Alcohol, Ester, Or Ether Patents (Class 585/639)
  • Patent number: 7906697
    Abstract: This invention relates to efficiently regenerating catalyst particles by minimizing the formation of localized “hot spots” and “cold spots” in a regeneration zone. Specifically this invention relates to a method for controlling regenerator temperature in an oxygenates-to-olefins system, comprising the steps of: contacting an oxygenate feed in a reactor with a catalytically effective amount of molecular sieve-containing catalyst under conditions effective for converting said oxygenate to a product containing light olefins and forming a coked catalyst; contacting a portion of the coked catalyst in a regenerator, having a catalyst bed height (Hc), an inlet height (Hi), and an outlet height (Ho), with an oxygen-containing regeneration medium under conditions effective to at least partially regenerate the coked catalyst; and conducting a portion of the catalyst from the regenerator to a catalyst cooler to form a cooled catalyst portion, wherein Ho is greater than Hi.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: March 15, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Jr., Chunshe Cao, Michael P. Nicoletti, James R. Lattner, Jesse F. Goellner, Rutton D. Patel, Timothy M. Healy
  • Patent number: 7897827
    Abstract: Processes and systems are disclosed that relate to the removal of impurities and separation the light olefins from an MTO product vapor stream. Specifically, the processes and systems relate to recovery of light olefins during regeneration of an adsorber in an oxygenate removal unit. Processes and systems for recovering light olefins during regeneration of an adsorber in an oxygenate removal unit can include recycling residual effluent stream to an upstream operation unit upstream of the oxygenate removal unit. Processes and systems for recovering light olefins during regeneration of an adsorber in an oxygenate removal unit can also include recycling residual effluent gas produced by depressurizing residual effluent in the first adsorber, as well as preferably venting an effluent gas from the first adsorber to a compressor upstream of the oxygenate removal unit.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: March 1, 2011
    Assignee: UOP LLC
    Inventor: Jason T. Corradi
  • Patent number: 7893310
    Abstract: This invention is to a process for separating condensed water and entrained solids from an olefin stream so that fouling of the separation equipment by the entrained solids is reduced or eliminated. The process involves injecting an antifouling agent into a water condensing or quench system in an amount to maintain a zeta potential of fouling liquid and a zeta potential of the surface of the quench system both in a positive range or both in a negative range.
    Type: Grant
    Filed: January 31, 2008
    Date of Patent: February 22, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gerald G. McGlamery, Jr., Michael P. Nicoletti, Thomas H. Colle
  • Patent number: 7879749
    Abstract: Catalytic structures include a catalytic material disposed within a zeolite material. The catalytic material may be capable of catalyzing a formation of methanol from carbon monoxide and/or carbon dioxide, and the zeolite material may be capable of catalyzing a formation of hydrocarbon molecules from methanol. The catalytic material may include copper and zinc oxide. The zeolite material may include a first plurality of pores substantially defined by a crystal structure of the zeolite material and a second plurality of pores dispersed throughout the zeolite material. Systems for synthesizing hydrocarbon molecules also include catalytic structures. Methods for synthesizing hydrocarbon molecules include contacting hydrogen and at least one of carbon monoxide and carbon dioxide with such catalytic structures.
    Type: Grant
    Filed: August 15, 2006
    Date of Patent: February 1, 2011
    Assignee: Battelle Energy Alliance, LLC
    Inventors: Harry W. Rollins, Lucia M. Petkovic, Daniel M. Ginosar
  • Patent number: 7879920
    Abstract: This invention is directed to methods for forming an olefin stream from a methanol stream. A lower grade methanol, such as chemical grade or crude methanol, can be used as feed to form the olefin stream. The process uses a relatively simple distillation type step to vaporize a portion of the methanol feed stream and send the resulting vapor stream to a reaction unit to form the olefin stream. In addition, the invention provides the ability to operate the downstream recovery units with reduced fouling or plugging due to the presence of fine solids components.
    Type: Grant
    Filed: April 1, 2005
    Date of Patent: February 1, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James R. Lattner, Christopher Becker, Cor F. Van Egmond, Andrew M. Argo
  • Patent number: 7880044
    Abstract: Biogas is converted to a liquid fuel by passing the biogas through a liquid reaction medium that contains a petroleum fraction in the presence of a transition metal catalyst, and doing so at an elevated but non-boiling temperature.
    Type: Grant
    Filed: July 11, 2008
    Date of Patent: February 1, 2011
    Inventors: Rudolf W. Gunnerman, Peter W. Gunnerman
  • Publication number: 20110009680
    Abstract: This disclosure relates to a crystalline molecular sieve comprising silicalite-1 having substantially hexagonal column morphology of at least 90% and having less than 20% crystal twinning as measured by SEM. This disclosure also relates to a method of making the crystalline molecular sieve of this disclosure, the method comprises: (a) providing a mixture comprising at least one source of at least one tetravalent element (Y), at least one source of hydroxide ion, at least one directing-agent (R), water, the mixture having the following molar composition: H2O/Y=10 to 1000 OH?/Y=0.41 to 0.74 R/Y=0.001 to 2 wherein R comprises at least one of TPAOH, TPACl, TPABr, TPAI, and TPAF, wherein OH?/Y is not corrected for trivalent ion; (b) submitting the mixture at crystallization conditions to form a product comprising the crystalline molecular sieve, wherein the crystallization conditions comprise a temperature in the range of from 100° C. to 250° C.
    Type: Application
    Filed: February 13, 2009
    Publication date: January 13, 2011
    Inventor: Sebastien Kremer
  • Publication number: 20100331596
    Abstract: The present invention provides a process for increasing ethylene and/or propylene yield during conversion of oxygenates using a system comprising a reactor and a regenerator, wherein the reactor comprises a fluidized bed reactor and a riser reactor, which process increases ethylene and/or propylene yield by using a mixture of the deactivated catalyst from the fluidized bed reactor and the regenerated catalyst from the regenerator in the riser reactor for further cracking the C4+ hydrocarbon stream separated from the product stream.
    Type: Application
    Filed: July 17, 2008
    Publication date: December 30, 2010
    Inventors: Zaiku Xie, Guozhen Qi, Weimin Yang, Siqing Zhong
  • Patent number: 7855312
    Abstract: A method is described for processing an olefin-containing product stream (1) that contains, besides ethylene and propylene, longer-chain olefins and compounds of hydrocarbons with oxygen (oxygenates). Such a product stream (I) can occur in particular in olefin synthesis from methanol. The product stream is dewatered in successive process steps, optionally compressed in several steps and dried. Then it is subjected to fractionation. For removal of the undesired oxygenates it is proposed that the oxygenates be washed out of the gaseous product stream after the compression steps and before the drying step in a column (12) with methanol.
    Type: Grant
    Filed: October 11, 2002
    Date of Patent: December 21, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Wilfried Borgmann, Josef Kunkel, Helmut Fritz, Gerhard Lauermann, Roland Walzl, Klaus Muller
  • Publication number: 20100298619
    Abstract: Process for the preparation of an olefinic product, comprising reacting an oxygenate feedstock comprising oxygenate species having an oxygen-bonded methyl group and an olefinic co-feed, in the presence of an oxygenate conversion catalyst comprising a molecular sieve having one-dimensional 10-membered ring channels, to prepare an olefinic reaction effluent, wherein the olefinic co-feed comprises less than 10 wt % of C5+ hydrocarbon species; fractionating the olefinic reaction effluent to obtain at least a light olefinic fraction comprising ethylene, and a heavier olefinic fraction comprising C4 olefins and less than 10 wt % of C5+ hydrocarbon species; recycling at least part of the heavier olefinic fraction; and withdrawing at least part of the light olefinic fraction as olefinic product.
    Type: Application
    Filed: November 19, 2008
    Publication date: November 25, 2010
    Inventors: Leslie Andrew Chewter, Jeroen Van Westrenen, Ferry Winter
  • Publication number: 20100292520
    Abstract: The present invention relates to a supported heteropolyacid catalyst, to a process for producing alkenes from oxygenates in the presence of said catalyst, and to the use of said catalyst in a process for producing alkenes from oxygenates at a higher productivity whilst reducing the formation of alkanes.
    Type: Application
    Filed: November 8, 2007
    Publication date: November 18, 2010
    Inventors: Benjamin Patrick Gracey, Gordon John Haining, Stephen Roy Partington
  • Publication number: 20100292417
    Abstract: The present invention is a phosphorous modified zeolite (A) made by a process comprising in that order: selecting a zeolite with low Si/Al ratio (advantageously lower than 30) among H+ or NH4+-form of MFI, MEL, FER, MOR, clinoptilolite, said zeolite having been made preferably without direct addition of organic template; steaming at a temperature ranging from 400 to 870° C. for 0.01-200 h; leaching with an aqueous acid solution containing the source of P at conditions effective to remove a substantial part of Al from the zeolite and to introduce at least 0.3 wt % of P; separation of the solid from the liquid; an optional washing step or an optional drying step or an optional drying step followed by a washing step; a calcination step.
    Type: Application
    Filed: July 28, 2008
    Publication date: November 18, 2010
    Applicant: TOTAL PETROCHEMICALS RESEARCH FELUY
    Inventors: Nikolai Nesterenko, Walter Vermeiren, Delphine Minoux, Sander Van Donk
  • Patent number: 7829751
    Abstract: The present invention relates to processes for forming mixed alcohols containing methanol and ethanol. The mixed alcohol can then be used as a feedstock for an oxygenate to olefin reaction system for conversion thereof to ethylene, propylene, and the like. In addition, the olefins produced by the oxygenate to olefin reaction can then be used as monomers for a polymerization of olefin-containing polymers and/or oligomers.
    Type: Grant
    Filed: September 14, 2007
    Date of Patent: November 9, 2010
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: Doron Levin, Richard B. Hall
  • Patent number: 7829750
    Abstract: The present invention relates to processes for fluidizing a population of catalyst particles that are depleted of catalyst fines. In one embodiment, the process includes providing a plurality of catalyst particles in the reactor, wherein the catalyst particles have a d2 value of greater than about 40 microns. The catalyst- particles are contacted with a fluidizing medium under conditions effective to cause the catalyst particles to behave in a fluidized manner and form a fluidized bed. The particles are contacted with one or more primary obstructing members while in the fluidized bed. By fluidizing the catalyst particles in this manner, the catalyst particles can be maintained at an axial gas Peclet number of from about 10 to about 20.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: November 9, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Jr., Nicolas Coute, Jeffrey S. Smith, Michael Peter Nicoletti
  • Patent number: 7829030
    Abstract: The present invention relates to processes for fluidizing a population of catalyst particles that are depleted of catalyst fines. In one embodiment, the process includes providing a plurality of catalyst particles in the reactor, wherein the catalyst particles have a d2 value of greater than about 40 microns. The catalyst particles are contacted with a fluidizing medium under conditions effective to cause the catalyst particles to behave in a fluidized manner and form a fluidized bed. The particles are contacted with one or more primary obstructing members while in the fluidized bed. By fluidizing the catalyst particles in this manner, the catalyst particles can be maintained at an axial gas Peclet number of from about 10 to about 20.
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: November 9, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Jr., Nicolas P. Coute, Jeffrey S. Smith, Michael Peter Nicoletti
  • Publication number: 20100280301
    Abstract: A process is disclosed for reducing the oxygen content of a high-oxygen feedstock. The process is particularly suitable for biomass-based feedstocks. The process comprises contacting the feedstock with carbon monoxide and/or coke in the presence of a catalyst. Conveniently, the coke may be present in the form of a deposit on the catalyst. Carbon monoxide may be generated in a regeneration step of the catalyst. The process may be carried out in conventional refinery equipment.
    Type: Application
    Filed: October 16, 2008
    Publication date: November 4, 2010
    Applicant: KIOR, INC.
    Inventor: Paul O'Connor
  • Publication number: 20100267996
    Abstract: Catalyst compositions are disclosed exhibiting activity for dehydrating an alcohol, the composition comprising a source of a Group VIII transition metal, an organic salt, an acid and/or a compound consisting of a conjugate base of an acid bonded to a radical of the alcohol to be dehydrated and, optionally, a ligand. Also disclosed are methods of converting an alcohol into a product using the catalyst composition. The product of the methods may be predominately alkene or ether depending on the method. In some embodiments of the method a second catalyst for converting a product into a further product may be present.
    Type: Application
    Filed: December 19, 2008
    Publication date: October 21, 2010
    Inventors: Duncan Frank Wass, Igor Viacheslavovich Shishkov
  • Patent number: 7816575
    Abstract: This invention provides a process for limiting the loss of catalyst particles through olefin product streams and regenerator flue gas streams exiting the reaction system. In particular, this invention provides for removing catalyst particles from the reactor using a water stream and from the regenerator using a two step separation process. The two step process involves the use of a catalyst fine separation unit.
    Type: Grant
    Filed: January 10, 2007
    Date of Patent: October 19, 2010
    Assignee: ExxonMobil Chemical Patents, Inc.
    Inventors: James H. Beech, Jr., Yun-feng Chang, Michael P. Nicoletti
  • Patent number: 7812201
    Abstract: Methods and catalysts for producing alcohols, ethers, and/or alkenes from alkanes are provided. More particularly, novel caged, or encapsulated, metal oxide catalysts and processes utilizing such catalysts to convert alkanes to alcohols and/or ethers and to convert alcohols and/or ethers to alkenes are provided.
    Type: Grant
    Filed: October 1, 2009
    Date of Patent: October 12, 2010
    Assignee: Targa Resources, Inc.
    Inventors: Jorge Miller, Luisa Kling Miller
  • Publication number: 20100249481
    Abstract: A process for the production of ethene by the vapour phased chemical dehydration of a feed comprising ethanol, water and ethoxyethane in a reactor at elevated temperature and pressure in the presence of a bed of catalyst comprising a supported heteropolytungstic acid characterised in that the reactor is maintained or configured so that it operates in a regime which satisfies the following parameters: 0.05<(Pwater/Pethanol+Pethoxyethane))/(8×10?5×GHSV+0.75) (1) and ?20<Treaction?Tdew point?40×Ptotal feed+40×Pinerts<+80 (2) wherein Pwater, Pethanol and Pethoxyethane are respectively the partial pressures of water, ethanol and ethoxyethane in the thermodynamic equilibrium composition of the feed at the operating temperature and pressure of the process (in MPa), GHSV is the gas hourly space velocity of feed over the catalyst in hr?1, Treaction is the temperature of reaction in ° C.
    Type: Application
    Filed: October 8, 2008
    Publication date: September 30, 2010
    Inventors: Benjamin Patrick Gracey, Stephen Roy Partington
  • Publication number: 20100249476
    Abstract: The disclosure describes a new class of isomorphously metal-substituted aluminophosphate materials with high phase purity that are capable of performing selective Brönsted acid catalyzed chemical transformations, such as transforming alcohols to olefins, with high conversions and selectivities using mild conditions. Isomorphous substitutions of functional metal ions for both the aluminum ions and the phosphorous ions were successful in various AlPO structures, along with multiple metal substitutions into a single aluminum site and/or a phosphorous site. This invention can be used towards the catalytic conversion of hydroxylated compounds of linear and/or branched moiety with the possibility of being substituted to their respective hydrocarbon products, preferably light olefins containing 2 to 10 carbon atoms, among other chemistries.
    Type: Application
    Filed: January 22, 2010
    Publication date: September 30, 2010
    Applicant: SiGNa Chemistry, Inc.
    Inventors: Michael LEFENFELD, Robert RAJA, Alexander James PATERSON, Matthew Edward POTTER
  • Patent number: 7803330
    Abstract: The present invention relates to a process for the production of light weight olefins comprising olefins having from 2 to 3 carbon atoms per molecule from an oxygenate feedstock. The process comprises passing the oxygenate feedstock to an oxygenate conversion zone containing a metal aluminophosphate catalyst to produce a light weight olefin stream. A propylene stream and/or mixed butylene is fractionated from said light weight olefin stream and a medium weight C4 to C7 stream is cracked in a separate olefin cracking reactor to enhance the yield of ethylene and propylene products.
    Type: Grant
    Filed: October 18, 2007
    Date of Patent: September 28, 2010
    Assignee: UOP LLC
    Inventors: Bipin V. Vora, Peter R. Pujado
  • Patent number: 7799118
    Abstract: A gas-solids reaction system is provided for improving product recovery in a multiple reactor reaction system. The solids of the product gas-solids flows from the multiple reactors are separated out in a separation vessel having a baffled transition zone. Additional product vapor is stripped from the solids as the solids pass through the baffled transition zone. The solids are then returned to the multiple reactors.
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: September 21, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: James H. Beech, Jr.
  • Publication number: 20100234659
    Abstract: The present invention provides a method for preparing the polymer grade low-carbon olefin through separation of the methanol pyrolysis gas, including steps of the compression, impurity removal, and absorption and separation. In the absorption and separation step, the pyrolysis gas is sent to the front-end ethylene removing column, and then is, with the C4 absorbent, further absorbed and separated to produce polymer grade ethylene products, polymer grade propylene products, and C4 and C5 products. The moderate-temperature and moderate-pressure separation without a cold box according to the present invention provides safer production process, less investment in the equipment, as well as easier separation and lower energy consumption as a result of the front-end ethylene removing and C4 absorption and separation process.
    Type: Application
    Filed: July 27, 2007
    Publication date: September 16, 2010
    Applicants: CHINA MTO LIMITED, DAQING PETROCHEMICAL ENGINEERING CO., LTD.
    Inventors: Huiling Zhang, Longwu Cheng, Zhiyuan Song, Xiaojian Min
  • Patent number: 7790941
    Abstract: The invention concerns methods and systems for minimizing back-mixing of feedstock flow in converting oxygenates to olefins. In one embodiment, back-mixing is reduced by providing a reactor that includes baffles to reduce the hydraulic diameter of at least a portion of the reactor. Some or all of the baffles can also serve as cooling tubes for reducing temperature gradients in the reactor, and thereby maximize light olefin production.
    Type: Grant
    Filed: May 16, 2006
    Date of Patent: September 7, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: James H. Beech, Jr., Nicolas Coute, Jeffrey S. Smith, Michael Peter Nicoletti, Charles O. Bolthrunis, Domenic C. Ferrari, Umesh K. Jayaswal, Roy Walter Silverman
  • Publication number: 20100222203
    Abstract: A production method for propylene is characterized in that ethanol is converted into propylene by continuously reacting ethanol on a catalyst. A solid acid catalyst is characterized in that the kinetic constant k of the butane cracking reaction on the catalyst at 500° C. is 0.1 to 30 (cm3/min·g), and the solid acid catalyst is used in the production method for propylene. A solid acid catalyst is characterized in that the aperture diameter of pores formed in surfaces of the catalyst is 0.3 to 1.0 nm, and the solid acid catalyst is used in the production method for propylene. Furthermore, a regeneration method for a catalyst is characterized in that a heating treatment in an oxygen atmosphere is perform on a catalyst that has been used to produce propylene in the production method for propylene of the invention.
    Type: Application
    Filed: January 18, 2007
    Publication date: September 2, 2010
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA TSUSHO CORPORATION
    Inventors: Toshihide Baba, Reiko Ono, Nobutaka Homma
  • Patent number: 7785554
    Abstract: A process for manufacturing a silicoaluminophosphate molecular sieve comprising at least one intergrown phase of AEI and CHA framework types, the process comprising the steps of (a) combining at least one silicon source, at least one phosphorus source, at least one aluminum source, and at least one structure-directing-agent (R) to form a mixture; and (b) treating the mixture at crystallization conditions sufficient to form the silicoaluminophosphate molecular sieve, wherein the mixture prepared in step (a) has a molar composition of: (n)SiO2/Al2O3/(m)P2O5/(x)R/(y)H2O wherein n ranges from about 0.005 to about 0.6, m ranges from about 0.6 to about 1.2, x ranges from about 0.5 to about 0.99, and y ranges from about 10 to about 40.
    Type: Grant
    Filed: May 30, 2006
    Date of Patent: August 31, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Machteld Maria Mertens, An Amandine Verberckmoes
  • Patent number: 7785378
    Abstract: The present invention is directed to a Fischer-Tropsch derived distillate suitable for use as a turbine fuel having a flash point 38° C. minimum measured by ASTM D 56 and a freeze point of ?40° C. or less and further containing not less than 0.01 wt. % oxygen in each of 1-pentanol, 1-hexanol, and 1-heptanol and not more than about 0.01 wt. % oxygen in C8+ linear alcohols. Preferably, the Fischer-Tropsch derived distillate will have a freeze point of at least ?47° C., and more preferably the freeze point of the Fischer-Tropsch derived distillate will be not less than ?50° C. All the wt. % oxygen amounts are on a water free basis.
    Type: Grant
    Filed: November 3, 2006
    Date of Patent: August 31, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventor: Dennis J. O'Rear
  • Patent number: 7781633
    Abstract: The present invention relates to a method for converting a feed including an oxygenate to a product including a light olefin. In particular, this invention relates to converting an oxygenate feedstock with a silicoaluminophosphate catalyst to a product including a light olefin in a reaction apparatus. More particularly, this invention provides a means by which an optimum level of coke can be determined and utilized to generate an optimum or near-optimum yield of light olefins such as ethylene and propylene in a oxygenates to olefins system.
    Type: Grant
    Filed: June 4, 2007
    Date of Patent: August 24, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stephen N. Vaughn, Keith H. Kuechler, Thomas H. Colle, Teng Xu
  • Publication number: 20100205856
    Abstract: The present invention is directed to providing a method of producing synthetic fuels and organic chemicals from atmospheric carbon dioxide. Carbon dioxide gas is extracted from the atmosphere, hydrogen gas is obtained by splitting water, a mixture of the carbon dioxide gas and the hydrogen gas (synthesis gas) is generated, and the synthesis gas is converted into synthetic fuels and/or organic products. The present invention is also directed to utilizing a nuclear power reactor to provide power for the method of the present invention.
    Type: Application
    Filed: August 13, 2008
    Publication date: August 19, 2010
    Applicant: LOS ALAMOS NATIONAL SECURITY LLC
    Inventors: William Louis Kubic, F. Jeffrey Martin
  • Patent number: 7772335
    Abstract: The invention relates to a method for converting an oxygenated hydrocarbon feedstock into an olefin product comprising: (a) forming a CHA framework type aluminosilicate sieve catalyst made from a substantially fluoride-free synthesis mixture comprising silicon and aluminum sources, a slurry medium, and a template, wherein the sieve is substantially free from framework phosphorus and exhibits a Si/Al ratio from about 40-60; (b) optionally formulating the molecular sieve catalyst with an oxidized aluminum-containing precursor matrix material and a clay binder to form a molecular sieve catalyst composition; (c) activating the catalyst by removing/decomposing the template; and (d) contacting the activated catalyst with the feedstock under conditions sufficient to form an olefin product comprising ?about 65% by weight, on a water-free basis, of ethylene and propylene and having an ethylene-to-propylene ratio ?about 1.2. Ethylene- and propylene-containing polymers can be formed from the olefin product.
    Type: Grant
    Filed: March 27, 2009
    Date of Patent: August 10, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Guang Cao, John F. Brody, Matu J. Shah
  • Publication number: 20100197986
    Abstract: The present invention provides a process for producing propylene, comprising contacting at least one of raw material selected from the group consisting of ethylene and ethanol with a catalyst containing a medium pore diameter zeolite in a fluidized bed reactor wherein the catalyst containing the medium pore diameter zeolite satisfies the following (a) through (e): (a) a particle diameter of catalyst particles at 90% by weight or more is within a range of 10 to 197 ?m; (b) a bulk density of the catalyst particles is within a range of 0.7 to 1.1 g/cm3; (c) a mean compressive strength of the catalyst particles having a particle diameter within a range of 30 to 70 ?m is 15 MPa or more, and a compressive strength of the catalyst particles at 90% by weight or more is 10 MPa or more; (d) an angle of repose is 20 to 30°; and (e) a pore volume of pores having a pore radius within a range of 2000 to 20000 nm is 0.
    Type: Application
    Filed: September 9, 2008
    Publication date: August 5, 2010
    Inventors: Hideo Midorikawa, Takashi Tsunoda, Kenji Akagishi, Hiroyuki Yano, Ryusuke Miyazaki
  • Patent number: 7767870
    Abstract: A gas-solids reaction system with termination devices to connect a riser with one or more separation devices. The termination devices have a radius of curvature that is at least 1.0 times as great as the diameter of the conduit forming the termination device. The termination devices can be openly or closely coupled to the separation devices.
    Type: Grant
    Filed: August 31, 2005
    Date of Patent: August 3, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Rutton D. Patel, Arun K. Sharma, E. Nicholas Jones, James H. Beech, Jr., Richard E. Walter, Donald F. Shaw, Kenneth R. Clem, Nicolas P. Coute
  • Patent number: 7767871
    Abstract: A method for recovering molecular sieve crystals from a synthesis mixture that comprises adding at least one flocculant having a certain molecular weight and a certain charge density that contribute to the acceleration of the settling rate of the molecular sieve crystals and compositions made from the method.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: August 3, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Yun-feng Chang, Daria N. Lissy
  • Patent number: 7763766
    Abstract: A process for producing light olefins from oxygenates wherein internal reactor are protected from metal-catalyzed coking preferably by employing a protective layer.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: July 27, 2010
    Assignee: UOP LLC
    Inventors: Andrea G. Bozzano, Steven A. Bradley, Ricardo L. Castillo, John Q. Chen
  • Patent number: 7763765
    Abstract: A gas-solids reaction system is provided for improving product recovery in a multiple reactor reaction system. An oxygenate feedstock, desirably of high concentration in oxygenate, is reacted with a catalyst having a low to modest acidity and a Si/Al2 ratio of from 0.10 to 0.32. The reaction occurs in a reaction zone of a fluidized bed reactor at an oxygenate partial pressure of at least 45 psia and a reactor gas superficial velocity of at least 10 ft/s, conveying catalyst through the reaction zone to a circulation zone. The catalyst undergoes displacement with an inert gas in the circulation zone at a displacement gas superficial velocity of at least 0.03 m/s, after which at least a portion, preferably a large portion is returned to the reaction zone. The catalyst has a residence time in the circulation zone of at least twice that of the residence time of catalyst in the reaction zone.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: July 27, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Keith H. Kuechler, James H. Beech, Doron Levin, Stephen N. Vaughn, Stephen H. Brown
  • Publication number: 20100184933
    Abstract: The present invention relates to a process to make light olefins from an oxygen-containing, halogenide-containing or sulphur-containing organic feedstock comprising: contacting said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock in a primary reactor with a catalyst made of a metalloaluminophosphate (MeAPO) molecular sieve with lamellar crystal morphology at conditions effective to convert at least a portion of the feedstock to form a first reactor effluent comprising light olefins and a heavy hydrocarbon fraction; separating said light olefins from said heavy hydrocarbon fraction; contacting said heavy hydrocarbon fraction in a second reactor at conditions effective to convert at least a portion of said heavy hydrocarbon fraction to light olefins; wherein said MeAPO has an empirical chemical composition on an anhydrous basis, after synthesis and calcination, expressed by the formula HxMeyAlzPkO2 in which, y+z+k=1 x<=y y has a value ranging from 0.0008 to 0.
    Type: Application
    Filed: March 10, 2008
    Publication date: July 22, 2010
    Applicant: TOTAL PETROCHEMICALS RESEARCH FELUY
    Inventors: Walter Vermeiren, Nikolai Nesterenko
  • Publication number: 20100179365
    Abstract: A method for producing propylene including: transferring a feed gas including dimethyl ether and/or methanol and C4 and/or C5 olefins into a reactor, and reacting the feed gas in the presence of a catalyst, the feed gas prior to transferring into the reactor having a (supplied C4 and/or C5 olefins)/(supplied dimethyl ether and methanol) ratio of 0.25 to 7.5, in terms of the molar ratio based on the number of carbon atoms, and the feed gas being contacted with the catalyst at 350° C. to 600° C.; and an apparatus for producing propylene including: a hydrogenation reactor in which alkynes and/or dienes contained in C4 and/or C5 hydrocarbons is partially hydrogenated to be converted into an olefin having one double bond; a reactor in which C4 and/or C5 hydrocarbons is reacted with dimethyl ether and/or methanol in the presence of a catalyst; and a separator for separating propylene from the reaction product.
    Type: Application
    Filed: August 23, 2007
    Publication date: July 15, 2010
    Applicant: JGC Corporation
    Inventors: Hirofumi Ito, Jiro Yoshida, Shuichi Funatsu, Koji Ooyama, Nobuyasu Chikamatsu
  • Publication number: 20100179366
    Abstract: A process for producing propylene, which including feeding at least one of dimethyl ether and methanol to a reactor to be reacted in the presence of a catalyst; supplying an obtained reaction product to a separator by which low-boiling compounds having a boiling point of ?50° C. or lower at atmospheric pressure among the reaction product are separated; and recycling a proportion of at least 70% of a total amount of the separated low-boiling compounds to said reactor.
    Type: Application
    Filed: September 19, 2007
    Publication date: July 15, 2010
    Applicant: JGC Corporation
    Inventors: Hirofumi Ito, Jiro Yoshida, Shuichi Funatsu, Koji Ooyama, Nobuyasu Chikamatsu
  • Publication number: 20100179296
    Abstract: The present invention relates to metalloaluminophosphate (MeAPO) molecular sieve with lamellar crystal morphology having an empirical chemical composition on an anhydrous basis, after synthesis and calcination, expressed by the formula HxMeyAlzPkO2 wherein, y+z+k=1 x<=y said molecular sieve having predominantly a plate crystal morphology in which the width (W) and the thickness (T) are such as: W/T is >=10 and advantageously ranges from 10 to 100. In a preferred embodiment T is <=0.15 ?m, more desirably <=0.10 ?m, more desirably <=0.08 ?m, advantageously ranges from 0.01 to 0.07 ?m and preferably from 0.04 to 0.07 ?m.
    Type: Application
    Filed: March 10, 2008
    Publication date: July 15, 2010
    Applicants: Total Petrochemcials Research Feluy, Centre National De La Recherche Scientifique (CNRS)
    Inventors: Walter Vermeiren, Nikolai Nesterenko, Carolina Petitto, Francesco Di Renzo, Francois Fajula
  • Publication number: 20100179364
    Abstract: A process for the production of a hydrocarbon which comprises contacting, in a reactor, methanol and/or dimethyl ether with a catalyst comprising a metal halide, such as a zinc halide, in which the methanol and/or dimethyl ether is contacted with the catalyst in the presence of at least one phosphorus compound having at least one P—H bond.
    Type: Application
    Filed: August 23, 2007
    Publication date: July 15, 2010
    Applicants: CALIFORNIA INSTITUTE OF TECHNOLOGY, BP CHEMICALS LIMITED
    Inventors: Jay Alan Labinger, John Glenn Sunley, Xingwei Li
  • Publication number: 20100179363
    Abstract: The invention includes a method for impregnating a molecular sieve primary catalyst with an aromatic co-catalyst, the method comprising contacting the small pore molecular sieve primary catalyst having a porous framework structure with a combination of from at least 50 wt % to about 99.9 wt % of an aromatic co-catalyst and from about 0.1 wt % to less than 50 wt % of a polar impregnation agent containing one or more heteroatoms selected from the group consisting of nitrogen, oxygen, sulfur, phosphorus, and boron, under conditions sufficient to impregnate the porous framework structure of the primary catalyst with the aromatic co-catalyst (and optionally also with the polar impregnation agent), thus forming an integrated catalyst system. Methods for converting oxygenates to olefins using said integrated catalyst system are also described herein.
    Type: Application
    Filed: January 12, 2009
    Publication date: July 15, 2010
    Inventors: Stephen H. Brown, Guang Cao, Teng Xu
  • Patent number: 7754933
    Abstract: This invention is directed to a method of rejuvenating a molecular sieve that has decreased catalytic activity as a result of contact with moisture, and a method of using the rejuvenated catalyst to make an olefin product from methanol feed. The molecular sieve can be rejuvenated by heating at a rate sufficient to increase the catalytic activity of the molecular sieve. The molecular sieve is considered to be rejuvenated when the molecular sieve has a CMCPS that is increased by at least 5% relative to that at a heat rate basis of 40° C./min over a temperature range of from 25° C. to 475° C.
    Type: Grant
    Filed: May 29, 2007
    Date of Patent: July 13, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Luc R. M. Martens, Marcel J. Janssen, Nicolas Coute, James R. Lattner
  • Patent number: 7750196
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-75 having STI framework topology prepared using a tetramethylene-1,4-bis-(N-methylpyrrolidinium) dication as a structure-directing agent and its use in catalysts for converting oxygenates, e.g., methanol, to olefins.
    Type: Grant
    Filed: June 1, 2007
    Date of Patent: July 6, 2010
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stacey Zones, Allen Burton
  • Publication number: 20100168492
    Abstract: An alkaline-earth metal compound-containing zeolite catalyst composed of a composite material comprising at least a first component, a second component, and a third component, wherein the first component is composed of at least one of zeolites selected from a group consisting of proton-type zeolites and ammonium type zeolites, the second component is composed of at least one of alkaline-earth metal compounds, and the third component is composed of at least one selected from a group consisting of aluminum oxides, aluminum hydroxides, silicon oxides, silicon hydroxides, and clay minerals. The first component has a molar ratio of Si/Al of 10 or more and 300 or less. Content of the second component relative to the first component defined is 0.3 mass % or more and less than 10 mass % as alkaline-earth metal. Content of the third component relative to the first component is 15 mass % or more and 200 mass % or less.
    Type: Application
    Filed: August 29, 2007
    Publication date: July 1, 2010
    Applicant: JCC CORPORATION
    Inventors: Chizu Inaki, Hirofumi Ito, Kazunori Honda, Koji Oyama, Atsushi Okita
  • Publication number: 20100168491
    Abstract: Novel catalyst obtained by supporting one or two or more kinds of those selected from the group consisting of nickel, aluminum, manganese, iron and copper on regular meso-porous material or comprising the regular meso-porous material, and working to form one or two or more kinds of olefins by using one or two or more kinds of alcohols as starting materials. A main component of the wall constituting the regular meso-porous material is silica. The regular meso-porous material has a pore diameter in a range of 1.4 to 10 nm. One or two or more kinds of those selected from the group consisting of nickel, aluminum, manganese, iron and copper are supported on the regular meso-porous material by a template ion-exchange method. The alcohol has carbon atoms in a number in a range of 2 to 10.
    Type: Application
    Filed: January 18, 2007
    Publication date: July 1, 2010
    Inventors: Masakazu Iwamoto, Takashi Yamamoto, Teruki Haishi
  • Patent number: 7745652
    Abstract: Integrated processes of preparing industrial chemicals starting from seed oil feedstock compositions containing one or more unsaturated fatty acids or unsaturated fatty acid esters, which are essentially free of metathesis catalyst poisons, particularly hydroperoxides; metathesis of the feedstock composition with a lower olefin, such as ethylene, to form a reduced chain olefin, preferably, a reduced chain ?-olefin, and a reduced chain unsaturated acid or ester, preferably, a reduced chain ?,?-unsaturated acid or ester. The reduced chain unsaturated acid or ester may be (trans)esterified to form a polyester polyolefin, which may be epoxidized to form a polyester polyepoxide. The reduced chain unsaturated acid or ester may be hydroformylated with reduction to produce an ?,?-hydroxy acid or ?,?-hydroxy ester, which may be (trans)esterified with a polyol to form an ?,?-polyester polyol.
    Type: Grant
    Filed: December 5, 2008
    Date of Patent: June 29, 2010
    Assignee: Dow Global Technologies Inc.
    Inventors: Zenon Lysenko, Bob R. Maughon, Jozef Bicerano, Kenneth A. Burdett, Christopher P. Christenson, Clark H. Cummins, Marvin L. Dettloff, Alan K. Schrock, P. J. Thomas, Richard D. Varjian, Jerry E. White, John Michael Maher
  • Publication number: 20100160642
    Abstract: Catalytic complexes including a metal atom having anionic ligands, at least one nucleophilic carbine ligand, and an alkylidene, vinylidene, or allenylidene ligand. The complexes are highly stable to air, moisture and thermal degradation. The complexes are designed to efficiently carry out a variety of olefin metathesis reactions.
    Type: Application
    Filed: November 19, 2009
    Publication date: June 24, 2010
    Applicant: University of New Orleans Research & Technology Foundation, Inc.
    Inventors: Steven P. Nolan, Jinkun Huang
  • Patent number: 7741528
    Abstract: This invention is to a process for separating condensed water and entrained solids from an olefin stream so that fouling of the separation equipment by the entrained solids is reduced or eliminated. The process involves injecting an antifouling agent into a water condensing or quench system in an amount to maintain a zeta potential of fouling liquid and a zeta potential of the surface of the quench system both in a positive range or both in a negative range.
    Type: Grant
    Filed: February 5, 2007
    Date of Patent: June 22, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Yun-Feng Chang, Patricia A. O'Neill-Burn, Julia E. Steinheider, Kenneth R. Clem, Thomas H. Colle, Gerald G. McGlamery, Jr.
  • Publication number: 20100152513
    Abstract: The invention relates to a feed vaporization and introduction system for an OTO reactor. The invention includes: means for vaporizing at least a portion of the feed; means for contacting the at least partially vaporized feed with a first catalyst comprising one or more metals from Groups 2, 3, and 4 of the Periodic Table and/or one or more metals in the Lanthanide and Actinide series.
    Type: Application
    Filed: December 15, 2008
    Publication date: June 17, 2010
    Inventors: Stephen N. Vaughn, Gary T. Schmidt, Teng Xu, Christopher E. Dilley