empirical chemical composition on an anhydrous basis expressed by the formula:mR: (Li.sub.x Al.sub.y P.sub.z)O.sub.2wherein "R" represents at least one organic templating agent present in the intracrystalline pore system; "m" represents the molar amount of "R" present per mole of (Li.sub.x Al.sub.y P.sub.z)O.sub.2 ; and "x", "y" and "z" represent the mole fractions of lithium, aluminum and phosphorus, respectively, present as tetrahedral oxides. Their use as adsorbents, catalysts, etc. is also disclosed.
    Type: Grant
    Filed: February 28, 1986
    Date of Patent: December 6, 1988
    Assignee: Union Carbide Corporation
    Inventors: Edith M. Flanigen, David A. Lesch, Brent M. T. Lok, Robert L. Patton, Stephen T. Wilson
  • Patent number: 4783571
    Abstract: The acidity of a zeolite catalyst is reduced by calcination in an essentially water-free atmosphere at temperatures above 700.degree. C., preferably from 725.degree. to 800.degree. C., to reduce the alpha value to less than 10 percent of its original value. The low acidity catalysts produced in this way may be used for isomerizing alkyl di-substituted aromatic compounds, especially xylenes, to products containing higher proportions of the para-isomers.
    Type: Grant
    Filed: February 8, 1988
    Date of Patent: November 8, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, Stuart D. Hellring, Richard F. Socha
  • Patent number: 4783568
    Abstract: A process is disclosed for the production of a desired xylene isomer, preferably paraxylene, and high quality benzene. The desired isomer (11) is recovered from the feed (1) and recycle (3) streams in a xylene separation zone (2). The raffinate (5) from the separation zone is passed into a catalytic xylene isomerization zone (6). The isomerization zone effluent stream is passed into a high severity transalkylation zone (14) which contains a catalyst comprising both a ZSM-5 zeolite and mordenite. Ethylbenzene in the feed stream is subjected to staged conversion in the two catalytic reaction zones to both xylenes and benzene. The overall ethylbenzene conversion efficiency is improved.
    Type: Grant
    Filed: September 25, 1987
    Date of Patent: November 8, 1988
    Assignee: UOP Inc.
    Inventor: Robert J. Schmidt
  • Patent number: 4783570
    Abstract: A gas-phase isomerizaiton process wherein a feed containing one or more members of the 2,7-DMN isomer triad is selectively isomerized over a lower-acidity, supported, molecular-sieve-based catalyst composition to form essentially equilibrium amounts of the members of the 2,7-triad and reduced amounts of outside-the-triad products.
    Type: Grant
    Filed: May 26, 1987
    Date of Patent: November 8, 1988
    Assignee: Amoco Corporation
    Inventors: Gregory P. Hussmann, Patrick E. McMahon
  • Patent number: 4783569
    Abstract: A gas-phase isomerization process wherein a feed containing one or more members of the 2,6-DMN isomer triad is selectively isomerized over a lower-acidity, supported, molecular-sieve-based catalyst composition to form essentially thermodynamic equilibrium amounts of the members of the 2,6-triad and reduced amounts of outside-the-triad products.
    Type: Grant
    Filed: May 26, 1987
    Date of Patent: November 8, 1988
    Assignee: Amoco Corporation
    Inventors: Gregory P. Hussmann, Patrick E. Mc Mahon
  • Patent number: 4777312
    Abstract: Superior isomerization performance is obtained in an isomerization process employing a catalytic composition comprising a Group VIII noble metal and a hydrogen form mordenite incorporated with alumina. The superior isomerization performance is achieved using a catalyst composition having a surface area of at least 580 m.sup.2 /g. A novel method of preparing an isomerization catalyst having a surface area of at least 580 m.sup.2 /g is characterized by contacting a formed catalytic composite with an acidic aqueous solution prior to addition of the Group VIII noble metal. The isomerization process is particularly useful in the isomerization of a dimethylnaphthalene containing feedstock into a product that contains a higher concentration of the 2,6-dimethylnaphthalene isomer than did the feedstock.
    Type: Grant
    Filed: December 28, 1987
    Date of Patent: October 11, 1988
    Assignee: UOP Inc.
    Inventors: Steve T. Bakas, Paul T. Barger
  • Patent number: 4762957
    Abstract: An improved process for the isomerization of non-equilibrium C.sub.8 aromatics is presented which utilizes a catalytic composition prepared by a novel method of incorporating magnesium into a crystalline aluminosilicate. The catalyst comprises an alumina matrix, a magnesium-containing zeolite, and a Group VIII metal component. It has also been found that the method of magnesium addition can dramatically affect the selectivity to para-xylene, as measured by the loss of C.sub.8 aromatics due to undesirable side-reactions. The method of the instant invention involves addition of the magnesium to a hydrogel comprising pseudoboehmite and zeolite.
    Type: Grant
    Filed: June 10, 1987
    Date of Patent: August 9, 1988
    Assignee: UOP Inc.
    Inventors: J. W. Adriaan Sachtler, R. Joe Lawson
  • Patent number: 4758328
    Abstract: A process for producing a thermally shock calcined aluminosilicate zeolite comprising (A) precalcining an aluminosilicate zeolite at a relatively low temperature, (B) very rapidly increasing the temperature of the aluminosilicate zeolite to a relatively high temperature for a short period of time, and (C) rapidly cooling the aluminosilicate zeolite. The resulting zeolite is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.
    Type: Grant
    Filed: November 25, 1985
    Date of Patent: July 19, 1988
    Assignee: Union Oil Company of California
    Inventor: Dean A. Young
  • Patent number: 4758327
    Abstract: A process for producing a thermally shock calcined crystalline silica comprising (A) precalcining a crystalline silica at a relatively low temperature, (B) very rapidly increasing the temperature of the crystalline silica to a relatively high temperature for a short period of time, and (C) rapidly cooling the crystalline silica. The resulting crystalline silica is catalytically active for hydrocarbon conversion reactions and is particularly selective for the production of para-xylene from a reaction mix of toluene and a methylating agent.
    Type: Grant
    Filed: November 25, 1985
    Date of Patent: July 19, 1988
    Assignee: Union Oil Company of California
    Inventor: Dean A. Young
  • Patent number: 4740650
    Abstract: Xylene isomerization is carried out using specific non-zeolitic molecular sieve catalyst, e.g., the silicoaluminophosphate molecular sieves of U.S. Pat. No. 4,440,871, to provide improved production of p-xylene from C.sub.8 aromatic compounds and the conversion of ethylbenzene to a xylene.
    Type: Grant
    Filed: June 16, 1986
    Date of Patent: April 26, 1988
    Assignee: Union Carbide Corporation
    Inventors: Regis J. Pellet, Gary N. Long, Jule A. Rabo, Peter K. Coughlin
  • Patent number: 4723050
    Abstract: Process for the isomerization of a xylene feedstock employing a silicalite catalyst. A xylene feedstock containing a mixture of xylene isomers and ethylbenzene is passed to a reaction zone containing the silicalite catalyst. Para-xylene is present in the feedstock in less than an equilibrium amount, and ethylbenzene is present in a concentration greater than the para-xylene concentration. Hydrogen and/or water are also supplied to the reaction zone. The reaction zone is operated under conditions to effect isomerization of xylene isomers to provide an increased para-xylene content, and disproportionation of ethylbenzene to provide a decreased ethylbenzene content.
    Type: Grant
    Filed: September 3, 1986
    Date of Patent: February 2, 1988
    Assignee: Cosden Technology, Inc.
    Inventors: James R. Butler, Kevin P. Menard
  • Patent number: 4723051
    Abstract: Process for the isomerization of xylene feedstock employing an aluminum-deficient mordenite catalyst. The xylene feedstock is passed into a reaction zone and in contact with a mordenite catalyst having a silica/alumina mole ratio of at least 30. The xylene feedstock may comprise a substantially pure meta-xylene, a mixture of xylene isomers, or in the preferred embodiment, a mixture of xylene isomers and ethylbenzene in which para-xylene is present in less than an equilibrium amount, and ethylbenzene present in an amount greater than the para-xylene content. The reaction zone is operated at a temperature within the range of 350.degree.-600.degree. C. and a hydrogen pressure within the range of 200-1000 psig to effect isomerization of xylene isomers to provide an increased para-xylene content and disproportionation of ethylbenzene to provide a reduced ethylbenzene content in the product.
    Type: Grant
    Filed: September 3, 1986
    Date of Patent: February 2, 1988
    Assignee: Cosden Technology, Inc.
    Inventors: Kevin P. Menard, James R. Butler
  • Patent number: 4717780
    Abstract: A process is provided for converting feedstock aromatic compounds by alkylation, transalkylation, disproportionation and/or isomerization over a catalyst comprising zeolite ZSM-58.
    Type: Grant
    Filed: August 25, 1986
    Date of Patent: January 5, 1988
    Assignee: Mobil Oil Corp.
    Inventors: David H. Olson, Paul G. Rodewald, Ernest W. Valyocsik
  • Patent number: 4709110
    Abstract: A modified ZSM-5 type zeolite is provided by treatment of a ZSM-5 type zeolite with BF.sub.3. The novel product is characterized by reduced pore size and enhanced shape-selectivity, or by enhanced activity, or by both. This invention also provides a process for catalytically converting organic compounds by use of the novel composition, an illustrative conversion being the catalytic conversion of methanol to hydrocarbons.
    Type: Grant
    Filed: May 6, 1986
    Date of Patent: November 24, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Paul G. Rodewald