Lubricating Patents (Class 72/41)
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Patent number: 5469728Abstract: A shaped groove countermatrix for a rotary groove pulley matrix and countermatrix head pipe bending machines has a semicircular cross-sectional tract and an end tract (2) tapered, both longitudinally and transversely according to substantially elliptic profiles (20). With respect to the preceding tract, an edge of a groove (10) remains at the same level. The end tract (2) has its cross section substantially determined by the arcs (4, 4') of two ellipses (12) with their major axes (6, 6') parallel to and slightly offset with respect to a plane of longitudinal symmetry (8) of the groove (10) which is inferiorly radiused by an arc which is elliptic too. The tapering of the end tract (2), starting from a substantially parabolic profile (14), has its axis on the plane of longitudinal symmetry (8) of the groove (10) and its convexity (16) at a short distance from the exit edge (18) of the groove (10).Type: GrantFiled: September 12, 1994Date of Patent: November 28, 1995Inventors: Alessandro Caporusso, Mario Caporusso
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Patent number: 5448902Abstract: The invention relates to a method for the iterative process optimization of drawing processes, occurring in timed sequence, in drawing presses. The clamping force which can be set at the blank holder is reduced in the case of fractures or increased in the case of part folding or maintained at the same level in the case of acceptable parts. In order to be able to detect the drawn part quality with respect to the criteria of "fractures", "acceptable" or "folding" automatically during each working cycle the normal variation of the drawing sound is determined by means of a sound emission analysis of the structure-borne sound caused by the drawn part during the drawing process in the drawing tool, and from this a characteristic level course from periodic to stochastic sound components is determined.Type: GrantFiled: December 16, 1993Date of Patent: September 12, 1995Assignee: Mercedes-Benz AGInventors: Volker Thoms, Mathias Liewald, Stephanus Faller, Wilfried Reimche, Dieter Stegemann
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Patent number: 5345802Abstract: A shaped groove countermatrix for a rotary groove pulley matrix and a countermatrix head pipe bending machine has a semicircular cross-sectional tract and an end tract (2) tapered, both longitudinally and transversely, according to substantially elliptic profiles (20). The end tract (2) has its cross section substantially determined by the arcs (4, 4') of two ellipses (12) with their major axes (6, 6') parallel to and slightly offset with respect to a plane (8) of longitudinal symmetry of the groove (10). The tapering of the end tract (2) starts from a substantially parabolic profile (14) which has its axis on the plane (8) of longitudinal symmetry of the groove (10) and its vertex (16) at a short distance from the exit edge (18) of the groove (10). A well (22) allows for feeding a lubricating fluid onto the groove (10) which is in fluid communication therewith through a hole (24) via a wick (24'). A check valve ( 26) allows recharge of the well (22) with the lubricating fluid.Type: GrantFiled: March 10, 1993Date of Patent: September 13, 1994Inventors: Alessandro Caporusso, Mario Caporusso
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Patent number: 5282376Abstract: When rolling metal strip, an emulsion of rolling oil and water is applied to opposite surfaces of the strip. A measured flow of rolling oil is introduced into a measured flow of water to cause at least partial mixing and then it is subjected to turbulence to produce emulsion immediately prior to it being applied to the strip.Type: GrantFiled: June 10, 1992Date of Patent: February 1, 1994Assignee: Davy McKee (Sheffield) LimitedInventors: Anthony A. Steele, Andrew M. Pye
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Patent number: 5279141Abstract: An apparatus for pre-processing a stainless steel to be cold-rolled comprising: annealing and pickling means having a mechanical descaling device and a pickling device; rolling means consisting of rolls arranged to be two or more stages; and means capable of applying liquid lubricant at a thin thickness to a work roll of the rolling means.Type: GrantFiled: December 24, 1992Date of Patent: January 18, 1994Assignee: Kawasaki Steel CorporationInventors: Kazuhito Kenmochi, Ikuo Yarita, Akihiko Fukuhara, Tomio Komatu, Akira Kishida
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Patent number: 5219481Abstract: A tetraoximino derivative of a bisphenol, for example the 3,5,3.sup.1,5.sup.1 -tetraoximino methyl derivative of 2,2-bis(4-hydroxyphenyl) propane, can be coated onto a metal surface to give improved corrosion resistance. The metal surface can be zinc coated steel or zinc phosphated steel. The tetraoximino derivative can be the only coating material or can be incorporated into a surface coating composition such as paint.Type: GrantFiled: April 14, 1992Date of Patent: June 15, 1993Assignee: Imperial Chemical Industries PLCInventor: John R. Lawson
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Patent number: 5209092Abstract: The present invention is a process for drawing and forming a bright wire of a predetermined diameter and cross-section, from stock of a greater diameter. It includes the steps of (a) chemically removing scale from said stock; (b) applying a coating of lubricant carrier to the descaled stock; (c) applying drying air to the stock with the lubricant carrier thereon; (d) applying a lubricant to the carrier-coated stock; (e) drawing the lubricated stock through one or more pressure dies to decrease the diameter of the stock down to the desired predetermined diameter, including lubricating before each die; (f) buffing the drawn stock with a plurality of buffing wheels, said buffing wheels being applied to the drawn stock at a plurality of angles to the direction of travel of the stock to produce bright wire; and, (g) coiling the resulting bright wire into coils for subsequent use. The chemical descaling may be continuous or batch and the remainder of the process is continuous.Type: GrantFiled: September 3, 1991Date of Patent: May 11, 1993Inventor: Anthony J. Russo
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Patent number: 5181409Abstract: In a method of drawing and wall ironing a can body, a blank (1) is cut from a laminate of aluminium or alloy and a polyester film. The blank is lubricated and drawn to a cup (7) having a side wall (8), which is then wall ironed. A terminal margin (14) of the side wall (13) of the wall ironed can is heated to a temperature above 100.degree. C. but below the crystalline melting point of the polyester film in order to prevent delamination of the polyester film from the side wall of the can during subsequent washing of the can. A benefit of the process is that the heating of the side wall margin (14) does not soften the aluminium or aluminium alloy body.Type: GrantFiled: July 22, 1991Date of Patent: January 26, 1993Assignee: CMB Foodcan plcInventors: Peter J. Heyes, Ian M. Leishman, Kevin J. Pope
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Patent number: 5145289Abstract: A method is provided for reducing the force required to move a pipe through a J-tube attached to an offshore platform by coating the pipe with hydrophilic polymer and then moving the pipe through the J-tube, or by introducing a solution of hydrophilic polymer and water into the J-tube and then moving the pipe through the J-tube.Type: GrantFiled: May 9, 1991Date of Patent: September 8, 1992Assignee: Shell Oil CompanyInventor: Paul E. Titus
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Patent number: 5105638Abstract: A rolling method and machine provides for decreasing the rolling load of work rolls of a rolling mill for a given reduction ratio achieved thereby. A pair of pinch rolls upstream of the work rolls have projections that form a large number of recesses in one or both surfaces of a metal workpiece. A lubricating agent is forced into the recesses in the region of contact between the workpiece and the work rolls. As a result, when the workpiece is rolled by the work rolls the lubricating agent is retained in the recesses such that the recesses progressively are flattened, thereby causing the lubricating agent to form a boundary film between the portion of the workpiece being rolled and the work rolls. The recesses are controlled to regulate the dimension of the length of each recess in the direction of rolling of the workpiece, to regulate the inclination of front and rear walls of each recess, and to regulate the total area of the recesses relative to the total surface area of the workpiece.Type: GrantFiled: June 13, 1991Date of Patent: April 21, 1992Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Yoshiki Mito, Hiroshi Aratani, Kazuo Morimoto, Keiji Mizuta, Osamu Miyamoto, Yukio Hiasa, Hideaki Furumoto
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Patent number: 5076084Abstract: A method of manufacturing a long tube having a small diameter, such as a tube for use in a heat exchanger, by cold working. A plug drawing using a pressurized lubricating oil of 500 kgf/cm.sup.2 or more accompanied by the reduction in wall-thickness is adopted as at least the final cold work. In the case where a tube having desired dimensions is not obtained by this plug drawing, subsequent free-loaded drawing can be conducted.Type: GrantFiled: June 14, 1991Date of Patent: December 31, 1991Assignee: Sumitomo Metal Industries, Ltd.Inventor: Munekatsu Furugen
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Patent number: 5006181Abstract: The present invention relates to a lubricating method for warm rolling of high Si steel, where warm rolling is carried out on the high Si steel at temperatures between 200.degree. and 600.degree. C., while a lubricant is sprayed to working rolls or assistant rolls, the lubricant having been produced by mixing a solid lubricant endurable to rolling temperatures into a heat resistant grease.Type: GrantFiled: December 15, 1988Date of Patent: April 9, 1991Assignee: Nippon Kokan Kabushiki KaishaInventors: Sadakazu Masuda, Fumio Fujita, Tadayoshi Murakami, Masahiko Yoshino, Ryuichi Yagi, Masamoto Kamata
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Patent number: 5003804Abstract: A method of pre-processing a stainless steel strip to be cold-processed comprising the steps of: annealing and pickling the stainless steel strip after completing hot rolling; applying liquid lubricant with a thickness of 1 .mu.m or less to the surfaces of rolls before the rolls come into contact with the stainless steel strip; and rolling the stainless steel strip at a reduction ratio exceeding 5%. An apparatus for pre-processing a stainless steel to be cold-rolled comprising: annealing and picking means having a mechanical descaling device and a pickling device; rolling means consisting of rolls arranged in two or more stages; and means capable of applying liquid lubricant in a thin layer to a work roll of the rolling means.Type: GrantFiled: December 19, 1989Date of Patent: April 2, 1991Assignee: Kawasaki Steel CorporationInventors: Kazuhito Kenmochi, Ikuo Yarita, Akihiko Fukuhara, Tomio Komatu, Akira Kishida
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Patent number: 4999241Abstract: A coil of pre-lubed steel strip has a steel strip substrate coated on each surface with a uniform coating of solid lubricant. The coating has a coating weight greater than 20 mg/ft..sup.2 (0.22 g/m.sup.2) for lubricity during cold deforming of the strip, as by stamping or drawing. The coating weight is less than 100 mg/ft..sup.2 (1.08 g/m.sup.2) to prevent slippage during operations incident to blanking of the strip prior to cold deforming. The coating has a needle penetration hardness in the range 9-250. Various procedures for applying the coating are described.Type: GrantFiled: July 20, 1990Date of Patent: March 12, 1991Assignee: Inland Steel CompanyInventors: Phillip L. Coduti, Louis McDaniel
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Patent number: 4966022Abstract: A method and apparatus for manufacturing seamless metal tubes by the cold pilger process permitting the continuous feeding of fresh cooling and lubricating agent between the mandrel and inner surface of the material being rolled. The apparatus includes a roll stand including tapering calibrated rolls (2) which is reciprocatingly movable in the direction of rolling at a predetermined stroke to define a reduction zone, the rolls (2) rolling with alternating direction of rotation over the material (3) being rolled and a tapering mandrel (1) inside the material for reducing the diameter and wall thickness of the material, wherein at least one of the rolls (2) and the mandrel (1) has a surface discontinuity within the reduction zone for creating a zone of interruption (6) or an annular gap within which no contact occurs between the material to be rolled (3) and the mandrel (1).Type: GrantFiled: December 12, 1989Date of Patent: October 30, 1990Assignee: Mannesmann AktiengesellschaftInventor: Horst Stinnertz
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Patent number: 4966023Abstract: A staged tool for boring a hole in a heated element of a material such as metal. The tool is adaptable to being axially forced and operation of the tool causes plastic deformation of the bored material. The tool successively includes, beginning at its front end, a front cylindrical or conical end portion having a first relatively small diameter, a neck followed by a working portion of evolving revolution having a right cross-section which increases in the direction of advancement of the tool, whose major base has a second diameter greater than the first diameter. To improve lubrication during boring, positioned on the neck at the rear of the front end portion is a mass of solid lubricant having a fusion point less than the temperature of the element during the piercing operation. The solid lubricant melts when the tool penetrates into the heated element and the contact surface between the element and the working element is constantly lubricated by a melted lubricating film.Type: GrantFiled: August 12, 1988Date of Patent: October 30, 1990Assignee: Agence Regionale de Developpements TechnologiquesInventors: Robert Prunier, Regis L. Ruiz, J. Pierre Ravier
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Patent number: 4913927Abstract: Aluminum weld wire having a nascent aluminum surface, (the weld wire is also useful for vacuum and arc metallizing), is lubricated with a dual coating of an essentially anhydrous lower alkanol and a colloidal solid lubricant each present as a layer so thin that they are essentially invisible to the naked eye. The solid lubricant is oil-free colloidal graphite which may be combined with a minor amount of a sulfide of molybdenum. The lubricant particles are deposited from a 1% to 15% by wt dispersion of the particles in the alkanol, in substantially spaced-apart relation, forming a non-uniform, monoparticulate layer on the nascent aluminum surface. The high propensity of the lubricant particles to settle out (they are smaller than 10 microns, and generally smaller than 1 micron in size) from the dispersion, permits formation of the monoparticulate layer. The alkanol layer is so thin that only from 100 ppm to 0.1% of alkanol, by weight of the weld wire, is present.Type: GrantFiled: July 20, 1988Date of Patent: April 3, 1990Assignee: Alcotec Wire Co.Inventor: Bruce E. Anderson
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Patent number: 4874480Abstract: A method of producing titanium and titanium alloys having improved lubricity and cold working characteristics includes immersing titanium or titanium alloy as the cathode in an electrolytic conversion coating bath containing acidified zinc phosphate and forming a zinc phosphate coating on the titanium or titanium alloy by maintaining electrolysis conditions in the bath. Further improvements are achieved by pretreatment of the titanium or titanium alloy with a surface adjustment agent prior to immersion in the electrolytic conversion coating bath. The products are further treated with conventional lubricants and exhibit improved working characteristics.Type: GrantFiled: April 20, 1988Date of Patent: October 17, 1989Assignee: Henkel CorporationInventors: Sakae Sonoda, Kouji Hetsugi, Yoshihiko Sawasaki, Kouji Kaburagi, Yasunobu Matsushima
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Patent number: 4843856Abstract: An improved forging billet of dual alloys and an improved method for forging a dual alloy billet. The billet is cylindrical in shape having an outer tubular portion of one alloy and another alloy filling the central opening through the tubular portion, the ends of the billet include a radial flange of the tubular alloy extending a short distance outward at each end of the billet and having a skirt extending from the outer end of the radial flange axially away from the body of the billet to form a circular opening at each end of the billet which has at least as large a diameter as the outer diameter of the outer tubular portion, and a sandwich structure positioned within each of said circular opening including a plurality of layers of a powdered lubricant, preferably boron nitride lubricant, separated by foil layers, preferably a high purity nickel foil.Type: GrantFiled: October 26, 1987Date of Patent: July 4, 1989Assignee: Cameron Iron Works USA, Inc.Inventors: Prabir R. Bhowal, James R. Becker, George K. Korinsky, Noshir M. Bhathena
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Patent number: 4838062Abstract: Process and apparatus for upset forging a long stand of solid malleable metal bar stock in a single pass is capable of gathering a large volume of the bar stock into a complex shaped element. The end of the bar stock is selectively heated to provide an intermediate section thereof to a desired upper forging temperature and an end section thereof at a desired lower forging temperature. The heated bar stock is positioned in an upset forging die cavity. A forging punch enters the cavity to upset the long stand to fill the cavity firstly with the upset intermediate section and then the remainder of the cavity with the end section which is at a lower forging temperature. A friction reducing material is provided in the cavity to provide for sliding of the end section along the cavity while the end seciton upsets and gathers the intermediate section of the bar in the major portion of the upset cavity section.Type: GrantFiled: December 15, 1987Date of Patent: June 13, 1989Assignee: Stelco Inc.Inventor: Otto E. Prenn
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Patent number: 4769178Abstract: A cold-rolling lube oil for metallic materials is composed of (a) 40-90 wt. % of a monoester of a specific aliphatic carboxylic acid and a particular aliphatic alcohol, (b) 0.5-10 wt. % of at least one of dimer acids and polymer acids of certain unsaturated higher fatty acids, (c) 10-25 wt. % of a fats and fatty oils, or 5-70 wt. % of an ester obtained by reacting remaining carboxyl or hydroxyl groups of a specific polyester with a specific alcohol or fatty acid, (d) 0.3-10 wt. % of a phenol-type antioxidant, and (e) 0.3-10 wt. % of a sulfur-type antioxidant.Type: GrantFiled: March 17, 1986Date of Patent: September 6, 1988Assignees: Kao Corporation, Kawasaki Steel CorporationInventors: Kazuhito Kenmochi, Hideo Abe, Toru Sasaki, Koichi Ito, Takeshi Yoshimoto, Hiroyuki Nagamori, Hiroyuki Matsuda
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Patent number: 4755081Abstract: A method is provided for reducing the force required to pull a pipe through a J-tube riser by coating the pipe and/or the inside of the riser with a fluorocarbon polymer or copolymer.Type: GrantFiled: June 16, 1987Date of Patent: July 5, 1988Assignee: Shell Oil CompanyInventor: Joe O. Esparza
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Patent number: 4745787Abstract: A plug assembly for use in the plug drawing of tubes and like hollow workpieces. In axial succession, from front to rear, the plug comprises three parts in fixed relationship to each other: a foremost first part with a smoothly rounded nose to make smooth and positive contact with the tube at the start of drawing, a parallel-sided middle part which sizes the interior section of the product as drawing proceeds, and a long rearmost part of larger section. During drawing the confronting surfaces of the rear part and the bore of the undrawn tube define a thin cylindrical clearance, relative movement between the walls of which exercises a hydrodynamic action upon lubricant lying within the tube rearward of the plug, forcing that lubricant forward through the clearance into the region where tube and plug first make contact. Alternative plug shapes for the third part of the plug are proposed, including parallel-sided, stepped and sloping.Type: GrantFiled: February 17, 1987Date of Patent: May 24, 1988Assignee: National Research Development CorporationInventors: Dennis H. Sansome, Thiam B. Lim
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Patent number: 4651866Abstract: A system for tridimensionally driving feed bars in a transfer press machine. This system includes an advance-return device for causing the fed bars to advance or return, a device for approaching the feed bars to each other or separating the feed bars from each other to thereby clamp or unclamp a work, and a lift-lowering device for raising or lowering the feed bars. Members for holding the feed bars are approached to each other or separated from each other by the rotation of two pinions, these two pinions are rotated by a rack connected to a crankshaft through a connecting mechanism including a lever. The left-lowering device is constructed such that a pinion in engagement with a spline shaft and a rack in engagement with this pinion to be vertically movable are provided in operational association with the feed bar holding members. The spline shaft is driven by the same driving source as that for the clamp-unclamp device.Type: GrantFiled: January 8, 1986Date of Patent: March 24, 1987Assignee: Aida Engineering, Ltd.Inventors: Syozo Imanishi, Hiroyoshi Yamakawa, Yutaka Ono
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Patent number: 4565664Abstract: Herein disclosed is a process of manufacturing drawn tubing, in which steps of applying a lubricant to the surface of a bottomed blank fitted on a mandrel, pushing out the mandrel to draw the blank through a die, and pulling in the drawn blank together with the mandrel out of the die are repeated in the recited order. The drawn blank is turned a predetermined angle, e.g., 180 degrees on the axis thereof during each of the repeating steps i.e., during or after the pulling step. As a result, the lubricant can be applied to another portion of the blank surface at a second or subsequent applying step so that the working conditions which might otherwise become different to cause the drawn blank to have a locally irregular or offset thickness can be made uniform in the circumferential direction of the blank.Type: GrantFiled: March 17, 1983Date of Patent: January 21, 1986Assignee: Sumitomo Metal Industries, Ltd.Inventors: Shigeki Ikehata, Kuniharu Shutoh, Kazuya Aoyagi
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Patent number: 4559153Abstract: Metal working lubricating compositions useful as a precoating oil and as a coating and rolling operation, comprising mineral or synthetic oil and a sulfur containing carboxylic acid such as n-dodecylthioacetic acid and n-butylthioacetic acid. The composition can also contain vegetable oil or animal fat. The lubricant composition provided is particularly useful in the cold rolling of steel and other metals.Type: GrantFiled: October 25, 1983Date of Patent: December 17, 1985Assignee: Phillips Petroleum CompanyInventors: Bernard A. Baldwin, Harold W. Mark
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Patent number: 4549421Abstract: Apparatus and method for reducing wire and other elongated components in section by passing them through a reservoir containing a substance which will act as a lubricating and pressurizing medium and then, surrounded by the medium but without solid-to-solid contact, through a cavity formed in two parts which meet at a step where the radius diminishes sharply. The least section of the cavity exceeds the section of the unreduced component. The reservoir may be provided with a heater whereby the medium may be melted after being introduced to the reservoir in solid form. The component may be either drawn or thrust, and may undergo a change in shape as well as in the size of its section as it is reduced.Type: GrantFiled: April 20, 1984Date of Patent: October 29, 1985Assignee: National Research Development CorporationInventors: Mohammed S. J. Hashmi, George R. Symmons
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Patent number: 4549420Abstract: The wire-cross-section is first reduced down to an intermediate cross-section by subjecting the wire to a cold-rolling in a rolling-section with a plurality of stands which is part of a manufacturing unit. The cross-section is continuously further reduced down to the required cross-section in a wire-drawing section forming also part of the manufacturing unit. The first step in the reducing in the wire-drawing section is performed in a roller die, the other steps being performed in normal dies. The lubricating oil circuit for the roller die is completely isolated from the lubricating oil circuit for the other dies. After wire-drawing the wire is coiled on a coiling-machine.Type: GrantFiled: June 29, 1983Date of Patent: October 29, 1985Assignee: Lamitref AluminiumInventor: Leon R. L. G. Cloostermans-Huwaert
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Patent number: 4535615Abstract: In the production of drawn and ironed seamless metal cans an elongated sheet, for example, of tin-plated steel or aluminum, is lubricated and fed to a blanking and cupping press which cuts the sheet and forms it into shallow cups. The cups are fed to a series of ironing dies which thin the sidewalls of the cups and produce tall, smooth shells. While in the sidewall ironer the cups, shells and dies are flooded with an oil-in-water emulsion which acts as a lubricant and coolant. The can shells are trimmed to obtain a uniform height, and washed. The lubricant-coolant is re-circulated to and from the wall ironer by the coolant system which contains tanks, pumps, conventional plate-frame filter, chiller, etc. to remove heat and contaminants. Can shells emerging from the ironing process carry a relatively large amount of coolant as "drag out". Some of the dragged out coolant is dripped into the waste pit while the rest is removed in the can-washing operation.Type: GrantFiled: December 30, 1982Date of Patent: August 20, 1985Assignee: American Can CompanyInventor: Gerald J. Ebben
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Patent number: 4528079Abstract: A method of treating the surface of a metal sliding contact which involves the immersion of the metal contact in an acid bath, in the presence of an electrolytic current to produce pockets bounded by crystalline projections. A lubricant is applied to the contact to fill the pockets therein and the crystalline projections are bent over to trap the lubricant.Type: GrantFiled: May 25, 1983Date of Patent: July 9, 1985Assignee: Miracle Metals, Inc.Inventor: Philip O. Badger
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Patent number: 4464922Abstract: A method and wire drawing apparatus are disclosed in which rapid cooling of the wire is effected by directly contacting the wire with liquid as it leaves the die and ensuring the wire passes through a bath of coolant while on the block. The bath can be formed against the wire-engaging surface of the block by a cowl.Type: GrantFiled: May 13, 1982Date of Patent: August 14, 1984Assignee: Marshall Richards Barcro LimitedInventors: John W. Pamplin, Brian R. Astbury, Richard Shillito
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Patent number: 4462234Abstract: High-strength aluminum alloys and other hot-short-sensitive alloys can be extruded at rapid rates through a cooled, double reduction die (3) without hot-short cracking or scoring caused by die pickup. A primary reduction die (4) has a long, cooled primary land (5) and is followed by a secondary reduction die (6). A metal billet (15) may be extruded through the primary die (4) at about the solidus temperature of its lowest melting phase, then cooled as it passes through the primary die land (5) to reduce or maintain the temperature below the solidus temperature and, finally, the primary extrusion is reduced in cross section in the secondary die (6) by about 2-50%. The temperature, the back pressure caused by the second reduction, and the low friction through the primary land (5) contribute to eliminate hot-short cracks and minimize serious pickup scoring at surprising rates of at least about 18 meters per minute (60 ft/min) for 2024 aluminum rod.Type: GrantFiled: June 1, 1981Date of Patent: July 31, 1984Assignee: Battelle Development CorporationInventors: Robert J. Fiorentino, E. Garland Smith, Jr.
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Patent number: 4457788Abstract: This invention relates to non-abrasive, lubricative, particulate solids, e.g. graphites, lime, calcium oxides, zinc oxides and compounds of higher saturated fatty acids, particularly, stearate salts, and their methods of use as fluidized bed media for preventing clinging and related carryover problems. Preferably, fluidized bed media, selected in accordance with this invention, have a beneficial effect on subsequent process operations.Type: GrantFiled: March 1, 1982Date of Patent: July 3, 1984Assignee: Procedyne Corp.Inventors: Herbert K. Staffin, Robert Staffin
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Patent number: 4455849Abstract: In a press-rolling process for producing a metal tubular product, which comprises a pipe-forming procedure in which a square metal billet is fed into a rolling mill which consists of a pair of pressing rolls which have semi-circular grooves forming circular shape and which is provided with a plug held in the center line of the circular shape, according to the present invention, the press-rolling process is characterized in that a cavity is formed in the center portion of the forward surface of the billet before the pipe-forming procedure, the diameter of the cavity corresponding to 70% or more but less than 100% of the diameter of the plug and the volume of the cavity being equal to or more than the volume of a portion of the plug located in the inserting side of the billet from the axial center of the rolling mill.Type: GrantFiled: April 20, 1981Date of Patent: June 26, 1984Assignee: Nippon Steel CorporationInventors: Shigeru Uchida, Kazuo Watanabe, Kousaku Ozawa, Minoru Kawaharada
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Patent number: 4442689Abstract: Lubricating die holder comprising a supportable body containing a die holder chamber having an entrance opening and an exit opening respectively extending therefrom to the front entrance side and rear exit side of the body and defining a die drawing path extending through the body from the entrance opening into the chamber and in turn from the chamber to the exit opening, the chamber being adapted to receive operatively movably therewithin a separate drawing die of the type capable of reducing the size of a wire passing along the path from the entrance side to the exit side of the body, and a lubricating coolant flow conduit system terminating in a feed aperture arrangement flow communicating with the chamber and entrance and exit openings and arranged for feeding lubricating coolant into direct contact with the die and wire in the chamber and in the entrance and exit openings, e.g.Type: GrantFiled: February 16, 1982Date of Patent: April 17, 1984Inventor: Arnold Senatore
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Patent number: 4416132Abstract: The present invention relates to a lubricant for use in the drawing and ironing of black plate steel during the manufacture of enclosed containers such as cans. The lubricant comprises an aqueous solution of an active component, such as a major portion of molybdenum disulfide, together with minor amounts of waxes and other materials. In performing the method of the present invention, a lubricant system is employed. The lubricant system comprises a dual lubricant coating. The first, or outside, coating is applied to that portion of the black plate steel which ultimately becomes the outside surface of the can body. The outside coating is applied, such as by spraying or gravure or offset printing, at a rate of about 25 to about 200 milligrams per square foot of steel surface. This coating is dried, as through the use of a heat source, such as infrared heat or hot air. A second, or inside, coating is applied to that portion of the black plate steel which ultimately becomes the inside surface of the can body.Type: GrantFiled: March 25, 1983Date of Patent: November 22, 1983Assignee: E/M Lubricants, Inc.Inventor: Donald J. Sargent
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Patent number: 4412439Abstract: This invention relates to a rolling mill apparatus and process which utilizes the creation of a differential friction force in at least the most downstream one of a plurality of roll bites for a variety of purposes. In a first embodiment, a differential friction force is created at the most downstream roll bite for reducing the maximum strip tension and forward strip tension thereby increasing the maximum attainable reduction in strip thickness per pass and reducing the size of the recoiler used for applying the forward tension. In a second embodiment, differential friction forces are created at the most upstream roll bite and the most downstream roll bite for increasing strip tension at all of the roll bites while decreasing the separating force required to obtain given strip reductions without increasing the maximum strip tension.Type: GrantFiled: May 4, 1981Date of Patent: November 1, 1983Assignee: Olin CorporationInventor: William L. Brenneman
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Patent number: 4404827Abstract: In a process for drawing wire through the nib of a die comprising lubricating the wire with a dry soap and drawing the lubricated wire through the nib in such a manner that a film of soap is formed on the surface of the nib, the improvement comprising maintaining the working surface of the nib at a temperature lower than that of the melting point of the soap whereby that portion of the film immediately adjacent to the surface of the nib solidifies, and a die therefor.Type: GrantFiled: July 10, 1981Date of Patent: September 20, 1983Assignee: Union Carbide CorporationInventor: Jaak S. Van den Sype
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Patent number: 4366695Abstract: A system for heating wire during a wire drawing process which comprises one or more cylindrical silicon carbide tubes each having an aperture in the side wall thereof. A flame projecting burner is situated adjacent the aperture in the side wall of each tube for projecting a flame through the aperture onto a wire passing through the cylindrical tube. The arrangement causes the wire to be heated by direct impingement of the flame onto the wire, residual flame and hot gases redirected by the cylindrical tube longitudinally of the wire and radiant heat from the cylindrical silicon carbide tube.Type: GrantFiled: August 27, 1980Date of Patent: January 4, 1983Assignee: Westinghouse Electric Corp.Inventor: James Petro
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Patent number: 4351678Abstract: An improved corrosion resistant pipe and method of manufacture is presented wherein a phosphorus copper or phosphorus copper alloy pipe is subjected to a special heat treatment step which forms an internal oxide coating. A pipe produced in accordance with the invention is characterized as having a carbon content on the inside wall of 0.05 mg/dm.sup.2 or less and an internal oxide coating having a thickness ranging from 0.1 to 5 microns. Notably this improved pipe has a good resistance to corrosion, even when exposed to chemically agressive liquids.Type: GrantFiled: August 6, 1980Date of Patent: September 28, 1982Assignee: Usines a Cuivre et a Zinc de LiegeInventors: Yves Andrien, Christian Triquet
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Patent number: 4345451Abstract: Method and apparatus for drawing wire which uses a partial turn of wire wedged in an endless groove in a rotating wheel to generate the necessary drafting tension and wherein the drawn wire is cooled by direct contact with a liquid coolant as it leaves the die and while it is wedged in the groove. In a multi-stage apparatus, the coolant is removed from the wire downstream of the wheel and upstream of the next sizing opening by an air wipe.Type: GrantFiled: December 10, 1979Date of Patent: August 24, 1982Assignee: Marshall Richards Barcro LimitedInventors: John W. Pamplin, Brian R. Astbury, Richard Shillito
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Patent number: 4324122Abstract: A metal strip cold-reduction mill having small work rolls with the rolls and strip flooded with liquid lubricant, has a tension reel on which the strip leaving the work rolls is coiled for tensioning the strip in the work rolls. A set of squeeze rolls between the work rolls and the reel removes the lubricant from the strip before the strip is coiled on the reel. At least one of the squeeze rolls is a controlled deflection roll.Type: GrantFiled: April 14, 1980Date of Patent: April 13, 1982Assignee: Eduard KustersInventor: Peter Urban
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Patent number: 4270373Abstract: A rod in the form of a composite metal wire having a harder metal core surrounded by a softer metal cladding is introduced together with lubricant into a die comprising an approach which includes a first frustoconical opening defining a vertical angle between 0.degree. and 5.degree. (exclusive of 0.degree.) and a second frustoconical opening defining a vertical angle between 6.degree. and 20.degree.. The lubricant is pressurized in the first frustoconical opening of the die approach while the rod is drawn under fluid lubrication.Type: GrantFiled: May 30, 1979Date of Patent: June 2, 1981Inventors: Motoshiro Hirato, Hazime Kawagoe, Kazuo Abe, Tsuyoshi Sato, Yasuhiko Miyake, Masahiro Nagai, Katsuhisa Furuichi, Kiyoshi Shimojima
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Patent number: 4212177Abstract: Two rotors cooperate to advance a rod of indefinite length continuously into an extrusion die. Portions of radially extending surfaces of the two rotors are utilized to grip the rod therebetween, in order to effect such advance of the workpiece rod upon the simultaneous rotation of the two rotors. An annular groove extends along the appropriate radially extending surface of one of the rotors. Such annular groove serves to retain the rod therein while guiding rhe rod along a path leading to the die. The face-to-face arrangement of the two rotors along their respective radially extending surfaces permits a very high extrusion pressure to be supported, while also allowing effective sealing of the annular groove at such very high extrusion pressure.Type: GrantFiled: March 27, 1978Date of Patent: July 15, 1980Assignee: Western Electric Company, Inc.Inventor: Francis J. Fuchs, Jr.
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Patent number: 4169174Abstract: Flexible core such as rubber rod useful as an internal mandrel in the construction of tubular articles, such as hose, is coated with a liquid lubricant substantially undiluted with solvent, and excess lubricant is removed using high pressure liquid spray jets impacting the core angularly and countercurrent to the direction of movement of the mandrel.Type: GrantFiled: December 15, 1978Date of Patent: September 25, 1979Assignee: The Gates Rubber CompanyInventor: Guy T. Bixby
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Patent number: 4129022Abstract: An initial well is formed into the rear end of a cylindrical billet thereby providing a centering collar. The billet is additionally centered at the receiver bottom and pierced by a frustoconical mandrel under retention of the well.Type: GrantFiled: July 27, 1977Date of Patent: December 12, 1978Assignee: Mannesmann AktiengesellschaftInventors: Horst Thonnes, Joachim Wunsche
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Patent number: 4100781Abstract: Apparatus and a method disclosed for forming an axle spindle from a hollow axle blank incorporate a hollow punch having a metallic body with an inner work surface defining a work opening and a mandrel fixed within the work opening projecting toward an open end thereof from a closed end of the opening. During forming, the punch is moved relative to the axle blank in the direction of the mandrel projects so that the mandrel is received within the hollow axle blank as the work surface of the punch body forms the blank about the mandrel to provide a spindle. Preferably, several punches of this type are utilized to complete the spindle forming process on the axle blank. Each punch preferably has an elongated annular shape with a round inner work surface and a round outer surface on the mandrel so that the formed spindle is of a round shape. One of the punches which causes outward material movement has an undercut on its mandrel to facilitate punch withdrawal.Type: GrantFiled: March 2, 1977Date of Patent: July 18, 1978Assignee: Lear Siegler, Inc.Inventors: Joseph H. Zawacki, John P. Dutton
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Patent number: 4096721Abstract: The disclosure concerns methods and apparatus for forming an elongated product, having a high quality surface appearance and finish, from an elongated workpiece with a wax coating. The wax-coated, elongated workpiece is advanced toward, and then through, an aperture which extends longitudinally through a die, by an application of frictional drag forces, in the direction of the die, to the wax coating. The wax, however, does not pass through the die aperture, but rather is substantially completely removed from each successive element of the elongated workpiece, substantially as such element reaches the die.Type: GrantFiled: April 25, 1977Date of Patent: June 27, 1978Assignee: Western Electric Company, Inc.Inventors: Nazeer Ahmed, Ivan Gerald Histand
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Patent number: 4094178Abstract: Two rotors cooperate to advance a rod of indefinite length continuously into an extrusion die. Portions of radially extending surfaces of the two rotors are utilized to grip the rod therebetween, in order to effect such advance of the workpiece rod upon the simultaneous rotation of the two rotors. An annular groove extends along the appropriate radially extending surface of one of the rotors. Such annular groove serves to retain the rod therein while guiding the rod along a path leading to the die. The face-to-face arrangement of the two rotors along their respective radially extending surfaces permits a very high extrusion pressure to be supported, while also allowing effective sealing of the annular groove at such very high extrusion pressure.Type: GrantFiled: March 8, 1976Date of Patent: June 13, 1978Assignee: Western Electric Co., Inc.Inventor: Francis Joseph Fuchs, Jr.
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Patent number: RE33124Abstract: Substantially oil-free aqueous industrial fluids comprise (A) up to as much as 99.9 percent by weight water, (B) at least one substantially water-insoluble functional additive stably dispersed in the water and (C) at least one substantially water-soluble liquid organic dispersing agent, said dispersing agent being capable of dispersing said functional additive in said fluid and are useful as liquids in a variety of industrial applications, such as hydraulic systems and metal shaping operations. Typically, these compositions also contain at least one water-soluble polymeric thickener and at least one corrosion inhibitor. Methods for preparing these fluids from concentrates are also disclosed.Type: GrantFiled: September 12, 1986Date of Patent: December 5, 1989Assignee: Singer and Hersch Industrial Development (PTY) Ltd.Inventor: Haimi N. Singer