Definite Molecular Weight Product, E.g., Dimer, Etc. Patents (Class 585/510)
  • Patent number: 8395007
    Abstract: A renewable biofuel based on a highly efficient batch catalysis methodology for conversion of 1-butene to a new class of potential jet fuel blends. By tuning the catalyst and then using the dimer produced, the carbon use is about 95% or greater.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: March 12, 2013
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Michael E. Wright, Benjamin G. Harvey, Roxanne L. Quintana
  • Patent number: 8395005
    Abstract: A process for producing propylene and 1-butene is disclosed. The process comprises dimerizing ethylene in the presence of a dimerization catalyst to produce a dimerization mixture comprising 1-butene and 2-butenes. The dimerization mixture is distilled to produce a 1-butene stream containing 1-butene and ethylene, a 2-butenes stream, and a heavy stream. The 2-butenes stream is reacted with ethylene in the presence of a metathesis catalyst to produce a metathesis mixture comprising propylene, ethylene, and 2-butenes. Propylene is separated from the metathesis mixture.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: March 12, 2013
    Assignees: Equistar Chemicals, LP, Lyondell Chemical Technology, L.P.
    Inventors: Steven T. Coleman, Gary A. Sawyer, Robert S. Bridges
  • Publication number: 20130023708
    Abstract: Processes for making CX to CY olefins are provided. The processes include reacting a feedstock comprising C5 and C6 olefins under dimerization or oligomerization conditions to provide a dimerization or oligomerization product. The product is separated into a stream comprising unreacted C5 and C6 paraffins, a stream comprising C10 to CX-1 olefins, and a stream comprising CX to CY olefins, wherein X is at least 14 and Y is greater than X and less than or equal to 36.
    Type: Application
    Filed: July 19, 2011
    Publication date: January 24, 2013
    Applicant: UOP LLC
    Inventors: Debarshi Majumder, Stephen Wayne Sohn, Bryan K. Glover, Andrea G. Bozzano
  • Publication number: 20130023709
    Abstract: Metal oxide catalysts comprising various dopants are provided. The catalysts are useful as heterogenous catalysts in a variety of catalytic reactions, for example, the oxidative coupling of methane to C2 hydrocarbons such as ethane and ethylene. Related methods for use and manufacture of the same are also disclosed.
    Type: Application
    Filed: May 24, 2012
    Publication date: January 24, 2013
    Applicant: SILURIA TECHNOLOGIES, INC.
    Inventors: Joel M. Cizeron, Erik Scher, Fabio R. Zurcher, Wayne P. Schammel, Greg Nyce, Anja Rumplecker, Jarod McCormick, Marian Alcid, Joel Gamoras, Daniel Rosenberg, Erik-Jan Ras
  • Patent number: 8354566
    Abstract: An overbased salt of an oligomerized alkylhydroxyaromatic compound for use in a lubricating oil composition is disclosed, wherein the alkyl group of the alkylhydroxyaromatic compound is derived from an olefin mixture comprising propylene oligomers having an initial boiling point of at least about 195° C. and a final boiling point of greater than 325° C. and up to about 400° C. as measured by ASTM D86. Also disclosed is a propylene oligomer having an initial boiling point of at least about 195° C. and a final boiling point of greater than 325° C. and up to about 400° C. as measured by ASTM D8, wherein the propylene oligomer contains a distribution of carbon atoms that comprise at least about 50 weight percent of C14 to C20 carbon atoms.
    Type: Grant
    Filed: April 17, 2012
    Date of Patent: January 15, 2013
    Assignees: Chevron Oronite Company LLC, Chevron Oronite S.A.
    Inventors: Gilles P. Sinquin, Michael R. Adams
  • Patent number: 8309779
    Abstract: Disclosed herein is a catalyst system for selective oligomerization of ethylene, which comprises a P—C—C—P frame-work ligand, which is (R1)(R2)P—(R5)CHCH(R6)—P(R3)(R4), and a chromium-based metal compound. Also disclosed is a method of greatly enhancing the activity and selectivity of oligomerization, such as trimerization or tetramerization, using a ligand having a specific steric arrangement structure.
    Type: Grant
    Filed: December 24, 2007
    Date of Patent: November 13, 2012
    Assignees: SK Innovation Co., Ltd., SK Global Chemical Co., Ltd.
    Inventors: Taek Kyu Han, Sung Seok Chae, Sang Ook Kang, Kyung Ryang Wee, Sung Kwan Kim
  • Patent number: 8299312
    Abstract: A process for dimerizing olefins in the presence of a catalyst, a hydrocarbon feedstock containing C4 to C6 isoolefins is subjected to dimerization. The process comprises the steps of contacting the C4 to C6 isoolefins at conditions conducive to dimerization with a catalytic material comprising an acidic mesoporous molecular sieve, the catalytic material being thermally stable at a temperature of at least 900° C., and carrying out the contacting step essentially in the absence of butadiene and water in the feedstock. By means of the invention, the dimerization process can be operated over extended periods of time with prolonged maintenance intervals.
    Type: Grant
    Filed: October 26, 2006
    Date of Patent: October 30, 2012
    Assignee: Neste Oil Oyj
    Inventors: Niilo Oikarinen, Kari I. Keskinen, Antti Pyhälahti, Veli-Matti Purola
  • Publication number: 20120238713
    Abstract: Alternate methods for preparing functionalized pyridyl-amine products from pyridinyl starting materials are provided herein. These alternately-prepared functionalized pyridyl-amines can be used as ligands or ligand precursors in catalytic compositions, e.g., in oligomerization reactions. Methods for such reactions are also provided herein.
    Type: Application
    Filed: June 1, 2012
    Publication date: September 20, 2012
    Inventors: John Robert Hagadorn, Timothy Marlow Boller, Steven Douglas Brown, Gary Michael Diamond, Keith Anthony Hall, James Martin Longmire, Lily Joy Ackerman, Susan Jessica Schofer, Eric Lee Kuiokalani Dias, Andrew Cottone, III, Carl Edgar Whittle
  • Publication number: 20120222422
    Abstract: A method is disclosed of coupling and integrating natural gas recovery and separation along with chemical conversion. The method can comprise extracting at least one natural gas component. Non-limiting examples of the extracted component include ethane, propane, butanes, and pentanes. The method can also comprise contacting a natural gas stream with a catalyst under conditions that selectively convert at least one component into at least one product, such as ethylene, acetic acid, polyethylene, vinyl acetate, ethylene vinyl acetate, ethylene oxide, ethylene glycol, and their derivatives, propylene, polypropylene, propylene oxide, propylene glycol, acrylates, acrolein, acrylic acid, butenes, butadiene, methacrolein, methacrylic acid, methacrylates, and their derivatives, which can then be separated from the remaining components.
    Type: Application
    Filed: February 29, 2012
    Publication date: September 6, 2012
    Inventors: Mark Allen Nunley, Madan Mohan Bhasin, William George Etzkorn, George Ernest Keller, II, Parvez H. Wadia
  • Patent number: 8258361
    Abstract: The invention provides transition metal complex compounds, high-activity olefin oligomerization catalysts containing the compounds, and olefin oligomerization processes using the catalysts. A transition metal complex compound [A] according to the invention is represented by Formula (I) or Formula (I?) below. An olefin oligomerization catalyst includes the transition metal complex compound [A]. In an olefin oligomerization process of the invention, an olefin is oligomerized in the presence of the catalyst.
    Type: Grant
    Filed: June 27, 2008
    Date of Patent: September 4, 2012
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yasuhiko Suzuki, Shinsuke Kinoshita, Atsushi Shibahara, Naritoshi Yoshimura, Isao Hara, Tetsuya Hamada, Kazumori Kawamura, Kou Tsurugi, Yasunori Saito, Seiichi Ishii, Yasushi Nakayama, Naoto Matsukawa, Susumu Murata
  • Publication number: 20120209040
    Abstract: An improved process and apparatus for the selective reaction of terpenes (including mono-, sesqui-, di-terpenes, and others in the terpene family), alpha-olefin oligomers (OOA's), and related olefins to their respective dimeric product in high purity using heterogeneous acid catalyst concurrent with full utilization of energy created in the process. Embodiments of the invention carry out a unique and highly efficient dimerization of terpenes, alpha-olefin oligomers (OOA's), and olefins using cost effective catalysts and low cost equipment that are ideally suited for commercialization of jet/turbine and diesel biofuel processes producing fuels with high flashpoints and superb cold flow properties.
    Type: Application
    Filed: March 21, 2012
    Publication date: August 16, 2012
    Inventor: Michael E. Wright
  • Patent number: 8232439
    Abstract: The present invention relates to the use of isoalkane mixtures for reducing or minimizing the dust emission during the handling of pulverulent construction chemistry products, a process for the preparation of the pulverulent construction chemistry products, and hydraulically setting materials comprising the isoalkane mixtures according to the invention.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: July 31, 2012
    Assignee: BASF SE
    Inventors: Arno Lange, Klaus Seip, Ulf Dietrich, Rainer Papp
  • Patent number: 8222470
    Abstract: A process for oligomerizing an olefinic hydrocarbon feed is described which consists of bringing said feed into contact with a catalyst comprising a silica-alumina, the silica content of said catalyst being in the range 5% to 95% by weight, said catalyst being prepared using a process comprising at least: a) mixing at least one alumina compound which is partially soluble in an acid medium with either at least one silica compound which is completely soluble in the reaction mixture or a combination formed by at least one silica compound and at least one alumina compound, said silica and alumina compounds being completely soluble in the reaction mixture, in order to form a solid precursor of said catalyst; b) hydrothermal treatment of the solid derived from step a) by calcining in moist air for a period in the range 4 to 7 hours.
    Type: Grant
    Filed: January 27, 2009
    Date of Patent: July 17, 2012
    Assignee: IFP Energies nouvelles
    Inventors: Vincent Coupard, Alexandra Chaumonnot, Laurent Simon
  • Patent number: 8203025
    Abstract: The invention provides a solid phosphoric acid catalyst which has high activity and attains high dimer selectivity in olefin dimerization reactions and efficient methods of olefin dimerization. The solid phosphoric acid catalyst comprises a carrier and phosphoric acid supported thereon. When the solid phosphoric acid catalyst is heated at 250° C. for 20 minutes, heating loss of water is 50 mass % or more based on diphosphorus pentoxide (P2O5) derived from the phosphoric acid. A method of olefin dimerization comprises bringing an olefin-containing feed material containing water in an amount of 10-1000 mass ppm into contact with the catalyst to initiate the reaction.
    Type: Grant
    Filed: May 25, 2006
    Date of Patent: June 19, 2012
    Assignee: Nippon Oil Corporation
    Inventors: Tatsuo Hamamatsu, Nobuhiro Kimura, Tsutomu Takashima, Takashi Morikita
  • Patent number: 8198497
    Abstract: A catalytic composition for the selective oligomerization of ethylene and a process for preparing light linear (?-olefins, especially 1-hexene and 1-octene, starting from ethylene, using this composition, said composition comprising the following components: (A) a compound of a transition metal M of Group 4 of the periodic table; (B) an organic compound containing the sulfonic group (>SO2) bonded to two carbon atoms; (C) a hydrocarbyl organometallic compound of a metal M? selected from elements of Groups 1, 2, 12, 13 or 14 of the periodic table; components (A), (B) and (C) being in such a quantity that the atomic ratios respectively of the metal M in (A), of the sulfur S in the sulfonic group of (B) and of the metal M? in (C), respect the following proportions: S/M=(from 0 to 20)/1 and M?/M=(from 2 to 2000)/1, on the condition that when the compound of the metal M in component (A) is not a sulfonic complex of M, the S/M ratio is greater than 0.5, preferably greater than 1.
    Type: Grant
    Filed: December 9, 2002
    Date of Patent: June 12, 2012
    Assignee: Polimeri Europa S.p.A.
    Inventors: Paolo Biagini, Liliana Gila
  • Patent number: 8188327
    Abstract: This invention covers a process for dimerizing of isobutylene to Iso-octene and unique configuration is being disclosed, where the Feed is diluted to low level with recycle which has essentially no Iso-octene, dual catalyst system, new selectivator (IPA) and successive catalyst stages if needed to enhance the conversion. The process is very selective and provides higher isobutylene conversion. Additionally the invention also covers the hydrogenation of olefins to Paraffin, Iso-octene to Iso-octane product under moderate conditions and with dual or single catalyst system.
    Type: Grant
    Filed: February 1, 2010
    Date of Patent: May 29, 2012
    Inventor: Amarjit S. Bakshi
  • Patent number: 8178739
    Abstract: A process, comprising: a. selecting a kinematic viscosity; b. feeding an olefin feed comprising a propylene to an oligomerization zone; c. tuning an oligomerizing step to produce a base oil having the kinematic viscosity and a viscosity index from 20 to 90. A process, comprising: a. selecting a kinematic viscosity that is greater than 20 mm2/s; b. feeding a feed comprising propylene to an oligomerization zone; and c. adding a Brönsted acid to produce a base oil. A process, comprising tuning a step in an oligomerization zone comprising a propylene and an ionic liquid catalyst to produce a base oil having: a. a high kinematic viscosity; b. a viscosity index from 25 to 90; and c. a low pour point. A base oil, comprising oligomerized olefins, wherein the base oil has: a. a high kinematic viscosity; b. a viscosity index from 25 to 90; and c. a low pour point.
    Type: Grant
    Filed: August 10, 2009
    Date of Patent: May 15, 2012
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Stephen J. Miller
  • Patent number: 8168838
    Abstract: A process for the preparation of a synthetic predominantly single carbon number hydrocarbon fluid comprises the steps of: contacting an alpha olefin having a carbon number of 4 to 30 with a single site catalyst under conditions effective to produce reactive hydrocarbon oligomers that contain reactive double bonds and comprising predominantly dimers, trimers, and tetramers wherein at least 10 weight percent of such reactive hydrocarbon oligomers at least one of trimers and tetramers; separating at least one of said trimers and tetramers in said reactive hydrocarbon oligomers; dimerizing said separated one of said trimers tetramers by contacting said separated one of said trimers or tetramers with a dimerization catalyst thereby producing an unsaturated synthetic hydrocarbon fluid; and contacting said unsaturated synthetic hydrocarbon fluid with hydrogen in the presence of a hydrogenation catalyst thereby producing a synthetic hydrocarbon fluid having predominantly single carbon number.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: May 1, 2012
    Assignee: Shell Oil Company
    Inventors: William J Heilman, Yajnanarayana Halmuthur Jois, Abraham Robert De Kraker, Wei Song
  • Patent number: 8134039
    Abstract: A process is described for the production of high-octane hydrocarbon compounds by means of the selective dimerization of isobutene, in the presence of C5 hydrocarbons and oxygenated compounds (branched alcohols or alternatively blends of linear or branched alcohols and alkyl ethers) characterized in that it utilizes a catalytic distillation as second reaction step.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: March 13, 2012
    Assignee: Snamprogetti S.p.A.
    Inventors: Marco Di Girolamo, Domenico Sanfilippo, Massimo Conte
  • Patent number: 8134038
    Abstract: According to the present invention there is provided a process for producing an oligomeric product by the oligomerisation of at least one olefi?ic compound, by contacting the at least one olefinic compound with the combination of an oligomerisation catalyst and a catalyst activator. The catalyst activator is a compound which includes at least one halogenated organic group which is bound to one or more binding atoms selected from the group consisting of a group 5A atom and a group 6A atom, which one or more binding atoms are in turn bound to a central atom selected from the group consisting of a group 3A atom, and a group 3B to 7B transition metal atom. The oligomerisation catalyst includes the combination of i) a source of a transition metal; and ii) a ligating compound of the formula (R1)mX1(Y)X2(R2)n The invention also relates to a combination of an aligomerisation catalyst and a catalyst activator as set out above and to the use of such a combination in an oligomerisation process.
    Type: Grant
    Filed: September 26, 2006
    Date of Patent: March 13, 2012
    Assignee: Sasol Technology (PTY) Limited
    Inventors: David Shane McGuinness, Adam John Rucklidge
  • Patent number: 8124820
    Abstract: The present invention relates to a process for producing polyolefins wherein a feedstock comprising n-olefin or a mixture of n-olefins is dimerized in the presence of a solid acidic catalyst by passing the feedstock to a catalytic distillation apparatus comprising either a) a combination of a distillation column and a reactor comprising at least one catalyst bed, or b) a distillation column connected to one or more side reactors comprising at least one catalyst layer, recovering the unreacted n-olefin from the distillation column or the combination of the distillation column and the reactor at the upper part thereof as a side-stream to be combined with the feedstock, and the reaction product from the dimerization is hydrogenated.
    Type: Grant
    Filed: June 13, 2007
    Date of Patent: February 28, 2012
    Assignee: Neste Oil Oyj
    Inventors: Marja Tiitta, Anna-Mari Illikainen, Kari Kulmala, Vesa-Matti Lehtinen, Fredrik Nissfolk
  • Patent number: 8119850
    Abstract: Disclosed is a method for producing an unsaturated hydrocarbon compound wherein an ?-olefin is dimerized by using a catalyst system composed of a metallocene compound (A) and an oxygen-containing organometallic compound modified with a halogen-containing compound (B). By this method, an unsaturated hydrocarbon compound having unsaturated double bonds in a high ratio, in particular the one having a terminal vinylidene group can be produced efficiently.
    Type: Grant
    Filed: February 15, 2006
    Date of Patent: February 21, 2012
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Shinjiro Fujikawa, Takuji Okamoto, Kiyohiko Yokota
  • Patent number: 8101809
    Abstract: Provided is a base oil, comprising one or more oligomerized olefins, wherein the base oil has: (d) a kinematic viscosity at 100° C. grater than 2.9 mm2/s; (e) a viscosity index from 25 to 90; and (f) a cloud point less than ?55° C. Provided is a base oil made by oligomerizing propylene in an ionic liquid catalyst, where the base oil has a viscosity index from 25 to 90 and the base oil is colorless. Provided is a base oil made by oligomerizing an olefin feed comprising propylene in an acidic alkyl-pyridinium chloroaluminate ionic liquid, wherein the base oil has a viscosity index from 25 to 90, and a cloud point less than ?55° C.
    Type: Grant
    Filed: August 10, 2009
    Date of Patent: January 24, 2012
    Assignee: Chevron U.S.A. Inc.
    Inventors: Saleh Elomari, Stephen J. Miller
  • Publication number: 20120010452
    Abstract: A method of making a heterogenously supported catalyst useful in dimerization, oligomerization or polymerization is provided in which a catalyst precursor containing a metal and an aromatic group are alkylated onto an oligomeric support having at least one terminal unsaturated group by Friedel Crafts alkylation.
    Type: Application
    Filed: June 1, 2011
    Publication date: January 12, 2012
    Applicant: CONOCOPHILLIPS COMPANY - IP SERVICES GROUP
    Inventors: Matthias Dötterl, Helmut Alt, Roland Schmidt
  • Patent number: 8080699
    Abstract: A final polymer product is formed using a two-stage process and system. In the first stage, a catalyst system is used to polymerize an alpha-olefin monomer to form an effluent. In the second stage, additional alpha-olefin monomer is supplied and is polymerized in the presence of the effluent from the first stage. The second stage produces the final polymer product, which may have a lower molecular weight and viscosity than the polymer formed in the first stage. The final polymer product may be used as a base stock for lubricant compositions.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: December 20, 2011
    Assignee: Chemtura Corporation
    Inventors: Daniel C. Knowles, Jesus R. Fabian
  • Patent number: 8076523
    Abstract: This invention relates to a process for the oligomerization of at least one olefinic compound in the form of an olefin or a compound including art olefinic moiety by contacting the at least one olefinic compound with at least two different catalysis, namely a tetramerization catalyst and a further oligomerization catalyst. The tetramerization catalyst comprises a combination of a source of a transition metal and a ligating compound of the formula (R1)mX1(Y)X2(R2)n. The invention also relates to an oligomerization catalyst comprising the combination of (i) source of transition metal for both a tetramerization catalyst and a trimerization catalyst; (ii) a ligating compound for a tetramerization catalyst: (iii) a different ligating compound for a trimerization catalyst: and (iv) optionally an activator.
    Type: Grant
    Filed: June 13, 2005
    Date of Patent: December 13, 2011
    Assignee: Sasol Technology (PTY) Limited
    Inventors: Annette Bollmann, Hulisani Maumela, Kevin Blann
  • Patent number: 8076524
    Abstract: The present invention relates to a method for preparing olefin comonomers from ethylene. The comonomer generated can be used in a subsequent process, such as a polyethylene polymerization reactor. The comonomer generated can be transported, optionally without isolation or storage, to a polyethylene polymerization reactor. One method includes the steps of: feeding ethylene and a catalyst in a solvent/diluent to one or more comonomer synthesis reactors; reacting the ethylene and the catalyst under reaction conditions sufficient to produce an effluent comprising a desired comonomer; forming a gas stream comprising unreacted ethylene, and a liquid/bottoms stream comprising the comonomer, optionally by passing the effluent to one or more downstream gas/liquid phase separators; and purifying at least a portion of said liquid/bottoms stream by removing at least one of solid polymer, catalyst, and undesirable olefins therefrom.
    Type: Grant
    Filed: January 17, 2007
    Date of Patent: December 13, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James R. Lattner, John F. Walzer, Jr., Krishnan Sankaranarayanan, John Scott Buchanan, Milind Bholanath Ajinkya, Stephen M Wood, Anastasios I Skoulidas, Jay L Reimers, Timothy Daniel Shaffer
  • Patent number: 8049052
    Abstract: A method of deactivate a catalyst system is described. The method may include contacting a reactor effluent comprising a catalyst system, an oligomerized olefin, and diluent with a kill agent to at least partially deactivate the catalyst system, separating the reactor effluent into one or more first streams comprising oligomerized olefin and diluent, the one or more first streams being substantially devoid of the at least partially deactivated catalyst, and a second stream comprising the deactivated catalyst; and contacting the second stream with a quench agent.
    Type: Grant
    Filed: October 30, 2009
    Date of Patent: November 1, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Bruce E Kreischer, Orson L Sydora, Ronald D Knudsen
  • Publication number: 20110245555
    Abstract: One exemplary embodiment can be a tetramer production apparatus. The apparatus can include a fractionation zone and an oxygenate removal zone. The fractionation zone can produce a distillation product including one or more C6 hydrocarbons for producing one or more C12 compounds. The oxygenate removal zone may remove one or more oxygenate compounds from the distillation product passed through the oxygenate removal zone.
    Type: Application
    Filed: January 14, 2011
    Publication date: October 6, 2011
    Applicant: UOP, LLC.
    Inventor: Steven Lee Krupa
  • Publication number: 20110230690
    Abstract: A process for oligomerizing olefinic, lower hydrocarbons. The process comprises the steps of feeding a fresh olefinic hydrocarbon feedstock to a reaction zone; contacting the olefinic hydrocarbons of the feedstock with an acidic catalyst in the reaction zone in order to dimerize at least a part of the olefinic hydrocarbons, withdrawing an effluent containing oligomerized olefins from the reaction zone; and conducting the effluent to a separation zone, wherein the oligomerization reaction product is separated from said effluent. According to the invention, the reaction is carried out in homogeneous phase comprising a solvent for olefinic hydrocarbons, maintained at supercritical conditions. By using supercritical carbon dioxide as a solvent deactivation rate of catalyst can be diminished. Carbon dioxide is easy to remove from the product mixture and spent reaction medium can be used for regeneration of the catalyst.
    Type: Application
    Filed: August 25, 2008
    Publication date: September 22, 2011
    Inventors: Marja Tiita, Helka Turunen, Kaija Isokoski, Antti Pyhalahti
  • Patent number: 8003839
    Abstract: The present invention relates to an in-line method for generating comonomer, from monomer, such as ethylene. The comonomer generated is stored prior to transporting to a polyethylene polymerization reactor. The in-line method includes the steps of providing an in-line comonomer synthesis reactor and a downstream gas/liquid phase separator prior to the polymerization reactor; feeding ethylene monomer and a catalyst in a solvent and/or diluent to the comonomer synthesis reactor; reacting the ethylene monomer and the catalyst in solvent and/or diluent under reaction conditions to produce an effluent stream including ethylene monomer and comonomer; passing the effluent stream from the comonomer synthesis reactor to the downstream gas/liquid phase separator to separate a gas stream from a bottom stream, wherein the gas stream is a mixture of ethylene monomer and comonomer; and passing the gas stream to the polymerization reactor to provide the necessary comonomer input.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: August 23, 2011
    Assignee: Exxonmobil Chemical Patents Inc.
    Inventors: John Scott Buchanan, Krishnan Sankaranarayanan, Milind B. Ajinkya, Stephen M. Wood, Anastasios I. Skoulidas, James R. Lattner, John F. Walzer
  • Patent number: 7994376
    Abstract: Provided is a method of oligomerizing alpha olefins. In an embodiment, an oligomerization catalyst system is contacted in at least one continuous reactor with a feed comprising olefins; an effluent comprising product olefins having at least four carbon atoms is withdrawn from the reactor; the oligomerization catalyst system comprises iron or cobalt, or combinations thereof; and the single pass conversion of ethylene is at least about 40 weight percent among product olefins having at least four carbon atoms. In another embodiment, the single pass conversion of ethylene comprises at least about 65 weight percent among product olefins having at least four carbon atoms. In another embodiment, product olefins of the effluent having twelve carbon atoms comprise at least about 95 weight percent 1-dodecene. In another embodiment, product olefins comprise at least about 80 weight percent linear 1-alkenes.
    Type: Grant
    Filed: June 8, 2009
    Date of Patent: August 9, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Brooke L. Small, Bruce E. Kreischer
  • Patent number: 7982085
    Abstract: The present invention relates to an in-line method for generating comonomer from monomer, such as ethylene. The comonomer generated is directly transported, without isolation or storage, to a polyethylene polymerization reactor. The in-line method includes the steps of providing an in-line comonomer synthesis reactor and a downstream gas/liquid phase separator prior to the polymerization reactor; feeding ethylene monomer and a catalyst in a solvent and/or diluent to the comonomer synthesis reactor; reacting the ethylene monomer and the catalyst in solvent and/or diluent under reaction conditions to produce an effluent stream including ethylene monomer and comonomer; passing the effluent stream from the comonomer synthesis reactor to the downstream gas/liquid phase separator to separate a gas stream from a bottom stream, wherein the gas stream is a mixture of ethylene monomer and comonomer; and passing the gas stream to the polymerization reactor to provide the necessary comonomer input.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: July 19, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John Scott Buchanan, Timothy D. Shaffer, James R. Lattner, John F. Walzer
  • Patent number: 7977520
    Abstract: Process for telomerizing noncyclic olefins having at least two conjugated double bonds with at least one nucleophile using a catalyst containing a metal of group 8, 9 or 10 of the Periodic Table of the Elements, wherein the overall telomerization process has a process step of catalyst recycling, in which hydrogen is added via a hydrogen source to the mixture present in this process step.
    Type: Grant
    Filed: August 23, 2005
    Date of Patent: July 12, 2011
    Assignee: EVONIX OXENO GmbH
    Inventors: Cornelia Borgmann, Dirk Roettger, Dagmara Ortmann, Reiner Bukohl, Stephan Houbrechts, Franz Nierlich
  • Publication number: 20110124936
    Abstract: A process for oligomerization of an olefinic feedstock that contains olefinic hydrocarbon molecules that have 2 to 10 carbon atoms per molecule is described, whereby said process comprises bringing said feedstock into contact with a catalyst that comprises at least one amorphous material with hierarchized and organized porosity and consists of at least two elementary spherical particles, each of said particles comprising a mesostructured silicon-oxide-based matrix that has a mesopore diameter of between 1.5 and 30 nm and that exhibits amorphous and microporous walls with a thickness of between 1 and 50 nm, whereby said elementary spherical particles have a maximum diameter of 200 microns.
    Type: Application
    Filed: April 28, 2009
    Publication date: May 26, 2011
    Applicant: IFP Energies nouvelles
    Inventors: Amandine Cabiac, Alexandra Chaumonnot, Laurent Simon
  • Patent number: 7902415
    Abstract: A process for dimerizing alpha olefins comprising contacting (i) an alpha olefin having at least 3 carbon atoms, (ii) a hexadentate bimetallic catalyst, and (iii) a cocatalyst, and dimerizing the alpha olefin in a reaction zone at conditions effective to dimerize an alpha olefin to form a reaction zone effluent comprising alpha olefin oligomers including alpha olefin dimers. A process for dimerizing olefins comprising contacting (i) an alpha olefin having at least 3 carbon atoms, (ii) a hexadentate bimetallic complex comprising a cobalt compound, and (iii) a cocatalyst, and dimerizing the alpha olefin in a reaction zone at conditions effective to dimerize an alpha olefin to form a reaction zone effluent comprising oligomers including dimmers, wherein greater than 20 weight percent of the alpha olefin has been converted to oligomers, greater than 30 weight percent of the oligomers are dimers, and greater than 85 mole percent of the dimers are linear.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: March 8, 2011
    Assignee: Chevron Phillips Chemical Company LP
    Inventor: Brooke L. Small
  • Publication number: 20110009680
    Abstract: This disclosure relates to a crystalline molecular sieve comprising silicalite-1 having substantially hexagonal column morphology of at least 90% and having less than 20% crystal twinning as measured by SEM. This disclosure also relates to a method of making the crystalline molecular sieve of this disclosure, the method comprises: (a) providing a mixture comprising at least one source of at least one tetravalent element (Y), at least one source of hydroxide ion, at least one directing-agent (R), water, the mixture having the following molar composition: H2O/Y=10 to 1000 OH?/Y=0.41 to 0.74 R/Y=0.001 to 2 wherein R comprises at least one of TPAOH, TPACl, TPABr, TPAI, and TPAF, wherein OH?/Y is not corrected for trivalent ion; (b) submitting the mixture at crystallization conditions to form a product comprising the crystalline molecular sieve, wherein the crystallization conditions comprise a temperature in the range of from 100° C. to 250° C.
    Type: Application
    Filed: February 13, 2009
    Publication date: January 13, 2011
    Inventor: Sebastien Kremer
  • Patent number: 7858833
    Abstract: The present invention relates to a method for preparing linear alpha olefin comonomers, such as 1-butene, 1-hexene or 1-octene, from ethylene monomer. The comonomer generated is stored on site for use in a subsequent process, such as a polyethylene polymerization reactor. The method includes the steps of feeding an ethylene monomer, and a catalyst in a solvent to one or more comonomer synthesis reactors; reacting the ethylene monomer and the catalyst in solvent under reaction conditions to produce an effluent stream comprising unreacted ethylene monomer, a catalyst in a solvent, and comonomer; passing the effluent stream to one or more downstream gas/liquid phase separators to form a gas stream of unreacted ethylene monomer, and a liquid stream of comonomer, and catalyst in a solvent; recycling to the one or more comonomer synthesis reactors the unreacted ethylene monomer and a portion of the liquid stream; and storing a remaining portion of said liquid stream for subsequent processing of the comonomer.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: December 28, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John S. Buchanan, Krishnan Sankaranarayanan, Milind B. Ajinkya, Stephen M. Wood, Anastasios Skoulidas
  • Patent number: 7847140
    Abstract: A process is disclosed for making higher olefins by oligomerization of a lower olefin e.g ethylene, to higher olefins, using catalytic distillation conditions. Simultaneously and interdependently, the lower olefin is catalytically oligomerized to higher olefins, and said higher olefins are separated and recovered as liquid.
    Type: Grant
    Filed: February 13, 2008
    Date of Patent: December 7, 2010
    Inventor: Karl Chuang
  • Patent number: 7803978
    Abstract: In an oligomerization process comprising at least two oligomerization reactors, at least portions of product streams from two reactors are separated in the same separator vessel. In an embodiment, a liquid product stream from the first oligomerization reactor is fed to a fractionation column and a side cut from the fractionation column feeds the second oligomerization reactor.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: September 28, 2010
    Assignee: UOP LLC
    Inventors: Bipin V. Vora, Charles P. Luebke, Jill M. Meister, Michael A. Schultz, Dale J. Shields
  • Patent number: 7786338
    Abstract: A process for oligomerizing isobutene includes contacting a feedstock including isobutene with a catalyst comprising an EMM-10 molecular sieve under conditions effective to oligomerize said isobutene and produce an effluent containing less isobutene than the feedstock.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: August 31, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jane C. Cheng, Ivy D. Johnson, Wieslaw J. Roth, Michael C. Kerby
  • Patent number: 7759533
    Abstract: A substantially surface-deactivated catalyst composition that is stable at least to 300° C. The catalyst includes a zeolite catalyst (e.g., ZSM-22, ZSM-23, or ZSM-57) having active internal Brönsted acid sites and a surface-deactivating amount of a rare earth or yttrium oxide (e.g., chosen from lanthanum oxide or lanthanides oxide). This catalyst is preferably used in a process for producing a higher olefin by oligomerizing a light olefin, wherein the process includes contacting a light olefin under oligomerization conditions with the substantially surface-deactivated catalyst composition.
    Type: Grant
    Filed: October 5, 2007
    Date of Patent: July 20, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Jane C. Cheng, Sal Miseo, Stuart L. Soled, John S. Buchanan, Jennifer S. Feeley
  • Patent number: 7754932
    Abstract: Processes, methods and apparatus relating to olefin oligomerization include the use of Raman spectrometry to monitor the concentration of reactants, products or other chemical components. One or more oligomerization conditions are adjusted in response to those monitored concentrations. The present processes, methods and apparatus are capable of monitoring olefin oligomerization with the use of low resolution Raman spectrometry equipment, even where there is some degree of overlap between Raman spectral peaks. Apparatus for olefin oligomerization reactions have at least one Raman probe located in the oligomerization equipment, the Raman probe providing an output signal, and Raman spectrometry equipment located outside the oligomerization equipment and operatively connected to at least one Raman probe.
    Type: Grant
    Filed: July 7, 2008
    Date of Patent: July 13, 2010
    Inventor: David R. Battiste
  • Publication number: 20100160701
    Abstract: This invention relates to hydrocarbon conversion processes using a new family of crystalline aluminosilicate compositions designated the UZM-27 family. These include the UZM-27 and UZM-27HS which have unique structures. UZM-27 is a microporous composition which has a three-dimensional structure and is obtained by calcining the as synthesized form designated UZM-27P. UZM-27HS is a high silica version of UZM-27 and includes an essentially pure silica version of UZM-27.
    Type: Application
    Filed: December 18, 2008
    Publication date: June 24, 2010
    Inventors: Mark A. Miller, Gregory J. Lewis
  • Publication number: 20100152510
    Abstract: This invention relates to hydrocarbon conversion processes using crystalline zeolitic compositions designated the UZM-26 and UZM-26X. UZM-26 is a microporous three-dimensional zeolitic composition that is derived from UZM-26P (an as synthesized layered composition) by calcination. UZM-26X is a microporous three-dimensional zeolitic composition that is derived from UZM-26PX by calcination, where UZM-26PX is an ion-exchanged form of UZM-26P.
    Type: Application
    Filed: December 16, 2008
    Publication date: June 17, 2010
    Inventors: Mark A Miller, Gregory J. Lewis
  • Patent number: 7737315
    Abstract: The invention relates to the use of isobutene-containing olefin feedstock in oligomerization reactions, particularly in the production of octenes as feedstock for the manufacture of plasticizer alcohols, the process comprising contacting a feed comprising isobutene with a molecular sieve at a temperature in excess of 240° C. to produce a product low in triple-branched octenes.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: June 15, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen Harold Brown, Georges Marie Mathys
  • Publication number: 20100137668
    Abstract: A process for oligomerizing isoolefins, the process including: feeding an isoolefin to an oligomerization reaction zone; feeding an oxygen-containing reaction moderator to the oligomerization reaction zone; concurrently in the oligomerization reaction zone: contacting the isoolefin with an oligomerization catalyst to convert at least a portion of the isoolefin to oligomers comprising dimers and trimers of the isoolefin; reacting a portion of the moderator with a portion of at least one of the isoolefin and the oligomers to form an oxygenated oligomerization byproduct; recovering an effluent from the oligomerization reaction zone comprising the oligomers and the oxygenated oligomerization byproduct; fractionating at least a portion of the effluent to recover a fraction comprising the oxygenated oligomerization byproduct and the trimers and a fraction comprising the dimers.
    Type: Application
    Filed: December 2, 2008
    Publication date: June 3, 2010
    Applicant: CATALYTIC DISTILLATION TECHNOLOGIES
    Inventors: Mitchell E. Loescher, Turi Odegard
  • Patent number: 7718838
    Abstract: A process is provided to stabilize and/or reactivate an olefin production catalyst system which comprises contacting an olefin production catalyst system, either before or after use, with an aromatic compound.
    Type: Grant
    Filed: December 12, 2006
    Date of Patent: May 18, 2010
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: William M. Woodard, Warren M. Ewert, Harvey D. Hensley, Mark E. Lashier, Glyndal D. Cowan, Jeffrey W. Freeman, Ralph V. Franklin, Ronald D. Knudsen, Richard L. Anderson, Lyle R. Kallenbach, Bruce E. Kreischer
  • Publication number: 20100113851
    Abstract: A method of deactivate a catalyst system is described. The method may include contacting a reactor effluent comprising a catalyst system, an oligomerized olefin, and diluent with a kill agent to at least partially deactivate the catalyst system, separating the reactor effluent into one or more first streams comprising oligomerized olefin and diluent, the one or more first streams being substantially devoid of the at least partially deactivated catalyst, and a second stream comprising the deactivated catalyst; and contacting the second stream with a quench agent.
    Type: Application
    Filed: October 30, 2009
    Publication date: May 6, 2010
    Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LP
    Inventors: Bruce E. Kreischer, Orson L. Sydora, Ronald D. Knudsen
  • Publication number: 20100056834
    Abstract: Described is an apparatus for, and a method of, recovering linear butenes from a mixed feed comprising providing a first mixed feed comprising linear butenes and isobutene; contacting the first mixed feed with an oligomerization catalyst such as an MWW family zeolite in a first oligomerization reactor to produce a second mixed feed comprising the linear butenes, C8 olefins and higher oligomers, and a reduced amount of isobutene relative to the first mixed feed; and separating the second mixed feed to produce a first effluent of first purified linear butenes, and a second effluent of C8 olefins and higher oligomers. The oligomerization reactor may be a converted isobutene-to-methyl-t-butylether reactor.
    Type: Application
    Filed: August 28, 2008
    Publication date: March 4, 2010
    Inventors: Katherine Sullivan Phillion, Garland B. Brignac, Michael C. Clark, Glenn J. Moloney, Donald J. Norris, Benjamin S. Umansky