Abstract: A detail thermal model memory has stored detail thermal models each including a mathematical formula using parameters describing a temperature variation of a rolling material in a prescribed cooling interval, an influence coefficient calculator calculate an influence coefficient as necessary for a control of temperature variation of the rolling material, a simple cooling pattern calculator calculate a simple cooling pattern in a simplified form of a preferable detail cooling pattern being necessary for the rolling material to have a preferable material quality, strength, or ductility, a detail cooling pattern calculator calculate a detail cooling pattern of the rolling material in the prescribed cooling interval, and a cooling controller takes the detail cooling pattern as a basis to control a cooling of the rolling material.

Abstract: The invention provides a spring product manufacturing line comprising: a manufacturing area 2 at which a formation device 50 attached to a base mount 52 plastically processes a spring material into a spring product; a formation device switching area 3 at which one formation device 50 is removed from the mount 52 and switched with another forming device 50; and a formation device transport line 4 that conveys a formation device 50 attached to a base mount 52 at the device switching area 3 to a manufacturing area 2; wherein the formation device 50 is provided with a plurality of formation units 54 that perform a bending process on the spring material by fluid pressure; the base mount 52 is provided with a pressure fluid line 62 that supplies pressure fluid to the formation units 54 provided at the formation device 50, and that is removably connected to each of the formation units 54; and the attachment or removal of the pressure fluid line 62 with respect to the formation device 50 is performed at the device sw

Abstract: A control apparatus of a rolling mill includes a load top/bottom distributor distributing loads as top and bottom side loads, a load top/bottom variation identification mechanism identifying load variation components occurring in connection with a rotational position of rolls from the top and bottom side loads, and top/bottom identified load variation storage storing, for each rotational position of rolls, top and bottom side variation components of the load in a kiss-roll condition identified by the load top/bottom variation identification mechanism. A manipulated variable computer computes a roll gap instruction value based on the top and bottom side variation components of the rolling load identified by the load top/bottom variation identification mechanism, and the top side variation component and the bottom side variation component of the load in a kiss-roll condition stored in the top/bottom identified load variation storage.

Abstract: A method of measuring a length of sections of extrados or intrados curves of an elongated workpiece travelling in a bending machine along a forwarding direction, the elongated workpiece having cross-sections each of which is separated by a neutral axis in both an extended portion and a compressed portion when the elongated workpiece is subjected to bending, and at least a neutral cross-section, i.e. not subjected to bending, neutral cross-section beyond which the bending of the elongated workpiece begins along the forwarding direction thereof, provides a measuring instrument positioned so that it engages either an extrados or an intrados point of the elongated workpiece near the neutral cross-section, but displaced therefrom in the forwarding direction of the elongated workpiece. Further, a measuring instrument on a bending machine that embodies the method is described.

Abstract: The present invention provides a Cluster mill which utilizes a Cluster mill gauge control system, has a high mill stiffness, a large work roll gap for threading, a rapid work roll gap opening, accurate roll force computation, side to side tilting, and utilizes work rolls over a much wider diameter range.

Abstract: The invention relates to a method for rolling strips in the roll stand of a rolling mill, wherein said roll stand consists of two axially displaceable working rollers which are provided with a CVC-grinding or a similar contour and whose curved profile is expressed in a third or higher-order polynom and, simultaneously with simple handling of working rollers with large possibilities of adjusting the profile and flatness, the aim of said invention is to homogenize the working rollers wear.

Abstract: In a rolling mill, an open-loop and/or closed-loop control device and a method for adjusting a discharge thickness of rolling stock which passes through a multi-stand mill train, wherein a first section of the rolling stock is rolled to a first discharge thickness, a second section of the rolling stock is rolled to a second discharge thickness which is different from the first discharge thickness. Because a transition from the first discharge thickness to the second discharge thickness takes place at a feed rate of the rolling stock into the mill train which is adjusted as a function of a discharge rate of the rolling stock of a unit which is arranged upstream of the mill train in the direction of mass flow, a method can be made available which runs essentially without reactions for units which are arranged upstream of the mill train in the direction of mass flow.

Abstract: A method of supplying lubricating oil in cold-rolling by emulsion lubrication, characterized by comprising: using a constant (supply efficiency) obtained under conditions of a specific rolling rate, emulsion supply, emulsion concentration, emulsion temperature, plateout length, rolled material width or roll barrel length, rolling load, grade of the rolled material, and type of lubricating oil and oil film thickness at the time of neat lubrication realized under the specific rolling lubrication conditions to estimate the oil film thickness realized by emulsion lubrication under the specific rolling lubrication conditions and controlling at least one of the emulsion supply, emulsion concentration, emulsion temperature, and plateout length so that the estimated oil film thickness matches with the target oil film thickness.

Abstract: The invention relates to a device for lateral guidance of a rolled strip transported on a roller bed, particularly a hot rolled strip in front of a winding device (3), having parallel first and second side guides provided on both sides of the rolled strip, said side guides being movable toward or away from one another by adjusting means that are adjustable independently of one another; the invention is characterized in that a control device (14, 15, 16), to which operating forces and/or positions of the side guides and/or of the rolled strip can be fed as output values in the guidance of the rolled strip, is provided for damping the periodic deviation of the rolled strip, and in that the control device (14, 15, 16) controls the positions of the side guides and/or forces that the side guides exert on the rolled strip based on the measured output values.

Abstract: A pusher device 4 includes a cylinder device 30 and a pusher mandrel 34. The cylinder device 30 includes a cylinder shaft 32. The pusher mandrel 34 is attached to the tip end of the cylinder shaft 32. The tip end of the pusher mandrel 34 is abutted against the rear end of a billet 20. The cross sectional area Sp of the pusher mandrel 34 and the cross sectional area Sb of the billet 20 satisfy Expression (1). The length Lp of the pusher mandrel 34 and the cross sectional area Sp of the pusher mandrel 34 satisfy Expression (2). The moving distance Lc of the tip end of the cylinder shaft 32 during piercing and rolling and the outer diameter Dc of the cylinder shaft 32 satisfy Expression (3). Therefore, the pusher device 4 can restrain the wall thickness deviation of the tip end part of a produced hollow shell. 0.3?Sp/Sb??(1) Lp/Sp?1.

Abstract: Even when a cell electrode plate with broader width is press formed to enhance bulk density of electrode active material, it is made possible to positively and reliably provide a high-quality cell electrode plate with good productivity. From upstream to downstream in a travel direction of a cell electrode plate including a core member with electrode active material applied thereon, an uncoiler, a tension applicator, a four-high mill type roll press device, a thickness detector, a tension applicator and a coiler are arranged in the order named.

Abstract: An apparatus and method to cradle and hem panels at an assembly-line station. A cradle assembly is configured to conform to the shape of a first sheet material and prevents deformation of the class-a surfaces. A first robotic arm operatively associated with said cradle assembly and a slide-assist assembly cooperate to stabilize the cradle and secure a cradle anvil against the first sheet material. A roller head for hemming said first sheet material supported on a second robotic arm. The second robotic arm moves the roller head around the periphery of the first sheet material and against the cradle anvil to form a hem.

Abstract: A method and an apparatus for suppression of oscillations in a rolling installation is described. By means of a hydraulic roller engagement third-octave oscillations are effectively suppressed, thus making it possible to improve the quality of the rolled material and/or the productivity of the rolling installation. A manipulated variable is supplied to an electrohydraulic actuating element that acts on at least one hydraulic actuator for the roller engagement and has a rated flow rate of ?50 l/min. At least a portion of the frequency response at frequencies f?80 Hz has a magnitude drop of ?3 dB, and the phase lag ? in this frequency range satisfies the conditions f?19·{square root over (?)}+3.1·10?6·?4 and ?<90°.

Abstract: A device and method for prediction and/or control of the profile and/or shape of rolled metal strip. The device and method are compatible with both cluster-type and non cluster-type mills. The device and method employ a customized deflection model of the rolling mill, thereby combining the advantages of well-known finite element method with other relevant methods to allow real-time operation of the rolling mill without the computational complexities of such methods. In one form, the customized deflection model helps to obtain a compact, linear, and flexible analytical model with non-iterative solution, multiple continuous elastic foundations, third-order displacement fields, simple stress-field determination, and capability to compute dynamic deflection characteristics.

Abstract: The invention relates to a method for controlling a rolling process, in which a metal strip is rolled flat by use of at least one roller. It is known from the prior art that the relative position of a neutral point represents a measure of the instantaneous stability of a rolling process. However, traditional methods for calculating the position of the neutral point do not accurately represent the actual properties of metal and therefore have only limited usefulness for predicting the stability of a rolling process. In order to allow better control of a rolling process for rolling a metal strip with regard to the actual behavior of the metal strip, the invention proposes a new method for calculating the relative position of the neutral point, in which in particular the flat yield stress ke and the hydrostatic pressure pNH at the neutral point are incorporated.

Abstract: A device and method for prediction and/or control of the profile and/or shape of rolled metal strip. The device and method are compatible with both cluster-type and non cluster-type mills. The device and method employ a customized deflection model of the rolling mill, thereby combining the advantages of well-known finite element method with other relevant methods to allow real-time operation of the rolling mill without the computational complexities of such methods. In one form, the customized deflection model helps to obtain a compact, linear, and flexible analytical model with non-iterative solution, multiple continuous elastic foundations, third-order displacement fields, simple stress-field determination, and capability to compute dynamic deflection characteristics.

Abstract: The invention relates to a method for assembling and/or starting machine units in installations, such as machine beds (1) and/or roll stands (2), e.g. in an existing production line of a hot-rolling mill. In order to minimize especially the downtimes during assembly, the machine bed (1) is prefabricated and the required or cooperating machine units are prefabricated and preassembled or assembled on site next to the production line (3), whereupon said machine units are inserted into the production line (3) as a complete structural unit including the bed block (1) and allocated driving members, control elements, fastening elements or similar, pipes and cables required for operation, and additional pieces of equipment.

Abstract: A rolling method and a rolling apparatus for flat rolled metal materials stably produce flat-rolled metal having no or extremely little camber. The rolling mill having work rolls with split backup rolls supporting at least one work roll is provided with at least one pair of pinch rolls. The pinch rolls apply tension to the rolled material. The difference between the rolling direction force acting on the pinch rolls at the right and left sides is calculated. Optionally, the rolling direction force acting on the work rolls at the right and left sides is also calculated. The left-right difference of the roll gap of the work rolls is controlled as a result of the calculated difference.

Abstract: A method regulating flatness of a metal strip at a roll housing output including at least one dynamic flatness actuator. A rolling process characterizes flatness of the strip by measuring a quantity D in n points distributed across the strip width, from n measurements of the quantity D. Then, using an action model of flatness regulation and an optimizing method, an overall setpoint including at least one elementary setpoint is determined for the dynamic actuator, such that a calculated flatness residual defect criterion is minimal, and executing the overall setpoint. The action model on the flatness used for determining the overall setpoint includes, for the dynamic actuator, as many submodels as there are points for measuring the quantity D characteristic of flatness, each submodel enabling the effect of the dynamic actuator on the quantity D to be calculated at the corresponding point when a setpoint is applied thereto.

Abstract: The invention matches the material quality of a product to target data, even when a materials quality model is insufficient in prediction accuracy. Heating a metallic material, rolling, forging, or leveling the metallic material, and cooling the metallic material are each conducted at least once. Prior to manufacture of a metallic product of a desired size and shape, qualitative data of the metallic material are measured at a position by materials, quality sensor in a manufacturing line, and modifications based on measured data are made to heating, processing, or cooling conditions in at least one of the steps, upstream of the materials measured data sensor so that the quality of the metallic material at the measuring position agrees with target data.

Abstract: This invention provides a rolling method and a rolling apparatus, for flat-rolled metal materials capable of stably producing flat-rolled metal materials not having, or having extremely little, camber. A rolling method for a-flat-rolled metal material uses rolling equipment including a rolling mill and at least a pair of pinch rolls for clamping a rolled material on the exit side of the rolling mill having a mechanism in which either one, or both, of upper and lower roll assemblies have a mechanism for supporting a work roll by split backup rolls split into at least three segments in an axial direction, the split backup roll group having a construction for supporting both a vertical direction load and a rolling direction load acting on the contacting work roll and each of the split backup rolls independently having a load measuring device.

Abstract: A method for determining a shape of a shift roll for a rolling mill, includes the steps of determining a necessary control amount distribution ?i for a plate crown with respect to plate widths, based on a distribution of the number of plates rolled by a target rolling mill with respect to plate widths, and providing a maximum radius difference yA0 of the shift roll. The method further includes the steps of preliminarily determining a line yi of a roll radius distribution with respect to plate widths, based on the necessary control amount distribution ?i and the maximum radius difference yA0, shifting the line yi of the roll radius distribution by a maximum roll shift to obtain a distribution ?yBi of a roll gap change amount with respect to plate widths under the maximum roll shift, and smoothing sharp local changing part of the distribution ?yBi of the roll gap change amount.

Abstract: A rolling apparatus includes a pair of a small rolling roller and a large rolling roller which hold a ring with the ring being sandwiched therebetween, and which roll the ring, and a tension roller; a temperature sensor which measures a temperature of the ring before rolling; a storing portion which stores, in advance, a relation between the temperature of the ring and a temperature correction coefficient for correcting a condition for rolling; and a controller which changes the condition for rolling based on the measured temperature of the ring and the stored relation so as to perform rolling processing.

Abstract: In the transverse wedge rolling machine as claimed in the invention the drive motor is a permanent magnet motor, especially a torque motor. Furthermore the rotational speed of the rollers is controlled depending on their rotary position.

Abstract: An apparatus for process control of a burnishing process comprising a body having a first end and a second end, at least one process control coupon, and structure for attaching the process control coupon to the body. At least one edge of the process control coupon is clamped along the entire length thereof during burnishing. A method of process control for burnishing of components comprising selecting at least one process control coupon, selecting an apparatus for holding the process control coupon(s), attaching the process control coupon(s) to the apparatus, selecting a region on the surface of the process control coupon(s) for burnishing, burnishing a patch on the selected region using a burnishing process, and, measuring at least one physical parameter at a selected location of the process control coupon(s) after burnishing.

Abstract: An apparatus and method are provided for reducing the width of a plurality of longitudinal slots or other openings spaced circumferentially around a slotted tubular member. The invention includes a seaming roller positioned to contact the outer surface of the slotted tubular member for transverse movement across the plurality of slots, and adapted to apply a force onto the slotted tubular member so as to reduce the slot width. The width of the plurality of slots is detected and compared to a set value indicative of a desired end slot width and based on this comparison, an adjustor connected to the seaming roller, adjusts the force applied by the seaming roller to the plurality of slots. Each opening is adjusted by the seaming roller to have a profile with a width that throughout the length of the slot profile, varies no more than a given tolerance from the desired end slot width.

Abstract: A method to reduce the width of slots or openings in a pipe. The method involve determining the position of the slots relative to the surface of the pipe and determining the width of the slots. A signal is generated corresponding to the determined width and relative position of the slots and the signal is directed to a controller. The controller compares the determined width of the slots with a pre-determined value and identifies slots having widths greater than the pre-determined value. The exterior surface of the pipe adjacent to the slots having determined widths greater than the pre-determined value is treated through causing one or more compression tools to be moved to selectively contact the exterior surface of the pipe adjacent to the identified slots so as to selectively reduce the width of the slots.

Abstract: A method and a device are proposed which accurately and efficiently form a pipe with a bending machine only, without using any correcting devices. A plate having holes is fed into a bending machine in which under an upper roll, lower rolls parallel thereto are arranged, and a pipe is formed during a rough forming step and a fine forming step. In the rough forming step, bending is performed so that the plate will have a required diameter at hole portions. In the fine forming step, the hole portions are not pressed for bending while other portions are rolled so as to become closer to a required diameter to form the pipe.

Abstract: Input variables, which describe a metal strip prior to and after the passage of a rolling stand, are fed to a material flow model. The material flow model determines online a rolling force progression in the direction of the width of the strip and fees said progression to a roller deformation model. The latter determines roller deformations from said progression and feeds them to a desired value calculator, which calculates the desired values for the controlling elements of profile and surface evenness using the calculated roller deformations and a contour progression on the runout side.

Abstract: The invention relates to a method for specifically adjusting the surface structure of rolling stock (3) during cold rolling in skin pass mills. The aim of the invention is to partially transfer the surface structure of the working roll (2) onto the rolling stock (3). To this end, the change of roughness of the rolling stock (3) in the rolling process of a single- or multiple-stand, preferably two-stand skin pass mill is calculated in an optimization calculation in which the rolling parameters are varied according to the mill capacity using a tribological model that mathematically describes the friction conditions in the roll gap (1). The results obtained are then used to readjust at least a part of the rolling parameters used for calculation.

Abstract: This invention relates to metal framing (2, 3, 4), in particular steel framing for building construction. The invention also relates to a method of constructing a metal frame assembly (2, 3, 4) and roll forming apparatus (41) for producing metal framing for building construction. The individual components of the metal frame (2, 3, 4), and assembly made from these components is adapted to provide for a substantially even planar surface without deformations, to which a cladding may be attached with a preferred even finish. The invention also includes roll forming apparatus (41) adapted for producing metal framing (2, 3, 4) of this type, and particularly adapted to produce metal frame members (2, 3, 4) having a predominantly C-section profile (7), with one or more portions of a U-section profile (9, 6), the U-section (9, 6) and C-section (7) profiles formed simultaneously on the same sheet metal strip (43).

Abstract: In a method for determining the rolling force in a roll stand for rolling metallic material which is to be rolled, the rolling force is determined by means of at least one neural network. According to the invention, the neural network is trained using, in particular measured, values for the rolling force under different operating conditions with a view to improving the determination of the rolling force. The neural network is advantageously trained using values for the rolling force and values for the different operating conditions for roll stands of different rolling trains.

Abstract: A rolling apparatus is proposed with four rolls arranged in the shape of a star whereby one drive unit each is assigned to the rolls and whereby an adjusting unit each precedes the rolls through which the rolls are arranged adjustably in a radial and an axial direction. The separate and comprehensive triggering of the individual rolls (3) always allows a symmetrical introduction of the rolling stock to and through the rolling apparatus.