Abstract: In a method of synthesizing a silicoaluminophosphate molecular sieve comprising a CHA framework type material, an AEI framework type material, or a material comprising at least one intergrown phase of an AEI framework type and a CHA framework type, the amount of alkali metal present in said synthesis mixture is controlled so as to reduce the crystal size of the molecular sieve and/or to increase the AEI character of the intergrown phase.

Abstract: The present invention relates to a catalytic process for making isooctenes using a reactant comprising isobutanol and water. The isooctenes so produced are useful for the production of fuel additives.

Abstract: A catalyst composition for use in the conversion of oxygenates to olefins comprises a first crystalline silicoaluminophosphate molecular sieve comprising at least one intergrown form of an AEI structure type material and a CHA structure type material, and a second crystalline material different from said first molecular sieve and resulting from dehydration of an aluminophosphate or silicoaluminophosphate hydrate.

Abstract: The invention relates to a molecular sieve catalyst composition, to a method of making or forming the molecular sieve catalyst composition, and to a conversion process using the catalyst composition. In particular, the invention is directed to a molecular sieve catalyst composition of a molecular sieve, a binder and a matrix material, wherein the weight ratio of the binder to the molecular sieve is controlled to provide an improved attrition resistant catalyst composition, particularly useful in a conversion process for producing olefin(s), preferably ethylene and/or propylene, from a feedstock, preferably an oxygenate containing feedstock.

Abstract: The present invention relates to a process for the production of ethylene from a feedstock comprising ethanol.

Abstract: This invention discloses a method and equipment for preparing isobutylene using tertiary butyl alcohol. The equipment comprises a reaction vessel and a separating column. The upper portion of the separating column is fitted with a column top condenser, and the bottom of the column is fitted with a heater. The reaction vessel and the separating column are connected to each other by means of a pipe. One end of the dehydration column is connected to the heater at the bottom of the separating column, and the other end, after passing through a cooling unit, is connected to a distributor at the top of the separating column. A condenser with an outlet is connected to the outside of the said column top condenser.

Abstract: The present invention relates to a process for the dehydration of alcohols, polyalcohols or alcoholates having at least one CH group in the ?-position to the alcoholate or alcohol function to give alcenes or ethers, where the dehydration is carried out in ionic liquids of the general formula K+A?.

Abstract: Molecular sieve catalysts are combined to provide a catalyst mixture having a beneficial combination of the activities and selectivities of the individual molecular sieves. The molecular sieve catalysts can be formulated or unformulated silicoaluminophosphate molecular sieves, silicoaluminate molecular sieves, and/or metalloaluminophosphate molecular sieves.

Abstract: The present invention relates to a process for converting byproducts of the manufacture of biodiesel into industrially useful oxygenated products of greater commercial value. The process includes a trickle bed reactor in which a glycerol-rich feedstock is reacted with hydrogen in the presence of a nickel-tungsten catalyst under typical refining condition of high temperature and pressure, yielding propane synfuel or propanediols.

Abstract: Metalloaluminophosphate molecular sieves and metalloaluminophosphate molecular sieve catalyst particles are protecting from degradation by water by maintaining said molecular sieves or catalysts in contact with a liquid mixture of alcohol and water, the mixture of alcohol and water containing from 45 wt % to 99.8 wt % alcohol. The metalloaluminophosphate molecular sieves and metalloaluminophosphate molecular sieve catalyst particles which have been protected in such fashion catalyze the conversion of feedstocks to hydrocarbons.

Abstract: The present invention is directed toward reducing corrosion in a methanol-to-olefin (MTO) effluent processing system, and particularly in the condensate removal system thereof, by injecting a neutralization agent into one or more target regions of the MTO effluent processing system. The neutralization agent ensures that any localized condensation in the MTO effluent processing system, particularly in the condensate removal system, occurs under basic conditions and that any acidic condensable components are neutralized. The invention is also directed to monitoring corrosion in an MTO effluent processing system and to monitoring the pH of localized corrosion sites in order to ensure proper neutralization of any acidic condensation formed therein.

Abstract: The present invention relates to a process for the production of alkene(s) from a feedstock comprising of at least ethanol and/or propanol(s).

Abstract: The present invention provides a process for producing synthesis gas blends which are especially suitable for conversion either into oxygenates such as methanol or into Fischer-Tropsch liquids. Such a process involves reforming of two separate gaseous hydrocarbon feedstreams (formed, for example, by dividing a natural gas feedstock) in a steam-reforming unit and an oxygen-blown reforming unit, respectively. The syngas effluent from each reforming unit is then combined, after appropriate pressure adjustments, to realize a synthesis gas blend containing selected amounts and ratios of H2, CO and CO2. In further invention embodiments, processes are provided for converting the resulting syngas blends into oxygenates or Fischer-Tropsch hydrocarbons. Further conversion of the oxygenates so produced into light olefins also constitutes part of this invention.

Abstract: The present invention relates to new crystalline molecular sieve SSZ-74 prepared using a hexamethylene-1,6-bis-(N-methyl-N-pyrrolidinium) dication as a structure directing agent, and its use in catalysts for converting oxygenates, e.g., methanol, to olefins.

Abstract: In a method of synthesizing a silicoaluminophosphate or aluminophosphate molecular sieve comprising a CHA framework-type material, a synthesis mixture is provided comprising a source of aluminum, a source of phosphorus, optionally a source of silicon and at least one organic template of formula (I): [R1R2R3R4N]+ X???(I) wherein each of R1, R2, R3, and R4 is independently an acyclic alkyl group having at least one carbon atom, the total number of carbon atoms in said alkyl groups R1, R2, R3, and R4 is greater than 8 but less than 16, and X? is an anion. The synthesis mixture can then be crystallized to produce the desired molecular sieve.

Abstract: This invention, in one embodiment, is drawn to a process for forming olefin product by contacting an oxygenate with an olefin-forming catalyst under supercritical conditions to form an olefin product. This invention also relates to methods for activating molecular sieve catalyst, regenerating molecular sieve catalyst, and forming and/or disposing a co-catalyst within a molecular sieve catalyst, each under supercritical conditions.

Abstract: Processing schemes and arrangements for the production of olefins and, more particularly, for the production of light olefins from a methanol feedstock are provided. Such processing schemes and arrangements integrate oxygenate conversion at higher pressures and with subsequent heavy olefins conversion processing to produce additional light olefin products. In particular, this invention provides an efficient method for removal of heavy oxygenate materials such as aldehydes and ketones through the recirculation of a mixed water/methanol solvent from a reactor in which methanol is converted into dimethyl ether and water.

Abstract: This invention is directed to a process for converting oxygenate to olefin product at an increased prime olefin selectivity (i.e., increased ethylene and/or propylene content) compared to conventional systems. The increase in ethylene and/or propylene content of the produced olefin product is accomplished using a reaction system that has at least two stages. Any number of stages can used in the entire process, as long as there are at least two stages in series and the temperature of any subsequent stage in series is lower than that of the preceding stage.

Abstract: A process is described for the separation of C5 hydrocarbons present, in a quantity ranging from 0.2 to 20% by weight, in streams prevalently containing C4 products used for the production of high-octane hydrocarbon compounds, by the selective dimerization of isobutene, characterized in that the dimerization reaction is carried out in the presence of linear and branched alcohols and alkyl ethers in a quantity which is such as to have a molar ratio alcohols/alkyl ethers/isobutene in the feeding higher than 0.01.

Abstract: This invention provides processes for transporting catalyst, preferably in an oxygenate to olefins reaction system. In one embodiment, an oxygenate contacts molecular sieve catalyst particles in a reactor under conditions effective to form an effluent stream comprising light olefins and forming coked catalyst particles. At least a portion of the coked catalyst particles are transported from the reactor or a device associated therewith to a catalyst regenerator through a conduit in a fluidized manner with a fluidizing medium comprising air and steam. At least a portion of the coked catalyst particles are regenerated in the catalyst regenerator to form regenerated catalyst particles, which are ultimately directed back to the reactor.

Abstract: The invention relates to regenerative, supported amine sorbents that includes an amine or an amine/polyol composition deposited on a nano-structured support such as nanosilica. The sorbent provides structural integrity, as well as high selectivity and increased capacity for efficiently capturing carbon dioxide from gas mixtures, including the air. The sorbent is regenerative, and can be used through multiple operations of absorption-desorption cycles.

Abstract: A catalyst composition that comprises a non-over flocculated molecular sieve and an over flocculated molecular sieve. A method of preparing a catalyst composition that comprises combining a non-over flocculated molecular sieve and an over flocculated molecular sieve.

Abstract: A process for the production of hydrocarbons by dehydrating primary alcohols with a dehydration catalyst of trifluoromethansulfonic acid is disclosed. The hydrocarbons so produced have fewer undesired secondary reactions. Accordingly, cosmetic and cleaning compositions incorporating the hydrocarbons produced by way of the process are also disclosed.

Abstract: The invention relates to a conversion process for making olefin(s) using a molecular sieve catalyst composition. More specifically, the invention is directed to a process for converting a feedstock comprising an oxygenate in the presence of a molecular sieve catalyst composition, wherein the feedstock is free of or substantially free of metal salts.

Abstract: A catalyst composition that comprises an over flocculated molecular sieve and optionally, a phosphorous compound and, optionally, a non-over flocculated molecular sieve. A method of preparing a catalyst composition that comprises mixing an over flocculated molecular sieve and optionally, a phosphorous compound and, optionally, a non-over flocculated molecular sieve.

Abstract: A catalyst composition that comprises an over flocculated molecular sieve and a phosphorous compound and, optionally, a non-over flocculated molecular sieve. A method of preparing a catalyst composition that comprises mixing an over flocculated molecular sieve and a phosphorous compound and, optionally, a non-over flocculated molecular sieve.

Abstract: The present invention relates to a process for the production of alkene(s) from a feedstock comprising of at least one monohydric aliphatic paraffinic alcohol by using a reactive distillation reactor for the dehydration of mixed alcohols.

Abstract: Ethers are cracked to olefins using a gamma-alumina catalyst in the presence of ammonia. The use of ammonia improves the selectivity to linear alpha olefins in comparison to cracking reactions in the absence of ammonia. The use of ammonia is convenient in comparison to known processes which employ alumina which as been treated with an amine. A preferred process produces octene-1 from 1-methoxyoctane.

Abstract: A process for producing isoprene is provided, which includes continuously or intermittently supplying isobutylene and/or t-butanol, formaldehyde and water into an acidic aqueous solution, and reacting the reaction mixture while distilling away a mixture containing produced isoprene, water, unreacted starting materials and other low boiling point components from this reaction mixture to the outside of the reaction system, wherein the reaction is carried out while controlling the concentration of high boiling point byproducts, which is produced and accumulated in the reaction mixture, to fall within the range of 0.5-40 mass %.

Abstract: The invention relates to a process for preparing high-purity isobutene from industrial methyl tert-butyl ether (MTBE) and the economical utilization of the secondary streams.

Abstract: A porous crystalline material is described having the chabazite framework type and having a composition involving the molar relationship: X2O3:(n)YO2, wherein X is a trivalent element, such as aluminum, boron, iron, indium, and/or gallium; Y is a tetravalent element such as silicon, tin, titanium and/or germanium; and n is greater than 100 and typically greater than 200, such as about 300 to about 4000, for example from about 400 to about 1200. The material is synthesized in a fluoride medium and exhibits activity and selectivity in the conversion of methanol to lower olefins, especially ethylene and propylene.

Abstract: A process is described for the production of high-octane hydrocarbon compounds by means of the selective dimerization of isobutene, in the presence of C5 hydrocarbons and oxygenated compounds (branched alcohols or alternatively blends of linear or branched alcohols and alkyl ethers) characterized in that it utilizes a catalytic distillation as second reaction step.

Abstract: The present invention relates to a catalytic process for making isooctenes using a reactant comprising 2-butanol and water. The isooctenes so produced are useful for the production of fuel additives.

Abstract: The invention is directed to a method of rejuvenating silicoaluminophosphate molecular sieve catalyst that has been deactivated hydrothermally as well as a method of using the rejuvenated catalyst to make an olefin product from an oxygenate feed. In particular, the invention is directed to rejuvenating the catalyst by contacting it with warm water, ammonium salts, dilute acids or low pressure steam until the catalytic activity level of the catalyst has been increased to the desired extent.

Abstract: A method for producing methanol and dimethyl ether using the air as the sole source of materials is disclosed. The invention relates to a method for producing methanol by removing water from atmospheric air, obtaining hydrogen from the removed water, obtaining carbon dioxide from atmospheric air; and converting the carbon dioxide under conditions sufficient to produce methanol. Thereafter, the methanol can be dehydrated to produce dimethyl ether or further processed to produce synthetic hydrocarbons, polymers, and products derived from them.

Abstract: A method of converting oxygenate-containing feedstock to light olefins comprises charging a reactor with catalyst, feeding the feedstock into the reactor, contacting the feedstock with the catalyst and converting the feedstock to olefins while depositing byproducts on catalyst resulting in spent catalyst, regenerating the spent catalyst by combustion gases, and stripping the regenerated catalyst of gases entrained in the regenerating step. The stripping step is accomplished using nitrogen gas to strip the entrained gases from the regenerate catalyst. In one embodiment, regenerated catalyst is passed through a regenerated catalyst stripper before it is returned to the reactor.

Abstract: The present invention comprises a process for conversion of oxygenates to olefins comprising contacting within a reactor the oxygenates with a catalyst to produce light olefins and wherein the reactor comprises at least two zones, a first zone wherein gas circulates at a faster rate than a second zone wherein a gas circulates at a slower rate; and inserting a quantity of inert gas into the second zone to increase circulation of any materials located in said second zone. The invention prevents accumulation of undesirable by-products within stagnant zones within the reactor and reduces the amount of coke deposited on catalyst or on surfaces within these zones.

Abstract: This invention provides feed introduction devices, and processes for using same, which minimize catalyst clogging. In particular, the invention is to a feed introduction device having a first end in fluid communication with a feed source, a second end in fluid communication with a reactor and a deviation zone between the first end and the second end to deviate the flow of feed about a deviation angle from the first end toward the second end. According to the invention, the deviation angle is greater than 90 degrees.

Abstract: The invention relates to a catalyst composition, a method of making the same and its use in the conversion of a feedstock, preferably an oxygenated feedstock, into one or more olefin(s), preferably ethylene and/or propylene The catalyst composition comprises a molecular sieve and at least one metal oxide, such as a magnesium oxide that, when saturated with acetone and contacted with said acetone for 1 hour at 25° C., converts more than 80% of the acetone.

Abstract: This invention is to a process for separating condensed water and entrained solids from an olefin stream so that fouling of the separation equipment by the entrained solids is reduced or eliminated. The process involves injecting an antifouling agent into a water condensing or quench system in an amount to maintain a zeta potential of fouling liquid and a zeta potential of the surface of the quench system both in a positive range or both in a negative range.

Abstract: The average cycle propylene selectivity of an oxygenate to propylene (OTP) process using one or more fixed or moving beds of a dual-function oxygenate conversion catalyst with recycle of one or more C4+ olefin-rich fractions is substantially enhanced by the use of selective hydrotreating technology on these C4+ olefin-rich recycle streams to substantially eliminate detrimental coke precursors such as dienes and acetylenic hydrocarbons. This hydrotreating step helps hold the build-up of detrimental coke deposits on the catalyst to a level which does not substantially degrade dual-function catalyst activity, oxygenate conversion and propylene selectivity, thereby enabling a substantial improvement in propylene average cycle yield. The propylene average cycle yield improvement enabled by the present invention over that achieved by the prior art using the same or a similar catalyst system but without the use of the hydrotreating step on the C4+ olefin-rich recycle stream is of the order of about 1.5 to 5.

Abstract: The invention relates to a conversion process for making olefin(s) using a molecular sieve catalyst composition. More specifically, the invention is directed to a process for converting a feedstock comprising an oxygenate in the presence of a molecular sieve catalyst composition, wherein the feedstock is free of or substantially free of metal salts.

Abstract: This invention is to a method and system for operating a hydrocarbon conversion process. A two stage reactor system is used in which the gas superficial velocity of the second reaction stage is greater than that in the first reaction stage. The first reaction stage operates at more continuous stirred tank reactor (CSTR) like characteristics, and the second reaction stage operates at more plug flow reactor (PFR) like characteristics.

Abstract: A process is provided for converting oxygenate to olefins from a fluidized bed reactor which comprises removal of catalyst fines from a quenched vaporous effluent by contacting with a liquid low in catalyst fines content, e.g., oxygenate feedstock, or by-product water from the oxygenates to olefins conversion which is stripped and/or filtered.

Abstract: A method for producing an olefin stream is provided based on conversion of an initial natural gas stream into a synthesis gas. The resulting synthesis gas is enriched with CO2 previously separated from the natural gas stream. The synthesis gas is then used to form a methanol composition, which can then be used as feedstock for a methanol-to-olefin conversion reaction.

Abstract: The present invention provides a reactor system having: (1) a first reactor receiving an oxygenate component and a hydrocarbon component and capable of converting the oxygenate component into a light olefin and the hydrocarbon component into alkyl aromatic compounds; (2) a separator system for providing a first product stream containing a C3 olefin, a second stream containing a C7 aromatic, and a third stream containing C8 aromatic compounds; (3) a first line connecting the separator to the inlet of the first reactor for conveying the second stream to the first reactor; (4) a second line in fluid communication with the separator system for conveying the C3 olefin to a propylene recovery unit, and (4) a third line in fluid communication with the separator system for conveying the C8 aromatic compounds to a xylene recovery unit.

Abstract: A method is provided for converting oxygenates, e.g., methanol, to olefins, e.g., ethylene and propylene, comprising contacting said oxygenates and an aromatics co-feed, e.g., xylenes, with a framework gallium-containing molecular sieve catalyst comprising pores having a size ranging from about 5.0 Angstroms to about 7.0 Angstroms, e.g., ZSM-5, under production conditions effective to produce olefins. A catalyst composition is also provided, comprising a ZSM-5 zeolite-bound ZSM-5 zeolite having a bound zeolite of framework Ga-containing zeolite having a Si/Ga molar ratio ranging from 5 to 500 and a binder of Ga-modified, e.g., Ga-exchanged and/or Ga-impregnated, zeolite having a Si/Ga molar ratio ranging from 5 to ?.

Abstract: The present invention relates to new crystalline molecular sieve SSZ-56 prepared using a N,N-diethyl-2-methyldecahydroquinolinium cation as a structure directing agent, methods for synthesizing SSZ-56 and processes employing SSZ-56 in a catalyst.

Abstract: This invention is directed to removing contaminants from an oxygenate-containing feedstream for an oxygenate to olefin reaction system. Oxygenate feeds used in the conversion of oxygenates to olefins, and which contain contaminants, are heated to form a vapor stream and a liquid stream. The heating is conducted so that a majority of the metalloaluminophosphate molecular sieve catalyst contaminants is contained in the liquid stream. The vapor stream is separated from the liquid stream, and the separated vapor stream is contacted with the metalloaluminophosphate molecular sieve catalyst to form olefin product. The heating of the feedstream and the separation of the vapor stream can be carried out in one or more stages.

Abstract: The present invention is directed to a hydrocarbon conversion apparatus and process. The apparatus comprises the following: a plurality of riser reactors, each having a first end into which a catalyst is fed, a second end through which the catalyst can exit, and optionally a center axis extending therebetween. The apparatus also includes a separation zone having a plurality of inlets, each inlet not being oriented along the center axes of the riser reactors, the separation zone being provided to separate the catalyst from products of a reaction conducted in the hydrocarbon conversion apparatus. A plurality of deviating members are also provided, each deviating member being in fluid communication between the second end of a respective riser reactor and a respective inlet of the separation zone. The apparatus also includes a catalyst retention zone provided to contain catalyst, which is fed to the riser reactors.