Abstract: A novel shape selective metal catalyst can be prepared by incorporating a metallic catalyst component such as platinum, palladium, or nickel into a member of a novel class of zeolites, said zeolites characterized by a silica to alumina mole ratio of at least 12 and a constraint index within the approximate range of 1 to 12, and then reducing the combined metal-zeolite in the presence of unsaturated hydrocarbon compounds with or without hydrogen at high temperatures.

Abstract: A process for continuously isomerizing xylene, which comprises subjecting a hydrocarbon feed material comprising a major proportion of a xylene isomer mixture and a minor proportion of non-aromatic hydrocarbons to xylene isomerization reaction, isolating a specific xylene isomer from the resulting isomerization reaction mixture, and recycling the remaining hydrocarbon mixture to the xylene isomerization reaction; wherein the hydrocarbon feed material or the xylene isomerization reaction mixture is treated with hydrogen in the presence of a cracking catalyst comprising(a) a zeolite selected from zeolites ZSM-5, ZSM-11, ZSM-12, ZSM-34 and ZSM-48 series, at least 20% of its cation site being occupied by a cation of a metal selected from alkali metals and alkaline earth metals, and(b) a refractory amorphous inorganic oxide having platinum supported thereon,at a temperature and a weight hourly space velocity which simultaneously satisfy the following inequalities (i) to (iv) ##EQU1## wherein T represents the tempe

Abstract: A process is disclosed for the production of a desired xylene isomer, preferably paraxylene, and high quality benzene. The desired isomer is recovered from the feed and recycle streams in a xylene separation zone. The net effluent or raffinate from the separation zone is passed into a catalytic xylene isomerization zone. The isomerization zone effluent stream is passed into a high severity transalkylation zone. Ethylbenzene in the feed stream is subjected to staged conversion in the two catalytic reaction zones and thereby converted to both xylenes and benzene.

Abstract: An improved process for the isomerization of non-equilibrium C.sub.8 aromatics is presented which utilizes a novel catalytic composition. This catalyst comprises phosphorus-containing alumina, a gallium component, and crystalline aluminosilicate zeolite having a silica to alumina ratio of at least 12. The isomerization process has a particular utility for the conversion of ethylbenzene without the deleterious loss of xylene.

Abstract: A novel crystalline aluminosilicate zeolite characterized by having a composition of the following general formula expressed in terms of the mole ratios of oxides in the anhydrous statexM.sub.2/n O.Al.sub.2 O.sub.3.ySiO.sub.2wherein M represents at least one cation having a valence of n, x is a number between 0.5 and 4, and y is a number of at least 10, and having a specific X-ray diffraction pattern. Said crystalline aluminosilicate zeolite can be produced by maintaining a mixture of a water-soluble alkali metal compound, an N,N,N,N',N',N'-hexamethyl-1,6-hexane diammonium compound, a compound capable of giving silica under the reaction conditions, a compound capable of giving alumina under the reaction conditions and water, at a temperature of at least 80.degree. C. for a period sufficient to form crystals, and is useful as a catalyst for, for example, transalkylation or alkylation reaction of toluene, isomerization of xylene, isomerization of ethylbenzene to xylenes, etc.

Abstract: Alkyl aromatic hydrocarbons including ethyl benzene are isomerized to xylenes utilizing a catalyst consisting essentially of ZSM-23 zeolite, platinum (or other metal such as palladium, nickel, gold, zinc, or gallium) and an alumina support.

Abstract: A method for reactivating noble metal-containing zeolites containing sulfur oxide poisoned noble metal such as oxygen regenerated platinum zeolite beta catalysts, by contacting the catalyst with an acidic aqueous solution having a pH below about 7. The solution contains a Bronsted acid compound having a dissociation constant ranging from about 1.times.10.sup.-14 to about 2.times.10.sup.-1.

Abstract: A process is provided for converting feedstock comprising aromatic hydrocarbon compounds to product comprising aromatic hydrocarbon compounds which differs from the feedstock over a catalyst composition comprising a crystalline layered silicate material.

Abstract: The ion-exchange capacity and acid catalytic activity of a ZSM-5 type zeolite are increased by treatment of a physical mixture of the zeolite and an inorganic oxide with water in the presence of an alkali metal cation.Specifically, the catalyst is prepared by contacting a mixture of a crystalline zeolite having a silica to alumina ratio above 12 and a Constraint Index between about 1 and about 12, and a solid source of aluminum with liquid water in the presence of an activating amount of an alkali metal cation and under a combination of conditions including a temperature up to about 370.degree. C. for less than about an hour to about 100 hours to induce increased activity to the zeolite.

Abstract: Feedstock comprising aromatic compounds is converted to product comprising aromatic compounds which differs from the feedstock over a catalyst which comprises a particular crystalline material which has been treated to increase the total amount of lattice metal in its framework. Examples of the conversion include alkylation, disproportionation, isomerization and transalkylation.

Abstract: Feedstock comprising aromatic compounds is converted by isomerization, alkylation, disproportionation or transalkylation to product comprising aromatic compounds which differs from the feedstock over catalyst having been prepared by reacting a high-silica zeolite with an acidic inorganic oxide in the presence of water.

Abstract: A process is provided for converting feedstock comprising aromatic compounds to product comprising aromatic compounds which differs from the feedstock over catalyst prepared by a method for reactivating a catalyst composition comprising a crystalline zeolite material having a silicon/aluminum atomic ratio of at least about 2, said catalyst composition having been deactivated by contact with steam. The catalyst preparation method involves contacting said steam-deactivated catalyst composition with an aluminum compound at elevated temperature, and contacting said aluminum compound contacted catalyst composition with an aqueous acid solution.

Abstract: An improved catalyst composition for isomerizing xylene containing a minor amount of ethylbenzene comprising a HAMS-1B crystalline borosilicate molecular sieve incorporated into an inorganic matrix impregnated with a small amount of a phosphorus compound. The catalyst composition when contacted with an ethylbenzene containing xylene under isomerization conditions results in a greater yield of paraxylene and a conversion of ethylbenzene to more useful products.

Abstract: A process is disclosed for the production of high quality benzene and a desired xylene isomer, preferably paraxylene, from a mixture of C.sub.7 -plus alkylaromatic hydrocarbons. The desired xylene isomer is recovered by absorptive separation from a stream of two or three xylene isomers. The resultant isomer-depleted stream is passed into a transalkylation zone together with both feed and recycled toluene and C.sub.9 aromatic hydrocarbons instead of being passed into a xylene isomerization zone. Benzene and xylenes are fractionated from the transalkylation zone effluent stream, with the xylenes being passed into the absorptive separation zone. A nonmetal catalyst is employed in the transalkylation zone, which must be operated at high severity (high temperature) conditions.

Abstract: Feedstock comprising xylene isomers is converted to isomerization product by the present process over catalyst prepared by a method for substituting aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite.

Abstract: A process is provided for converting feedstock comprising aromatic compounds over a catalyst composition prepared by compositing a high silica zeolite with binder followed by treating the composite under conditions effective to enhance the activity of the composition.

Abstract: Substitution of aluminum or gallium for boron or iron contained in the framework of a high silica content zeolite is effected by treating the zeolite in liquid water in the presence of a compound of aluminum or gallium. Catalyst comprising the treated zeolite is used for conducting acid-catalyzed reactions of organic compounds, e.g. cracking of hydrocarbon compounds.

Abstract: This invention relates to acid catalysis of organic compound feedstock, e.g. isomerization of xylenes, over catalyst material treated in a special way for increasing the acid catalytic activity thereof. In particular, a novel catalyst activation process is followed to enhance the alpha value of high-silica zeolite catalyst by contact with an ammoniacal solution of an alkali metal aluminate under appropriate conditions of time, temperature and pH.

Abstract: An improved process is disclosed for the isomerization of xylenes over a zeolite which may contain a platinum group metal. The improvement resides in the use of ZSM-23 zeolite which exhibits enhanced selectivity which inhibits the production of undesired C.sub.9.sup.+ aromatic transalkylation by-products. ZSM-23 having pores substantially unobstructed by silica, such as that made from a forming mixture containing amorphous precipitated silica as a silica source, has been found to be particularly useful in the process of the present invention.

Abstract: A new zeolite material designated EU-1 having a molar composition expressed by the formula:0.5 to 1.5 R.sub.2 O : Y.sub.2 O.sub.3 : at least 10 XO.sub.2 : O to 100 H.sub.2 O wherein R is a monovalent cation or 1/n of a cation of valency n, X is silicon and/or germanium, Y is one or more of aluminium, iron, gallium or boron, and H.sub.2 O is water of hydration additional to water notionally present when R is H, and having an X-ray pattern substantially as set out in Tables 1 and 2 is prepared from a reaction mixture containing XO.sub.2 (preferably silica), Y.sub.2 O.sub.3 (preferably alumina) and a dicationic alkylated polymethylene diamine. The new zeolite is useful in catalytic processes, especially xylenes isomerisation.

Abstract: A process for isomerizing xylenes containing ethylbenzene to obtain near equilibrium amounts of paraxylene and to convert the ethylbenzene to hydrocarbons readily removable from the xylenes. The isomerization reaction uses a ZSM-5 type catalyst with 0.05 to 1.5 percent of an added metal such as zinc, cadmium, or barium. The isomerization is carried out in the absence of added hydrogen at low pressure, preferably between about 0 and 200 psig. Relatively low xylene losses are achieved even at high ethylbenzene conversion levels.

Abstract: A process for the production of 3,4-dimethyl-1-ethylbenzene by selective alkylation of dimethylbenzene with ethylene. The process is carried out in the presence of a crystalline zeolite catalyst having a silica to alumina mole ratio of at least about 12 and a Constraint Index of greater than 2 and up to about 12.

Abstract: A process is provided for converting feedstock aromatic compounds by alkylation, transalkylation, disproportionation and/or isomerization over a catalyst comprising a high silica crystalline zeolite which has been treated by steps of calcining the zeolite, contacting the calcined zeolite with solid aluminum fluoride, and converting the aluminum fluoride contacted zeolite to hydrogen form.

Abstract: A process is provided for converting feedstock aromatic compounds by alkylation, transalkylation, disproportionation and/or isomerization over a catalyst comprising a high silica crystalline zeolite which has been treated by contact with aluminum chloride vapor.

Abstract: Y Zeolites are prepared with rare earth cations and Group VIII metal cations exchanged thereinto, such zeolites being especially useful in hydrocracking catalysts. The zeolites of the invention are prepared by exchanging a sodium Y zeolite with cations of one or more rare earth elements followed by a calcination, an ammonium ion exchange, and a Group VIII metal cation exchange. The resultant zeolite is not only highly active for catalytically promoting hydrocracking reactions but is also, after use in hydrocracking environments resulting in coke deposition, essentially completely regenerable by combustion of the coke.

Abstract: A process is provided for using a reactivated catalyst composition comprising a crystalline zeolite material having a silicon/aluminum atomic ratio of at least about 3.5, said catalyst composition having been deactivated by contact with steam. The reactivation method involves the necessary steps of contacting said steam-deactivated catalyst composition with a metal salt solution, followed by contacting said metal salt solution contacted catalyst composition with an aqueous ammonium ion-containing solution.

Abstract: Catalytic isomerization of 10 types of dimethylnaphthalenes, which are classified into four groups, can be carried out by using as a catalyst a zeolite defining the main pore opening consists of a ten-membered oxygen ring.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a crystalline zeolite having a high initial silica-to-alumina mole ratio, said zeolite being prepared by calcining the zeolite, contacting said calcined zeolite with solid aluminum fluoride, and coverting said aluminum fluoride contacted material to hydrogen form.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a high silica crystalline zeolite which has been treated by contact with aluminum chloride vapor.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a specially treated crystalline zeolite having a high initial silica-to-alumina mole ratio, said zeolite having been synthesized from a reaction mixture comprising a diamine as a cation source. The treatment of the zeolite material comprises the sequential steps of reacting the zeolite with a dilute hydrogen fluoride solution, contacting the hydrogen fluoride solution reacted material with aluminum chloride vapor, and then treating the aluminum chloride contacted material to convert it to hydrogen form.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with a support matrix material, calcining the resulting supported zeolite, contacting said calcined supported zeolite with volatile boron fluoride in a dry environment until said supported zeolite is saturated with said boron fluoride, purging unreacted boron fluoride from said boron fluoride contacted supported zeolite, hydrolyzing said boron fluoride contacted supported zeolite, and converting said hydrolyzed material to hydrogen form.

Abstract: In the process of converting an aromatic feedstock to an alkyl-substituted mono-nuclear aromatic product by contacting the feedstock with a coke-selectivated ZSM-5 type catalyst at elevated temperature under conversion process coking conditions to produce said alkyl-1-substituted mononuclear aromatic product selectively, the improvement which comprises:regenerating the process coked catalyst in contact with a non-oxidizing atmosphere comprising an effective amount of hydrogen at a temperature of about 800.degree. F. to 1200.degree. F. to restore activity of the catalyst while retaining selectivity. Advantageously, the conversion involves alkylation, disproportionation and/or isomerization to produce at least one lower alkyl or dialkyl benzene product.

Abstract: A process is provided for conducting organic compound conversion over a catalyst composition comprising a supported crystalline zeolite having a high initial silica-to-alumina mole ratio, said supported zeolite being prepared by compositing said crystalline zeolite with alumina, reacting the composite with a particular hydrogen fluoride solution in a specified way, drying the hydrogen fluoride reacted composite, treating the dried composite by hydrolysis, ammonolysis and/or by contact with an ammonium salt solution, and calcining the resulting material.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a crystalline zeolite which has been treated by impregnation with an ammoniacal aluminum fluoride solution, contact with an ammonium salt solution, and calcination.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a zeolite composition prepared by a method which comprises compositing a specific zeolite material with alumina, impregnating the composite with an aqueous solution of an alkali metal fluoride under vacuum, contacting the impregnated composite with an ammonium salt solution and calcining the resulting material.

Abstract: A process is provided for conducting organic compound conversion over a catalyst comprising a crystalline zeolite which has been treated by reaction with a compound having a complex fluoroanion.

Abstract: Isomerization is effected at improved conversion and selectivity by use of a 0.5 w %-2.5 w % platinum-palladium group metal on hydrogen mordenite catalyst, silica to alumina mole ratio in the range of 10:1 to 20:1, the catalyst having been calcined at 1200.degree. F.-1500.degree. F. prior to use whereby it acquires activated sites not present in mordenite calcined at lower temperature.

Abstract: Isomerization of xylene in admixture with ethylbenzene by contact with a zeolite catalyst such as ZSM-5 is improved by use of a zeolite having a catalyst particle size of at least 1 micron and having incorporated thereon two metals such as platinum and magnesium.

Abstract: Hydrocarbon conversion processes which use catalyst compositions comprising a core of silica with an overlying modified-silica zeolite, preferably containing aluminium, gallium or boron, show improved catalytic activity. The composites are prepared by introducing preformed silica particles, preferably with a crystallite size greater than 0.1.mu., into a reaction mixture comprising a silicon source, a source of the modifying element, and preferably an organic template such as a tetraalkylammonium compound to form the modified-silica zeolite with a constraint index of from 1 to 12. The weight ratio of the silica core to SiO.sub.2 in the reaction mixture is preferably 1:1 to 10:1.

Abstract: Regeneration of an aromatics processing catalyst is effected in the absence of a gas cooler and a gas-liquid separator with a continuous loop flow of an oxidizing gas stream by removing a portion of said continuous closed loop flow and introducing therein a quantity of a low moisture content molecular oxygen containing gas effective to maintain a molecular oxygen content no greater than 1.0 mole percent and a water partial pressure no greater than about 1.0 psi.

Abstract: This invention provides a catalytic process for converting to BTX a C.sub.9 + monocyclic aromatic hydrocarbon feed having a prescribed content of alkyl groups with more than one carbon atom. It further provides a process wherein said conversion is coupled with a catalytic xylene isomerization unit. The catalyst used in the process is a steamed composite comprising platinum and a crystalline zeolite such as ZSM-5.

Abstract: Xylenes containing ethylbenzene are contacted with a catalyst comprising an acid type mordenite and a specific acid type zeolite such as, for example, ZSM-5, ZSM-8 or ZSM-11, in vapor phase in the presence of hydrogen, whereby there are performed deethylation of ethylbenzene and isomerization of xylenes.

Abstract: Improved aromatic conversion processes are provided by novel regeneration techniques. Aromatic processes that would benefit from this invention include those processes using catalysts comprising zeolites having a silica to alumina mole ratio of at least about 12 and a constraint index within the approximate range of 1 to 12 and which require regeneration to burn off coke from said catalysts. The improvement of the instant invention resides in conducting said regeneration in the presence of steam under controlled conditions to enhance the activity of the catalysts.

Abstract: The process comprises isomerization, in the liquid or vapor phase, of a feed comprising a xylene or mixture of xylenes and optionally also containing up to 25% ethylbenzene using a catalyst comprising a novel crystalline aluminosilicate zeolite Nu-5.

Abstract: The present invention relates to novel cross-section shapes which are employed to form catalytic extrudates which may be employed in catalytically promoted processes including hydrocarbon processing operations. Such shapes include essentially rectangular shaped tubes, and triangular shaped tubes in cross section.

Abstract: A zeolite of improved stability for use in acid-catalyzed reactions is prepared by mildly presteaming the catalyst under controlled conditions of temperature, time, and steam partial pressure. The resulting catalyst retains nearly the same activity as that of a fresh unsteamed catalyst.

Abstract: There is disclosed a method for decreasing catalyst coking and extending the usable catalyst life by pre-treatment of the catalyst with steam and/or a phosphorus-containing compound. Catalysts benefiting from such pre-treatment comprise crystalline zeolites characterized by a silica to alumina mole ratio of at least 12 and a constraint index, as herein defined, within the approximate range of 1 to 12.

Abstract: Hydrocarbon feedstocks such as distillate fuel oils and gas oils are dewaxed by isomerizing the waxy components over a zeolite beta catalyst. The process may be carried out in the presence or absence of added hydrogen. Preferred catalysts have a zeolite silica:alumina ratio over 100:1.

Abstract: A process is provided for isomerization of monocyclic alkyl aromatic hydrocarbons in a reaction zone maintained under conditions such that said isomerization is accomplished in the vapor phase.

Abstract: A catalytic process is provided for isomerizing an isomerization feed containing an aromatic C.sub.8 mixture of ethylbenzene and xylene in which the para-xylene content is less than equilibrium which comprises contacting said feed, under conversion conditions, with a catalyst comprising a crystalline aluminosilicate zeolite having a crystal size of at least about 1 micron, a silica to alumina ratio of at least about 12 and a constraint index, as hereinafter defined, within the approximate range of 1 to 12 to yield an isomerization product characterized by a reduced ethylbenzene content and an enhanced para-xylene content.