Common Receiver Having Inlets From Plural Cylinder (i.e., Exhaust Manifold) Patents (Class 60/323)
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Patent number: 7997376Abstract: An exhaust system (26) for a vehicle with a V-engine, aimed at increasing the output power of the V-engine, preventing heat conduction from the exhaust system to the parts around the exhaust system and enhancing the durability of the exhaust system is provided. A transmission and a transfer device (14) are connected in series to the V-engine with an output shaft extending in the longitudinal direction of the vehicle, the transmission and the transfer device (14) being provided in a tunnel (15) in a central portion of the floor (4) of the vehicle and protruding to an upper section of the vehicle, a pair of exhaust pipes (31, 32) being connected to each bank of the V-engine, the exhaust pipes (31, 32) converging into a convergence section provided under the floor (4) and extending to the rear of the vehicle.Type: GrantFiled: April 8, 2008Date of Patent: August 16, 2011Assignee: Suzuki Motor CorporationInventor: Akihiro Fujita
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Publication number: 20110174247Abstract: The following description relates to a central turbocharger configuration in a V-engine with two turbochargers. In one example approach, A V-engine having a first and second bank forming a valley therebetween, comprises: first and second in-board exhaust manifolds on the first and second banks, respectively; first and second turbines coupled to the first and second manifolds, respectively; the first and second turbines between the first and second exhaust manifolds; a passage intermediate to and coupling outlets of the first and second turbines; and a junction branching from the passage downward into the valley.Type: ApplicationFiled: January 21, 2010Publication date: July 21, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Patrick Matthews, Fadi Maroun Naddaf
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Patent number: 7975473Abstract: An exhaust manifold may include a manifold body and a flange. The manifold body may include a first tube that forms an exhaust gas inlet. The flange may be coupled to the manifold body and may fix the manifold body to an engine. The flange may include a first aperture having first and second portions located along an axial extent of the first aperture. The first portion may extend to a first end surface of the flange and the second portion may extend to a second end surface of the flange. The first portion may have a first radial width that is less than a second radial width of the second portion. The second portion may receive an end of the first tube therein. The first tube may be fixed to the flange at a location within the first aperture between the first portion and the second end surface.Type: GrantFiled: October 10, 2007Date of Patent: July 12, 2011Assignee: GM Global Technology Operations LLCInventors: Kenneth L. Marotta, Robert H. Beck
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Publication number: 20110162608Abstract: An engine having one of a plurality of exhaust valves in each cylinder that may be deactivated is disclosed. In one example, one exhaust valve of each cylinder is deactivated in response to engine speed. The engine may have improved engine torque at low engine speeds and reduced time to torque (e.g., turbo lag).Type: ApplicationFiled: August 16, 2010Publication date: July 7, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: John Christopher Riegger, Shuya Shark Yamada, Steven Paul Penkevich
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Patent number: 7971431Abstract: An exhaust gas system for an internal combustion engine, in particular a motor vehicle engine, is provided having, in one form, two cylinder banks arranged at an acute angle to one anther and each having at least one exhaust gas outlet, a so-called V-engine, having exhaust gas guide elements arranged in the region of the inner angle, including a housing surrounding the exhaust gas outlets of both cylinder banks in a gas tight manner and having at least one exhaust gas outlet opening is characterized in that the housing is made in two parts, with a first part which is connected to the one cylinder bank and surrounds its exhaust gas outlets and with a second part which is connected to the other cylinder bank and surrounds its exhaust gas outlets; in that the two parts each have a side facing the other part and having at least one housing opening via which the two parts communicate with one another; and in that an expansion compensation element is arranged between the two parts and surrounds the housing openingType: GrantFiled: May 21, 2008Date of Patent: July 5, 2011Assignee: Friedrich Boysen GmbH & Co. KGInventors: Rainer Diez, Marcus Ramusch, Ramazan Sahan, Werner Verdoorn
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Patent number: 7967032Abstract: The inventive entrance/exit piping structure 20 for an intercooler 10 is formed of a plurality of pipes 21 to 24, the pipe end portions 20a, 20b are bundled together to have a circular contour and, in a middle portion 20c, the respective pipes are arranged adjacent to each other and are bent together.Type: GrantFiled: November 27, 2006Date of Patent: June 28, 2011Assignee: Denso CorporationInventors: Masaki Harada, Sumio Susa, Haruhiko Watanabe
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Patent number: 7966986Abstract: An exhaust system includes a cylinder head having a plurality of exhaust ports. Integrally formed with the cylinder head are a plurality of independent and separate tubes. The tubes are cast, molded or otherwise integrally formed with the exhaust ports of the cylinder head. The cylinder head and tubes eliminate the need for an exhaust flange, welding the tubes to the exhaust flange and securing the exhaust flange to the cylinder head. As a result, the exhaust system has less weight and improved performance over prior art cylinder head and exhaust assemblies.Type: GrantFiled: April 14, 2008Date of Patent: June 28, 2011Assignee: Hyspan Precision Products, Inc.Inventor: Michael Paul Schmidt
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Publication number: 20110139104Abstract: A system for improving engine performance and emissions is presented. The system can lower exhaust pressure and improve engine breathing. In one example, exhaust gases are combined to reduce exhaust pressure during exhaust valve overlap.Type: ApplicationFiled: July 2, 2010Publication date: June 16, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Adam Michael Christian, Jeff Chester Lyjak, Beth Ann Dalrymple
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Publication number: 20110131963Abstract: An exhaust manifold of a turbocharged engine includes a collar coolant jacket to maintain component temperatures within acceptable limits. The collar coolant jacket is specifically located around the exhaust outlet of the manifold.Type: ApplicationFiled: March 17, 2010Publication date: June 9, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Paul T. Reinhart, Ramon Michael Lee, Raymond Gregory Puhl, Eric Garner Ladner
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Patent number: 7954314Abstract: An engine is provided with a cavity so that a catalyst member can be contained within the engine when an engine head portion is attached to an engine block portion. This attachment of the engine head portion and engine block portion, which forms the engine structure, captivates the catalyst member within the cavity without the need for additional brackets and housing structures. The cavity is preferably located above or at the upper regions of first and second exhaust conduits which direct exhaust upwardly from the engine head portion toward the cavity and downwardly from the cavity within the engine block portion. The first and second exhaust conduits are preferably formed as integral structures within the engine head portion and engine block portion.Type: GrantFiled: September 6, 2005Date of Patent: June 7, 2011Assignee: Brunswick CorporationInventors: Claus Bruestle, Richard A. Davis
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Patent number: 7950228Abstract: A turbo charge system of an engine minimizes energy loss of exhaust gas as a consequence of a crossover pipe that connects exhaust manifolds respectively mounted to cylinder heads at both sides of the engine with each other and that is mounted in each cylinder head, and the crossover pipe is formed as a double pipe structure. The turbo charge system of the engine may include a pair of exhaust manifolds respectively mounted to cylinder heads at both sides of the engine; a pair of turbo chargers connected respectively to the pair of exhaust manifolds and increasing intake air amount by using energy of exhaust gas; and a crossover pipe connecting the pair of exhaust manifolds with each other, wherein a crossover pipe is mounted in each cylinder head.Type: GrantFiled: November 21, 2007Date of Patent: May 31, 2011Assignees: Hyundai Motor Company, Kia Motors CorporationInventors: Sung Il Yoon, Hyoung-Hyoun Kim
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Publication number: 20110107753Abstract: An exhaust line connected to the engine of an automobile, includes: a manifold (5) including at least one exhaust gas circulation channel (16) having an exhaust gas outlet (19), the manifold (5) including an outlet flange (13) through which the exhaust gas outlet (19) extends; a downstream apparatus (7) having an exhaust gas inlet (27) connected to the exhaust gas outlet (19) of the manifold (5), the downstream apparatus (7) being rigidly connected to the outlet flange (13) of the manifold (5). The engine (3) includes an engine block and a cylinder head (15), and the exhaust line (1) includes attachment elements (33) for attaching the outlet flange (13) of the manifold (5) directly to the engine block or the cylinder head (15).Type: ApplicationFiled: April 15, 2009Publication date: May 12, 2011Applicant: FAURECIA SYSTEMES D'ECHAPPEMENTInventors: Vincent Leroy, Murli Kadandale
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Patent number: 7930884Abstract: A manifold for exhaust gases from a motor vehicle engine, includes upper and lower half-shells (18A, 18B) delimiting between them an exhaust gas pipe, and aligned bores designed to be arranged in the extension of the engine exhaust outlets, the half-shells having each a peripheral edge and being attached to each other via at least first segments (20A, 20B) of their peripheral edges welded to each other. The invention is characterized in that there is at least one median plane (P) passing through the bores and traversed at least twice by the first segments (20A, 20B).Type: GrantFiled: March 9, 2006Date of Patent: April 26, 2011Assignee: Faurecia Systemes d'EchappementInventors: Vincent Leroy, Patrik Nilsson
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Patent number: 7930883Abstract: An exhaust device of a six-cylinder engine includes first to sixth cylinders and a manifold extending from the first to sixth cylinders. The first to sixth cylinders are ignited in that order. The exhaust manifold can include first to sixth upstream exhaust pipes extending respectively from the first to sixth cylinders, first to third midway exhaust pipes extending respectively from a joined portion of extended ends of the first and fourth upstream exhaust pipes, a joined portion of extended ends of the second and fifth upstream exhaust pipes, and a joined portion of extended ends of the third and sixth upstream exhaust pipes, and a downstream exhaust pipe connecting extended ends of the first to third midway exhaust pipes to the ambient atmosphere.Type: GrantFiled: July 26, 2007Date of Patent: April 26, 2011Assignee: Yamaha Hatsudoki Kabushiki KaishaInventors: Tsugunori Konakawa, Yoshihiko Atsumi
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Patent number: 7926852Abstract: A manifold for mounting on the cylinder head of internal combustion engines includes a manifold housing, a pipe connecting flange, and, for each cylinder, an individual flange with a fastener. To make handling easier, adjacent individual flanges are joined by an expansion arch.Type: GrantFiled: December 6, 2007Date of Patent: April 19, 2011Assignee: Heinrich Gillet GmbHInventor: Markus Geminn
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Publication number: 20110067387Abstract: An exhaust system for an engine comprises a cylinder head having an integral exhaust manifold to collect exhaust gas exiting the engine combustion chambers. An exhaust gas conduit in fluid communication with the exhaust manifold comprises an inlet end connected to the cylinder head, a portion that extends towards an upper end of the internal combustion engine and an outlet end configured to define an inlet end of a multistage catalytic converter. The catalytic converter comprises a canister having an inlet end located adjacent the top of the engine and includes first and second catalyst substrates and a collector closing an outlet end of the canister. The outlet end of the canister is located adjacent to the bottom of the engine, and the first and the second catalyst substrates receive and convert constituents of exhaust gas passing from the inlet end of the canister to the outlet end.Type: ApplicationFiled: January 25, 2010Publication date: March 24, 2011Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: Robert Lionel Jacques, William A. Bear, Randy L. Dufresne, Richard Lorenze Johnson
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Patent number: 7908857Abstract: A turbo assembly may include a coupling member, a heat shield, and a turbo mechanism. The coupling member may include first and second ends and an annular body extending between the first and second ends. The first end may fix the coupling member to an exhaust manifold of an engine and the annular body may define an exhaust gas channel that receives exhaust gas from the exhaust manifold. The annular body may include a coolant passage that receives a coolant fluid. The heat shield may extend axially within the exhaust gas channel and radially between the annular body and an exhaust gas flow within the exhaust gas channel to limit an amount of heat transferred from the exhaust gas to the annular body. The turbo mechanism may include a housing fixed to the second end of the coupling member and in communication with the exhaust gas channel to receive the exhaust gas therefrom.Type: GrantFiled: May 8, 2008Date of Patent: March 22, 2011Assignee: GM Global Technology Operations LLCInventor: Eric A. Nordling
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Publication number: 20110056198Abstract: A method and apparatus for the capture of wasted heat energy from an internal combustion engine for conversion of water from a liquid state into a gaseous state, the resulting pressure of which being used to drive a steam-driven air compressor, before being directed to a radiator-type condenser for conversion of water from a gaseous state back into a liquid state for reuse. The compressed air from the said steam-driven air compressor is directed to the cylinder head(s) upon the engine the heat is derived from, via an automatic regulator, where air is directed into multiple cylinders of the said internal combustion engine to assist in the propulsion of the pistons within the said cylinders and to assist in the efficiency of ignition of fuel molecules, both attributes of which are in the interest of greater efficiency in fuel consumption of the vehicle the apparatus is situated in.Type: ApplicationFiled: September 8, 2009Publication date: March 10, 2011Inventors: Samuel Jackson Flakus, Joshua Wayne Carlson
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Patent number: 7895832Abstract: An exhaust system for a motorcycle engine including a header having an upstream end adjacent a combustion chamber of the engine and having a downstream end opposite the upstream end. The exhaust system includes a catalytic converter positioned downstream of the combustion chamber and configured to improve the emissions quality of exhaust gases discharged from the combustion chamber. The exhaust system further includes a perforated section at least partially defining an exhaust passageway, the perforated section disposed adjacent the downstream end of the header. A resonator chamber is in fluid communication with the perforated section. The resonator chamber is configured to allow expansion of the exhaust gases in the exhaust passageway through the perforated section.Type: GrantFiled: June 28, 2007Date of Patent: March 1, 2011Assignee: Harley-Davidson Motor Company Group, Inc.Inventor: Erick L. Gruber
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Patent number: 7887100Abstract: An apparatus and method of coupling standard exhaust tubing of a circular cross-section with irregular or non-circular exhaust ports of an internal combustion engine in an efficient, economic, and robust manner. The nature of the connection allows for irregular or non-circular exhaust ports to be mated to round tubing with minimal air flow impact and a high strength welded connection, with reduced manufacturing scrap and increased CNC manufacturing capability.Type: GrantFiled: December 8, 2009Date of Patent: February 15, 2011Assignee: Car Sound Exhaust Systems, IncInventor: Gennaro Paolone
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Patent number: 7882700Abstract: To provide an exhaust pipe structure in which the length of the exhaust pipe can be elongated while the total dimension is restricted. Provided is an exhaust pipe structure which includes an upstream-side exhaust pipe connected to exhaust ports of an engine. An exhaust chamber is provided which has an exhaust-gas inlet and an exhaust-gas outlet, and in which the upstream-side exhaust pipe is connected to the exhaust-gas inlet. In addition, the exhaust pipe structure includes a downstream-side exhaust pipe which is connected to the exhaust-gas outlet and which extends in such a direction as to move away from the exhaust ports. In the exhaust pipe structure, the exhaust-gas inlet is formed at a position farther away from the exhaust ports than the exhaust-gas outlet is positioned.Type: GrantFiled: May 29, 2007Date of Patent: February 8, 2011Assignee: Honda Motor Co., Ltd.Inventors: Yutaka Yamakura, Hideo Amino, Takero Shibukawa
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Patent number: 7882699Abstract: An environment-conservative fuel economizer includes a hollow tubular member and at least one ring member. The tubular member has an internal surface forming a reduced neck section. The ring member is mounted to an end of the tubular member. The ring member forms a plurality of cut-off slits, which defines a plurality of deformable leaves. The neck section of the tubular member forms a flow-accelerating passage, which increases speed of air flow passing therethrough to induce secondary combustion. The leaves are allowed to selectively expand/contract to effect complete combustion and reduce pollution. The fuel economizer is installed between an automobile air filter and engine air-intake tube to use the suction force induce by air intake of cylinder to draw in air so that the mixture density of air and atomized fuel is intensified to effect complete combustion of fuel and enhance instantaneously engine torque and reduce fuel consumption.Type: GrantFiled: September 6, 2007Date of Patent: February 8, 2011Inventor: Chun-Hua Cheng
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Publication number: 20110023482Abstract: A turbocharged, diesel engine has a small catalyst provided upstream of the turbocharger with EGR collected from the exhaust stream downstream of the catalyst and upstream of the turbocharger. By making the catalyst small, it packages into a pipe coupling the manifold to the turbocharger, readily reaches lightoff, and absorbs little exhaust energy, thereby providing acceptable conversion of hydrocarbons and CO, but still allowing fast turbocharger response. In one embodiment, the engine has two cylinder banks, two exhaust manifolds, and two pre-turbo catalysts installed upstream of the turbine.Type: ApplicationFiled: July 30, 2009Publication date: February 3, 2011Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Daniel Joseph Styles, Christopher Oberski, Christopher Cowland, Patrick Sexton
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Publication number: 20110016859Abstract: The invention relates to an exhaust manifold (18) of an interna! combustion engine (20), with a number of exhaust pipe bends (1) corresponding to the number of cylinders of the internal combustion engine (20), said exhaust pipe bends being brought together at one end into an input flange (2) which can be fastened to the internal combustion engine (20), and being brought together at the other end; with a supply gas duct (21) which is connected at one end to a collector component (4) and at the other end to a rotor space (15) of a turbine housing (17) of a turbine of an exhaust-gas turbocharger; and with at least one compensator (19?) for compensating for thermal stresses in at least one exhaust pipe bend (1) and the supply gas duct (21), wherein the at least one compensator (19?) is designed as a component which is integrated in at least one exhaust pipe component (1).Type: ApplicationFiled: March 11, 2009Publication date: January 27, 2011Applicant: BORGWARNER INC.Inventor: Oliver Schumnig
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Patent number: 7874149Abstract: There is provided an exhaust apparatus for a vehicle. The exhaust apparatus includes a plurality of exhaust path forming members constituting an exhaust path from an exhaust port of an engine to an inlet of an exhaust muffler and connected to each other. End portions of the exhaust path forming members, made of different materials, are included in the plurality of exhaust path forming members and are connected to each other by a flange joint.Type: GrantFiled: August 16, 2006Date of Patent: January 25, 2011Assignee: Kawasaki Jukogyo Kabushiki KaishaInventors: Makoto Momosaki, Tomohiro Kanazawa
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Publication number: 20110011070Abstract: A nodular graphite, heat-resistant cast iron composition for use in engine systems. The composition contains carbon 1.5-2.4 weight %, silicon 5.4-7.0 weight %, manganese 0.5-1.5 weight %, nickel 22.0-28.0 weight %, chromium 1.5-3.0 weight %, molybdenum 0.1-1.0 weight %, magnesium 0.03-0.1 weight %, and a balance weight % being substantially iron. The composition has an austenitic matrix. Additionally, the composition exhibits excellent oxidation resistance at high temperature and excellent mechanical properties at both room and high temperatures. Thus, the composition can be a lower cost substitute material for Ni-Resist D5S under thermocycling conditions experienced by exhaust gas accessories and housings such as engine exhaust manifolds, turbocharger housings, and catalytic converter housings.Type: ApplicationFiled: February 25, 2008Publication date: January 20, 2011Applicant: WESCAST INDUSTRIES, INC.Inventors: Robert Logan, Delin Li, Shuzhi Yu, Gangjun Liao
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Publication number: 20110000200Abstract: Heat-resistant, austenitic cast steel comprising by mass 0.3-0.6% of C, 1.1-2% of Si, 1.5% or less of Mn, 17.5-22.5% of Cr, 8-13% of Ni, 1.5-4% as (W+2Mo) of at least one of W and Mo, 1-4% of Nb, 0.01-0.3% of N, 0.01-0.5% of S, the balance being Fe and inevitable impurities, and meeting the following formulae (1), (2), (3) and (4): 0.05?(C—Nb/8)?0.6 ??(1), 17.5?17.5Si—(W+2Mo) ??(2), 5.6Si+(W+2Mo)?13.7 ??(3), and 0.08Si+(C—Nb/8)+0.015Cr+0.011Ni+0.03W+0.02Mo<0.96 ??(4), wherein the symbol of each element corresponds to the amount (% by mass) of each element in the cast steel.Type: ApplicationFiled: February 23, 2009Publication date: January 6, 2011Applicant: HITACHI METALS, LTD.Inventor: Masahide Kawabata
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Publication number: 20100326054Abstract: An exhaust gas purification system includes a casing through which exhaust gas is allowed to flow, an oxidation catalyst provided in the casing, a particulate matter collector located downstream of the oxidation catalyst in the casing as viewed in the direction of exhaust gas flow and spaced apart from the oxidation catalyst to form a space therebetween, an SCR catalyst integrated with the particulate matter collector, and a urea water supply device for supplying urea water to the space between the oxidation catalyst and the particulate matter collector. The casing is for being mounted to an engine assembly.Type: ApplicationFiled: June 24, 2010Publication date: December 30, 2010Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventor: Yoshifumi KATO
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Patent number: 7856812Abstract: An exhaust device of an eight-cylinder engine can include first to eighth cylinders and a manifold. The first to eighth cylinders are ignited in that order. The exhaust manifold includes first to eighth upstream exhaust pipes extending respectively from the first to eighth cylinders. The first to fourth midway exhaust pipes can extend respectively from a joined portion of the first and fifth upstream exhaust pipes, a joined portion of the second and sixth upstream exhaust pipes, a joined portion of the third and seventh upstream exhaust pipes, and a joined portion of the fourth and eighth upstream exhaust pipes. A downstream exhaust pipe can connect extended ends of the first to fourth midway exhaust pipes to the ambient atmosphere.Type: GrantFiled: July 26, 2007Date of Patent: December 28, 2010Assignee: Yamaha Hatsudoki Kabushiki KaishaInventors: Tsugunori Konakawa, Yoshihiko Atsumi
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Patent number: 7856813Abstract: An exhaust manifold includes first to eighth upstream exhaust pipes extending respectively from first to eighth cylinders ignited in that order; first to fourth midway exhaust pipes extending respectively from a joint of extended ends of the first and fifth upstream exhaust pipes, a joint of extended ends of the second and sixth upstream exhaust pipes, a joint of extended ends of the third and seventh upstream exhaust pipes, and a joint of extended ends of the fourth and eighth upstream exhaust pipes; and first and second downstream exhaust pipes extending respectively from a joint of extended ends of the first and third midway exhaust pipes and a joint of extended ends of the second and fourth midway exhaust pipes for communicating the respective joints to the ambient atmosphere.Type: GrantFiled: July 27, 2007Date of Patent: December 28, 2010Assignee: Yamaha Hatsudoki Kabushiki KaishaInventors: Tsugunori Konakawa, Yoshihiko Atsumi
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Patent number: 7849683Abstract: A cylinder head 2 for a multiple-cylinder internal combustion engine is provided with a centralized exhaust passageway E. The centralized exhaust passageway E includes individual exhaust passageways 51 to 54 connected to combustion chambers defined by recesses 11 to 14, and a central passageway 60 collecting the exhaust gas flowing through the individual exhaust passageways 51 to 54. Each of the exhaust passageways 51 to 54 has two branch passageways 21, 31; 22,32; 23,33; 24,34 extending from the exhaust ports Ea opened and closed by exhaust valves 6, and a merging passageway 41; 42; 43; 44 having one end connected to the two branch passageways. The respective passage diameters D1 to D4 of the merging passageways 41 to 44 are substantially equal to the passage diameters d1 to d4 of the branch passageways. The merging passageways 41 to 44 and the central collecting passageway 60 are surrounded with water jackets W1 and W2 from above and below.Type: GrantFiled: January 3, 2007Date of Patent: December 14, 2010Assignee: Honda Motor Co., LtdInventors: Koichiro Asame, Yuusuke Wada
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Patent number: 7849959Abstract: A vehicle (1) is provided with an exhaust pipe (2) extending from an engine mounted in the front part of the vehicle to a branch part (24) in the rear part of the vehicle, and right and left branch pipes (25, 26) extending from the branch part to mufflers (5, 6) on both right and left sides. The branch part (24) is arranged so as to be offset to the side of either one muffler (5) of the right and left mufflers with respect to the center in the vehicle width direction; the exhaust pipe has an upstream part (2, 21) laid linearly to a bend part (22) positioned in the center in the vehicle width direction near the rear end of a fuel tank, and an oblique part (23) laid slantwise from the bend part toward the branch part; and the length of the branch pipe (25) having a longer distance to the muffler is approximately equal to the length of the oblique part (23).Type: GrantFiled: August 20, 2009Date of Patent: December 14, 2010Assignee: Suzuki Motor CorporationInventors: Hossain Amir, Akihiro Fujita
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Patent number: 7836692Abstract: An exhaust line element for a supercharged heat engine includes an exhaust manifold and a turbocompressor. The manifold includes at least two separate inlets equipped with connection elements at the outlet of the cylinders of the engine and a discharge outlet for the exhaust gases which is common to the different inlets and which is connected to the inlet tube of the turbocompressor, a bundle of internal tubes converging towards the outlet, each from an inlet of the manifold, and an outer casing inside which the bundle of tubes extends. The inlet tube and the discharge outlet are connected by a peripheral weld seam provided between the outer casing and the inlet tube, and the bundle of tubes is left free from any welding to the inlet tube at the discharge outlet.Type: GrantFiled: January 31, 2006Date of Patent: November 23, 2010Assignee: Faurecia Systemes d'EchappementInventor: Vincent Leroy
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Patent number: 7832205Abstract: An exhaust manifold for an engine having at least one combustion chamber and multiple exhaust valves arranged on a first plane is provided with a housing formed to provide a longitudinally extending main exhaust gas passage on a second plane terminating in an outlet at one end. A plurality of discrete, laterally spaced, inlet branch passages include a floor and a ceiling which are initially level with the exhaust valve for a distance equal to one-half the width of the inlet branch passage prior to sloping downward toward the main exhaust gas passage. One of the inlet branch passages is positioned at an end of the housing opposite the exhaust gas passage outlet. The remaining inlet branch passages include integrally formed deflector members arranged to provide an angular change of flow direction requiring exhaust gas to enter the main exhaust gas passage in the downstream direction.Type: GrantFiled: June 11, 2007Date of Patent: November 16, 2010Assignee: Chrysler Group LLCInventor: Edward A. Ruehle
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Patent number: 7818881Abstract: A vehicle exhaust system is provided that includes a first exhaust member having an end that includes an enlarged section. A second exhaust member is sized to receive a portion of the first exhaust member. The enlarged section of the first exhaust member has an outer diameter that is larger than an inner diameter of at least one section of the second exhaust member for creating an interference condition between the first and second exhaust member to prevent axial movement of the first exhaust member in at least one axial direction. The first exhaust member is secured to the second exhaust member by magnetic pulse welding.Type: GrantFiled: September 26, 2006Date of Patent: October 26, 2010Assignee: Automotive Components Holdings, LLCInventors: Haimian Cai, Baoluo Chen, Hui Wang, Robert Schoenborn
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Patent number: 7818964Abstract: An exhaust system for a motorcycle having an engine mounted on a front half of a body frame of the motorcycle includes a plurality of first exhaust pipes extending from exhaust ports of the engine, a collecting section at which the first exhaust pipes are collected, a second exhaust pipe including a substantially straight portion connected to a downstream side of the collecting section and disposed under a crankcase of the engine, an expansion chamber connected to a downstream side of the second exhaust pipe and located under a rear wheel suspension arranged behind the engine, an exhaust outlet disposed on a most downstream portion of the expansion chamber, and an exhaust throttle valve and an exhaust gas sensor disposed on the straight portion of the second exhaust pipe.Type: GrantFiled: April 24, 2006Date of Patent: October 26, 2010Assignee: Suzuki Kabushiki KaishaInventors: Tatsuhiro Muramatsu, Yoshisato Inayama, Kazutatsu Suzuki, Tomoaki Onagi
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Patent number: 7810328Abstract: A method is described for controlling the exhaust temperature of an emission controlling device in the exhaust using both a higher heat loss path and a lower heat loss path along with parallel/sequential turbocharging. The exhaust path is adjusted based on a rate of change of temperature control error.Type: GrantFiled: February 20, 2007Date of Patent: October 12, 2010Assignee: Ford Global Technologies, LLCInventors: Michael Goebelbecker, Kevin Murphy
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Publication number: 20100251704Abstract: A cylinder head 2 for a multiple-cylinder internal combustion engine is provided with a centralized exhaust passageway E. The centralized exhaust passageway E includes individual exhaust passageways 51 to 54 connected to combustion chambers defined by recesses 11 to 14, and a central passageway 60 collecting the exhaust gas flowing through the individual exhaust passageways 51 to 54. Each of the exhaust passageways 51 to 54 has two branch passageways 21,31; 22,32; 23,33; 24,34 extending from the exhaust ports Ea opened and closed by exhaust valves 6, and a merging passageway 41; 42; 43; 44 having one end connected to the two branch passageways. The respective passage diameters D1 to D4 of the merging passageways 41 to 44 are substantially equal to the passage diameters d1 to d4 of the branch passageways. The merging passageways 41 to 44 and the central collecting passageway 60 are surrounded with water jackets W1 and W2 from above and below.Type: ApplicationFiled: January 3, 2007Publication date: October 7, 2010Inventors: Koichiro Asame, Yuusuke Wada
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Publication number: 20100223911Abstract: An exhaust gas system includes a turbocharger housing and an exhaust manifold having manifold pipes and connected to the turbocharger housing. The turbocharger housing has a pipe collector extending in a direction of the exhaust manifold for connection of the manifold pipes.Type: ApplicationFiled: March 5, 2010Publication date: September 9, 2010Applicant: Benteler Automobiltechnik GmbHInventors: TOBIAS GOCKEL, Uwe Fischer, Ralph Naubert, Jörg Horstmann, Frank Fetscher
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Publication number: 20100224144Abstract: A method of forming a cylinder head includes casting the cylinder head to include an integral cast-in exhaust manifold. The integral cast-in exhaust manifold defines an intermediate exhaust gas passage in fluid communication with exhaust ports and an exhaust gas outlet passage in fluid communication with the intermediate exhaust gas passage. The cast cylinder head includes a coolant cavity to receive a cooling fluid. The coolant cavity includes first and second portions extending around an outer circumference of the exhaust gas outlet passage separated from one another by a first cast-in wall. The method further includes machining the first cast-in wall to provide fluid communication between the first and second portions of the coolant cavity. Machining the first cast-in wall forms a first coolant passage created by the first and second portions of the coolant cavity and the machined passage around the outer circumference of the exhaust gas outlet passage.Type: ApplicationFiled: March 5, 2009Publication date: September 9, 2010Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.Inventors: JOSE MANUEL LOPEZ-CREVILLEN, Edward R. Romblom, Robert J. Moran
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Patent number: 7788913Abstract: A combination exhaust manifold and catalytic converter wherein the catalytic converter is in the form of a removable and replaceable cartridge mounted within an opening of an exhaust manifold. This cartridge is supported within the opening of the exhaust manifold by sealing rings and retained within the opening by a removable fastener element.Type: GrantFiled: February 16, 2006Date of Patent: September 7, 2010Assignee: Indmar Products Company Inc.Inventors: Mark W. Midgley, Glen H. Martin, III, Richard J. Waggoner
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Publication number: 20100206265Abstract: Three or more independent passages are coupled to respective cylinders which are different from each other, and a collective portion where the independent passages collect is provided. An exhaust turbocharger is arranged downstream of the collective portion. Rotary throttle valves are arranged respectively in the independent passages upstream of the collective portion. At least two of the throttle valves are supported by a common rotary axis. The independent passages with the throttle valves supported by the common rotary axis are coupled to cylinders which have exhaust strokes which are not adjacent to each other. Accordingly, the exhaust gas can be supplied to the exhaust turbocharger efficiently.Type: ApplicationFiled: January 22, 2010Publication date: August 19, 2010Applicant: MAZDA MOTOR CORPORATIONInventors: Naoyuki YAMAGATA, Susumu MASUYAMA, Osamu AOKI
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Publication number: 20100199651Abstract: A vehicle exhaust component includes an outer shell defining an internal cavity, at least one baffle located within the internal cavity, and at least one tube supported by the baffle. The baffle is fixed to the outer shell and includes at least one opening. The tube has first and second tube ends with one of the first and second tube ends being supported within the opening in the baffle. At least one slot is formed within the one of the first and second tube ends at the at least one opening. The slot facilitates noise reduction during cool down of the vehicle exhaust component.Type: ApplicationFiled: February 9, 2009Publication date: August 12, 2010Inventors: Joseph E. Callahan, David J. Leehaug
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Publication number: 20100186379Abstract: An object of the present invention is to improve preferable promotion of the modification of reducing agent in a precatalyst in the case where the reducing agent is added through a reducing agent addition valve in order to supply the reducing agent to an exhaust gas purification catalyst. According to the present invention, one end of an exhaust passage in which an exhaust gas purification catalyst is provided is connected to an exhaust manifold, and a precatalyst and a reducing agent addition valve are provided in the exhaust manifold. The precatalyst is configured in such a way that the exhaust gas flows through the gap between the outer circumferential surface thereof and the inner wall surface of the exhaust manifold. The precatalyst and the reducing agent addition valve are arranged in such a way that the most part of the reducing agent added through the reducing agent addition valve flows into the precatalyst.Type: ApplicationFiled: July 30, 2008Publication date: July 29, 2010Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kenichi Tsujimoto, Akinori Morishima
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Patent number: 7762063Abstract: A housing for an exhaust gas purification component encloses an interior space in which at least one receptacle is formed by the housing at the outside. An exhaust system includes at least one first exhaust line section and the housing having the exhaust gas purification component. The first exhaust line section is in engagement with the receptacle, and the first exhaust line section and the receptacle are connected to one another in a materially integral manner. A motor vehicle having the exhaust system is also provided.Type: GrantFiled: August 31, 2007Date of Patent: July 27, 2010Assignees: Emitec Gesellschaft fuer Emissionstechnologie mbH, Benteler Automobiltechnik GmbHInventors: Joachim Diringer, Friedrich-Wilhelm Kaiser, Jörg Gutowski, Christian Smatloch, Christian Howe, Elmar Grussmann
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Publication number: 20100162692Abstract: A single-wall manifold having an engine flange, an outlet flange and manifold pipes which are connected at their one end to the engine flange and at their other end to the outlet flange, with a load-transferring connection being provided between the engine flange and the outlet flange in addition to the manifold pipes to improve the load transfer between the outlet flange and the engine flange.Type: ApplicationFiled: December 17, 2009Publication date: July 1, 2010Applicant: Friedrich Boysen GmbH & Co. KGInventor: Nils Rippert
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Publication number: 20100154416Abstract: A crossover for ducting exhaust produced by an engine. The crossover includes a front inside passage and rear outside passage. The front inside passage is configured to direct exhaust from one or more cylinders associated with a front of the engine to an inside volute of a turbocharger turbine. The rear outside passage is configured to direct exhaust from one or more cylinders associated with a rear of the engine to an outside volute of the turbocharger turbine. The inside volute is closer to the rear of the engine than the outside volute is.Type: ApplicationFiled: December 18, 2008Publication date: June 24, 2010Applicant: Caterpillar Inc.Inventors: TIMOTHY ALAN BRUCE, ANWARUL KARIM, SCOTT ALLEN THOMPSON, ROBERT CHARLES GRIFFITH, JR.
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Patent number: 7726119Abstract: A plurality of upstream main exhaust passages extend from cylinders of an engine. A downstream main exhaust passage is connected to the upstream main exhaust passages. A main catalytic converter is mounted in the downstream main exhaust passage. A plurality of upstream bypass exhaust passages extend from the upstream main exhaust passages. Each upstream bypass exhaust passage has a sectional area smaller than that of the corresponding upstream main exhaust passage. A downstream bypass exhaust passage is connected to the upstream bypass exhaust passages and has a downstream end connected to the downstream main exhaust passage at a position upstream of the main catalytic converter. An auxiliary catalytic converter is mounted in the downstream bypass exhaust passage. A gas flow switching device is provided which is capable of forcing the exhaust gas from the cylinders of the engine to flow toward the upstream bypass exhaust passages when assuming a given operation position.Type: GrantFiled: June 7, 2005Date of Patent: June 1, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Sungi I, Takao Inoue, Kimiyoshi Nishizawa, Shunichi Mitsuishi
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Patent number: 7726121Abstract: An engine part has a construction which prevents the surface discoloration/deterioration associated with a high-temperature exhaust gas, irrespective of the type of Cr used in the formation of a chromium plating layer (hexavalent chromium or trivalent chromium). The engine part includes a metal substrate, a chromium plating layer covering at least a region of a surface of the metal substrate, the region being heated to a temperature of about 350° C. or more, and an intermediate plating layer provided between the metal substrate and the chromium plating layer. The chromium plating layer has a thickness of about 0.2 ?m or more in the region.Type: GrantFiled: August 4, 2005Date of Patent: June 1, 2010Assignee: Yamaha Hatsudoki Kabushiki KaishaInventor: Naohisa Takahashi
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Publication number: 20100126156Abstract: An exhaust gas system includes an exhaust manifold, in particular a single-wall exhaust manifold, which includes a plurality of inlet pipes for connection to exhaust gas outlets of an internal combustion engine and a collector device for the combining of the inlet pipes. The collector device has an outlet opening which is connected to downstream elements of the exhaust gas system, wherein the collector device is resistant to bending and the inlet pipes are comparatively flexible with respect to the collector device. The collector device includes an inlet pipe stub which is likewise resistant to bending and which is made for the direct connection to an exhaust gas outlet of an internal combustion engine.Type: ApplicationFiled: November 4, 2009Publication date: May 27, 2010Applicant: Friedrich Boysen GmbH & Co. KGInventors: Rainer Diez, Frank Buehler, Markus Mackert, Nils Rippert